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Applied Surface Science 271 (2013) 216–222 Contents lists available at SciVerse ScienceDirect Applied Surface Science jou rn al h om epa g e: www.elsevier.com/locate/apsusc Effect of sputtering power on the properties of ZnO:Ga transparent conductive oxide films deposited by pulsed DC magnetron sputtering with a rotating cylindrical target Kyung-Jun Ahn a , Ji-Hyeon Park b , Beom-Ki Shin b , Woong Lee c , Geun Young Yeom a,, Jae-Min Myoung b,∗∗ a Department of Advanced Materials Science and Engineering, Sungkyunkwan University, 300 Cheoncheon-Dong, Suwon, Gyeonggi 440-746, Republic of Korea b Department of Materials Science and Engineering, Yonsei University, 134 Shinchon-Dong, Seoul 120-749, Republic of Korea c School of Nano and Advanced Materials Engineering, Changwon National University, Changwon National University, 9 Sarim-Dong, Changwon, Gyeongnam 641-773, Republic of Korea a r t i c l e i n f o Article history: Received 8 June 2012 Received in revised form 23 January 2013 Accepted 23 January 2013 Available online 31 January 2013 Keywords: Transparent conductive oxide Ga-doped ZnO Pulsed DC magnetron sputtering a b s t r a c t Effect of sputtering power on the properties of ZnO:Ga (GZO) transparent conductive oxide (TCO) films was investigated on the films deposited by pulsed DC magnetron sputtering with a rotating cylindrical target. At lower sputtering power up to 2.0 kW, the films showed flat surfaces with some pit-like struc- tures. However, films morphology deteriorated with higher sputtering power up to 3.5 kW as reflected in the rough porous surfaces. Microstructures of the films evolved into the uniformly shaped colum- nar grains well aligned with the c-axis with the increasing sputtering power up to 2.0 kW, but further increasing the sputtering power caused the irregularity of the grain shapes and their orientations. Accord- ingly, the film deposited at 2.0 kW showed the lowest electrical resistivity of 4.89 × 10 4 cm achieved through the highest Hall mobility of 25.9 cm 2 V 1 s 1 . All the GZO films in this study showed the optical transmittances higher than 80%. © 2013 Elsevier B.V. All rights reserved. 1. Introduction Implementation of today’s information technology (IT) requires the use of interactive user interface for their functionalities [1]. Interactive user interfaces are in many cases integrated into flat panel displays in which transparent electrodes are used as essential components [2]. Transparent electrodes must have substantially low electrical resistivity and be transparent to visible light [3]. Such properties can be achieved by degenerately doping wide bandgap (oxide) semiconductors [4]. Currently, indium tin oxide (ITO) is widely used as transparent conductive oxide (TCO) due to the low electrical resistance in the range of 10 4 cm and ease of wide-area deposition by simple techniques [5,6]. However, with ever-expanding realms of ubiquitous computing such as mobile computing, scarcity of the precious metal indium could raise price concern in the IT industry [6]. Therefore, efforts have been made to seek suitable alternatives, in which a wide bandgap ZnO has been intensively studied [7,8]. ZnO, of which the electrical resistivity can Corresponding author. Tel.: +82 31 299 6560; fax: +82 31 290 7410. ∗∗ Corresponding author. Tel.: +82 2 2123 2843; fax: +82 2 365 2680. E-mail addresses: [email protected] (G.Y. Yeom), [email protected] (J.-M. Myoung). be made comparable to that of ITO by doping with Al and Ga, is readily available and chemically stable ensuring lower price and environmental safety [9]. So far, Al-doped ZnO has been the focus of research, but Al is reactive in oxidizing atmosphere including air [10]. Instead of Al, chemically less reactive Ga can be used as dopant [11]. Another advantage of Ga is that its ionic radius is smaller than Al so that it induces smaller lattice distortion on doping as compared to Al, which may allow improved electrical properties [11,12]. For elec- trode applications in IT devices, TCOs must be deposited in forms of thin films using simple techniques [13]. Most of the thin films deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu- sively considered due to its simplicity and scalability to large-area deposition with uniformity [14]. While DC (reactive) magnetron sputtering is regarded as most suitable method, recent studies suggest that pulsed DC magnetron sputtering (p-DCMS) can be a promising candidate [15,16]. This relatively novel technique is advantageous in that it allows high sputtering power reaching few kW ranges with high plasma density, long-term process stability with arc prevention, and enhanced dynamic deposition rates lead- ing to high-speed deposition of high-quality films [15,17]. Further improvement in the deposition process is possible by incorporat- ing cylindrical target as an anode, by which target efficiencies can 0169-4332/$ see front matter © 2013 Elsevier B.V. All rights reserved. http://dx.doi.org/10.1016/j.apsusc.2013.01.163
Transcript
Page 1: Applied Surface Science - SKKU · deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu-sively considered

