AQ-2 boiler / system concept AQ-2 boiler /...

Boiler types: 1 x AQ-2 5500 kg/h

Project Nos.: 736850, 736852, 737364, 737366, 737368

Hull Nos.: H 4102, H4103, H4104, H4105, H4106

Customer: Daewoo Shipbuilding & Marine Engineering Co., Ltd.

AQ-2 boiler / system concept

Chapter No.: Chapter name:

1Technical data

2Flow diagrams

AQ-2 boiler / accessories

3Descriptions

4 Operation and maintenance

5 Feed and boiler water

6 Water level gauge

7 Safety valves

8 Feed water system

9 Regulating feed water valve

10 Chemical dosing unit

11 Drawings

12 Data sheets

Control system / electrical equipment

13 Alarm annunciator, type M1000

14 Electric drawings for control panel

15 Set point diagrams

16 Data sheets

Spare parts

17 Spare parts

Instruction manual for boiler plant file:///D:/00_MY%20PDF/10_ORIG%20BAZA%20PDF%20s%20O...

Стр. 1 из 1 21.10.2010 14:00

CHEMICAL DOSING PUMP OM5540#06.0

Language UK Page 12/12

8 Trouble shooting

The trouble shooting list is based on a proper set-up of the chemical dosing pump during commissioning and/or service. The list can be seen in Table 1. Please note that the trouble shooting list is general for chemical dosing pumps and has not been made for any particular plant, but is based on several years of experience. Therefore, the cause of the specific problem may not be mentioned and vice versa. You are always welcome, however, to contact our service department for advice or service assistance.

Fault finding chart

Fault Possible cause Remedy Pump does not prime despite full stroke and bleed function.

Crystalline deposits on the ball seat because valves have dried out.

Remove suction sleeve from chemical supply and rinse out liquid end throughly. If still unsuccessful, dismantle valves and clean.

Fluid is leaking from the back plate.

The liquid end is not sealed against the pump diaphragm.

Tighten screws in the liquid end. If unsuccessful, replace the diaphragm.

Green LED indicator (operating display) is not lit.

Incorrect or no mains voltage. Fuse defective.

Use the recommended mains voltage as given in the voltage specification on the name plate. Contact Aalborg Industries.

Yellow LED display is lit. Liquid level in the chemical storage tank has reached "liquid level low, stage 1", (if provided).

Fill the chemical storage tank.

Red LED display is flashing. Pump operating mode is undefined. Select the required operating mode. Red LED display is lit. Fluid level in the chemical storage tank has reached

"liquid level low, stage 2", (if provided). Fill the chemical storage tank.

Table 1

9 Decommissioning

When dismantling a pump, clean thoroughly, paying particular attention to the liquid end in order to remove all traces of chemicals and dirt. When disposing of a pump it must be broken down into separate material types. All parts must be sent for recycling or for correct disposal according to currently legal waste disposal requirements.

C24/ C25/ C28 DATA SHEET


Stop valve, straight, DN 25, PN 25 250 1088 Type No.: 6010

Version: A

Type: • Stop globe valve, straight • 23.006

Size: • Nominal diameter: DN 25

Application: • For steam and/or water flow

Material: • Body: GGG 40.3

DIN -Material No. 0.7043 • Seat: X20 Cr13

DIN -Material No. 1.4021.05 • Disc: X20 Cr13

DIN -Material No. 1.4021.05

Technical data: • Nominal pressure: PN 25 • Weight: 5.4 kg • Flanges according to DIN

ш 140

131

90

ш 8

5 /

4 x

ш14

ш 2

5

ш 11

5

160

Body

Disc

Seat



Stop valve, angle, DN 40, PN 25 251 1090 Type No.: 6010

Version: A

Type: • Stop globe valve, angle • 23.007




Din-Material No. 0.7043 • Seat: X20 Cr13

Din-Material No. 1.4021.05 • Disc: X20 Cr13

DIN-Material No. 1.4021.05

Technical data: • Nominal pressure: PN 25 • Weight: 10 kg • Flanges according to DIN

