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1 Applications oriented polymer design – structure – property relationship Brigitte Voit Leibniz Institute of Polymer Research Dresden Hohe Strasse 6, D-01069 Dresden, Germany [email protected] Dresden Polymers? Everywhere in your daily life
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  • 1

    Applications oriented polymer design – structure – property relationship

    Brigitte Voit

    Leibniz Institute of Polymer Research DresdenHohe Strasse 6, D-01069 Dresden, [email protected]

    Dresden

    Polymers? Everywhere in your daily life

  • 2

    Some applications of polymers

    Production of polymers

  • 3

    annual world consumption of organic polymers 1990 i n Mio tons

    heating (wood, char coal) 600construction material (wood) 1300paper/card board 400plastics (incl. additives) 100fibers synthetic 15,9

    Rayon 3,2cotton, wool, silk 21

    rubber synthetic 9,9natural 5,2

    thickener, natural and synthetic 11,1(no food)

    adhesives and sealing 5,5resins 1,0synthetic polymers total 140 million tons

    Specific products 1997in Western Europe in Mio. tons:PS: 2.1, PVC: 4.5, PP: 3.8, PE (HDPE + LDPE): 6.6

    Polymer production/consumption

    1980 2001 2010

    consumptionkg/person

    1960 1970 1980 1990 20001950

    200 000 kt

    150 000

    100 000

    50 000

    0

    world

    West Europe

    Germany

    Production in kt

    app. 140 Mio t/a polymersworld wide used (1990)

    (compare 1300 Mio t/a wood used as construction material)

    Structure and properties

    Polymer properties - determined by structure and design

    thermal properties wearing temperature, softening temperatureheat distorsion temperature, degradationtemperature

    mechanical properties strength, hardness, moduluselasticity, toughness

    density weight -> compact, foamed, filled...

    surface properties (non)adhesion, roughness, haption

    optical properties transparency, refractive index, color

    durability oxidation stability, fatigue resistancechemical resistance

    processability solubility, flow properties, solution and melt viscosi ty

    functionality acid, base, complexing groups, biological active a.o., water soluble, amphiphilic, photo activity

    inherent properties e.g. LC, NLO, conductivity a.o.

    price!

  • 4

    Polymer characterization: summary on methods

    - structure characterizationspectroscopic methods: NMR (Nuclear Magnetic Resonance), IR (Infrared Spectroscopy), UV, x-ray structure analysis-> structural units (chemical repeating units), end groups, insertion of the monomers, side reactions, tacticity, copolymer composition, determination of conversion, quantification of polymer analogous reactions, polar interactions, ordered arrangements, crystallinity (extent, orientation)

    - molar mass determination (M n, Mw, Mz)

    absolute methods for Mn- end group quantification- membrane and vapor pressure osmometry- boiling point elevation/ freezing point depression

    absolute methods for Mw- light scattering- ultracentrifuge (Mz)

    relative methods- viscosimetry- GPC (gelpermeation chromatography or size exclusion chromatography = SEC)

    - thermal properties- DSC (Differential Scanning Calorimetry)

    ->glass transition temperature Tg, melt temperature or region (incl. heat enthalpy); relaxation phenomena, LC phases, reaction kinetics

    Polymer characterization

    polymer characterization: summary on methods (2)

    - thermal properties (cont.):- TGA (thermogravimetric analysis)

    -> thermal stability, degradation behavior- DMA or DMTA (dynamic mechanical (thermo) analysis)

    -> relaxation processes, modulus, Tg, reaction kinetics (e.g. crosslinking) dependingon T and frequency or shear

    - mechanical properties- DMA or DMTA

    response of the material under stress, T and frequency dependence(storage modulus, loss modulus, loss factor (tan δ))-> relaxation processes, modulus, reaction kinetics, heat deflection temperature

    - TGA/DMTA: thermal stability, heat deflection temperature- Stress-strain experiments

    -> elasticity modulus (E modulus), strain at break, tear resistance, stress crystallization- Compression and tension experiments

