Automation and Drives

Applications with

IE/PB Link

Verticale integration using engineering tools like SIMATIC PDM or Drive ES

Remote diagnostic / remote information with OPC

outside ‘PROFInet‘

Automation and Drives

K. Reese Page 2

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Vertical Integration with IE/PB Link Network Transition from Industrial Ethernet to PROFIBUS

Automation and Drives

K. Reese Page 3

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Customer Benefits with Verticale Integration

Central EngineeringParametrization and diagnsotic of all PROFIBUS devices

Drives via the engineering software Drives ES PROFIBUS PA devices via SIMATIC PDM, etc.

Central and consistent data managementOptimization of a plant from a central control station

Additional benefits using SIMATIC S7 PLCs within TIARemote access to the SIMATIC S7 PLC (on PROFIBUS, Ethernet)

All STEP7 online functions are supported Download of STEP 7-Programs from central control station Remote diagnsotic to keep plant downtime to a minimum

Centrale Visualization Via S7 OPC server, access to process data of a SIMATIC

S7 PLC on PROFIBUS; e.g. ET200S with IM151-CPU as DP-Slave

Access to PROFIBUS devices via Industrial Ethernet and worldwide via Internet

Automation and Drives

Sample Configuration

How is it possible to reconfigure or optimize a drive on PROFIBUS with Drive ES ?

Automation and Drives

K. Reese Page 5

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Configuration in Motion Control applications, using a SIMATIC S7 as DP-Master

Sample configuration with SIMATIC S7

*) Drive ES with STEP7 because Drive ES doesnot provide an Ethernet access

Note:PG w/ STEP7 and PC w/ Drives ES can be one Station / PC

Data access to process data via S7 function

STEP7 program download, diagnostic etc. via S7 function

Central engineering with Drive ES

HMI Systemz.B. ProTool Pro mit OPC-Server

PC with Drive ES*)

PG with STEP7

S7-300 e.g. CPU 315-2DP-Master cl.1

Isochron drives solution

ET200S with CPU

ET200S with CPU

CP 343-1

+

Ind. Ethernet

PROFIBUS (w/Motion Control)

Automation and Drives

K. Reese Page 6

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

HMI Systeme.g. ProTool Pro with OPC-Server

PC with Drive ES

PROFInet IE/PB Link(DP-M Cl.2)

PG with STEP7

Configuration in Motion Control applications, using a NON - SIMATIC S7 as DP-Master

DP-Master Cl.1 e.g.: SIMATIC S5 PC solution 3rd party controller

ET200S with CPU

ET200S with CPU

Ind. Ethernet

PROFIBUS (w/Motion Control)

Isochron drives solution

Sample configuration: Drives in a NON-SIMATIC S7 invironment

*) Drive ES with STEP7 because Drive ES doesnot provide an Ethernet access

Note:PG w/ STEP7 and PC w/ Drives ES can be one Station / PC

Data access to process data via S7 function

STEP7 program download, diagnostic etc. via S7 function

Central engineering with Drive ES

Automation and Drives

K. Reese Page 7

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Intranet / Internet

HMI Systeme.g. ProTool Pro with OPC-Server

PROFInet IE/PB Link(DP-M Cl.2)

PG with STEP7

DP-Master Cl.1

Isochron drives solution

Sample configuration for worldwide access

WAN /Telephon

ESES

Configuration in Motion Control applications, using a NON - SIMATIC S7 as DP-Master

ET200S with CPU

ET200S with CPU

PC with Drive ES

Ind. Ethernet

PROFIBUS (w/Motion Control)

*) Drive ES with STEP7 because Drive ES doesnot provide an Ethernet access

Note:PG w/ STEP7 and PC w/ Drives ES can be one Station / PC

Data access to process data via S7 function

STEP7 program download, diagnostic etc. via S7 function

Central engineering with Drive ES

Automation and Drives

K. Reese Page 8

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Notes, how to use the IE/PB link in Motion Control applications

Installations with S7-300 as DP master the CP343-1 is the most cost effective solution providing equal functionality Central engineering with Drive ES on Ethernet – Routing

via Ethernet CP through the S7 CPU as DP master to PROFIBUS

With S5, WinAC, PC or 3rd party solution as DP master a central engineering is possible using the IE/PB link Routing for engineering systems – like Drive ES - is

supported Required is STEP7 and Drives ES Basic as option package Configuration of the IE/PB link is done with STEP7

Central engineering from Ethernet to multiple PROFIBUS sub-networks possibleThe IE/PB link receives the required routing

information out of a STEP7 project ! Using a DP master, which does not require a STEP7 configuration, the PROFIBUS devices

e.g. drives that shall be reached need to be configured in a STEP7 ‘Dummy Project‘.