C1 DATA SHEET


Safety valve, DN 40/65, PN 40/16 261 1172 Type No.: 6040

Version: B

Type: • Safety valve, full lift • 25.912

Size: • Nominal diameter: DN 40/65

Application: • To blow off saturated steam, air or water


DIN-Material No.: 0.7043 • Seat: X6 Cr Ni Mo Ti 17122

DIN-Material No.: 1.4571 • Disc: X35 Cr Mo 17

DIN-Material No.: 1.4122.05

Technical data: • Nominal pressure: PN 40/16 • Weight: 20 kg • Flanges according to DIN • Inlet: DN 40, PN40 • Outlet: DN 65, PN16

Body

Seat

Disc

115

ш 40

ш 65

ш 18

5

140

390

Min

. 20

0

ш 36

ш 150ш 110 / 4 x ш 18

ш 14

5/ 4

x ш

18

C26 DATA SHEET


Safety valve, DN 15, PN 40 261 1358 Type No.: 6040

Version: A

Type: • Safety valve, full lift • 25.941


Application: • To blow off steam and/or air.

Material: • Body: GGG 40.3 • DIN-Material No.: 0.7043

Technical data: • Nominal pressure: PN 40 • Weight: 3.5 kg

Body12

1/2"

50

120

260

5315

3/4"



Stop valve, straight, non return,

DN 40, PN 25 264 1090

Type No.: 6030

Version: A

Type: • Stop check globe valve, screw down non

return, straight • 23.006 R





DIN -Material No. 1.4021.05 • Disc: X20 Cr13



ш 160

2122

5

ш 11

0 / 4

x ш

18

ш 40

200

ш 1

50

Disc

Seat

Body

2W3 DATA SHEET


Filter regulator with automatic drain 291 5101 Type No.: 8000

Version: A

Type: • Filter regulator with automatic drain

Size: • Connections ports 1/4” BSP • Gauge ports 1/8” BSP

Application: • Instrument air for regulating pressure

Technical data: • Medium: instrument air only • Max. inlet pressure: 17 bar • Operating temp.: –20 °C to + 65 °C • Filter element: 5 µm • Recommend pressure regulating range:

0.14-7.0 bar • Pressure gauge: 0 – 10 bar • Weight: 0.4 kg

Material: • Body: Steel • Bin: Steel • Handle: Acetal

Connections ports

Dis

ma

nte

l len

gth

13

8S

W19

38

41

99

7 14

30

28M

ax.

6

66

18

6

23

82

.544

31R19

Ga

uge

por

tsBin

BodyH andle

Fitting

7.5

Flow characteristics

Ou

tlet

pres

sure

[bar

]

Air flow [dm /s] 3

1

2

3

4

5

6

7

8

1 2 3 4 5 6 7 8 9 10

Inlet pressure 7 bar

C162 DATA SHEET


Differential, U-tube 400 mm 649 9731 Type No.: 8050

Version: B

Type: • Differential, U-tube 400 mm • 1221 M-400-W/M

Application: • For determining velocity and static

pressure, leakage, fan and blower efficiency, filter resistance and differential gas pressures.

Material: • U-tube: Shatter proof clear butyrate

tubing • Base plate: Wood

Technical data: • Range: 200-0-200 mm H2

Accessories: O

• Two plastic carrying plugs • Two flexible plastic tubing connectors

for attachment of 3/16” tubing • One ¾ ounce bottle of fluorescein green

dye concentrate gauge fluid

200

9545

Ш 1075

0

700

Ш 8

100

200

100

0

Connection end

C2 DATA SHEET


Stop valve, angle, DN 150, PN 40 6010 000131 Type No.: 6010

Version: A

Type: • Stop globe valve, angle • 35.007 with stellited seat and cone



Material: • Body: GS-C 25 N

DIN -Material No. 1.0619.01 • Seat: X5CrNiNb 19 9 with stellite

DIN -Material No. 1.4551 • Disc: X20 Cr13



C14 DATA SHEET


Check valve, DN 150, PN 25 6020 000021 Type No.: 6020

Version: B

Type: • Wafer check valve, type WCV 6100

Application: • For steam and liquid media

Design: • The wafer check valve is designed to be

sandwiched between welding neck flanges or slip-on flanges, with horizontal flow or vertical flow upwards. The disc is eccentrically placed in relation to the body to obtain a self-centring effect at installation


