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Sahin Engine Barings
• Sahin is the first and the only integrated engine bearing manufacturer in Turkey since 1955 celebrating its 60th year this year.
• In 1969 Sahin signed license agreement with Glacier Metal Company which lasted for 20 years and started thin-wall steel backed bearing production.
• Today the company has over a thousand bearing molds, and provides products for various types of petrol and diesel engines worldwide and expands its product range every year.
• With its solid experience and engineering know-how in the industry, Sahin is able to meet all new requirements.
• Sahin has been a supplier of leading OEM’s and serves both domestic and world markets, a brand known for its quality, reliability and extensive after-sales service.
Introduction
Sahin Engine Barings
Capacity
Location Gebze – Kocaeli / Turkey
Production area 8.000 m2 covered / 22.000 m2 total
Capacity plain bearings (main/con-rod) 32-36 million pcs/year in 3 shift (with new line) thrust washers 2.2 million pcs/year in 3 shift
bushes 3.2 million pcs/year in 3 shift
flanged bearings 345.000 pcs/year in 3 shift
Production tech 5 manufacturing lines
6th line (MIBA) became operative in April 2015
fully automated plating line
Product portfolio plain bearings 38 – 89 mm
with MIBA 38 – 135 mm
thrust washers 40 – 150 mm
bushes 18 – 65 mm
flanged bearings 38 – 150 mm
Product range: PV, LCV, MCV, HCV, tractors, industrial machineries, railway engines, tanks, marine applications
Sahin Engine Barings
Ongoing Investment
A transfer line from MIBA has started test productions in April 2015, the line has the latest developments of MIBA on plain bearing production.
aluminium based part-tree intended suppliers production location
aluminium bimetal strip Russia, China Kocaeli / Turkey
copper based part-tree
powder metal Eksel Bimetal (2) İzmir / Turkeysteel plate Turkey İzmir / Turkeyplating in-house Kocaeli / Turkey
(1) Eksel Bimetal http://www.ekselbimetal.com.tr/#!enghomepage/c1j5n is our sister company located in İzmir / Turkey
Raw Material
Quality Certificates
certificates since
ISO 9002 1994 obsoleteQS-9000 1999 obsoleteISO TS 16949 2004ISO 9001 2004ISO 14001 2005ISO 18001 2013ISO 10002 2015/Q4 planned ISO 27001 2016/Q2 planned
SAHIN ENGINE BEARINGS
Sahin Engine Barings
Measurement lab
Dimensional Measurement Lab 3D Measurement Device (DEA) Coating Thickness Measurement Device / Magnetic ind. Profile Projector Roundness Measurement Device Wall Thickness Measurement Device Semi-height Measurement Device Hardness Measurement MicroVickers Rockwell B/C Surface Quality Measurement Surface Roughness Band Tensile Measurement Tensile Test Device
Chemistry lab Determination of Ph (pH meter / electrometric)
Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia (Atomic Absorption Spectrometer / A.A.S
method)
Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method)
Determination of Sn,Cu on overlay - (Atomic Absorption Spectrometer / A.A.S method)
Analysis of Fe, Al and Cu bearing material (Vacuum Optical Emission Spectrometer / optical emission)
Test lab
SAHIN ENGINE BEARINGS
Own design Material fatigue and wear
measurement
Fatigue test machine
Load vs time
Torque vs time
Top bearing temperature
Bottom bearing temperature
Oil temperature vs time
Other labs
Metallography Lab Examination of inner structure
Cutting machine Polishing machine Microscope and PP10 Digital Camera System
Calibration Lab Calibration
Semi-height measurement device (load cell)
Die & Tool Design Workshop
• Milling machine• Lathe• Surface grinding machine• Cylindrical grinding machine• Drilling machine
• All tools, dies, moulds are designed in-house by the Engineer Team.• The R&D Department of Şahin Engine Bearings works to add value for
customers by improving current products and developing new products; the department sees itself as partners with the customers.
- low external ppm (< 50 ppm)( i.e. Türk Traktör 2014 PPM Ratio 0 ppm)
- copper based sinter bimetal production plant (sister company)
- in-house plating line
- fast and flexible production
- state of the art MIBA transfer line ( available from 2015 Q1 )
- extensive product portfolio
- tailor made possibilities (Branding / Packaging etc.)
- OEM culture since early 1970’s (Renault supplier for 20 years)
- in-house machine production capabilitiy
Strengths
SAHIN ENGINE BEARINGS
OEM / Current
-Türk Traktor CNH / Fiat Tractor Turkey-Tumosan / Fiat Tractor Turkey-Basak Traktor / Steyr Turkey-Millat / Perkins Pakistan-Alghazi Tractors / Perkins Pakistan*CNH / Tier 4 Project / all tests are approved Italy
OEM / Past
-Tofas / Fiat Turkey -Renault Turkey-Uzel / Perkins Turkey-Dacia / Renault Romania-Vamo / Perkins Bulgaria-Deutz Germany
Customers
OES / Current
- Ford Turkey- Tofas / Fiat Turkey - Temsa / Mitsubishi Turkey- Karsan / Peugeot Turkey- Türk Traktor CNH / Fiat Tractor Turkey- Otoyol / Iveco Turkey
Customers
SAHIN ENGINE BEARINGS
Domestic AftermarketDealer Engine Groups- Fiat – Renault – Peugeot- Ford- Opel – VW- Lada-Skoda- Hyundai, Kia, Mazda, Mitsubishi, Nissan- Cummins- Ford Tractor- Fiat Tractor- Perkins/MF- John Deere- Lister, Valmet, UTB, Same, Zetor
Export Aftermarket
- South America- Middle East- Europe- East Europe- North and South Africa- CIS Countries
Customers