    -> compression modulus K, stiffness, - Crack test/impact/bending test

    -> toughness, notch impact resistance, impact hardness, cracking resistance, crack formation, tear resistance, flexural modulus

    - Rheology studies (melt viscosity)flow properties T and frequency dependent, pressure dependent-> complex melt viscosity, shear modulus G; melt flow index

    - Further testing: e.g. scratch hardness, gloss, adhesion, turbidity, friction, conductivity, color and many others

    Polymer characterization

  • 5

    Structure and properties

    100 150 2000

    2

    endo

    ->

    Temperature (°C)

    partial crystalline polymer

    amorphous polymer

    reactione.g. curing

    melting

    recrystallization

    Tg

    Tg

    Thermal properties: - Tg (glass transition), - Tm (melting transition), - Tdec (degradation temperature)- Trecryst (recrystallization T)- Treact (in case of any reaction)- several other transitions of second order

    (relaxations)

    Differential Scanning Calorimetry(DSC)

    ���� start of weight loss („onset“)

    ���� „Knee point“, „temperatureinflection point“

    ���� Extrapolated onset

    ���� Temperature of max. decomposition rate

    ���� 5% weight loss

    TGA:• gives only information regarding degradation into volatil es• no information on loss of mechanical properties (often m uch earlier) which would be

    important ot determine the so-called „Dauergebrauchstemp eratur“• mechanische Eigenschaften gehen oft schon beim Poly merabbau in • important Tdec depends on atmosphere (e.g. air N 2), particle size and heating rate

    Dynamic Thermogravimetry (TGA)

    0

    20

    40

    60

    80

    100

    100 200 300 400 500 600 700

    Probentemperatur [°C]

    rela

    tive

    Mas

    se [%

    ]

    3

    3

    1 2 5 4

    1 2

    5

    4

    Polymer characterization

  • 6

    Polymer characterization

    secondary transition

    glass transition (main transition)

    entropy elastic behavior (rubber plateau)

    viscousbehavior

    glass transitiontemperature

    energy elasticbehavior

    G for duromerm

    odul

    usG

    loss

    fact

    orta

    nd

    G for a partially crystalline thermoplaste

    mechanical behavior/properties- modulus (storage/loss, shear, compression ...)- relaxations (Tg)- flow

    DMTA analysis(dynamic mechanical (thermal)analysis)

    Polymer characterization

    1. SAN, high modulus, very stiff

    2. ABS, high modulus, very brittle

    3. PC, tough material

    4. PA, high modulus, yields, tough

    5. PP, lower modulus, very tough, yields strongly

    6. filled vulc. NR/BR, low modulus as all rubbers, high strain

    7. PU-elastomer

    Stress-strain curves for different materials

    strain

    s tre

    s s

    stress-strain measurements

    - E-modulus/Youngs modulus- elongation at break- stress at break

  • 7

    1. Variation of molar mass and molar mass distribution- low molar mass (oligomere) - high molar mass (polymers) - ultra high molar mass

    - narrow or broad molar mass distribution- monomodal - bimodal - multimodal

    => change of material properties Pn

    How to control (fine tune) the properties

    Thermal and mechanical properties are dependent on mola r mass up to a critical molar mass (entanglement molar mass M c). Then a plateau value isreached. Entanglement molar mass is dependent on monomer structureand flexibility (segment mobility) of the polymer chai n.

    Mc: PE ca. 20,000 g/mol PET ca. 5000 g/mol

    ���� very high modulus requires very high molar masses -> UHMW -PE for high tensilestrength fibers

    ���� high molar mass -> high solution and melt viscosity (pro blems with processing)

    ���� narrow molar mass distribution -> defined dissolution and viscosity behavior

    Mc

    Tg

    Molar massdistributions

    Structure and properties

    2. Changes in architecturelinear, branched, star like, crosslinked, dendritic a .o.

    BBBBBBBB

    BB

    BB

    BB B B

    B

    BB

    B

    B

    BBBB

    BB

    BB

    B

    B

    B

    BBBBB

    BB

    BB

    BB

    B

    B BB B

    Linear polymers:can exist as coils (amorphous) or in ordered arrang ement of the chain (crystallization)disadvantage: at high molar mass -> high viscosity