Connection requirements: • Min. inline diameter of connection

pipe/flange: 159.3 mm • Length of required min. inline diameter:

117 mm

Material: • Body: carbon steel • Wafer disc: AISI 316 L • Disc seating: metallic

Technical data: • Operating pressure max: 25 bar • Max. cold hydraulic test pressure: 37.5

bar

• Opening pressure at horizontal flow (60°

open): 13 mbar • Opening pressure at vertical flow

upwards: 16 mbar • Standard Kv value: 840 m3

• Operating temperature max.: 250°C /h

• Operating temperature min.: -10°C • Weight: 4.6 kg

Installation: • The check valve can be installed

sandwiched between welding neck flanges or slip-on flanges

• Determine the correct installation situation and the direction of flow. It must be installed either in a horizontal flow or where the flow is vertically upwards

• The valve is self-centring. However, it must always be ensured that it is completely centred in relation to the connection pipe/flange. Use the body rim (external) diameter for this purpose

• The check valve can be installed directly on a valve, but a distance of 2-3 times the pipe diameter is preferable.

• In case of a steam system with vertical installed check valve a steam trap should be installed for drainage of condensate

Eye bolt

Body

Disc

Hinge plug

Flowdirection

C14 DATA SHEET


Check valve, DN 150, PN 25 6020 000021 Type No.: 6020

Version: B

Installation examples:

228

Dis

c o

ffset

5.8

5

20117

20117

Min

. Ш

159

.3

Ш11

2

Slip-on flangeinstallation

Min

. Ш

159

.3

Ш11

2Ш

112

20117

68 O

20117

Ш11

2

68 O68 O

68 O

Slip-on flangeinstallation withrecessed pipe

Welding neck flangeinstallation withrecessed pipe

Welding neck flangeinstallation

Min

. Ш1

59.

3

Min

. Ш1

59.

3

2W1 DATA SHEET


Pneumatic control valve DN 20, PN 25, with DP actuator

and I/P positioner 6050 000043

Type No.: 6050

Version: B

Type: • Control globe valve, straight with

pneumatic actuator and I/P positioner • 23.470, DP 32


Application: • For cooling, water, steam, brine and/or

gas flow

Material valve: • Body: GGG 40.3


DIN –Material No. 1.4021.05 • Plug: X20 Cr13

DIN –Material No. 1.4021.05 • Stuffing box: PTFE V-ring unit (-10°C to

+ 220°C)

Technical data, valve: • Nominal pressure: PN 25 • Positioning ratio: 50:1 • Flow characteristic: Equal percentage • Standard kv• Stroke: 20 mm

value: 6.3 m³/h

• Plug type: Parabolic shaft guided • Flanges according to DIN

Technical data, actuator: • Spring range: 0.4 – 1.2 bar • Diaphragm area: 250 cm² • Filling volume: 2.3 l • Max air pressure: 6 bar • Action: Normally closed valve on air

failure

Technical data, I/P positioner: • Air connection: G ¼” • Inlet air supply: 1.4 to 7 bar, instrument

air • Air inlet consumption in stable state:

