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    E D I T I O N 7

    F O R H E L I A X P R O D U C T SInstallation Accessories

    Now includes Waveguide Accessories

    Cost-Effective, Value-Added Products

    for Superior Performance

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    A

    B

    E

    A

    E

    F

    G

    C

    Cable Installation Accessories

    Cable Hoisting and Attachment:Hoisting Grips, Support/Hoisting Grips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3SnapStak Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Click-On Hangers, Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6KwikClamp Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Standard Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Hanger Attachment Adapters and Mounting Hardware . . . . . . . . . . . . . . . . . . . . 9Cable Ties, Nylon or Velcro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Hanger Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    Weatherproofing:3M Cold Shrink Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Weatherproofing Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Standard Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    Cable Entry:

    Arrestor Port II Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    Standard Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Elliptical Waveguide Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Installation Aids:EASIAX Prep Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Installation Aids Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    Lightning Protection

    Grounding Kits:Compact SureGround . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20SureGround. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Standard Grounding Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Grounding Bars:Universal Ground Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24High Capacity Grounding Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Universal Arrestor Ground Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    Arrestor Plus Surge Arrestors:T-Series Arrestors, Integrated Arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Gas Tube Surge Arrestors, Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Broadband Surge Arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    Services

    Planning Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Customer Support Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27OnePackSM Site Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Andrew Institute Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    Appendixes

    Appendix 1 Quarterwave Stub Surge Arrestors - Considerations and Selection . . 29Appendix 2 Gas Discharge Tube Protectors - Considerations and Selection. . . . . 31Appendix 3 DC Passing Wide Band Arrestors . . . . . . . . . . . . . . . . . . . . . . . . 34Appendix 4 Lightning Strike Statistics and Definitions . . . . . . . . . . . . . . . . . . . . 35Appendix 5 Documents Available for Additional Information . . . . . . . . . . . . . . . 36Appendix 6 Cable Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Appendix 7 Part Number Cross Reference MTS to Andrew . . . . . . . . . . . . . . . 45

    Table of Contents

    A Cable Hoisting and AttachmentB Weatherproofing

    C Cable EntryD Installation AidsE Grounding KitsF Grounding BarsG Arrestor Plus Surge Arrestors

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    AASP the first and only PCS/Cellular Systems Design Software

    Andrew is your value-added source for cable installation

    accessories and lightning protection. Over sixty years of

    industry leadership around the globe allows us to provide

    you with a comprehensive selection of cable installation

    accessories and lightning protection products. When you

    buy Andrew, you buy confidence.

    With Andrew in your system build-out, you build in:

    Faster installation

    Increased versatility

    Added safety and reliability

    Greater cost effectiveness

    Comprehensive customer service

    Andrew product performance is the industry standard.

    When you need superior performance from your system,

    put Andrew cable installation accessories and lightning

    protection to work for you.

    Andrew quality protects your investment. Reliable Andrew

    cable installation accessories and lightning protection help

    keep your system operational, lowering repair and

    replacement costs.

    Andrew service means superior delivery performance.

    Our system of global manufacturing facilities and product

    warehouses ensures your cable installation accessories

    and lightning protection products are where you want them,

    when you want them. Our customer service can respond

    to your requests on the telephone, or over the Internet.

    When planning your next system, specify Andrew. We can

    supply your system needs with greater cost effectiveness,

    faster installation, superior performance, simplified ordering,

    increased versatility, and added safety and reliability.

    Andrewfor the best value in cable installation accessories

    and lightning protection.

    AASP is available on the Andrew PowertoolsTM CD-Rom or as a download from www.andrew.com

    Do It Right the First Time with Andrew Accessories

    Design your PCS or cellular system in less time, with

    greater accuracy, and lower costs with advanced

    Andrew Antenna Systems Planner software (AASP).

    Powerful AASP software graphically guides you

    through the entire design process, from the choiceof frequency to the available shipping options.

    The programs dynamic, rule-based logic generates

    custom solutions by using standard Andrew products while

    automatically checking component compatibility. Upon completion,

    AASP provides you with a customized bill of materials of the Andrew

    parts necessary for the system.

    OnlyfromAndrew!

    1

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    NEW! SnapStak Hangers

    No more worries about fumbling with hardwareor losing small parts because there arent any!

    New antenna systems can now be added to crowded multiple-tenanttowerswith minimal space! SnapStak snap-in hangers can be stackedup to three deep when using 1/2" and 7/8" coaxial cable, or twodeep when using 1-1/4" and 1-5/8" coaxial cable. Each hangeraccommodates one run of HELIAX cable.

    The distinctive, self-contained design of the SnapStak stackable snap-inhanger eliminates the need for mounting hardware and installation tools.This simplifies coaxial cable installations, lowering both time and cost.

    Retention tabs on the spring fork makeSnapStak hangers highly resistant topop-out, so installations are robust andsecure. Yet, specially designed todampen vibrations, SnapStak hangers

    do not have a rigid hold on the tower,so motion caused by wind is simplyabsorbed. This reduces movementdown the coaxial cable, greatlyreducing stress on the connections atthe jumper cable, antenna, or device.

    SnapStak hangers can be mounted directly to thetower support system, or used in conjunction with a variety of mountingaccessories for rooftops, buildings and water towers. The SnapStakhanger installs in 3/4" holes in support structures 1/8" (0.120" to0.150") thick. The stainless steel construction of the SnapStak snap-inhanger provides exceptional integrity, even in highly corrosiveenvironments and extreme weather conditions. Compact installations save

    tower space. And maintenance is easy, since SnapStak stackable snap-inhangers are self sufficient no hardware required for installation!Mounts to pre-punched 3/4" (19 mm) holes. Kit of 10.

    Use the support/hoisting grip wheneverpossible. Rely on the standard, lace up hoistinggrip only when connectors are pre-attached oryou have to place a grip in the middle of acable run over 200 ft.

    Cable Hoisting and Attachment

    F1SGRIP F1SGRIP-IK 1/4" FSJ1

    L1SGRIP L1SGRIP-1IK 1/4" LDF1E2SGRIP E2SGRIP-2IK 3/8" EFX2

    L2SGRIP L2SGRIP-2IK 3/8" LDF2

    F2SGRIP F2SGRIP-2IK 3/8" FSJ2

    C2SGRIP C2SGRIP-2IK 3/8" CNT-400

    L4SGRIP L4SGRIP-4IK 1/2" LDF4

    F4SGRIP F4SGRIP-4IK 1/2" FSJ4

    L45SGRIP L45SGRIP-45IK 5/8" LDF4.5

    L5SGRIP L5SGRIP-5IK 7/8" LDF5, VXL5

    L6SGRIP L6SGRIP-6IK 1-1/4" LDF6, VXL6

    L7SGRIP L7SGRIP-7IK 1-5/8" LDF7, VXL7

    L12SGRIP L12SGRIP-12IK 2-1/4" LDF12

    Standard Hoisting Grip

    For Transmission Line Installation

    Use at 200 ft (60 m) intervals to raise cable ontower. Use with additional support clamp toachieve optimum cable grip.

    cable installation accessories

    ORDERING INFORMATION

    Part Number Description

    SG-IT Support Clamp Installation Tool

    ORDERING INFORMATION

    Part Number Part Number Hoisting Grip Support Clamp Cable Size

    43094 L4SGRIP-4IK 1/2"

    29958 L45SGRIP-45IK 5/8"

    19256B L5SGRIP-5IK 7/8"

    29961 L6SGRIP-6IK 1-1/4"

    24312A L7SGRIP-7IK 1-5/8"

    31535 L12SGRIP-12IK 2-1/4"

    26985A NA 3"

    34759 NA 4"

    31031-1 NA 5"

    ORDERING INFORMATION

    Par t Number Description - Kits of 10

    SSH-12 SnapStak hanger kit for 1/2" corrugated cable

    SSH-78 SnapStak hanger kit for 7/8" corrugated cable

    SSH-114 SnapStak hanger kit for 1-1/4" corrugated cable

    SSH-158 SnapStak hanger kit for 1-5/8" corrugated cable

    US patents: 6,345,543 6,899,305 and 6,161,804 other patents pending

    Support/Hoisting Grip

    Safer, Faster Cable Hoisting

    Lift and support cable in your monopole or on your tower

    faster and more safely and without the threat of slippage.Our one-piece grip and locking clamp speed and simplifyinstallation by eliminating time consuming lacing.

    Use at 200 ft (60 m) intervals to raise cable andprovide permanent cable support. Basic kit includesone grip and one support clamp. Support clamps arealso available in kits of10. Installation tool is required.

    ORDERING INFORMATION

    Part Number Part Number HELIAX CableSupport Grip Support Clamp Size Type

    3

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    SnapStak Hanger Tool

    Specially designed pliers make installation andremoval of SnapStak snap-in hangers extremelyeasy. The spring loaded pliers are designedwith a hook that holds and spreads the hangeropen to slip easily over the cable. Serratedpads then squeeze the hanger together foreffortless insertion into the mounting structure.Insulated handle and a lanyard hole make iteasy to hang on to.

    Snap-In Tower Standoffs

    For mounting snap-in hangers to round

    support members. Adapter is designedwith 3/4" pre-punched hole. Adapterprovides 2-1/2" (60 mm) standoff. Allparts are stainless steel or galvanized.Kit of 10.

    NEW! Universal Snap-In Adapter

    The Universal Snap-In Adapter is a versatile device for securing coaxialcable hangers to structures such as communications towers, rooftops,buildings and water towers.

    The Universal Snap-In Angle Adapter secures coaxial cable to anyround or angle tower members where pre-punched holes are not easilyaccessible. The adapter has a pre-punched 3/4" hole that allows theinstaller to mount cable hangers such as Andrew SnapStak snap-inhangers to wireless communications towers or other structures. Made

    of stainless steel for long life.

    Cable Hoisting and Attachment

    cable installation accessories

    ORDERING INFORMATION

    Part Number Member Diameter, in (mm)

    STS-12 1 2 (25 50)

    STS-23 2 3 (50 75)

    STS-34 3 4 (75 100)

    STS-45 4 5 (100 125)

    Snap-In Hangers

    Attachment with No Hardware!

    Andrew Snap-In Hangers provide quick

    and easy attachment in all types ofweather. The hangers snap directlyinto holes in the tower support members.Installation time and costs are substantiallyreduced. These hangers feature cable grippingtabs to prevent cable slippage, and are constructedof heavy gauge stainless steel for high strength andexcellent corrosion resistance. Waveguide versionsinclude a heavy UV resistant rubber insert to securethe elliptical cable.