    Branched polymers:lower tendency for crystallization, lower viscosity

    Star polymers/comb polymers:low tendency for crystallization, low dependency of viscosity on molar mass

    Crosslinked polymers:insoluble, swellable, elastic or very hard (elastom ers, duromers), crosslinking density can be controlled

    Dendrimers:globular, highly functional polymers, exact control of molar mass and dimension, specific viscosity behavior

    linear

    short chain branched

    star

    comb polymer

    network

    dendrimers

    Structure and properties

  • 8

    3. Variations in composition- Homopolymers from different monomers

    Monomers and the type of polyreaction (polymerizatio n, polycondensation, carbon main chain versus ester or amide linkages) determine mainly the mater ial propertiesOlefins: aliphatic carbohydrate,ordered, high cryst allinity, low solubility and thus high stability ve rsus organic solvents, high mechanical properties, relative soft materials , limited thermal stabilityStyrene: high hardness and strength, brittle; butad iene: low T g flexible; acrylonitrile: chemical resistance, low s olubility,Polyesters, polyamides: exhibit H-bond -> crystalli zation, high mechanical strength

    - copolymers: random, alternating, blocky- star copolymers, graft copolymers

    Copolymerization allows the combination of different repeating units and thus the combination of different properties!Since most homopolymers are not miscible copolymerization is a necessary alternative to blend formation to combine material properties

    Copolymerization allows also controlof architecture

    Structure and properties

    n = ( )n( )n = n

    Monomer A

    Monomer B

    graft copolymersstar copolymers

    alternating random (statistic)

    block structure

    Examples for copolymers - combination of properties

    Styrene-butadiene copolymers - combination brittle(h ard)-flexibleMaterial properties depend on monomer compositionlow % butadiene -> impact modified polystyrene (alm ost transparent)star polymers with short butadiene blocks -> Styrol ux (transparent and tough)> 60% butadiene: elastic properties, opaque elastom er (rubber) (SBR)

    Acrylonitrile-butadiene-styrene copolymers - combina tion brittle(hard)-flexible-chemical resistance(graft copolymer)Copolymer could be optimized as material for casing, kitchen ware, trays a.o.

    Vinylalcohol-vinylacetate copolymers - combination wa ter soluble - water insolubleDesign of emulsifying and stabilizing propertiespolymeric surfactants

    Styrene-vinylalkylpyridinium-copolymers - combinatio n polar-unpolarDesign of phase behavior, amphiphilic polymers, micelle formation

    Polyurethane-polyol copolymers - combination hard-sof tThermoplastic elastomers, phase separated, Polyurethane hard phase acts as netpoint

    x yx y

    x zCNy

    O x yOHCO

    CH3

    x

    N

    y

    R

    Structure and properties

  • 9

    4. Variation of internal structure- primary structure: configuration -> tacticity- secondary structure (coil rod)- tertiary structure (amorphous, crystalline, partial crystalline, liquid crystalline)

    coil(amorphous)

    worm like rigid rod

    highly crystallinesheet structure

    partial crystallinee.g. TPE

    liquid crystallinepreferred orientation of molecules or dipols

    z.B. Polypropylene: CH2 CH

    CH3

    isotactic syndiotactic atactic

    Structure and properties

    determine strongly thermal and mechanical properties!as well as optical properties!