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Applied Surface Science 271 (2013) 216– 222

Contents lists available at SciVerse ScienceDirect

Applied Surface Science

jou rn al h om epa g e: www.elsev ier .com/ locate /apsusc

ffect of sputtering power on the properties of ZnO:Ga transparent conductivexide films deposited by pulsed DC magnetron sputtering with a rotatingylindrical target

yung-Jun Ahna, Ji-Hyeon Parkb, Beom-Ki Shinb, Woong Leec, Geun Young Yeoma,∗, Jae-Min Myoungb,∗∗

Department of Advanced Materials Science and Engineering, Sungkyunkwan University, 300 Cheoncheon-Dong, Suwon, Gyeonggi 440-746, Republic of KoreaDepartment of Materials Science and Engineering, Yonsei University, 134 Shinchon-Dong, Seoul 120-749, Republic of KoreaSchool of Nano and Advanced Materials Engineering, Changwon National University, Changwon National University, 9 Sarim-Dong, Changwon, Gyeongnam 641-773, Republic oforea

r t i c l e i n f o

rticle history:eceived 8 June 2012eceived in revised form 23 January 2013ccepted 23 January 2013vailable online 31 January 2013

a b s t r a c t

Effect of sputtering power on the properties of ZnO:Ga (GZO) transparent conductive oxide (TCO) filmswas investigated on the films deposited by pulsed DC magnetron sputtering with a rotating cylindricaltarget. At lower sputtering power up to 2.0 kW, the films showed flat surfaces with some pit-like struc-tures. However, films morphology deteriorated with higher sputtering power up to 3.5 kW as reflected

eywords:ransparent conductive oxidea-doped ZnOulsed DC magnetron sputtering

in the rough porous surfaces. Microstructures of the films evolved into the uniformly shaped colum-nar grains well aligned with the c-axis with the increasing sputtering power up to 2.0 kW, but furtherincreasing the sputtering power caused the irregularity of the grain shapes and their orientations. Accord-ingly, the film deposited at 2.0 kW showed the lowest electrical resistivity of 4.89 × 10−4 � cm achievedthrough the highest Hall mobility of 25.9 cm2 V−1 s−1. All the GZO films in this study showed the opticaltransmittances higher than 80%.

. Introduction

Implementation of today’s information technology (IT) requireshe use of interactive user interface for their functionalities [1].nteractive user interfaces are in many cases integrated into flatanel displays in which transparent electrodes are used as essentialomponents [2]. Transparent electrodes must have substantiallyow electrical resistivity and be transparent to visible light [3]. Suchroperties can be achieved by degenerately doping wide bandgapoxide) semiconductors [4]. Currently, indium tin oxide (ITO) isidely used as transparent conductive oxide (TCO) due to the

ow electrical resistance in the range of 10−4 � cm and ease ofide-area deposition by simple techniques [5,6]. However, with

ver-expanding realms of ubiquitous computing such as mobileomputing, scarcity of the precious metal indium could raise price

oncern in the IT industry [6]. Therefore, efforts have been made toeek suitable alternatives, in which a wide bandgap ZnO has beenntensively studied [7,8]. ZnO, of which the electrical resistivity can

∗ Corresponding author. Tel.: +82 31 299 6560; fax: +82 31 290 7410.∗∗ Corresponding author. Tel.: +82 2 2123 2843; fax: +82 2 365 2680.