    ORDERING INFORMATION

    Part Number Description

    206706A-6 For 5/8" cables206706A-5 For 2-1/4" cables

    Cable

    ladder

    rung

    Round

    member

    adapter

    Angle

    Universal Adapter Applications

    ORDERING INFORMATION

    Part Number Description

    UA-3 Universal Snap-in Adapter, kit of 10

    ORDERING INFORMATION

    Part Number Description

    UAAI Universal Angle Adapter Insert, kit of 10

    Universal Angle Adapter Insert

    Insert transitions the Universal Adapters 3/4" toa 3/8" hole diameter, which allows the use of

    standard hangers.Shown with Snap-In Adapter,each purchased separately

    ORDERING INFORMATIONPart Number Description

    SHT-4 SnapStak Hanger Tool, quantity 1

    Waveguide Type Part Number

    EW52 EWSH-52

    EW63 EWSH-63

    EW64 EWSH-64

    EW77 EWSH-77

    EW90 EWSH-90

    EW127A EWSH-127A

    EW132 EWSH-132

    EW180 EWSH-180

    EW220 EWSH-220

    EW249 EWSH-240

    4

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    NEW!Anchor Rail Adapter*

    Anchor Rail Adapters make cable installationfast, secure, and neat.

    These one-piece, one-size, self-containedAnchor Rail Adapters require no tools andsnap into common strut or anchor railsystems, such as UniStrut MetalFraming. The 3/4" hole acceptscommon snap-in hangers. Adapterscan be used for horizontal or verticalcable to produce neatly alignedinstallations on large poles, smokestacks,rooftops, walls, or any support structure.

    *Patent Pending UniStrut is a registered trademark of the UniStrut Corporation

    Snap-In Adapter Bracket

    This bracket is used in conjunctionwith WRAPLOCK and is used on

    large, round members, water towers,or outside of a monopole. Thebrackets slide on the WRAPLOCKand hold up to six runs of coaxial cable. You can use multiple brackets fothe number of runs required for your system. The galvanized steel bracketsupports both standard hangers and snap-in hangers. Accommodates sixruns of snap-in hangers and four runs of click-on hangers.

    Universal Snap-In Bracket

    These galvanized steel brackets are designed towork on both angle and round members. They arepre-punched with 3/4" holes to hold snap-in hangersor standard hangers.

    PVC Roof Sleeper

    Support rooftop coaxial cable runs using the snap-in PVCRoof Sleepers. PVC Roof Sleepers are pre-punchedwith 3/4" holes to accommodate snap-inhangers. Sleepers are made of a gray4" (102 mm) x 4" (102 mm), UV-resistantPVC material.

    Snap-In Adapter Block

    This Snap-In Adapter Block is designed toaccommodate a snap-in hanger on each sideof the block. You can attach this to the tower withour standard angle adapters or tower standoffs.Mechanically galvanized hardware.

    ORDERING INFORMATION

    Part Number DescriptionARA-18 Anchor Rail Adapter for 0.71" (18 mm) rails

    (European standard), kit of 10

    ARA-22 Anchor Rail Adapter for 0.86" (22 mm) rails(North American standard), kit of 10

    ORDERING INFORMATION

    Part Number Description

    RM-USBG Snap-In Adapter Bracket

    12395-1 Stainless Steel WRAPLOCK

    ORDERING INFORMATION

    Part Number Description

    SHA3 Snap-in Adapter Block, kit of 10

    ORDERING INFORMATION

    Part Number Description

    SS-TB2550 Universal Snap- In Bracket, for 1-1/2" to 5-9/16"round member 2-1/2" to 5" angle member.Accommodates six snap-in or standard hangers.

    SS-TB6080 Universal Snap- In Bracket, for 6" to 10-3/4"round member 6" to 8" angle memberaccommodates six snap-in or standard hangers.

    ORDERING INFORMATION

    Part Number Description

    MT-F1598 4 run, 22" (559 mm) length

    MT-F1599 8 run, 32" (810 mm) length

    MT-F1600 12 run, 43" (1102 mm) length

    Cluster Support Bracket

    The Cluster Support Bracket is a versatile meansto support multiple runs of coaxial cable invirtually any application. The oval design allowscoaxial cable to be run inside and outside of thebracket, which maximizes its capacity. Eachbracket features 3/4" holes to accommodatesnap-in hangers and 3/8" holes for butterflyhangers using standard 3/8" hardware. TheCluster Support Bracket supports seven runs ofcoaxial cable. Sold in units of one, U-bolt hardware sold separately.

    ORDERING INFORMATION

    Par t Number Description

    CS-B Cluster Support Bracket with U-boltfor 2-3/8" round member attachment

    Cable Hoisting and Attachment

    5

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    Cable Hoisting and Attachment

    Click-On Hangers

    Click-On Hangers

    Install Cable with One Easy Click

    Specifically designed to support HELIAX

    coaxial cable, stackable Click-OnHangers install in just minutes and providea perfect fit that gives your PCS/PCN, cellular,microwave, rural telephony, GSM, or other telecommunicationssystem a professional appearance, especially in confined spaces.

    Available in either single or double versions, Click-On Hangers aremanufactured of tough UV-resistant material and set the standard fordurability, simplicity of installation, and cost effectiveness. Click-OnHangers are sold in kits of 10.

    (United States Patent #5794897)

    Flat Member Attachment Angle Adapter Attachment

    Round Member Attachment Ceiling Adapter Attachment

    ORDERING INFORMATION

    Double Single*

    Part Number Part Number Hanger Description

    L4CLICK L4SCLICK 1/2" Hanger for LDF4, kit of 10

    L45CLICK NA 5/8" Hanger for LDF4.5, kit of 10

    L5CLICKB L5SCLICKB 7/8" Hanger for LDF5, VXL5, kit of 10

    L6CLICK L6SCLICK 1-1/4" Hanger for LDF6, VXL6, kit of 10

    L7CLICK L7SCLICK 1-5/8" Hanger for LDF7, VXL7, kit of 10

    *Contact Andrew for information on hangers completewith angle adapter and hardware.

    SUPPORT HARDWARE ORDERING INFORMATION

    Part Number Attachment Hardware

    243684 Compact Angle Adapter, see page 10 for details

    244350 Ceiling Adapter, kit of 10

    Round Member Adapter (various sizes) see page 10

    Click-On Hanger Hardware Kits

    Click-On Hanger attachment hardware isavailable in 3/8" or M10 sizes.

    Constructed of stainless steel fordurability. Select hardware lengthaccording to planned hanger stackheight.

    Note: Click-On Hangers accommodate two runs of cable and can bestacked up to three deep to handle up to six runs.

    ATTACHMENT HARDWARE DIMENSIONS

    Rod Length Rod LengthPart Number (inches) (millimeters)

    243095-11 3.97 101

    243095-7 5.5 141

    243095-3 7.1 181243095-12 5 126

    243095-8 7.3 186

    243095-4 9.9 251

    243095-9 3.75 95

    243095-5 5.4 137

    243095-1 7 177

    243095-10 4.75 121

    243095-6 7.25 184

    243095-2 9.75 248

    cable installation accessories

    ORDERING INFORMATION

    Imperial Metric Stack Height Cable SizePart Number Part Number (# of hangers)

    243095-9 243095-11 1 1/2" or 7/8"

    243095-5 243095-7 2 1/2" or 7/8"243095-1 243095-3 3 1/2" or 7/8"

    243095-10 243095-12 1 1-1/4" or 1-5/8"

    243095-6 243095-8 2 1-1/4" or 1-5/8"

    243095-2 243095-4 3 1-1/4" or 1-5/8"

    Each kit contains 10 threaded rods, 20 nuts, 40 flat washers and 40 lock washers.

    Multi-run hangers are the best choice for installing cableswhere space is very limited on crowded towers.

    6

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    Installation shows Click-On Hangers, SureGround Kits(weatherproofing removed for illustration) and a Universal Grounding Ba

    NEW! Miniature Click-On Hangers Fast, easy installation for small cables

    Now installing small cables into hangers is accomplished

    in one easy click with new Miniature Click-OnHangers.

    Each compact, Miniature Click-On Hangeraccommodates two runs of cable. MiniatureClick-On Hangers are compact andstackable, making it easy to install severalruns of cable in confined spaces.

    Miniature Click-On Hangers are costeffective and durable. With flexiblegripping ribs, the hanger provides securesupport on a range of cable sizes, andindexing on the hanger body helps aligncables during installation.

    Specifically designed to accommodatesmall corrugated coaxial cables, ellipticalwaveguide, and braided cable runs,Miniature Click-On Hangers provide aperfect fit for your installation. Hangers arepacked in kits of 10. Attachment hardware madeof anti-corrosion coated metal for long service lifeis sold separately in kits of 10. US patent pending

    ORDERING INFORMATIONSelect hardware by intended hanger stack height.

    HangerPart Number Description

    68MCLICK Click-On Hangers for 6-8 mm cable;FSJ1A, CNT-240, CNT-300, BR-240, BR-300, kit of 10

    912MCLICK Click-On Hangers for 9-12 mm cable;LDF1, EFX2, FSJ2, LDF2, CNT-400, BR-400, kit of 10

    1316MCLICK Click-On Hangers for 13-16 mm cable;FSJ4, LDF4-50A, CNT-500, CNT-600, BR-600, kit of 10

    ORDERING INFORMATIONSelect hardware by intended hanger stack height.

    HangerPart Number Description

    252026-10KT Mini Angle Adapters, M8 tap, kit of 10

    252027-10KT Single Stack Hardware forMini Click-On Hangers, M8 thread, kit of 10

    252028-10KT Double Stack Hardware forMini Click-On Hangers, M8 thread, kit of 10

    252029-10KT Triple Stack Hardware forMini Click-On Hangers, M8 thread, kit of 10

    Cable Hoisting and Attachment

    7

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    KwikClamp Hangers

    Multiple Run Cable Hangers for European Norms

    Ideal for multiple run cable hangers designed exclusively for European-style towers, cost effective KwikClamp Cable Hangers eliminate theneed for drilling and adapters. These self-clamping cable hangersattach directly to round or flat tower members, providing sturdy, reliable,long-term support to systems. Hangers are sold in kits of 10.

    Round/Flat KwikClamp

    Cable Hoisting and Attachment

    Popular in European site designs, these hangers areshipped only from Andrew facilities in Europe.

    Cable Size RG8 LDF4 LDF4.5 LDF5 LDF6 LDF7

    Tower Cablemember type runs Part Number Base

    Part Number Base R8CLAMP-( ) L4CLAMP-( ) L45CLAMP-( ) L5CLAMP-( ) L6CLAMP-( ) L7CLAMP-( )

    3-11 mm 2 UNV-2

    8-25 mm round or 1 RDN-1 RDN-1 RDN-1 RDN-1 RDN-1

    3-25 mmflat plate 2 RDN-2 RDN-2 RDN-2 RDN-2 RDN-2

    3 RDN-3 RDN-3 RDN-3 RDN-3 RDN-3

    Cable and Hanger Type

    KwikClamp Ordering Instructions

    Refer to the table to build a part number. First select your cable size onthe top row and note the base of the hangers part number below it.Next refer to the first 2 columns on the left to select the tower membertype and number of cable runs. Cross this to the cable size to find thepart number detail. For example, a hanger for three 7/8" LDF5 cableson a round tower would be: L5CLAMP-RDN-3

    All hangers sold in kits of 1

    cable installation accessories

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    A

    Angle Adapter

    Galvanized and Non-marringFor mounting 1/2" to 2-1/4" cable hangers to angletower members up to 3/4" (19 mm) thick. Hangerattachment hardware sold separately (see above).Kit of 10.

