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APT, APM ModelsFine and wear resistant RANGE OF FLATTENERS/ROLLING MILLS Productive & resistant from...

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Double driving FLATTENER MODELS From 6 to 37 Kw • Flatteners – Flaking System • Single-phase or three-phase • Wall or on foots (depending on power) Productive and resistant 0, 25 to 1,85 kW. Flow: 30 to 600 КW /hour On foot or Wall With pre-Crusher • Model Eco or Multi-eco • Horizontal mixer • High or low version Double driving / cylinders with helicoidally grooves anti fine Fine and wear resistant • 0,6 to 2 Т/hour • Transmission by pinions • Rotor molded hopper • Independent drive • “Transcobloc” Cylinder • Easy Maintenance • Until 10 Т/hour and more • 1,2 to 2 Т/hours • Transmission by pinion • Rotor molded hopper René TOY: wellknown specialist of Feed processing system in farm Compact feed processing system TXL Models APT, APM Models Rubix4RX Flat-Mixer Up to 15 tons of thrust per cylinder. Flow: 10 Т/hour and more Anti-wear pinions 2 pre-crushers, 2 grindstone anti-fine, Transmission by pinion Futurax & Rubix MADE IN FRANCE T O Y , f a b r i q u é e n F r a n c e T O Y , m a d e i n F r a n c e T O Y , e x p o r t e m o n d i a l e m e n t T O Y , e x p o r t s w o r l d w i d e Création graphique / Communication : MIRADESCHAMPS.COM (MIRA ! Bonne Nouvelle) FLATTENERS FLATTENING RANGE Serious and sustainable manufacturing Rigorous industrial production process Standard and adaptability International multi-specialist We introduce you our range of flatteners, rolling mill and flake mill. The Machines reliable, solids, economic, designed and manufactured with rigor to meet efficiently all your needs. Simple to use, they fit your production lines for a quick return. Our will: is to provide you the best of technic and the value for money for your profitability, for a good quality of your productions and for a working comfort for you and your teams. Studies team (designers, electricians, electronic specialists, engineers), adapted our "Standards" models to their specific needs. The TOY group, are two industrial plants dedicated to the design and manufacture. It is a park of advanced machines with 60 employees trained with great breadth of human knowl- edge to achieve a result of excellent quality, with perseverance, dedication to the service of productivity. The company was created by Mr. René TOY and his famous “Multi- broie tout” (a multi-crusher), the SAS Toy company is a recognized special- ist in storage, handling, crushing, flattening, mixing, food processing systems and pelletizing. The com- pany exports its machines and its know-how across the 5 continents. TOY, Solutions which benefits you! GPS : Latitude : 47.750275 Longitude : 0.859787 Laser Cutting Chains of pickling and painting R&D department , electricity Press brake Electrics boards assembly, digital cut From 60 years, René TOY, is an experience, know-how & equipment from a big manufacture Your reseller Workshop/ Service vehicles Delivery vehicles Montoire, one of the factories TOY, Solutions which benefits you! René TOY - Route des Reclusages, 41800 Montoire sur le Loir. Ph. : 02 54 85 01 10 - Fax : 02 54 72 60 67 www.toy-sa.com / [email protected] Flatten flatteners, rolling and flake mill. From 30 kilos to 10 Tons/hours and +. The long lasting performance!
Transcript
Page 1: APT, APM ModelsFine and wear resistant RANGE OF FLATTENERS/ROLLING MILLS Productive & resistant from 0, 25 to 1,85 kW. Flow from 30 to 600 КW / hour Apla – Mixers Type Eco Apla

Doubledriving

FLATTENER MODELS

From 6 to 37 Kw

• Flatteners – Flaking System • Single-phase or three-phase • Wall or on foots (depending on power)

Productiveand resistant 0, 25to 1,85 kW. Flow: 30to 600 КW /hour

On foot or Wall

With pre-Crusher

• Model Eco or Multi-eco• Horizontal mixer • High or low version

Doubledriving / cylinders withhelicoidally grooves

anti fine

Fine and wear resistant

• 0,6 to 2 Т/hour• Transmission by pinions • Rotor molded hopper

• Independent drive• “Transcobloc” Cylinder • Easy Maintenance• Until 10 Т/hour and more

• 1,2 to 2 Т/hours• Transmission by pinion• Rotor molded hopper

René TOY:wellknown specialist ofFeed processing system

in farm

Compact feed processing syst

em

TXL Models

APT, APM Models

Rubix4RX

Flat-Mixer

Up to 15 tonsof thrust per cylinder.Flow: 10 Т/hour

and more

Anti-wearpinions

2 pre-crushers,2 grindstone anti-fine,

Transmissionby pinion

Futurax & Rubix

MADE INFRANCE

TOY, f

abriqué en France

TOY , m a d e i n F r ance

TOY, e

xporte mondialement

TOY, exp orts w orldwide

Créa

tion

grap

hiqu

e / C

omm

unic

atio

n : M

IRA

DES

CHA

MPS

.CO

M (M

IRA

! Bo

nne

Nou

velle

)

FLATTENERS

FLATTENING RANGE

Serious and sustainablemanufacturing

Rigorous industrial production process

Standard and adaptability

International multi-specialist

We introduce you our range of �atteners, rolling mill and �ake mill. The Machines reliable, solids, economic, designed and manufactured with rigor to meet e�ciently all your needs. Simple to use, they �t your production lines for a quick return. Our will: is to provide you the best of technic and the value for money for your pro�tability, for a good quality of your productions and for a working comfort for you and your teams.