Automation and Drives

Sample Configuration

How is it possible to reconfigure or optimize a process automation device on PROFIBUS PA with SIMATIC PDM ?

Automation and Drives

K. Reese Page 10

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

ET200M

S7-400with CP443-1and CP443-5

ESOSSIMATIC PDM *)WinCC

DP/PA Link

PA-Geräte

PA-Geräte

Sub-Installation 1

PG

OS

Sample confirguration for a PCS7 installation

Configuration in the process industry – PCS7

DP/PA Link

Sub-Installation n

Ind. Ethernet

PROFIBUS

*) SIMATIC PDM with STEP7 because SIMATIC PDM does not provide an Ethernet access

Note:PG w/ STEP7 and PC w/ SIMATIC PDM can be one Station / PC

Data access to process data via S7 function

STEP7 program download, diagnostic etc. via S7 function

Central engineering with SIMATIC PDMData block routing

PROFIBUS-PA

Automation and Drives

K. Reese Page 11

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

ET200M

HMI SIMATIC PDM *)

WinCC

DP/PA Link

PA-Geräte

PA-Geräte

PG

Sample configuration process industry

Configuration with SIMATIC PDM in Not PCS7 Installations

DP/PA Link

PROFInet IE/PB Link(DP-M Cl.2)

S7-300 e.g. CPU 315-2DP-Master Cl.1

Ind. Ethernet

PROFIBUS

PROFIBUS-PA

*) SIMATIC PDM with STEP7 because SIMATIC PDM does not provide an Ethernet access

Note:PG w/ STEP7 and PC w/ SIMATIC PDM can be one Station / PC

Data access to process data via S7 function

STEP7 program download, diagnostic etc. via S7 function

Central engineering with SIMATIC PDMData block routing

SIMATIC PDM wo/ PCS7 SIMATIC S7-300, S5 PC solution 3rd party e.g. Delta V

Automation and Drives

K. Reese Page 12

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Notes, how to use the IE/PB link in Process Automation Applications

“ Standard“ gateway in PCS7 installations is a SIMATIC S7-400 with CP443-1 and CP443-5 Central Engineering with SIMATIC PDM on Ethernet – data

block routing through both CPs in the S7-400

Plants, with S7-300, S5 or 3rd party solution as DP master, a central engineering is only possible using a IE/PB link For PDM, equal functionality is supported like in PCS7 ! Required is STEP7 and SIMATIC PDM with the options

‘STEP7 integration‘ and ‘S7 routing‘ Configuration of the IE/PB link is done with STEP7

Extention of existing plants with central engineering, if the S7-400 does not support data block routing E.g. PROFIBUS connectivity direct via S7-400 CPU

The IE/PB link receives the required routing information out of

a STEP7 project ! Using a DP master, which does not require a STEP7 configuration, the PROFIBUS PA

devices that shall be reached need to be configured in a STEP7 ‘Dummy Project‘.

Automation and Drives

Sample Configuration

How is it possible to display all necessary plant data – from controller on PROFIBUS or Ethernet – on a central visualization station on Ethernet ?

Automation and Drives

K. Reese Page 14

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

HMI z.B. ProTool Pro with OPC-Server

PROFInet IE/PB Link

PG with STEP7

Configuration with central HMI on Ethernet

Data access to process data via S7 function and OPC

STEP7 programe download, diagnostic, etc.

S7-300

S7-300

S7-400

Sub-Network with multiple PLCs, connected via PROFIBUS

Data exchange between PLCsS7 functions, Send/Receive, etc.

Central visualization on Ethernet

ET200S with IM151-CPU

Ind. Ethernet

PROFIBUS

Automation and Drives

K. Reese Page 15

(C) Siemens Energy&Automation, 2003, AMD

SIMATIC NET Networking for Industry

Notes, how to use the IE/PB link for Central Visualization

Which devices / data on PROFIBUS can be accessed from a visualization station on Ethernet using S7 functions ?

All devices that support S7 functions (Put, Get, ...) as server SIMATIC S7-300/400 with integrated PROFIBUS interface

or PROFIBUS CP

ET200S with IM 151 CPU or ET200X with BM 147 CPU Access to all data on the CPUs, e.g. Data blocks, etc.

Requirements on the PC side: Application with OPC client interface Software ‚S7-1613‘ or ‚SOFTNET S7 for Industrial

Ethernet‘ S7 OPC-Server is included

Today, no direct data access to DP slaves possible ! Process data of a DP slave can be read or write only

‘indirectly‘ via the DP master Exception – DP slaves that support S7 server

functionality