    Standard Hangers for Security and Flexibility

    Standard Hangers and Hardware

    Standard hangers are designed for easy installation. The clamp lockingbolt and nut are pre-assembled and captivated to minimize installationlabor. Proper tension is easy to determine. The hanger is simply tighteneduntil there is a 5/16" gap between the clamp legs. The pre-drilled holefor 3/8" or 1/2" mounting hardware and slots for round memberadapter clamps further simplify installation. See pages 10 and 11 foraccessories to adapt these hangers to most tower configurations. Hardware Kit of 10 Sets

    Imperial kits include 3/8" fillister-head bolts, lockwashers, and nuts for attachment of standard hangersto drilled tower members. The metric kit includes M10bolts and lock washers for use with metric angleadapters.

    For Waveguide Waveguide PhotoType Numbers Hanger Kit Reference

    EW17, EWP17 31766A-9 C

    EW20 31766A-10 C

    EW28 31766A-11 C

    EW34, EWP34 42396A-15 B

    EW37, EWP37, EWP37S 42396A-4 B

    EW43, EWP43 42396A-16 B

    EW52, EWP52, EWP52S 42396A-8 B

    EW63, EWP63, EWP63S 42396A-7 B

    EW64, EWP64 42396A-1 B

    EW77, EWP77 42396A-11 B

    EW85 42396A-5 B

    EW90, EWP90, EWP90S 42396A-5 B

    EW127A, EWP127A 42396A-9 B

    EW132, EWP132 42396A-9 B

    EW180, EWP180 43211A B

    EW220 43211A B

    EW240 43211A B

    Please refer to Appendix 6 for specific recommendations.

    STANDARD HANGAR ORDERING INFORMATION

    Hanger Nominal PhotoPart Number Cable Size Reference

    43211A 3/8" A

    43211A 1/2" A42396A-9 5/8" B

    42396A-5 7/8" B

    42396A-1 1-1/4" B

    42396A-2 1-5/8" B

    42396A-4 2-1/4" B

    31766A-11 3" C

    31766A-10 4" C

    ORDERING INFORMATION

    Par t Number Description

    31769-5 3/4" (19 mm) long

    31769-1 1" (25 mm) long

    243684-MH Metric M10 19 mm long

    ORDERING INFORMATION

    Par t Number Description

    247763-I Tapped for 3/8" hardware

    247763 Tapped for metric hardware

    B C

    Other Mounting Hardware

    Threaded Rod Support Kit forStandard Hangers. Use to mounthangers away from supportingstructure, under cable bridge, andinside equipment room. Includes3/8" diameter threaded rod,galvanized ceiling mounting plate,nuts, and washers. Attach to angletower members with 31768A angle adapters. Attach toround tower members with 30848 series tower standoffs. All componentare stainless steel, except ceiling mounting plate.

    ORDERING INFORMATION

    Kit of 1 Kit of 5Part Number Part Number Rod Length in (mm)

    31771 31771-4 12 (305)

    31771-9 31771-6 24 (610)

    31771-10 36 (915)

    Cable Hoisting and Attachment

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    Cable Hoisting and Attachment

    cable installation accessories

    Round Member Adapter

    Stainless steel clamps to mount 1/2" to 4" cablehangers to round support members. Two each areneeded for 3" and 4" cable hangers. Kit of 10.

    45 Adapter

    Use with angle adapter and threaded rodsupport kit to place a hanger at a waveguidebend. Kit of 10.

    Nylon Cable Ties For JumperCable Attachment

    Cable ties secure cable bundles where spaceis limited. They are an excellent choice fororganizing jumper cables within and betweenradio cabinets and for bundling jumper cables.Nylon cable ties provide support for smalldiameter cable 1/4" to 1/2". Typicalapplications include securing jumper cables inbuildings and along horizontal antenna mounting arms.

    Compact Stainless SteelAngle Adapters

    These compact, lightweight, high quality stainless

    steel angle adapters provide a cost saving option tostandard adapters for many wireless systems that useHELIAX coaxial cable. These compact angleadapters are suitable for use with single runs of HELIAX cable up to 2-1/4" in diameter. When used with our stackable Click-On Hangers, theycan accommodate up to six runs of HELIAX LDF6 1-1/4" cable or smallercable and up to four runs of HELIAX LDF7 1-5/8" cable. Includes 3/8or mid-hanger attachment hardware. Kit of 10.

    45 Adapter

    Use with angle adapter and threaded rod support kit to place a hangerat a waveguide bend. Galvanized steel. Kit of 10.ORDERING INFORMATION

    Par t Number Description

    243684 Imperial Angle Adapter, kit of 10

    243684-M Metric Angle Adapter, kit of 10

    ORDERING INFORMATION

    Part Number Member Diameter, in (mm)

    31670-1 12 (2550)

    31670-2 23 (5075)

    31670-3 34 (75100)

    31670-4 45 (100125)

    31670-5 56 (125150)

    31670-6 68 (150200)

    ORDERING INFORMATION

    1 in (25 mm) 2.5 in (60 mm) Member Diameter Standoff Standoff in (mm)

    30848-5 0.751.5 (2040)

    30848-4 1.53.0 (4075)

    30848-1 41108A-1 34 (75100)

    30848-2 41108A-2 45 (100125)

    30848-3 41108A-3 56 (125150)

    Clamp Head

    ORDERING INFORMATION

    Part Number Description

    MF39901-10 Clamp Head, kit of 10

    ORDERING INFORMATION

    Part Number Description

    42334 45 Adapter, kit of 10

    ORDERING INFORMATION

    Part Number Description

    40417 Nylon Cable Ties, 5/16" wide 14.5" long, kit of 50

    ORDERING INFORMATION

    Par t Number Description

    42334 Galvanized steel

    Angle AdapterStainless Steel, kit of 10 pieces. For mounting cable1/2" to 4" cable hangers to angle tower members upto 7/8" (22mm) thick. Includes hanger attachmenthardware.

    ORDERING INFORMATION

    Par t Number Description

    31768A 3/8" Hardware

    31768A-M Metric Hardware

    Tower Standoff

    Adapters with round member clamps andhardware for 1/2" to 4" hangers. All partsare stainless steel or galvanized. Kit of 10.

    10

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    Hanger Selection Guide

    Hanger Type

    Construction

    Cable runssupported

    Primary applications

    Typical installationtime (minutes)***

    Key feature

    Benefits

    Attachmentcapability(Tower member type)

    Additional partsneeded

    Tower adapters(allows hangerattachment tovarious tower types)

    SnapStak Hangers

    Stainless steel

    1 to 3

    Towers withpre-punched

    cable ladders,snap-in accessories

    7

    Attaches cables incompact bundlessaving tower space

    Fastest hangerinstallationNo additionalhardware needed

    Attaches cables incompact three run

    bundles

    Impervious toenvironmentalextremes

    Universal hangeraccommodates allcorrugated cables

    3/4" drilled cableladder

    Various adapters(see page 4)

    None

    Cluster mount

    Universal toweradapter

    Anchorrail adapter

    KwikClampHangers

    Stainless steeland plastic

    1 to 3

    New or existingtowers

    15

    Built in toweradapter

    Requires noadditional hardwarefor towerattachments

    Fits round, flatangle, and c

    channel towermembers

    Quick installation

    UV stable

    Round member

    Angle member

    Channel section

    Cable ladders

    None

    None required

    Click-On Single,Double, orMiniature Hangers

    Engineered plasticsingle or double

    2 to 6

    Rooftops,water towers

    and towerswith limited space

    20

    Stackable up tothree high

    Attaches cables incompact six runbundles

    Versatile andadaptable to almostany application

    Easy to installclick-on design

    UV stable

    3/8" (M10) drilledhardware ladder

    Various adapters(see page 9-10)

    Threaded rodand hardware

    Round memberadapter

    Angle adapter

    Standard Hangers

    Stainless steel

    1

    Tower installationssubject to high wind,

    high corrosion,high ice

    20

    Stainless steeltensioning hardware

    Impervious toenvironmentalextremes

    Adaptable to varioustower configurations

    3/8" (M10) drilledcable ladder

    Various adapters(see page 9)

    Tower attachmenthardware kit

    Round memberadapter

    Angle adapter

    Support/Hoisting Grips*

    Tin coated bronze

    1

    Monopole towers

    2

    Calibrated clampprovides permanentcable support

    Quick installation

    Monopoleapplication

    Accommodatessingle run of cable

    All towers andmonopoles

    None

    None required

    Cable Ties**

    Nylon

    1

    Jumper cables andinter-rack cabling

    N/A

    Universal fastening

    Fits most cable sizeand tower members

    Quick installation

    Inexpensive

    Accommodatessingle run oflightweight cable

    Round memberAngle memberCable ladders

    None

    None required

    Conditions* Support Grip or Hoisting/Support Grip required with all cable installations

    ** Should only be used with 1/2" cable and smaller*** Installation time based on a 100 ft (30 m) run of 7/8" cable with 3 ft (1 m) hanger spacing. Monopole application applied 200 ft intervals, 2 minutes

    Cable Hoisting and Attachment

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    Weatherproofing

    cable installation accessories

    NEW!Weatherproofing EnclosuresSeal and Protect Connectorsfrom the Environment in JustSeconds

    Weatherproofing for Main Line Feeders

    The weatherproofing gel closure systemprovides an additional measure of protection,providing a watertight seal around the cable anddampening the vibration that can loosen connector interfaces. Eachenclosure accommodates both N and DIN connections and complementsfemale main-feeder connectors coupled to male jumper connections usingstandard or SureFlexTM cable assemblies.

    ORDERING INFORMATION

    Part Number Cable Size to Cable Size

    WE-7812 Enclosure for 7/8 to 1/2 connect ionsWE-11412 Enclosure for 1-1/4 to 1/2 connections

    WE-15812 Enclosure for 1-5/8 to 1/2 connections

    More Information:See the installation video onwww.andrew.com/products/trans_line/heliax/weatherproofing.aspx

    Weathertight Seal Quickly Installs in Three Minutes

    Complete your transmission line installation with the premierweatherproofing product to seal and protect connectors, splices, surgeprotectors, and jumper-to-antenna interfaces from the environment. Andrew3M Cold Shrink Weatherproofing protects your investment and your

    systems performance.

    No Tools Required

    Cold Shrink Weatherproofing simply slips over the connection andcompresses around the interface. No tapes or heat guns are requiredfor sealing or shrinking. Simply place the Cold Shrink kit over the cableand connector, make the connection, and unwind the pull-tab applicator.Once it is collapsed, its continuous compression design forms awatertight seal around the cable. Developed jointly by Andrew and

    3M Corporation, Cold ShrinkWeatherproofing has proven itself inthousands of high power cableinstallations for more than 15 years.

    Fits up to 2-1/4" HELIAX Cable

    Kits are available for transitionsfrom larger to smaller diametercable, such as 1-5/8" to 1/2", orfor same diameter cable, such as1/2" to 1/2". See the table for partnumbers.