E-mail addresses: [email protected] (G.Y. Yeom), [email protected]. Myoung).

169-4332/$ – see front matter © 2013 Elsevier B.V. All rights reserved.ttp://dx.doi.org/10.1016/j.apsusc.2013.01.163

© 2013 Elsevier B.V. All rights reserved.

be made comparable to that of ITO by doping with Al and Ga, isreadily available and chemically stable ensuring lower price andenvironmental safety [9].

So far, Al-doped ZnO has been the focus of research, but Al isreactive in oxidizing atmosphere including air [10]. Instead of Al,chemically less reactive Ga can be used as dopant [11]. Anotheradvantage of Ga is that its ionic radius is smaller than Al so thatit induces smaller lattice distortion on doping as compared to Al,which may allow improved electrical properties [11,12]. For elec-trode applications in IT devices, TCOs must be deposited in formsof thin films using simple techniques [13]. Most of the thin filmsdeposition techniques can be used to deposit ZnO:Ga (GZO) filmson various substrates and magnetron sputtering has been exclu-sively considered due to its simplicity and scalability to large-areadeposition with uniformity [14]. While DC (reactive) magnetronsputtering is regarded as most suitable method, recent studiessuggest that pulsed DC magnetron sputtering (p-DCMS) can bea promising candidate [15,16]. This relatively novel technique isadvantageous in that it allows high sputtering power reaching fewkW ranges with high plasma density, long-term process stability

with arc prevention, and enhanced dynamic deposition rates lead-ing to high-speed deposition of high-quality films [15,17]. Furtherimprovement in the deposition process is possible by incorporat-ing cylindrical target as an anode, by which target efficiencies can
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K.-J. Ahn et al. / Applied Surface Science 271 (2013) 216– 222 217

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Fig. 1. SEM micrographs showing the changes in the mo

e enhanced over 70% reducing the cost [15,18,19]. By comparison,lanar targets have the efficiency only of 20–30% due to partialputtering [19]. Being a relatively novel process technique, worksn GZO film deposition by p-DCMS with rotating cylindrical targets relatively scarce and therefore more work is needed to estab-ish the optimal condition for film deposition. In this study, effectf sputtering powers on the properties of GZO films was investi-ate to understand relations between the process variables and theesulting film properties.

. Experimental

GZO films were deposited on soda-lime glass substrates by p-CMS at 230 ◦C with varying sputtering powers. Glass substratesere cleaned using trichloroethylene, acetone, and methanol in

rder and then rinsed in deionized water. For the film deposi-ion, glass substrates were first placed in the load-lock chamberhich was subsequently evacuated to 1.0 × 10−6 Torr. At this pres-

ure, the gate valve between the load-lock chamber and the mainputtering chamber was open to transfer the substrate in the sput-ering position which is located 160 mm away from the target. Theorking pressure was maintained at 3.0 × 10−3 Torr for sputter-

ng by feeding Ar (5 N) gas during the film deposition. A cylindricalnO target (250 mm in length and 45 mm in diameter) containing.0 wt% Ga2O3 was used as the source. Pulse frequency was fixedt 70 kHz while the sputtering powers were varied from 1.0 kW to.5 kW. The GZO films were deposited to the thickness of about00–620 nm.

Morphology of the GZO films was observed using a scanning

lectron microscope (SEM, Hitachi S-4200). Crystallinity of thelms was assessed using an X-ray diffractometer (XRD, Rigaku/MAX-2500H) and a transmission electron microscope (TEM, JEOL

SM-2100F). Electrical properties were estimated based on carrier

logy of the GZO films with increasing sputtering power.

concentration, Hall mobility and resistivity obtained from van derPauw Hall measurements at room temperature. Optical transmit-tance and reflectivity of the films were measured using a UV-VISspectrometer (JASCO, V-570).

3. Results and discussion

The SEM micrographs in Fig. 1 show the morphological charac-teristics of the GZO films deposited with varying sputtering powers.All the films are characterized by more or less densely packedand vertically grown columnar grains (details about the columnarstructure will be discussed with TEM later). However, the surfacemorphologies of the films exhibit different details with varyingsputtering powers. Films deposited at 1.0–2.0 kW have almost flatsurfaces on which pit-like structures can be seen. These pit-likestructures decrease in population slightly with increasing sput-tering power up to 2.0 kW. With further increasing the sputteringpower, the pit-like structures evolves into small crater-like struc-tures that make the surfaces appear severely eroded.