Studies team (designers, electricians, electronic specialists, engineers), adapted our "Standards" models to their specific needs.

The TOY group, are two industrial plants dedicated to the design and manufacture. It is a park of advanced machines with 60 employees trained with great breadth of human knowl-edge to achieve a result of excellent quality, with perseverance, dedication to the service of productivity.

The company was created by Mr. René TOY and his famous “Multi-broie tout” (a multi-crusher), the SAS Toy company is a recognized special-ist in storage, handling, crushing, flattening, mixing, food processing systems and pelletizing. The com-pany exports its machines and its know-how across the 5 continents.

TOY, Solutions which benefits you!

GPS : Latitude : 47.750275 Longitude : 0.859787

Laser Cutting Chains of picklingand painting

R&D department ,electricity

Press brakeElectrics boardsassembly, digital cut

From 60 years, René TOY, is an

experience, know-how & equipment

from a big manufacture

Your reseller

Workshop/Service vehicles Delivery vehicles

Montoire, oneof the factories

TOY, Solutions which benefits you!

René TOY - Route des Reclusages, 41800 Montoire sur le Loir. Ph. : 02 54 85 01 10 - Fax : 02 54 72 60 67

www.toy-sa.com / [email protected]

Flattenflatteners, rollin

g and

flake mill. From 30 kilos

to 10 Tons/hours and +.

The long lasting performance!

Page 2: APT, APM ModelsFine and wear resistant RANGE OF FLATTENERS/ROLLING MILLS Productive & resistant from 0, 25 to 1,85 kW. Flow from 30 to 600 КW / hour Apla – Mixers Type Eco Apla

Flattener RUBIX✓ Three-phase motor 4 or 5,5kW. Flow 600 to 2000 kg/h✓ grindstone ø 345 mm width 120 or 180 mm✓ Inlet rotor-molded hopper ✓ Thermal magnetic circuit-breaker ✓ under voltage release ✓ Double driving – helicoidally grooves✓ Adjustment tightening grindstone – pressure spring✓ Transmission by pinion

Any improvement, an specific need?, Seeour technical sales team: [email protected]

www.toy-sa.com

Futurax & Rubix

Innovative:Cylinders big diameter

500 to 800 mmPressure 3 to

15 tons.

The secret of our cylinders.

Cylinders with gears: high quality steel, treated for a long life. Gears manufac-tured with high precision, allowing the passage of all grains: corn, pea, mixes).Massive cylinders: Steel of strong thickness treated “big longevity”. With inter-mediate and reinforcing flange guaranteeing their solidity. The large diameter allows obtaining the ideal angle of introduction (angle of nippel) for grains passage. Shafts are assem-bled without welding (type technology "Transcobloc")

Massivecylinders from 300 to

1400 kg piece!

Doubledriving bypinions

From 6 to 37 Kw

Fine and wear resistantRubix4RX

les TXL

With pre-crushers

Streamline the nutrition of its herds to make cereals profitable preserving animals’ capital health : a challenge for which the rolling and flattening are major assets.

flatten, roll,WHY?

flatten to enhance foodand livestock health :

Energy Saving: energy saving for a minimal cost per kilo flattened, technologies used require low electrical power. This result is obtained thanks to our cylinders.Avoid flour and fines affecting the digestibility of the cellulose present a risk for ruminants (imbalance of the PH of the rumen, harmful, acidosis).

Better value of grains: cattle particles 2 to 4 mm can pass the barriers sort of digestive system of the cellulose component (reticule-omasal orifice) the grain is found intact in the faeces (huge loss to the breeder).

The flattening flaking break the grain cellulolytic wall and allows bacteria the access to the kernel by assuring the digestibility. Grains are valued at best.

Roll to increase digestibilityand reduce fine

Profitability: the current breeder should minimize food costs while improving the performance of his herd. The rolling mill allows to value at best cereal and protein crops produced locally. The rolling mill produces a dry flake. Digestibility: rise of the digestibility of the grain, of + 18 in + 20 %, the high pressure (3 in 15 tons) between both cylinders modifies molecular structure of the starch by "cracking" in small molecules more digestible and soluble (amylose and amylopectin).