    3M and Cold Shrink are trademarks of Minnesota Miningand Manufacturing Company

    Part Number Minutes Application Diameters in (mm)* Kit Coverage Cable Size to Cable Size

    Connectors, 7-16 DIN or Type N

    245173 0.63 0.41 (1610) 3/8" through 1/2" to 3/8" through 1/2"241475-13 0.80 0.29 (207.4) 1/4" through 5/8" to 1/4" through 1/2"

    241474-7 0.80 0.80 (2020) 5/8" to 5/8"

    245171 0.84 0.29 (27.4) 7/8" to 1/4" through 1/2"

    245172 1.20 0.29 (307.4) 1-5/8" or 1 1/4" to 1/4" through 1/2"

    245175 1.40 0.41 (3610) 2-1/4" to 1/4" through 1/2"

    Antennas, filters, amplifiers, 7-16 DIN or Type N**

    245174 0.84 0.29 (217.4) 1/2" 7/8" jumpers to antenna

    * Minimum application diameter is the fully compressed diameter of each tube in the kit.**Andrew 3MTM Cold ShrinkTM Weatherproofing is completely compatible with Andrew base station antennas.

    Request Bulletin 10138B for complete details and also refer to special publication SP50030 for specific application information on the use of

    Cold ShrinkTM

    for antenna interfaces.

    Weatherproofing for Antennas

    Complete your transmission line installationwith Andrew Corporations WeatherShield

    Connection Protection Enclosure whichseals and protects connectors from theenvironment.

    The reusable enclosure contains aninnovative trifold seal that providescomplete moisture block for installedconnectors. The ease of installation onhard-to-reach connections and the long-term protection provided by thisenclosure makes it the most cost-effective solution available today. TheWeatherShield Connection ProtectionEnclosure takes just seconds to install.Simply place the housing around the

    connector and snap the tabs together.

    AWE-A12 enclosure for

    1/2 to antenna/device

    ORDERING INFORMATION

    Par t Number Description

    AWE-A12 Enclosure for 1/2 antenna connection/device

    12

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    Standard Weatherproofing Kitfor Connectors and Antennas

    The application of sealing

    materials to antenna cableconnections protects themfrom weather conditions.These include moisturepenetration and looseningof connections fromvibrations caused by strongwinds. Andrew Corporationrecommends weatherproofing these connections with standardweatherproofing tapes such as butyl and plastic electrical tapes.

    Main feeder cable-to-jumper cable connection Jumper cable-to-antenna connection

    This kit provides an additional moisture seal for cable connections.

    It also prevents loosening of connections from vibration or other externalstresses, which would eventually allow moisture penetration. The sealedconnection is suitable for typical exposed and buried cable applications.

    ArrestorPort IIIntegrated Transmission LineEntry/Ground System

    The ArrestorPort II integrated buildingentry/ground system redefines the way youachieve cable shelter entry and grounding. Traditional installations rely ona piecemeal approach that steals time and increases costs. ArrestorPort Iunifies the installation of entry ports, Arrestor Plus surge protectors, andtransmission line grounding into an integrated entry/ground system.Arrestor Plus surge arrestors cut costs, save valuable interior space, and

    protect your revenues and personnel from the damaging effects oflightning strikes.

    ArrestorPort II Integrated Wall Entry/Grounding System Kit consists ofan entry panel and a 1/8" solid copper ground bar assembly withassembly hardware, weather stripping, and weatherproof sealing capsfor all entry ports. Use with Arrestor Plus surge arrestors (page 26, orderseparately) and standard cable boots (page 14, order separately).

    Installers should become thoroughly familiar with and use the installationtips given here.

    Installation Tips

    When applied, the tape must be above 32F (0C) to ensureadhesion. Keep tape warm by carrying in coat pockets.

    Do not stretch the tape. Apply only enough tension to providea smooth wrap.

    Smooth each wrapped layer with your hands to ensurefull adhesion.

    Do not pull the tape to tear tape always cut it.(Pulled tape eventually unravels, decreasing protection.)

    Add extra final layers of tape in warmer climates where therewill be long exposure to damaging ultra violet (UV) rays. Twoor three extra layers of tape will provide additional UV protection.

    When wrapping tape, overlap the tape to half-width.

    Ensure vent or drain holes at the bottom of the antennaor device are not covered with weatherproofing tape.

    Cable Entry

    Colored Electrical Marking Tape

    Colored tape is a convenient way to mark and code cable runs. Sixdifferent colors are availabe in 3/4x 66 rolls. Sold in individual rolls.

    ORDERING INFORMATION

    Part Number Description

    CM-TB Blue, 3/4 x 66 (19.1 mm x 20.1 m)

    CM-TBR Brown, 3/4 x 66 (19.1 mm x 20.1 m)

    CM-TG Green, 3/4 x 66 (19.1 mm x 20.1 m)

    CM-TR Red, 3/4 x 66 (19.1 mm x 20.1 m)

    CM-TW White, 3/4 x 66 (19.1 mm x 20.1 m)

    CM-TY Yellow, 3/4 x 66 (19.1 mm x 20.1 m)

    WEATHERPROOFING CONNECTIONS PER KIT

    Connection Type ApplicationsPer Kit

    2-1/4" to 1/2" (57 mm to 13 mm) 2

    1-5/8" to 1/2" (41 mm to 13 mm) 2

    1-1/4" to 1/2" (32 mm to 13 mm) 2

    7/8" to 1/2" (22 mm to 13 mm) 4

    1/2" to 1/2" (13 mm to 13 mm) 12

    7/8" to antenna, amplifier, device (22 mm to 13 mm) 12

    1/2" to antenna, amplifier, device (13 mm to 13 mm) 12

    ORDERING INFORMATION

    Standard Weatherproofing TapesPart Number Description

    221213 Complete kit, Black

    221213-S Complete kit, Slate gray

    42615-4 2-1/2 x 24 butyl rubber roll

    9905-41 3/4 x 66 black plastic tape roll

    9905-71 2 x 20 black plastic tape roll

    ORDERING INFORMATION

    Part Number Description

    APORT-13-4 Provides mounting positions for 13 bulkhead mountsurge arrestors and includes four 4" holes forwaveguide entry.

    Andrew 221213 Weatherproofing Kit contains:

    2 rolls of 3/4" x 66' black plastic tape1 roll of 2" x 20' black plastic tape

    6 rolls of 2-1/2" x 24" butyl rubber tape

    Weatherproofing

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    Cable Entry

    cable installation accessories

    ORDERING INFORMATION

    Cable Boot Cable Number ofPart Number Size Holes in Boots

    4" (102 mm) Cable Boots

    204679A-17 1/4" Foam 3

    204679A-19 3/8" Foam 1

    204679A-5 1/2" Foam 1

    204679A-7 1/2" Foam 3

    204679A-6 1/2" Air 1

    204679A-1 1/2" Air 3204679A-16 1/2" 4

    204679A-13 5/8" 1

    204679A-14 5/8" 3

    204679A-2 7/8" 1

    204679A-18 7/8 2

    204679A-15 7/8" 3

    204679A-3 1-1/4" 1

    204679A-4 1-5/8" 1

    204679A-8 2-1/4" 1

    204679A-9 3" 1

    CAP-4 Blank cap 0

    CAP-4-10 Blank cap, kit of 10 0

    5" (127 mm) Cable Boots

    48939A-16 3/8" Foam 3

    48939A-6 1/2" Foam 1

    48939A-8 1/2" Foam 3

    48939A-7 1/2" Air 1

    48939A-5 1/2" Air 3

    48939A-17 1/2" 4

    48939A-14 5/8" 1

    48939A-15 5/8" 3

    48939A-1 7/8" 1

    48939A-2 7/8" 3

    48939A-3 1-1/4" 148939A-4 1-5/8" 1

    48939A-9 2-1/4" 1

    48939A-10 3" 1

    EP-CAP5 Blank cap 0

    ORDERING INFORMATION

    Part Number Cable Size

    40656A-3 1/2"

    40656A-7 5/8"

    40656A-1 7/8"

    40656A-5 1-1/4"

    40656A-2 1-5/8"

    40656A-6 2-1/4"

    40394-2 3"40394-1 4"

    33938-5 5"

    Standard Cable Entry - Wall, Roof, and Integrated Cable Entry Systems and Accessories

    Standard Cable Entry Boots

    Use with feed-thru plate with the correspondingsize entry hole.

    Multiple Entrance Wall/RoofFeed-Thru Plate

    Plate with one or more 4 or 5-inch holes.Weatherproof sealing caps included. Use withthe corresponding size rubber cable boot(sold separately).

    Single Entrance Wall/RoofFeed-Thru Assembly

    Includes rubber boot, clamp, and galvanizedsteel plate. Order from table.

    ORDERING INFORMATION

    Part Number of Height Width

    Number Openings in (mm) in (mm)4 (102 mm) Entry Opening, Multiple Entrance Plate

    204673-1 1 7 (178) 7 (178)

    204673-2 1 5 (127) 5 (127)

    204673-2A 3 9.5 (241.3) 20 (508)

    204673-4 4 9.5 (241.3) 25.5 (648)

    204673-6 6 17.5 (444) 23 (584)

    204673-8 8 17.5 (444) 25.5 (648)

    204673-9 9 23.0 (584) 23.0 (584)

    204673-10 10 9.5 (241.3) 31.0 (787)

    204673-12 12 25.5 (648) 25.5 (648)

    204673-16 16 25.5 (648) 25.5 (648

    204673-18 18 25.5 (648) 39.5 (1003)204673-20 20 28.8 (731) 31.0 (787)

    204673-24 24 31.0 (787) 39.5 (1003)

    5" (127 mm) Entry Opening, Multiple Entrance Plate

    48940-1 1 9.5 (241) 9.5 (241)

    48940-2 2 9.5 (241) 17.5 (241)

    48940-3 3 9.5 (241) 25.5 (648)

    48940-4 4 17.5 (444) 17.5 (444)

    48940-6 6 17.5 (444) 25.5 (648)

    48940-8 8 17.5 (444) 33.5 (851)

    48940-9 9 25.5 (648) 25.5 (648)

    ORDERING INFORMATION

    Hole PlugsPart Number Description

    PLUG-12 Plug, 1/2", for unused cable boot holes, kit of 5

    PLUG-78 Plug, 7/8", for unused cable boot holes, kit of 5

    PLUG-114 Plug, 1-1/4", for unused cable boot holes, kit of 5

    PLUG-158 Plug, 1-5/8", for unused cable boot holes, kit of 5

    14

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    A Single Entrance Wall/Roof Feed-Thru Assembly.Includes rubber boot, clamp, and galvanized steel plate.

    Order from table below.B Single Entrance Wall/Roof Feed-Thru Assembly for EW37EW240.

    Includes rubber boot, clamps, and aluminum plate.

    C Waveguide Bootfor use with 204673 and 48940 series multipleentrance wall/roof feed-thru plates. Boot diameter of 4 in or 5 in(102 or 127 mm) is available to match plate. Order individuallyfrom table below.