    Polymer crystalline Tg in oC Tm in

    oC

    i-PP yes - 7 168-178

    a-PP no -13 -

    a-PS no 100 -

    s-PS yes 100 270

    i-PS yes 60 230-240

    HDPE yes - 134

    i-PMMA no 38 -

    a-PMMA no 105 -

    s-PMMA no 105 -

    PET yes 70 265

    Nylon-66 yes (50) 265

    polyoxymethylene yes - 181

    polysiloxane sometimes -120 (app. 4-20)

    natural rubber no -80 -

    SBR no app. –20 bis +10 -

    examples for thermal properties of amorphous and crysta lline polymers

    Structure and properties

  • 10

    Transparent polymers

    Basic requirement: amorphous material or size of crystallites < wavele ngth of visible light

    Polycarbonate: fully amorphous, tough (used for win dows, glasses, CD’s)

    PMMA: atactic material (prepared radically) fully am orphous, brittlemostly impact modified with polybutadieneisotactic PMMA (prepared anionically) crystalline an d thus opaque

    PS: atactic material fully amorphous (prepared free radically), transparent , very brittle impact modified with butadiene as comonomer ( Styrolux)

    syndiotactic PS, highly crystalline, hazy

    MABS: copolymer from 4 monomers: MMA, styrene, butad iene, acrylonitrile, transparent, amorphous

    PET: aromatic, aliphatic polyester (used for bottles ), crystalline but relatively transparent since size of crystallites < 250 nm

    PP: in thin foils it looks transparent, crystalline, but size of crystallites can be controlled by processing and processing aids

    6x + Si O SiCl

    Cl

    Cl

    Cl

    Cl

    ClPS PB Styrolux

    Structure and properties

    Principles to increase the inherent temperature stability of polymers (T g, Tm, Tdec)

    - increase of chain rigidity, e.g. high aromatic conten t, ladder like structures

    - possibility to form H-bonds e.g. in aramides (is processed in solution from LC p hase)

    - fluorinatione.g. Tm ( PE) = 134 oC Tm (PTFE) (polytetrafluoroethylene) = 327 oC

    - introduction of heteroaromatics, e.g. polybenzoxaz oles

    - introduction/increase of crystallinity by increasin g the orientation/order of the chains(tacticity, H-bonds, no bulky substituents, recking process)

    - avoid aliphatic, flexible, non crystalline chain s egments or chain kinks

    - low free volume and polar groups increase Tg

    poly-1,2-butadieneR ⊕ ⊕

    Ox

    T

    T (2000 C)

    carbon fibers

    Structure and properties

  • 11

    Examples of high performance polymers

    O O C

    O

    n

    O O S

    O

    nO

    C C

    OO

    n

    NN

    O

    OO

    O

    S

    n

    n

    O

    N

    N

    O

    n

    Ph

    O

    n

    Ph

    Ph

    poly(aryl ether ketone) polyaramide

    poly(aryl ether sulfone) poly(phenylene sulfide)

    aromatic polyimide

    poly(phenylene oxide)

    poly(benzoxazole)

    poly(para-phenylene)

    O C

    O

    O C

    O

    n

    liquid crystalline polyester (Vectra)

    N N

    n

    HH

    PEEK

    PPO

    PESPPS

    PBOx

    PPP

    Structure and properties

    Characteristics of poly(ethylene terephthalate-co-oxy benzoate)

    orientation of the molecules forced by shear during melt pr ocessing e.g. in fibers

    n

    OC

    OO O

    C C OCH2CH2O

    m

    POB

    Structure and properties

  • 12

    Structure model for fibers from thermotrope LC polymers

    Sawyer, L. C., M. Jaffe (1986)

    Structure and properties

    Structure Typ Td [N2]* Td [Luft] #

    AC 720 °C

    AC 660 °C (675 °C #) (570 °C?)

    AC 590 °C

    AC 535 °C (560 °C #) 700 °C

    F F

    FFn

    n

    *TGA, extrapolated onset#TGA, temperature inflection point

    n n

    Polyphenylene

    Structure and properties

    n

  • 13

    Composites and reinforced plastics

    Polymers are often filled or reinforced with filler s and fibers whereas particulate fillers are used i n composites and fibers are used in fiber reinforced plastics (or compound materials). The polymer iscalled „matrix“ and can be a thermoplaste, elastome r or duromer.