Higher sputtering power increases the plasma density whichin turn increases the flux of sputtered species delivered to thesubstrate surface [20]. At the same time, higher sputtering powerprovides more energy to the particles impinging on the substratesurface [20,21]. The former may result in the higher deposition ratewhile the latter allows the sputtered species to diffuse within thegrowing film to find their crystallographic sites more readily [22].When the deposition rate is high, sputtered species impinged onthe surfaces have short time to diffuse within the growing film,which could be compensated by high energy of the species that

helps adjusting their suitable positions in the lattice structure [23].It is believed that these two conflicting contributions to the growthkinetics were balanced during the films growth so that the mor-phological characteristics appeared similar when the sputtering
Page 3: Applied Surface Science - SKKU · deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu-sively considered

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owers were moderate (1.0–2.0 kW in the present case). Slightlyecreasing population of the pit-like structures with increasingputtering power up to 2.0 kW seems to have resulted from highurface mobility associated with higher power [23]. However, whenhe sputtering power is further increased, energy of the impingingarticles can be excessive such that some of the particles bombardhe surfaces of growing film to yield the highly rugged (eroded)

orphology as observed in Fig. 1 for the sputtering power higherhan 2.5 kW [12,23].

Fig. 2 shows the XRD spectra obtained from the GZO films. In allf these spectra, strong diffraction peaks can be seen at 2� = ∼34.3◦

nd secondary peaks at 2� = ∼72.6◦, which are originated from ZnO0 0 0 2) planes and ZnO (0 0 0 4) planes, respectively (JCPDS No. 36-451). These diffraction peaks indicate that the GZO films haveurtzite structures and are c-axis oriented. Intensities of theseeaks initially increase slightly as the sputtering power is increasedrom 1.0 kW to 2.0 kW and then decrease with the higher sputteringowers. Also in Fig. 2, peaks at 2� = ∼43.4◦ appear, which is assignedo spinel ZnGa2O4 (4 0 0). While only the traces of this ZnGa2O44 0 0) peak can be seen in the spectra for the samples deposited at.0–3.0 kW, the peak becomes noticeably intense when the sput-ering power is 3.5 kW. Further, in the XRD spectra from the 3.5 kWample, additional peak appears at 2� = ∼62.5◦, which is assigned tonO (1 0 1 3). The decreasing intensity of the ZnO (0 0 0 2) and ZnO0 0 0 4) peaks accompanied by the appearance of ZnO (1 0 1 3) andntensification of ZnGa2O4 (4 0 0) peaks with high sputtering poweruggests the deterioration of the crystalline quality possibly due tohe excessively energetic sputtered particles that have detrimentalffects on the microstructural evolution of the GZO films [11].

When closely examined, the diffraction angles for the ZnO0 0 0 2) peaks in Fig. 2 are deviated slightly from the standardalue of 34.44◦ [7]. The diffraction angles (2�) for various sputter-ng powers are listed in Table 1 in which it can be seen that the 2�’secrease from 34.29◦ to 34.21◦ with increasing sputtering powerrom 1.0 kW to 3.5 kW. Diffraction angles smaller than the standardalue imply that the lattice spacings along the c-axis are larger thanhe lattice constant of 5.207 A [24]. Also listed in Table 1 are the fullidth at half maximum (FWHM) of the ZnO (0 0 0 2) peaks. These

WHM values remain almost the same when the sputtering powers between 1.0 and 2.0 kW, but increase rapidly with higher sput-ering powers. Crystallite sizes (d’s) are related to these FWHMs viahe Scherrer formula [25]:

= K�

cos �(1)

here is the FWHM, � is the diffraction angle, � is the X-ray wave-ength and K is the shape factor which is normally taken to be 0.925,26]. Consequently, the estimated crystallite sizes in Table 1 areearly the same for the films grown with the sputtering powersetween 1.0 and 2.0 kW while they decrease gradually at higherputtering powers, i.e. 2.5–3.5 kW.