    C Waveguide Boots

    Waveguide BootsFor Waveguide 4 in (102 mm) 5 in (127 mm)Type Numbers Diameter Diameter

    EW17, EWP17

    EW20

    EW28

    EW34, EWP34 204679-34 48939-34

    EW37, EWP37, EWP37S WGB4-37 WGB5-37

    EW43, EWP43 WGB4-43 WGB5-43

    EW52, EWP52, EWP52S WGB4-52 WGB5-52

    EW63, EWP63, EWP63S WGB4-63 WGB5-63

    EW64, EWP64 WGB4-64 WGB5-64

    EW77, EWP77 WGB4-77 WGB5-77

    EW85 WGB4-85 WGB5-85

    EW90, EWP90, EWP90S WGB4-90 WGB5-90

    EW127A, EWP127A WGB4-127 WGB5-122

    EW132, EWP132 WGB4-132 WGB5-132

    EW180, EWP180 WGB4-180 WGB5-180

    EW220 WGB4-220 WGB5-220

    EW240 WGB4-240 WGB5-240

    Single Entrance Wall/Roof Feed-Thru Assemblies

    Single EntranceFor Waveguide Design Wall/Roof Feed-ThruType Numbers Figure Assembly

    EW17, EWP17 A 35849A-10

    EW20 A 35849A-9

    EW28 A 35849A-13

    EW34, EWP34 A 35849A-17

    EW37, EWP37, EWP37S B 245314-37

    EW43, EWP43 B 245314-43

    EW52, EWP52, EWP52S B 245314-52

    EW63, EWP63, EWP63S B 245314-63

    EW64, EWP64 B 245314-64

    EW77, EWP77 B 245314-77

    EW85 B 245314-85

    EW90, EWP90, EWP90S B 245314-90

    EW127A, EWP127A B 245314-127A

    EW132, EWP132 B 245314-132

    EW180, EWP180 B 245314-180

    EW220 B 245314-220

    EW240 B 245314-240

    C

    B

    CA

    A CB

    Elliptical Waveguide - Standard Cable Entry - Wall and Roof Feed-Thru and Boots

    Cable Entry

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    Installation Aids

    cable installation accessories

    NEW! EASIAX 2 Cable Prep Tools

    Improve system performance and cut installationtime with specialized EASIAX 2Cable Prep Tools. Wireless

    installation specialists requiretools that provide precision andconsistency when attaching connectors.The tools provide a clean cut of thecoaxial cable and eliminate coppershavings. This lessens the potential for high VSWR and IMDreadings. EASIAX 2 tools also reduce the time spent preparing cable forconnector attachment by 40%, compared to using common tools.

    ORDERING INFORMATION

    Tool Part Number Cable Type Connector Type

    CPT-L1 LDF1-50 Standard connectors

    CPT-E2L2N EFX2-50 Type N connectors

    CPT-E2L2DIN EFX2-50 7-16 DIN connectors

    CPT-E2L2N LDF2-50 Type N connectors

    CPT-E2L2DIN LDF2-50 7-16 DIN connectors

    CPT-F4 FSJ4-50B FSJ4 version two connectors

    CPT-L4ARC1 LDF4-50, HL4RP-50 7-16 DIN orType N standard,RingFlare, OnePieceor PositiveStop connectors

    CPT-L45RC LDF4.5-50 RingFlare connectors

    CPT-78U LDF5-50A 7-16 DIN orAVA5-50 Type N standard,VXL5-50 RingFlare, OnePiece,

    or PositiveStop connectors

    CPTL6 LDF6-50 7-16 DIN or

    Type N standard,RingFlare,OnePieceor PositiveStop connectors

    CPT-158U LDF7-50 7-16 DIN orAVA7-50 Type N standard,VXL7-50 RingFlare, OnePiece,

    or PositiveStop connectors

    ORDERING INFORMATION

    ToolPart Number Description

    CPTV2-158 Cable Prep Tool for use with AVA, VXL, and LDF 1-5/8" cab

    CPTV2-114 Cable Prep Tool for use with VXL and LDF 1-1/4" cableCPTV2-BK Replacement blade kit for CPTV2 tools

    EASIAX Replacement Blades

    REPLACEMENT BLADE ORDERING INFORMATION

    Tool Replacement BladePart Number Kit Part Number

    CPT-L1 CPT-BKS1

    CPT-F4 CPT-BK

    CPT-L4ARC1 CPT-BKS1

    CPT-E2L2DIN CPT-BKS1

    CPT-E2L2N CPT-BKS1

    CPT-L45RC CPT-BKS1

    CPTL6 CPT-BK6

    CPT-158U CPT-BK7

    CPT-78U CPT-BK5

    Recommended drill size for tools for 1/4" through 1/2" cables is 3/8"torque value with 12 volt minimum. Cordless drill 14.4 minimum voltage,400 650 RPM.

    Recommended drill size for tools for 7/8" through 1-5/8" cable is 1/2".Cordless drill 15.4 minimum voltage, 400650 RPM.

    For detailed information on cable preparation, request Special Publication

    50262. See Services section (page 27) to order.

    EASIAX Plus Automated Cable Prep ToolFor Reliable Cable Preparation in 10 Seconds

    Cable installers and system designers candramatically reduce cable preparation timeand expense while improving overall systemperformance with the EASIAX Plus AutomatedCable Preparation Tool. Fit the EASIAX PlusTool to any standard power drill,and it removes the cable jacket, outerconductor, and foam, then cuts back

    and chamfers the inner conductor tothe correct dimensions for connectorattachment all in less than 15 seconds.The EASIAX Plus automated method of cablepreparation means cable connections that are more consistent,more reliable, and more repeatable.

    Better Connections YieldSuperior System Performance

    The connector interface is one of the most critical factors affectingtransmission line operation. Even experienced technicians find the job

    more difficult when equipped with makeshift devices or an inadequatearray of simple hand tools, and it only takes a single faulty connection todegrade performance and threaten your operations revenues.

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    EASIAX Cable Prep ToolFor Fast, Precision Cuts in 15 Seconds

    Type: MCPT

    Its Accurate Cuts precisely at crest ofcopper corrugation at the exact distance

    required for easy connector attachment.Clean cut makes flaring easier thanever. Precise blade depth makes itimpossible to cut inner conductor.

    Its Consistent Every cut by everytechnician on every interface of anycable will be exactly the same. Itsone more way to ensure consistentelectrical performance for your cablesystem.

    EASIAXprecision cutting tool is the only cutting tool made exclusively forHELIAXcoaxial cable.

    EASIAX Cutting Tool Ordering Information

    ORDERING INFORMATION

    For HELIAX Cable Types Cutting Tool Part No. Features Replacement Blades Kit of 5,Part Numbe

    FSJ1, FSJ4, ETS1, RXL1* Series MCPT-1412 Cuts jacketing and outer conductor 209874

    FSJ2, FSJ4,ETS2 Series MCPT-3812 Cuts jacketing and outer conductor 209874

    LDF4, HL4RP-50, RXL4** Series MCPT-L4 Cuts outer conductor and scores jacketing MCPT-BK4

    LDF5, VXL5, AVA5, RXL5 Series MCPT-78 Cuts outer conductor and inner conductor and scores jacketing MCPT-BK5

    * Except RXL1-1RNT

    ** Except RXL4-(1, 2 or 3) RNT

    Except FSJ1RN

    Except FSJ4RN

    Installation Aids

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    Installation Aids

    cable installation accessories

    Crimping Tool

    Used to attach crimp-on lugs for standardand SureGround series. Not requiredfor kits having factory-attached lugs.

    Connector Attachment Torque Wrenches Preset to Andrew Specifications

    Andrew Torque Wrenches attach any type of HELIAX

    connectors to HELIAX LDF4.5, LDF5, LDF6, LDF7, andLDF12 coaxial cables. All are designed with a mechanismto audibly notify the installer that the proper torque hasbeen reached and release the pressure.

    Aluminum Grounding Kit Tool

    Now installers can prepare transmission line cable forgrounding kit installation in one simple, precise step

    and without using a knife! The Andrew AluminumGrounding Kit Prep Tool takes just seconds to use:simply snap the tool in place around the cable androtate. In one step the tool removes the exactamount of jacketing necessary to attach thegrounding strap. The Grounding Kit Prep Tool is amanually operated cutting device that quickly trimsaway a section of cable jacket for the purpose ofgrounding strap installation. The tool is ideal for useon cables mounted close to structures and othercable runs, and will not scrape or damage thecables outer conductor.

    Cable Reconditioning andFoam Separating Tools

    These tools perform two tasks in one operation: (1)

    recondition the cut edge of the outer conductor to itsoriginal shape and dimension and (2) separate thefoam from the outer conductor. This operation forms thecable end for precise entry into a one-piece connectorand proper attachment. All of the tools except FST-158 have an innerconductor guide pin on both sides of the tool, one for each cable type.The larger pin is for LDF cable and the smaller pin is for VXL cable.

    ORDERING INFORMATIONFOR CABLE RECONDITIONING AND FOAM SEPARATING TOOL

    ToolPart Number Description

    FST-78 For AVA5-50 and VXL5-50 cables

    FST-78A For LDF5-50A and VXL5-50 cables

    FST-114 For LDF6-50A and VXL6-50 cables

    FST-158 For LDF7-50A and VXL7-50 cables

    FST-158A For AVA7-50 cable

    ORDERING INFORMATION

    Part Number Cable Type Connector Type

    247696 LDF4-50A OnePiece

    245154 LDF4-50A RingFlare

    244376 LDF4.5-50 RingFlare and Standard

    244378 LDF5-50A, OnePiece, RingFlare,LDF5-50B and Standardand VXL5-50

    244375 LDF6-50 RingFlare and Standard

    247698 LDF6-50 LDF6 OnePiece only

    244374 LDF7-50A OnePiece, RingFlareand Standard

    244374 VXL7-50 OnePiece, RingFlareand Standard

    244373 LDF12-50 Standard

    244379 All Type N coupling nut

    244377 All 7-16 DIN coupling nut

    247696 LDF4-50 OnePiece

    ORDERING INFORMATION

    Part Number Cable Type Grounding Kit TypeGKT-F4A FSJ4 Standard

    GKT-L4A LDF4 Standard, CSGL, SGL and SGPL serie

    GKT-78A LDF5, VXL5, AVA5 Standard, CSGL, SGL and SGPL serie

    GKT-114A LDF6, VXL6 Standard, CSGL, SGL and SGPL serie

    GKT-158A LDF7, VXL7, AVA5 Standard, CSGL, SGL and SGPL serie

    ORDERING INFORMATION

    Tool Part Number Replacement Blade Kit

    GKT-F4A GKT-BKF4

    GKT-L4A GKT-BK512

    GKT-78A GKT-BK512

    GKT-114A GKT-BK67GKT-158A GKT-BK67

    ORDERING INFORMATION

    Part Number

    207270

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    Installation Aids

    Cable Tool Part Number Description

    Easier Connections withAttachment Tool Kits

    The connector interface is one of the mo

    critical factors affecting transmission lineoperation. Even experienced techniciancan have a hard time when equippedwith makeshift devices or an inadequatearray of simple hand tools, and it onlytakes a single faulty connection todegrade performance and threaten youoperations revenues.