    Composites:Addition of particulates (chalk, clay, silica, carb on black, metal powder, short fibers a.o.) improves certain material properties (e.g. heat deflection temperature, mecha nical strength, abrasion, conductivity). Filled the rmoplastes can still be processed in the melt. Sometimes more than 50% filler are added. Blends of 2 or more differen t polymers are not considered composites.

    new developments: NanocompositesThe filler (sheet silicate, carbon tubes, rigid rod polymers) have in one dimension a diameter of only a few nanometers in combination with a large aspect ratio (ratio len gth to diameter) -> special material properties e.g. higher thermo s tability, good barrier properties.

    Fiber reinforced plasticsone uses short fibers (mostly glass, e.g. for PP, P A), long fibers (glass, thermoplaste fibers PP),non-woven (from thermoplaste fibers PP), fabrics (gl ass fibers, aramide fibers), laminates (glass fibers ,carbon fibers).For fabrics (prepared by winding technique) and lam inates mostly duromeric matrices are used. In laminates different layers of fabrics are twiste d by 45 oC to allow reinforcement in two dimensions. One obta ins light, high performance construction materials.

    The fiber content increase heat and form distortion resistance as well as mechanical strength.

    Structure and properties

    Mechanical properties

    - high tensile strength

    -> fiber reinforced composites

    -> High performance polymers

    tensile modulusnormed on PP

    Addition of fillers (fibers, inorganics a.o.) increases heat deflection temperatureof polymers

    material pure short fiber

    reinforced

    glass mat

    reinforced

    laminate

    reinforced

    PE 1 7

    PP 4 9

    PS 6 15

    polyester 2-10 15 25 70

    epoxy resin 5 15 30 60

    phenol resin 7 18 25 60

    Zn 41

    Al 33-47

    Mg 34

    steel ca. 32

    property LC-

    polyester

    polyimide PPO polyaramide PBOx carbon fiber glass fiber

    tensile strength in MPa 140-240 105 92 3500 5700 2200-7000 900 - 2000

    degradation Temp. in oC

    (at 5 wt% weight loss)*

    240 220-350 400 300 >500 > 1500 > 1500

    Structure and properties* or heat deflection temperature

  • 14

    Polymer characterization

    polymer hardnessN mm-2

    phenol resin composite to 200

    urea resin composite to 150

    melamin resin composites to 200

    polyester resin (cured) to 200

    epoxy resin (cured) to 200

    fluoro-polymers 30 ... 70

    polyacetale to 140

    polyamide to 100

    polycarbonate to 100

    polymethylmethacrylate to 200

    polyethylene 10 ... 65

    polypropylene 60 ... 75

    polystyrole to 120

    polyvinylchloride to 120

    PVC, impact modified 30 ... 100

    Examples for hardness Examples for tensile strength and he at deflection T (HDT)(or Tdec)

    polymer tensile strength MPa HDT or Tdeg. in oC

    PP 37 90

    PS 55 86

    nylon 6,6 77 235

    PEEK 92 250

    PBox 5700 > 500

    Vectra (LC polyester) 140-240 180-240

    Xydar (LC polyester) 126 337

    Ultem (polyetherimide) 105 217

    Kapton (polyimide) 117 > 400

    polyX1000 (PPP) 170-240 170 (Tg)

    New (improved) fillers

    Nanocomposites - layer silicatesin-situ polymerization reactive proces

    higher potential (lower costs)

    only for some special cases (e.g. anionic PA)

    possible improvements - mechanical properties- thermal stability- barrier properties- reduced flammability- improved optical properties- reduced abrasion- ion conductivity and others.....?

    problems:- costs- modification of silicate necessary, new modifier- intercalation and dispersion needs to be improved

    first high expectations somewhat reduced

    IPF, NC with PP

    Carbon NanotubesNanoparticlesoptics, hardness, toughness, mechanics, abrasion, surface properties....

    http://www.research.ibm.com/nanoscience/S. Sinha Ray, M. OkamotoProg. Polym. Sci. 28 (2003) 1539–1641

    biodegradable PLS-NC?