Crystallinity of the GZO films estimated by XRD is comple-ented by the TEM images shown for the sputtering powers of

.0, 2.0 and 3.5 kW, respectively, in Fig. 3. The bright field con-

rast images showing the cross sections of the films indicate thathe microstructure of the GZO films deposited with the sputteringower of 2.0 kW evolved with relatively regular and well-alignedolumnar grains. In the case of the film deposited at 1.0 kW, while

able 1hanges in the position and FWHM of the ZnO (0 0 0 2) peaks with varying sputtering pow

Sputtering power (kW) 1.0 1.5

2� (◦) 34.29 34.26

FWHM (radian) 0.2523 0.2606

Crystallite size (nm) 32.93 31.89

ience 271 (2013) 216– 222

the vertically aligned columnar structures are observable, they lookless ordered as compared to the case of the 2.0 kW sample. Incomparison, the grain structure of the 3.5 kW sample is somewhatirregular in shape while their alignments are loosely vertical.

Concerning the crystalline qualities of these films, the diffractionspots in the selected area electron diffraction (SAED) pattern forthe 2.0 kW sample form regular and ordered array, which suggeststhat the columnar grains are oriented parallel to each other. In thisSAED pattern, some rows of diffraction spots offset small distancefrom the original positions are also noticed. This suggests that somecolumnar grains are slightly rotated about their columnar axes withrespect to other columnar grains. Meanwhile, SAED pattern for the1.0 kW sample appears as the overlap of two diffraction patternswith their own zone axes suggesting that the columnar structureshave been evolved with two main different crystallographic groupshaving c-axis orientations. In any case, this SAED pattern indicatesthat the 1.0 kW sample also grew with some structural ordering. Onthe other hand, the SAED pattern for the 3.5 kW sample exhibits agroup of uniform ordered array of diffraction spots that is superim-posed on somewhat irregular diffraction pattern corresponding topolycrystalline structures which seem to be related to the appear-ance of the (1 0 1 3) and ZnGa2O4 (4 0 0) peaks in the XRD spectra(Fig. 2). TEM observations, together with the XRD results, con-firm that increasing the sputtering power assists improvementsof the crystalline quality of the GZO films at moderate levels [27].On the contrary, too high sputtering power results in the deteri-oration of the crystalline quality due to excessive energy of thesputtered particles impinging on the film surface and increasedflux of the sputtered materials that facilitates random nucleationand fast growth of the grains reducing time for structural ordering[15].

The morphological and crystallographic characteristicsreflected in Figs. 1–3 can be associated with the electricalproperties shown in Fig. 4. In general, electron concentrationincreases slightly with higher sputtering power, varying between4.98 × 1020 and 5.71 × 1020 cm−3. Since the target compositionwas fixed, such moderate increase in carrier concentration withincreasing sputtering power would indicate some improvementin doping efficiency. It was previously reported that increasingsputtering power resulted in higher carrier concentration when thecomposition is fixed [23,28]. This was ascribed to the higher energyof the particles associated with higher sputtering power allowingthem to form intended boding with the neighboring atoms moreeasily [22]. However, unlike the case of existing work, sputteringpower dependence of the carrier concentration (or doping effi-ciency) is marginal in this study. Rather, the electrical propertywas mainly governed by the Hall mobility. In Fig. 4, the mobilityinitially increases from 22.9 cm2 V−1 s−1 to 25.9 cm2 V−1 s−1 andthen decreases slightly to 25.1 cm2 V−1 s−1as the sputtering powerincreases from 1.0 kW to 2.5 kW via 2.0 kW, but decrease substan-tially to 14.3 cm2 V−1 s−1 with further increasing the sputteringpower above 3.0 kW. This is ascribed to the deterioration ofthe crystalline quality reflected in the decreasing intensity andincreasing FWHM of the ZnO (0 0 0 2) peaks (decreasing crystallite

size), larger lattice distortion or increasing structural disorder, andappearance of the ZnO (1 0 1 3) and ZnGa2O4 (4 0 0) peaks withhigher sputtering power [29]. In addition, damaged surface shownin Fig. 1 suggests that bombardments by higher energy particles

ers and the crystallite sizes estimated from the FWHMs.