    Selection

    The table is designed to help you selectthe right tools for each HELIAX cablesize. Under each cable size you will fi

    a list of part numbers for the appropriacable prep tools, cable conditioning toospanner and torque wrenches, andgrounding kit prep tools.Youll have the option of selecting amanual or automated cable prep tool.Under the individual tools you will findthe torque wrenches for the connectorinterface nuts.

    Manual Cable Prep Tool for 3/8" FSJ1-50 cableCut-off Tool 7/32"Cut-off Tool 8/32"Cut-off Tool 9/32"

    Manual Cable Prep Tool for 3/8" FSJ2-50 cableCut-off Tool 7/32"Cut-off Tool 8/32"Cut-off Tool 9/32"

    Automated/Manual Cable Prep Tool for 1/2" coaxial SuperFlex cableManual Cable Prep Tool for 1/2" SuperFlex FSJ4-50B cable

    Chamfer ToolCut-off Tool 7/32"Cut-off Tool 8/32"Cut-off Tool 9/32"

    Automated/Manual Cable Prep Tool for 1/2" coaxial cable21 mm Torque Wrench for L4- OnePiece connectors

    3/4" Torque Wrench for L4- RingFlare connectorsManual Cable Prep Tool for 1/2" LDF4-50A cablePlastic Grounding Kit Stripping Tool for LDF4 cableReplacement Blade Kit for Grounding Kit Stripping Tool for LDF4 cable

    Manual Cable Prep Tool for 7/8" VXL5 or LDF5 cableAutomated Cable Prep Tool for 7/8 cable1-1/4" Torque Wrench for 7/8" connectors1-3/8" Open End Wrench for OnePiece 7/8" connectors.Fits body of PositiveStop connectors1-1/4" Open End Wrench for 7/8" connectors.Fits clamping nut of Positive Stop connectors.Foam and Separating Tools for LDF5-50B and VXL5-50 cableFoam and Separating Tools LDF5-50A and VXL5-50 cableAluminum Grounding Kit Stripping Tool for 7/8" cableReplacement Blade Kit for Plastic Grounding Kit Stripping Tool for 7/8" cable

    Manual Cable Prep Tool for 1-1/4" VXL6 or LDF6 cableReplacement Blade for CPTV2-114Automated Cable Prep Tool for 1-1/4" LDF6 cable1-7/8" Torque Wrench 1-1/4" standard or RingFlareTM connectors1-3/4" Torque Wrench for 1-1/4" OnePiece connectorsFoam and Separating Tool for LDF6-50 and VXL6-50 cableAluminum Grounding Kit Stripping Tool for 1-1/4" cableReplacement Blade Kit for Grounding Kit Stripping Tool for 1-1/4" cable1-7/8" Open End Wrench

    Manual Cable Prep Tool for 1-5/8" VXL7 or LDF7 cableReplacement Blade for CPTV2-158Automated Cable Prep Tool for 1-5/8" cable2-1/4" Torque Wrench for 1-5/8" connectors2-1/4" Open End Wrench for 1-5/8" connectorsFoam and Separating Tool for LDF7-50 and VXL7-50 cableAluminum Grounding Kit Stripping Tool for 1-5/8" cableReplacement Blade Kit for Grounding Kit Stripping Tool for 1-5/8" cable

    *MCPT-1412 . . . . .224361. . . . . . . .224362. . . . . . . .244494. . . . . . . .

    MCPT-3812 . . . . .224361. . . . . . . .224362. . . . . . . .244494. . . . . . . .

    CPT-F4 . . . . . . . . .MCPT-1412 . . . . .

    241953. . . . . . . .224361. . . . . . . .224362. . . . . . . .244394. . . . . . . .

    CPT-L4ARC1 . . . . .247696. . . . . . . .

    245154. . . . . . . .MCPT-L4 . . . . . . . .GKT-L4A . . . . . . . .GKT-BK512 . . . . . .

    *MCPT-78 . . . . . . .CPT-78U . . . . . . . .244378. . . . . . . .245516. . . . . . . .

    244459-5 . . . . . .

    FST-78 . . . . . . . . .FST-78A . . . . . . . .GKT-78A. . . . . . . .GKT-BK512 . . . . . .

    CPTV2-114 . . . . . .CPTV2-BK . . . . . . .CPTL6 . . . . . . . . .244375. . . . . . . .247698. . . . . . . .FST-114 . . . . . . . .GKT-114A. . . . . . .GKT-BK67 . . . . . . .244459-6 . . . . . .

    CPTV2-158 . . . . . .CPTV2-BK . . . . . . .CPT-158U . . . . . . .244374. . . . . . . .244459-7 . . . . . .FST-158 . . . . . . . .GKT-158A. . . . . . .GKT-BK67 . . . . . . .

    1/4" cable

    3/8" cable

    1/2" cable F4

    F4 and L4

    1/2" cable L4

    7/8" cable

    1 1/4" cable

    1 5/8" cable

    General Purpose TB-COMP-KIT . . . . .Complete Tool Box Kit includes all individual tools markedwith and asterisk in the list below.

    Individual Tools 244379. . . . . . . .244377. . . . . . . .

    *224352 . . . . . . .*224354 . . . . . . .*224355 . . . . . . .*224356 . . . . . . .*224360 . . . . . . .*224363 . . . . . . .*224368 . . . . . . .*224373 . . . . . . .*224380 . . . . . . .*224395 . . . . . . .*114468 . . . . . . .*114469 . . . . . . .

    Type N coupling nut torque wrench7-16 DIN type coupling nut torque wrenchSafety knifeRulerGrease brushPoint filePin alignment toolCable flare tool LDF4Cable flare tool LDF5Cable flare tool LDF6Pin depth gauge N-malePin depth gauge N-femalePin depth gauge DIN-malePin depth gauge DIN-female

    19

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    Grounding Kits

    lightning protection

    NEW! Compact SureGround Grounding Kits

    Now wireless communications system installers and designers can protecttheir systems from the effects of lightning easier and at lower cost. The

    new Compact SureGround Grounding Kit, available only from Andrew,is a one-piece grounding assembly with the weatherproofing molded rightinto the grounding strap.

    Compact SureGround Grounding Kit features:

    Easy attachment

    Self-locking, self-sealing weatherproof boot eliminatesloose hardware and taping

    Saves up to an hour of installation time per typical nine run site

    Sure protection

    Largest surface contact area in the industry

    Provides surety of protection against even themost severe lightning strikes

    Waterproof to IEC529, IP68

    Compact size

    Snap and lock installation ideal for tight cablebundles or crowded towers

    Exclusive universal grounding lug can be fittedto a one - or two - hole earthing attachment point.

    US patent 6,548,762, others patents pending

    More Information

    See Compact SuregroundOrdering Information on Page 23

    See the installation video onwww.andrew.com/products/trans_line/heliax/sureground.aspx

    SureGround StandardCompactSureGround

    Easy Installation

    Position Compact SureGround Snap and Lock to Seal

    The Compact SureGround fits neatly in tight cable bundles

    The Compact SureGround Kit with integratedweatherproofing is the choice for the speediestinstallation, best fit in tight locations, and longterm protection.

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    Grounding Kits

    General Features

    Heavy Duty Ground Lead

    Andrew Grounding Kits use heavy duty 16 mm2 ground leadsto maximize performance. The IEC 1024-1 compliant copper groundlead reduces dc resistance. The extremely pliable jacket providesprotection and makes it easy to maneuver the lead into position forattachment to the down conductor.

    Solid copper construction for high current handling capability,compatibility with copper cable outer conductors.

    Meets military standards at commercial prices.

    Provides certainty of continued operation.Tested at an independent laboratory.

    Grounding Point

    Grounding Point 4(Runs longer than 200 ft.)

    GroundingPoint 2

    GroundingPoint 3

    Point 1

    Universal Grounding Lugs

    This grounding lug provides you with the option of a one-holeconfiguration or two-hole configuration. Just breakaway the bottom portion of the lug and this willgive you your one-hole lug. This Universal Lugwill fit common buss bar configurations withtwo-hole spacings of 0.750, 0.815 or 1.0".Designed to crimp on 16 mm2 groundingwire. Included on all grounding kits andavailable separately.

    for two bolt grounding

    for one bolt grounding

    Versatile Grounding Lug

    Transmission Line GroundingA well designed system uses grounding kits to provide a bond betweenthe cable and the tower/earth ground system. One grounding kit isrecommended at tower top, tower bottom, at 200 ft (60 m) intervals (whereapplicable), and at the entrance to the equipment shelter. Andrew solidcopper grounding kits have passed United States Air Force lightningsimulation tests and meet MIL-STD-188-124A. The non-braided solid copperconstruction of all Andrew grounding kits eliminates corrosion caused bymoisture retention and wicking. A heat shrink tube protects the cableterminal connection.

    Crimping Tool for SureGroundand Standard Grounding

    The crimping tool is used to attach crimp-on lugs for standard andSureGround series grounding kits. Not required for kits with factoryattached lugs.

    ORDERING INFORMATION

    Part Number Description

    245529-10 Universal Grounding Lug, kit of 10

    207136-3 Grounding Lug hardware kit

    ORDERING INFORMATION

    Part Number Description

    207270 Crimping Tool, kit of 1

    Simply snap off pre-scored lug for one hole option

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    Grounding Kits

    lightning protection

    Standard Grounding KitsOffer Easy Installation for System Protection

    Standard Grounding Kits are traditional solutionsfor lightning protection and are also well suitedfor elliptical waveguide installations. Onegrounding kit is recommended at the towertop, tower bottom, at 200 ft (60 m) intervals,and at the entrance to the equipment shelter.Standard Grounding Kits (204989 and

    241088 series) require few steps to install andinclude easy-to-follow instructions. Proper tensioningis ensured by an expansion section that provides visual indicationthat the strap is secured.

    Series 204989 and 241088 kits include a solid copper strap riveted tothe grounding wire, coiling tool for proper tightening, universal groundinglug, tower attachment hardware, and a two-part tape weatherproofingsystem. Field-attachable, crimp-on grounding lugs require a crimping tool(not included).