  • 15

    New functional fillers - Carbon Nanotubes

    50 min -1 in DACA minitruder 150 min -1

    10 -2 10-1 100 101 102102

    103

    104

    105

    106

    PE 4261A

    PC-2NT

    Blend 45% PC2NT/55% PE

    (150 min-1

    )

    kom

    ple

    xe V

    isko

    sitä

    t Iη

    * I (P

    a s

    )

    Messfrequenz ω (rad/s)8,80 104PC-2NT

    1,50 1015PE

    5,31 106PC-2NT / PE = 60/40

    4,85 106PC-2NT / PE = 50/50

    6,33 106PC-2NT / PE = 45/55

    1,65 106PC-2NT / PE = 40/60

    Elektrischer Volumenwiderstand

    (Ohm cm)

    Zusammensetzung

    melt rheologySignificant reduction of elect. resistance incocontinous region (C-2NT)

    2 mm

    PC-2NT/PE = 40/60 Vol%

    Cocontinuous blends from PC-2NT and PE

    IPF, Pötschke

    Nanoparticles

    inorganic nanoparticlessol-gel processesorgano-hybridssurface functionalization/graftingstabilization/dispersion

    need for processesneed for special stabilizers

    organic nanoparticlesbetter size controlbetter control of particle distributionsmaller particlessurface functionalizationmulti compartment particles

    new (improved) processes (miniemulsion)new stabilizersfunctional(reactive) stabilizers

    e.g. Ormocere®(FhG Inst. für SilicatforschungWürzburg)INM, Saarbrücken

    http://www.mpikg-golm.mpg.de/kc/landfester/

    www.isc.fraunhofer.de/german/ portal/tech_15.html

    Ormocer particle, 153 nm

    Landfester:Polyacryamide latex obtained by inverse miniemulsion polymerization.

  • 16

    5. Control of morphology

    Homopolymers with different chemical structure are m ostly not miscible -> phase separation

    The polymer with the lower content forms the disper sed phase whereas the the other polymers forms the continuous matrix .

    The miscibility or the size of the dispersed phase (100 nm to 5 µµµµm) is determined by interactions between the two polymers ( ππππ, ππππ or ionic interactions or H bonds) as well by the ad dition of compatibilizers . Compatibilizers are block or graft copolymers , which are located at the interphase. High interac tion is necessary for good mechanical properties.

    Interesting morphologies (nano structures) can be achieved in well defined block copolymers depending on the comonomer content. Size of the structures 20-100 nm!

    withoutcompatibilizer

    withcompatibilizer

    < 20 % 20-30 % 30-70% 70-80 % >80 %

    e.g. anionicallypreparedblock copolymers(PS-PB)

    Structure and properties

    Blends

    Structure (morphology) property relations

    Morphology control!

    withoutcompatibilizer

    withcompatibilizer

    Compatibilizer

    high potential!blends can substitute use of blockcopolymers

    ppcl.chungnam.ac.kr/lecture/ morphology/12/crystal12.htm

    HIPS

    ---> compare also cooperationBASF -IPF (Weidisch, Stamm)

    source: BASF product information

  • 17

    Polymer Morphology

    www.polynano.com/Results/ HomepageExp.htm

    www.chemie.uni-hamburg.de/ pc/sfoerster/forsch.html

    mikto arm stars

    Block co- and terpolymersStar polymers

    need of controlledsynthesis

    anioniccationiccontrolled radical polymerization

    potential?

    Morphologies of Styrene-Butadiene—t-butylmethacrylate triblock copolymers

    OsO4

    250 nm

    OsO4

    250 nm

    S19B57T24100

    RuO4

    250 nm

    OsO4

    250 nm

    OsO4

    250 nm

    OsO4

    250 nm

    OsO4

    250 nm

    OsO4

    250 nm

    S32B35A33121 S23B50A27190

    S19B57A24127 S11B80A0995

    S27B29T44146 S16B50T34147

    S10B76T14102

    V. Abetz et al. Macromol. Symp. 2002, 177, 139 Prof. Volker Abetz

  • 18

    Control of morphology - Selforganization

    Interesting morphologies (nano structures) can be achieved in well defined block copolymers depending on the comonomer content. Size of the structures 20-100 nm!