Reduction of fine: The low speed of rotation removes unwanted friction and limits a maximum of fines. Allows to use protein crops, oleaginous plants rich in fats (colza, soya, lupine, sunflower.

Models 800X400 800X600 800X800 80X1000

Cylinders Ø X L 800X450 800X650 800X850 800X1050

Average flow (Kg/h*) 4000 à 4700 6000 à 6700 7200 à 8600 9000 à 10200

Feeder Optional Standard Standard Standard

Electric board Optional Optional Optional Optional

Electric power (Kw) 15 22 30 37

Tractor power (CV) 60 90 100 110

Boost between cylinders (Kg) 8200 11300 13300 15200

Models 500X200 500X400 500X600 800X200

Cylinders Ø X L 500X250 500X450 50X650 800X250

Average flow (Kg/h*) 900 à 1200 3900 à 4600 5900 à 6600 1800 à 2100

Feeder Optional Optional Optional Optional

Electric board Optional Optional Optional Optional

Electric power (Kw) 6 15 22 6

Tractor power (CV) / 60 90 /

Boost between cylinders (Kg) 3000 4100 6100 5200

APT & APM

Models AP3 AP18M AP18T AP60M AP60T

Average flow (kg/h*) 30 180 180 600 600

Tension (V) 230 230 400 230 400

Electric power (KW) 0,25 0,75 0,75 1,85 1,85

Fixing wall wall wall foot foot

With foot Or wall

Flaking flattener AP3✓ Flow 30 Kg/hour 0,25KW single-phase ✓ low electricity consumption; belt-driven ✓ Specific conical Cylinders with cogs to form flakes.✓ Put in mechanical pressure with locking✓ Protection grate✓ Electric board

Flaking flattener AP18✓ Flow 180 Kg/hour 0,75KW single-phase or three-phase Belt-driven✓ Specific conical Cylinders with cogs to form flakes ✓ Put in mechanical pressure with locking✓ Protection grate✓ Electric board

Fine and wear resistant

RANGE OF FLATTENERS/ROLLING MILLSProductive &

resistant from 0, 25 to1,85 kW. Flow from 30

to 600 КW / hour

Apla – Mixers

Type Eco AplaHorizontal mixer

✓ With hopper 750 L✓ Flattener 4 o 5.5 kW three-phase✓ Mixer, long legs✓ Simple board, manual start, stops lack of grain, mixer stop and control by timer.

Multi-EcoApla-Horizontal

Mixer

✓ With roto-molded hopper ✓ Flatteners 4 or 5.5 kW three-phase✓ Mixer, long legs✓ Simple board, manual start with weighing system, mixer stop and control by timer...

OPTIONS:✓Short legs, loadingscrew ø 125, ✓controlpedal for bagging

✓Mixer legs(better respect of

the flattened)

Optional:Soundproofing

2 pre-crushers,2 grindstone anti-finesTransmission by pinions

Anti-wear

Magneticseparation

Optional:Soundproofing

Flaking flattener TXL✓ Flow from 900 kg/h a 10 Tons /hour✓ From 6 kW to 37 KW✓ Massive specific cylinders “Trancobloc”✓ Independent driving

Security :

✔ All our rolling mills are equipped with protection grates and magnets ramps.

✔ A sphere with nitrogen incorporated into the hydraulic system move back cylinders in case of dysfunction.

✔ A double stopper associated with movement adjustment prevents the cylinders from crashing between them.

✔ The scrapers are installed to guarantee cylinders cleanliness

Solid and serious Manufacturing.

With more than 60 years of experience in grinding, we know the specificities of all the types of inputs. All mills RENE TOY, distinguish themselves by the solidity and the resistance of their boxes and deformations even long-term. Made in steel of higher quality and greater thickness each piece is laser-cut and shaped with a very high accuracy. This precision allows our materials offer a great unparalleled longevity.

Flatteners–Horizontal Mixer1000 liters or 2200 liters…

Possibleautomatism (see

our brochures Feedprocessingsystems)

Flattening and mixing towers!

Cylinder ofa very longservice life

Flaking flattener AP60✓ Flow 600 Kg/hour 1,85KW single-phase Or three-phase, belt-driven ✓ Specific conical Cylinders with cogs to form flakes ✓ Put in mechanical pressure with locking✓ Protection grate✓ Electric board

A big flowFlattener

Flattener RUBIX4RX(2 pre-crushers + 2 grindstone)

✓ Three-phase motor – flow 1200 to 2000 kg/h depending on cereals and mixings ✓ Grindstone ø 345 mm width 180 mm Pre-crusher ø 160 mm width 180 mm✓ Inlet roto-molded hopper ✓ Circuit breaker – coil lack of voltage✓ Double driving – helicoidally grooves Grindstone pressure adjustment , pressure spring✓ Transmission by pinions

Rotor-moldedhopper

Flow settingswith memory


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