    Key Feature Over-molded weatherproof Preformed clip-on st rap Wraparound grounding strap Multiple cable sizedesign for easy, fast installation wraparound grounding strap

    Benefits Uniform installation compact Requires no tools Fits standard coaxial cable Breakaway design fitsdesign for bundled installation for installation and elliptical waveguide multiple sizes of coaxial cable

    and elliptical waveguide

    Installation Time Less than 1 minute About 3 minutes About 6 minutes About 7 minutes

    Construction Preformed copper Pre-tensioned copper Copper ground strap Copper ground strapground strap ground clipOver-molded weatherproof Standard weatherproofing Standard weatherproofing Standard weatherproofingboot, easy lock tabs

    Grounding Kit Selection Guide

    Compact SureGround SureGround Standard Universal

    Universal Connector Grounding Kit

    40 mm x 22 mm x 17 mm

    SureGround Kits Fast Installation,Complete Protection

    Protect your equipment fromthe effects of lightning withSureGround Grounding Kits.Meeting both MIL and IECstandards, the SureGroundself-securing ground strapeliminates the need forattachment tools and providesprotection against lightning strikes upto 125 kA. Quality non-braided solidcopper construction prevents moisture retentionand wicking, while a heavy duty 16 mm2 IEC 1024-1 compliantcopper ground lead maximizes performance. Installation is fast, easy,and error-free. Grounding kits include a solid copper strap riveted to

    the grounding wire, tower attachment hardware, and a two-part tapeweatherproofing system.

    US patent 5,850,056

    Connector Grounding Kit for Mounting Rail

    ORDERING INFORMATION

    Part Number Description Quantity

    244495 Universal Connector Grounding Kit 1

    ORDERING INFORMATION

    Part Number Descript ion

    CGT12 Connector Ground Kit fits all F4 and L4(except OnePiece) series connectors

    CGT58 Connector Ground Kit fits all L4.5 and L5standard connectors

    CGT78 Connector Ground Kit fi ts al l L5, V5, A5, OnePiece,and Positive Stop series connectors

    CGT114 Connector Ground Kit f its all L6 and V6 series connectors

    CGT158 Connector Ground Kit f its all L7 and V7 series connectors

    CGT214 Connector Ground Kit f its all L12 series connectors

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    Compact SureGround Ordering Information

    HELIAX Cable Type 600 mm 1 meter 1.5 metersfactory attached lug factory attached lug field attached lug

    1/2" LDF4 Black CSGL4-06B2 CSGL4-10B2 CSGL4-15B41/2" LDF4 Gray CSGL4-06S2 CSGL4-10S2 CSGL4-15S4

    7/8" LDF5 Black CSGL5-06B2 CSGL5-10B2 CSGL5-15B4

    7/8" LDF5 Gray CSGL5-06S2 CSGL5-10S2 CSGL5-15S4

    1-1/4" LDF6 Black CSGL6-06B2 CSGL6-10B2 CSGL6-15B4

    1-1/4" LDF6 Gray CSGL6-06S2 CSGL6-10S2 CSGL6-15S4

    1-5/8" LDF7 Black CSGL7-06B2 CSGL7-10B2 CSGL7-15B4

    1-5/8" LDF7 Gray CSGL7-06S2 CSGL7-10S2 CSGL7-15S4

    SureGround Ordering Information

    HELIAX Cable Type 600 mm 1 meter 1.5 metersfactory attached lug factory attached lug field attached lug

    1/2" LDF4 Black SGL4-06B2 SGL4-10B2 SGL4-15B4

    1/2" LDF4 Gray SGL4-06S2 NA NA

    5/8" LDF4.5 SGL45-06B2 SGL45-10B2 SGL45-15B4

    7/8" LDF5 Black SGL5-06B2 SGL5-10B2 SGL5-15B4

    7/8" LDF5 Gray SGL5-06S2 NA NA

    1-1/4" LDF6 Black SGL6-06B2 SGL6-10B2 SGL6-15B4

    1-1/4" LDF6 Gray SGL6-06S2 NA NA

    1-5/8" LDF7 Black SGL7-06B2 SGL7-10B2 SGL7-15B4

    1-5/8" LDF7 Gray SGL7-06S2 NA NA

    2-1/4" LDF12 SGL12-06B2 SGL12-10B2 SGL12-15B4

    Standard Grounding Kit Ordering InformationHELIAX Cable Type 24 36 60

    factory attached lug factory attached lug field attached lug

    1/4" and 3/8", EW240 223158-2 223158-3 223158-4

    1/2", EW180, EW220 241088-1 241088-6 241545

    5/8" and 7/8", EW85, EW90, EW127A, EW132 241088-2 241088-7 220497

    1-1/4", EW64, EW77 241088-3 241088-8 241088-60

    1-5/8", EW52, EW63 241088-4 241088-9 220498

    EW43 204989-10 241088-64 204989-28

    2-1/4" and 3", EW28, EW34, EW37 241088-5 241088-10 223700-724

    4", EW17, EW20 204989-6 NA NA

    5" 204989-7 NA NA

    SureGround Plus Ordering Information

    HELIAX Cable Type 600 mm 1 meter 1.5 metersfactory attached lug factory attached lug field attached lug

    5/8" LDF4.5 SGPL45-06B2 SGPL45-10B2 SGPL45-15B4

    2-1/4" LDF12 SGPL12-06B2 SGPL12-10B2 SGPL12-15B4

    Universal Ground Ordering Information

    HELIAX Cable Type 60field attached lug

    1/2" - 1-5/8" (EW180-EW63) UG12158-15B4

    Grounding Kits

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    Grounding Bars

    lightning protection

    2 Ground Buss Bar

    Part Number Descript ion

    2" x 10" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0210 Universal Ground Buss Bar Kit, 1/4" x 2" x 10"(6.4 mm x 50.8 mm x 254.0 mm)with Universal Buss Bar Hardware Kit

    Tinned Copper

    UGBKIT-0210-T Universal Tinned Ground Buss Bar Kit,1/4" x 2" x 10"(6.4 mm x 50.8 mm x 254.0 mm)with Universal Buss Bar Hardware Kit

    2" x 12" Ground Buss Bar KitsBare Copper

    UGBKIT-0212 Universal Ground Buss Bar Kit, 1/4" x 2" x 12"(6.4 mm x 50.8 mm x 304.8 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0212-T Universal Tinned Ground Buss Bar Kit, 1/4" x 2" x 12"(6.4 mm x 50.8 mm x 304.8 mm)with Universal Buss Bar Hardware Kit.

    2" x 14" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0214 Universal Ground Buss Bar Kit, 1/4" x 2" x 14"(6.4 mm x 50.8 mm x 355.6 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0214-T Universal Tinned Ground Buss Bar Kit,1/4" x 2" x 14"(6.4 mm x 50.8 mm x 355.6 mm)with Universal Buss Bar Hardware Kit.

    2-1/2 Ground Buss Bar

    Part Number Description

    2-1/2" x 12-1/2" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-2 Universal Ground Buss Bar Kit, 1/4" x 2-1/2" x 12-1/2(6.4 mm x 63.5 mm x 317.5 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-2T Universal Tinned Ground Buss Bar Kit,

    1/4" x 2-1/2" x 12-1/2"(6.4 mm x 63.5 mm x 317.5 mm)with Universal Buss Bar Hardware Kit.

    2-1/2" x 19-1/2" Ground Buss Bar Kits

    Bare Copper

    UGBKIT Universal Ground Buss Bar Kit, 1/4" x 2-1/2" x 19-1/2(6.4 mm x 63.5 mm x 495.3 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-T Universal Tinned Ground Buss Bar Kit,1/4" x 2-1/2" x 19-1/2"(6.4 mm x 63.5 mm x 495.3 mm)with Universal Buss Bar Hardware Kit.

    Andrew offers a complete range of grounding buss bar sizesand hole pattern configurations to accomodate just about anyapplication. Each grounding bar is made from 1/4 solid copperbar stock and is available with optional tin plating. Kits come

    complete with insulators, stainless steel brackets, adapters, andhardware for mounting to a wall or tower.

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    Universal ArrestorGround Bar Assembly

    This pre-punched solid copper groundbar assembly simplifies mounting andgrounding of surge arrestors inside thebuilding. Instead of relying onindividual wires or field-fabricatedtrapeze setups, the Andrew Universal Arrestor Ground Bar Assemblyprovides a uniform mounting and grounding point for surge arrestors andgrounding leads. The 1/8" assembly uses three horizontal members thatcan be oriented flat or upright and adjusted vertically as needed toaccommodate various surge arrestor types. Also included is a mountingkit that includes ceiling brackets, insulators, threaded rod, and hardware

    Compatible with standard entry port sizes

    Height-adjustable bars

    Solid copper construction

    Accepts bulkhead or bolt grounded surge arrestors

    Accommodates one- and two-hole grounding lugs

    Eliminates need for internal buss bar

    Type Number and Description

    UGBA-DIN-36 - Universal Ground Bar Assembly with three 6-positionground bars punched for oversized 7-16 DIN mount arrestors

    (APTL and APT series) or bolt-grounded arrestors.

    UGBA-36 - Universal Ground Bar Assembly with three 6-position groundbars punched for most 7-16 DIN, Type N, or bolt-grounded arrestors.(Andrew APG and APM series arrestors)

    UGBA-DIN-34 - Universal Ground Bar Assembly with three 4-positionground bars punched for oversized 7-16 DIN mount arrestors(APTL and APT series) or bolt-grounded arrestors.

    UGBA-34 - Universal Ground Bar Assembly with three 4-position groundbars punched for most 7-16 DIN, type N or bolt-grounded arrestors.(Andrew APG and APM series arrestors)

    25

    4 Ground Buss Bar

    Part Number Descript ion

    4" x 12" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0412 Universal Ground Buss Bar Kit, 1/4" x 4" x 12"(6.3 mm x 101.6 mm x 304.8 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0412-T Universal Tinned Ground Buss Bar Kit, 1/4" x 4" x 12"

    (6.3 mm x 101.6 mm x 304.8 mm)with Universal Buss Bar Hardware Kit

    4" x 14" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0414 Universal Ground Buss Bar Kit, 1/4" x 4" x 14"(6.3 mm x 101.6 mm x 355.6 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0414-T Universal Tinned Ground Buss Bar Kit, 1/4" x 4" x 14"(6.3 mm x 101.6 mm x 355.6 mm)with Universal Buss Bar Hardware Kit.

    4" x 20" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0420 Universal Ground Buss Bar Kit, 1/4" x 4" x 20"(6.3 mm x 101.6 mm x 508.0 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0420-T Universal Tinned Ground Buss Bar Kit, 1/4" x 4" x 20"(6.3 mm x 101.6 mm x 508.0 mm)with Universal Buss Bar Hardware Kit.

    4" x 24" Ground Buss Bar Kits

    Bare Copper

    UGBKIT-0424 Universal Ground Buss Bar Kit, 1/4" x 4" x 24"(6.3 mm x 101.6 mm x 609.6 mm)with Universal Buss Bar Hardware Kit.

    Tinned Copper

    UGBKIT-0424-T Universal Tinned Ground Buss Bar Kit, 1/4" x 4" x 24"(6.3 mm x 101.6 mm x 609.6 mm)with Universal Buss Bar Hardware Kit.

    Grounding Bars

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    Arrestor Plus Lightning Surge Arrestors

    T-Series Surge Arrestors

    Arrestor Plus T-Series Surge Arrestors give

    engineers more flexibility when configuringlightning protection systems. This slim-profilearrestor fits easily inside equipmentenclosures, and offers true multistrikeprotection. The Arrestor Plus bulkheadmount T-Series features universal Type Nand 7-16 DIN interfaces.