    < 20 % 20-30 % 30-70% 70-80 % >80 %

    e.g. anionically prepared block copolymers (PS-PB)

    www.chemie.uni-hamburg.de/ pc/sfoerster/forsch.htmHelmut Schlaad, Habilitandenworkshop Juli 2003

    amphiphilic blockcopolymersmicellar structures

    Atom Transfer Radical Polymerization

    Chemistry

    Materials

    NNCuN N

    kact ~ 1 M-1.s-1

    kdeact ~ 107 M-1.s-1

    X Cu

    NN

    NNPn +

    + M

    kp ~103 M-1.s-1

    kt

    Y

    x xx

    x

    xxxxx

    xx

    xxxx

    Multifunctional

    Homopolymers

    Gradient Copolymers

    Block Copolymers

    N. V. Tsarevsky, S. Jia,T. Kowalewski

    MolecularBrushes

    K. Beers, S. Sheiko,M. Moeller

    X

    XX

    X X

    X

    HybridNanoparticles

    J. Pyun,T. Kowalewski

    Flat PolymerBrushes

    P. Miller, G. Kickelbick,T. Kowalewski

    -X

    -X-X

    -X-X

    xxxxxxxx

    x x xxxxxxxx

    x x

    - X

    X

    X

    XX

    X

    XX

    RX

    N. V. Tsarevsky, W. Wu,T. Kowalewski

    +

    Provided by Nicolay Tsarevsky

    Carnegie Mellon UniversityKris Matyjaszewski

  • 19

    S. James, Queens Univ., Belfast

    R. Haag, D, Berlin

    Srinivasarao , Georgia Inst. Tech.

    R. ZubarevRice Univ.Houston

    Self assembly

    Surface polarity (surface energy) determined by contact an gles

    θθθθ < 90°: hydrophilicgood wetting

    θθθθ > 90°: hydrophobiclow wetting

    θθθθ = 0°: hydrophiliccomplete wetting

    72.0 Water

    40.5 Polyethyleneterepthalate38.5 Polymethylmethacrylate (PMMA)33.3 Polyethylene29.7 Polystyrene

    19.5 Polysulfone19.0 Polypropylene18.0 Polytetrafluorethylene

    6.0 monolayers of perfluorinatedcompounds

    C O

    O

    CH2

    O

    CF2

    CF3

  • 20

    Application of hydrophobic polymers

    HydrophobicMaterials

    water and oilrepellent

    low long term adhesionof proteins, microbesalgae, antifouling

    antifouling-properties

    bioinert/biokompatibilität

    →→→→ non toxic protective paints (ships)→→→→ antiadhesive coatings (pan)

    →→→→ Textile finishing→→→→ long term outdoor paints

    →→→→ Implantates→→→→ Membranes

    Surface modified polymers in cars

    body paint:high glossself cleaning(hydrophobic)

    bumpers:paintability (hydrophilic)self cleaning (hyrophobic)

    light coverageself cleaning(hydrophobic)

    Adhesives!hydrophilic

  • 21

    Self cleaning (Lotos)-Effects

    W. Barthlott (Uni Bonn), 1. Patent 1994

    macro-roughness 10-50 µmmicro-roughness 0.5-5 µm

    for materials science

    combination of roughnessand surface energy

    paint Lotusan, Fa. Ispo

    Selfcleaning effect using semifluorinatedpolyesters and blockcopolymers

    D. Pospiech, W. Kollig, S. Schmidt, K. Grundke; Kooperation zu TU Dresden

    needed:1) subtrate with high surface roughness2) low surface energy of polymer3) low contact angle hysteresis

    pCH3

    CH3

    CH3

    CH3

    (CH2)10(CF2)10F

    C

    O

    O

    C

    O

    O SO2 O OO

    n

    OO

    (CH2)10(CF2)10F

    C

    O

    O

    C

    O

    m

    freesurface energy: 9 mJ/m 2 15 mJ/m 2

    polymer film on structuredaluminum

    contact angle: 159.6° / 157.0° contact angle: 158.2° / 155.7°

  • 22

    Two-level structured switchable polymer films

    Pin -like PTFE substrate with grafted PS-P2VP mixed brush

    Rolling of water drop on PTFE with the grafted PS-P2VP binary brush after exposure to toluene (h)(h) and wetting after exposure to water (i).(i).