2.0 2.5 3.0 3.5

34.26 34.25 34.22 34.210.2556 0.2705 0.2967 0.3024

32.51 30.32 28.00 27.47

Page 4: Applied Surface Science - SKKU · deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu-sively considered

K.-J. Ahn et al. / Applied Surface Science 271 (2013) 216– 222 219

linity

mtrt2t

Fig. 2. XRD spectra showing the changes in crystal

ay have caused structural damages which also have disadvan-ageous effect on the mobility. As a result, electrical resistivity is

elatively lower at lower sputtering power regime where it reacheshe lowest value of 4.89 × 10−4 � cm at the sputtering power of.0 kW. On the other hand, it increases to 7.70 × 10−4 � cm ashe sputtering power increases to 3.0 kW. In any case, electrical

of the GZO films with increasing sputtering power.

resistivities of the GZO films considered in this study all fulfill therequirements for the TCO materials for electrode applications in

terms of the electrical properties.

Finally, optical properties of the GZO films are evaluated basedon their optical transmittances and absorption characteristicsshown in Fig. 5. In the transmittance spectra shown in Fig. 5(a),

Page 5: Applied Surface Science - SKKU · deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu-sively considered

220 K.-J. Ahn et al. / Applied Surface Science 271 (2013) 216– 222

F (rights

i(ht

ig. 3. TEM contrast images (left side column) and accompanying SAED patternsputtering powers.

t can be seen that all the GZO films are transparent to visible light� = 380–750 nm) and that their transmittances at � = 550 nm areigher than 80% satisfying the requirements for transparent elec-rodes. Optical bandgaps of these films estimated from the Tauc

side column) showing the evolution of crystalline qualities of film with varying

plot in Fig. 5(b) are more or less insensitive to the sputtering power,varying between 3.72 and 3.73 eV. Since the carrier concentrationsof the films did not show noticeable dependence on the sputter-ing power, it is expected that the Fermi levels of the films would

Page 6: Applied Surface Science - SKKU · deposition techniques can be used to deposit ZnO:Ga (GZO) films on various substrates and magnetron sputtering has been exclu-sively considered

K.-J. Ahn et al. / Applied Surface Sc

Fig. 4. Changes in the electrical properties of the GZO films in terms of the electricalresistivity, carrier concentration, and Hall mobility with varying sputtering powers.

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ig. 5. (a) Transmittances of the GZO films deposited with various sputtering powersnd (b) Tauc plots showing the almost identical optical bandgaps of these films.

e almost identical and therefore the optical bandgap would alsoemain constant [30,31].

. Conclusions

GZO films were deposited by p-DCMS with rotating targetpplying various sputtering powers. Morphology of the GZO filmsas initially characterized by flat surface and columnar grains

howing good crystallographic alignments along the c-axis as theputtering power increased from 1.0 kW to 2.0 kW. Accompany-ng such microstructural evolution, lowest electrical resistancef 4.89 × 10−4 � cm was reached mainly due to the increased

[

ience 271 (2013) 216– 222 221

Hall mobility of 25.9 cm2 V−1 s−1, while the carrier concentra-tion remain almost the same regardless of the sputtering power.When the sputtering power was increased, deteriorations in thefilm morphology and the crystallinity were resulted which causeddegradation of electrical properties represented by increasingelectrical resistivity and decreasing Hall mobility. The electricalresistivity, and also the carrier concentration and Hall mobility,remained almost similar over wide range of sputtering powerfrom 1.0 kW to 2.5 kW while the optical properties fulfilled therequirements for TCO films regardless of the sputtering power. Thisdemonstrates the technical advantage of p-DCMS with a rotatingcylindrical target in terms of simplicity in process control in addi-tion to the possible scalability of this technique.

Acknowledgements

This work was supported by the Technology Innovation Program(Industrial Strategic technology development program, 10040741,Development of the Low Damage Sputtering Source for TCO Layers)funded by the Ministry of Knowledge Economy (MKE, Korea).

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