    Arrestor Plus ReplaceableGas Tube Surge Arrestors

    Offering broadband performance

    from 02000 MHz and excellentelectrical characteristics, ArrestorPlus Replaceable Gas Tube SurgeArrestors are easy to install andfeature dc pass capability through thecenter conductor to the active tower topelectronics. The units removable capmakes periodic maintenance fast and easy.

    T-SERIES SURGE ARRESTORS SELECTION GUIDE

    Surge Arrestor Key Benefit

    TSeries Universal installation splice into any system

    dc Pass dc pass capability bulkhead and standardgrounding splice into any system

    Add the final measure of protection to your equipment from lightningcurrent traveling down the transmission line with Arrestor Plus SurgeArrestors. All designs are completely weatherproof and feature low returnand insertion loss and low intermodulation. A wide range of surgearrestor types and configurations are available to support just about anyapplication.

    Arrestor Plus T-Series Dual Band

    800-2200 MHz

    APT-DFDF-DBAPT-DFDM-DBATP-BDFDF-DBAPT-BDFDM-DBAPT-NFNF-DBAPT-NFNM-DB

    Arrestor Plusdc Passing Wideband

    800-2200 MHz

    APTDC-BDFDF-DBAPTDC-BDFDM-DB

    Arrestor Plus Gas Tube

    0-2000 MHz 0-2000 MHz

    APG-BDFDF-090 APG-BDFDF-350APG-BDFDM-090 APG-BDFDM-350APG-BNFNM-090 APG-BNFNM-350APG-BNFNF-090 APG-BNFNF-350

    Arrestor Plus Broadband

    2000-2800 MHz

    APB-BNFNF-2400APB-BNFNM-2400

    2000-6000 MHz

    BB-BNFNFE-2G

    BroadbandT-SeriesDual Band

    dc-PassDual Band

    ReplaceableGas Tube

    T-Series Surge Arrestors provide multistrike protection and offer the best RF performance for most applications. Select the integratedseries to eliminate the need for a connector and achieve better RF performance. Use the T-series as a universal replacement forexisting systems. APTDC-series gives you protection like quarterwave devices with dc passing capability. The gas tube series isideally suited for applications requiring dc pass capability. Refer to Appendixes 1 and 2 for detailed information on Arrestor Plus

    Surge Arrestor technologies and typical performance parameters of each.

    ORDERING INFORMATION

    Part Number Description

    APG-BDFDF-* 02000 MHz Surge Arrestor, bulkhead7-16 DIN female/7-16 DIN female

    APG-BDFDM-* 02000 MHz Surge Arrestor, bulkhead7-16 DIN female/7-16 DIN male

    APG-BNFNM-* 02000 MHz Surge Arrestor, bulkheadType N female/Type N male

    APG-BNFNF-* 02000 MHz Surge Arrestor, bulkheadType N female/Type N female

    GASTUBE-090 90-volt Gas Tube Replacement, kit of 10

    GASTUBE-350 350-volt Gas Tube Replacement, kit of 10

    243951 90-degree Mounting/Grounding Bracket, Type N

    243950 90-degree Mounting/Grounding Bracket, 7-16 DIN

    244847 DIN (APTL)

    * specify gas tube static sparkover voltage:09090 volt 350350 volt

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    Internet

    Now its easier than ever to do business with the worlds premier provideof RF subsystem solutions. Our website www.andrew.com, provides the

    latest in product information, customer service, and technical support.With features like Industry Solutions, On-Line Order Status, a powerfulsearch function, fast and easy navigation, and password-protectedsections tailored for specific customer needs, www.andrew.com is yourcomprehensive source for information on Andrew products and services.

    Updated Interface

    The industrys best planning software Online Andrew Institute training registration Technical information Tailored Partner Portals Andrew Catalog 38 Andrew Access webzine News and Events, and much more!

    Now www.andrew.com makes it easier than ever to do business withthe worlds provider of RF subsystem solutions.

    Planning Software

    AASP the first and only PCS/Cellular Systems Design Software

    Design your PCS or cellular system in less time,with greater accuracy, and lower costs withadvanced Andrew Antenna Systems Plannersoftware (AASP). Powerful AASP softwaregraphically guides you through the entiredesign process, from the choice of frequencyto the available shipping options. Theprograms dynamic, rule-based logic generatescustom solutions by using standard Andrewproducts while automatically checking componentcompatibility. Upon completion, AASP provides you with a customizedbill of materials of the Andrew parts necessary for the system.

    Customer Support Center (CSC)

    Service Around the Clock, Around the WorldAndrew Corporations CSC provides easyaccess to comprehensive technical andcustomer support including productinformation, catalog guidance, and otherreference information to Andrew customersworldwide.

    Contact the Andrew Customer Support Center for:

    Technical support Order status Replacement materials Product information Coordinating product service, repairs, or replacement

    Call toll free from:

    North America . . . . . . . . . . . . . . . . . . . . 1-800-255-1479Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-800-349-5444

    International:United Kingdom . . . . . . . . . . . . . . . . . . . . . 0800-250055Australia. . . . . . . . . . . . . . . . . . . . . . . . . . 1800-803 219New Zealand . . . . . . . . . . . . . . . . . . . . . . 0800-441-747

    Call from other areas: . . . . . . . . . . . . . .+1 708-873-2307

    OnePackSM Site Kits

    The Answer for More EfficientSystem Build-outs

    Todays global build-out demands newsolutions that speed system deploymentand simplify supply chainmanagement. To help systemmanagers better achieve these

    goals, Andrew offers kits forwireless RF communicationssystems sites. OnePack Site Kitsprovide the critical components ineasy to order, easy to manage packages. System designers andmanagers can be confident of shortened project planning and executioncycles, improved efficiency, and dependable system performance.

    AASP is available on the Andrew PowertoolsTM CD-Romor as a download from www.andrew.com

    services

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    Installation Techniques to Ensure Quality!

    Andrew products and people are at the forefront of connecting thewireless world. As the industry evolves, the Andrew Institute iscommitted to providing you with quality, effective training. Our trainersdeliver knowledge that can develop your skills and self-assurance, aswell as benefit your system performance and reliability. DedicatedAndrew Institute trainers will share their proven installation techniquesand expertise with you in one or two-day sessions.

    Build an Agenda Customize Your Training:

    Connector Attachment (1 hour per connector)

    Cable concepts Connector attachment Accessories

    Fundamentals of VSWR (3 hours)

    Typical site configuration Plot/sweep interpretation Troubleshooting

    Base Station Antennas (4 hours)

    Antenna concepts Mounting techniques

    Weatherproofing Inspection and maintenance

    Terrestrial Microwave Systems (2 days)

    RF theory/TMW fundamentals Antenna installation Path alignment Pressurization fundamentals

    Benefits of Andrew InstituteTechnical Training

    You will learn:

    how to obtain the highestpossible performance withevery Andrew product installed.

    system fundamentals and howcomponents work together.

    proper installation of cable, connectors,and accessories through hands-on practice.

    TMW systems fundamentals and essential elements of path alignment

    pressurization systems theory of operation and installation techniques.

    proper path alignment.

    fundamentals of VSWR sweep testing, insertion loss andTDR/FDR plots.

    The Andrew Institute welcomes the opportunity to serve the industry.We can bring select courses to your facility, or you can come toany one of our seven convenient training locations.

    For more information visit our Web site at: www.andrew.com

    Registration is available online or call: +1-708-873-2644

    More customers are mandating that

    technicians installing their systemsare registered as having completed

    Andrew Institute training.

    Orland Park, Illinois USA

    Lochgelly, Scotland

    Coignieres, France

    Sorocaba, Brazil

    Sandton, South Africa

    Suzhou, China

    services

    28

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    Quarterwave Stub Surge Arrestors Considerations and Selection

    Quarterwave Stub (QWS) Surge Arrestor Technology

    An understanding of the key concepts of quarterwave stub technology andits relationship to lightning transients can be of great benefit to transmissionline system designers and operators. With this understanding, systemdesigners and operators can more fully utilize lightning protection systemsthat use QWS technology as well as understand the critical role multistrikeability plays in lightning protection systems.

    Arrestor Plus T-Series Surge Arrestors from Andrew Corporation employquarterwave stub (QWS) technology, a unique design that allowsmicrowave signals to pass unattenuated while shunting the lowerfrequencies associated with lightning-induced transients to ground. Thisproven QWS technology is utilized in APT Arrestor Plus Surge Arrestors.

    To understand QWS technology, one needs to understand lightning.The lightning transient is characterized by a current waveform with an

    8-microsecond rise time (time to reach 90% of the peak value) anda 20-microsecond decay time (time to decay to 50% of the peak value).Peak currents can reach excessive values, but 50% of all strikes will reachvalues of only 18 kA. It is important to remember that this is onlya laboratory characterization of the lightning transient, but it facilitatesstandardized testing techniques for the industry. Figure 1 depicts an actuallaboratory-generated 8/20 sec waveform that was used to evaluateAndrew Surge Arrestors. For more detailed information regardinglaboratory generated surge waveforms, see IEC 60-2,ANSI-IEEE Std 4-1978, and ANSI C62.1-1984.

    The substantial energy associated with lightning transients has frequencycomponents near dc with components of decreasing value of energyextending through 160 kHz.

    The effectiveness of surge arrestors is characterized by the throughputenergy and the ability to withstand multiple surges. These characteristicsare readily measurable in a laboratory equipped with the appropriate testequipment. Throughput energy is a measure of the amount of energypassed through the output of the device when the input of the device issubjected to a lightning transient waveform. The throughput energy canbe calculated from the residual voltage waveform using the relationship:

    Figure 2 shows the residual output voltage present when an APT SeriesSurge Arrestor was subjected to an actual 8/20 sec waveform with apeak current of 20 kA. In this case, the residual voltage was recordedacross a 50 ohm load. The resulting throughput energy was 72microjoules. The objective of the surge arrestor is to minimize the

    throughput energy to a manageable level. Most microwave transmittersand receivers used in todays wireless systems are capable ofwithstanding throughput energy levels of 10 millijoules or less.

    The ability to withstand multiple strikes is also an important measureof surge arrestor merit. Multistrike ability is measured by subjecting theQWS surge arrestors to repeated surges and observing if the arrestorscontinue to properly function or show signs of degradation. No evidence

    of failure or degradation was observed after subjecting the AndrewArrestor Plus Surge Arrestors to over 100 strikes at 50 kA peak currentusing an 8/20 sec waveform. This level of reliability is essentialin protecting todays telecommunications systems from the potentialof damaging lightning transients.

    Arrestor Plus QWS Surge Arrestors are carefully designed and testedto provide a low impedance path to ground for any lightning inducedtransient energy present on the center conductor of the transmission line.These surge arrestors are designed to withstand multiple strikes of the mossevere surges. The unique attributes of QWS surge arrestors are madepossible by careful design and selection of the geometry andcross-sectional area of the conductors that make up the shorting stub.QWS designs result in extremely l


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