    h

    i

    ultrahydrophob fully wettable

    Polymer foams

    density of polymers app. 0.9-1.5 g/cm 3

    polymeric foams app. 0.01-0.2 g/molglass app. 2.6-4.0 g/cm 3

    aluminum app. 2.7 g/cm 3

    iron app. 7.9 g/cm 3

    foams

    Polymers can be foamed via added blowing agent or via ch emical reactions(e.g. polyurethane foams, Styropor).By this the volume can be expanded by a factor of 1 00!

    blowing agents: (fluoro carbons), pentane, carbon dio xide, nitrogen

    polyurethane foams: polymers crosslink upon foamingNetwork density and the monomer/oligomer structure definethe foam structure (hard or soft foam)components: di- and trifunctional isocyanates, polyo ls, partially diacids

    R1 COOH + OCN R2 R C

    O

    N

    H

    R + H2O

    Structure and properties

  • 23

    Design of polymer properties - foaming

    Polyurethan foams

    cutting along

    foam direction

    cutting accross

    foam direction

    HO OH + OCN-R-NCO

    P O-C(O)-NH-R-NH-C(O)-O P

    + R(OH)3 (crosslinker)+ some water (foaming agent)

    Functional Polymers

    Daily life

    cleaning agents, detergents

    water purification

    paper production

    textile industry/finishing

    leather treatment

    cosmetics

    pharmaceuticals

    food

    hygiene

    .......

    coatings, resins

    Daily life

    cleaning agents, detergents

    water purification

    paper production

    textile industry/finishing

    leather treatment

    cosmetics

    pharmaceuticals

    food

    hygiene

    .......

    coatings, resins

    High Tech

    data storage, communication

    sensors, actors

    microelectronics -> photo resins

    conducting polymers, LED, NLO

    nanostructures

    nanocomposites

    surface finish

    medicine

    .......

    High Tech

    data storage, communication

    sensors, actors

    microelectronics -> photo resins

    conducting polymers, LED, NLO

    nanostructures

    nanocomposites

    surface finish

    medicine

    .......

  • 24

    microscopic picture of a hairwith and without conditioner

    strong hold by bridging

    composition of hair spray

    cosmetics: hair treatment

    CH2 CH CH2 CH

    CONH2 CONH(CH2)3N+(CH3)3Cl

    -

    cationically modified polyacrylamide

    water treatment: coagulants

    Problem: in water treatment plants and industrial wast water the water is often heavily loaded with finely dispersed organic and inor ganic material

  • 25

    CH2 CH CH CH

    COOH COOHCOOH

    Incrustation inhibitor:acrylic acid/maleic acid copolymerecomplexes and stabilizes „Kalk“

    cotton fiber washed with (right) and without (left) Incrustion inhibitor

    heating tubes with and without incrustion inhibitor

    detergents, water additives

    function of a superabsorber:highly swellable polar polymer networkbased on polyacrylic acid

    cosmetics: diapers

    polyelectrolytes = charged polymers

  • 26

    Application of hydrophilic polymers - hydrogels

    Dirk Schmaljohann 2/2002; #51

    Hydrogels

    contact lenses

    Tissue Engineering

    → Polymer Scaffoldsfor cell growths

    Substrate for cell culture

    Source: http://www.augenkontakt.at/

    wound protection

    Drug delivery→ defined drug delivery

    upon degradation of the matrix

    cosmetics

    Source: http://www.unipublic.unizh.ch/magazin/gesundheit/

    2000/0032/

    Source: http://www-cuk.med.uni-rostock.de/achir/wunden/wu_auf.html#gele


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