< 3.6 x 10-

• Cable inlet: M20 x 1.5 ² Nm³/h

• Input signal: 4-20 mA

• Ambient temperature: -30°C to +80°C • Protection: IP 65

Technical data unit: • Design closing pressure: 16.7 bar • Weight: 19 kg

Installation: • Only as shown in the picture

ш 225

ш 250

27

0

ш 20

ш75

/4 x

ш1

4

ш 1

05

458

Body

Plug

Seat

Stuffing box

150



Stop valve, straight, DN 8, PN 160 6220 000002 Type No.: 6220

Version: D

Type: • Instrument stop cone valve, straight

Size: • G ½" x ø 12 • Nominal diameter: DN 8

Application: • For steam, water and/or air

Material: • Body: C 22.8

DIN- Material No. 1.0460 • Seat: X20 Cr13

DIN- Material No. 1.4021 • Needle tip: X35 CrMo17

DIN- Material No. 1.4122

Technical data: • Nominal pressure: PN 160 • Inlet: G ½" male DIN

19207, form R • Outlet: For steel tube ø 12 • Weight: 0.8 kg

C18 DATA SHEET


Water level gauge with illuminator, right

Model 39, DN 25, PN 40

7010 000265 Type No.: 7010

Version: A

Type: • Transparent water level gauge with

illuminator, right • Model 39


Application • For boiler water level indicator

Material: • Body: Carbon steel • Drain valve body: ASTM A 105 • Technical data: • Nominal pressure: PN 40 • Power supply: 230 V 50/60 Hz • Bulb type: Clear (glass PCL 60) • Bulb size: 60 W • Socket type: ES • Socket size: E27 • Connection between body and cocks are

made by end tubes and stuffing boxes

A A

262

85

80 115195

123

60

0

Vis

ible

len

gh

t 1

02

8

34

0

11

3

16

0

85

A - A

10

65

12

00

Electricalconnection 3/4”

C17 DATA SHEET


Water level gauge with illuminator, left

Model 39, DN 25, PN 40

7010 000266 Type No.: 7010

Version: A

Type: • Transparent water level gauge with

illuminator, left • Model 39


Application • For boiler water level indicator

Material: • Body: Carbon steel • Drain valve body: ASTM A 105 • Technical data: • Nominal pressure: PN 40 • Power supply: 230 V 50/60 Hz • Bulb type: Clear (glass PCL 60) • Bulb size: 60 W • Socket type: ES • Socket size: E27 • Connection between body and cocks are

made by end tubes and stuffing boxes

A A

262

Drain connectionш 19 x 2.5 mild steel

Electricalconnection 3/4”

123

600

113

85

A - A

85

80115

195

Vis

ible

len

ght

10

28

340

16

0

10

65

120

0

2H2/ 2W32 DATA SHEET


LED indicator / limit switch 8000 000034 Type No.: 8000

Version: A

Type • LED indicator / limit switch • 5514 A2

Application: • The 5514 with 2 relay outputs is

designed for digital readout of current / voltage or temperature signals.

Relay outputs: • Are selected as either a make or a break

function. The relays can be used as a trip amplifier.

• Two yellow front LEDs indicate the relay status. The relays can be set up with either delayed on or off. Active relay can be selected for either an increasing or decreasing signal. The arrow keys can be used for fast change of the set point.

Technical data: • Panel cut out: 44.5 x 91.5 mm • Weight: 330 g

Electrical specifications:

Common specifications: • Supply voltage:

Max. voltage: 24 VDC

• Auxiliary voltages: 2-wire supply: ≥ 20 V

± 20% Internal consumption: < 3.5 W Max. consumption: 4 W

DC

• EMC immunity influence: < ± 0.5% of span

/ 20 mA

• Max. wire size: 1 x 2.5 mm² • Screw terminal torque: 0.5 Nm • Relative air humidity: < 95% RH (non

condensing) • Tightness (mounted in a panel): IP65

Voltage input: • Measurement range: 0 …. 250 V• Min. measurement range (span):

50 mV

DC

• Max. offset: 50% of selection max. value DC

• Input resistance: ≤ 2.5 VDC: nominal 10 M⋅ > 2.5 VDC

Current input:

: nominal 5 M⋅

• Measurement range: 0 ….100 mA • Min. measurement range (span): 4 mA • Max. offset: 50% of selection max. value • Input resistance:

Powered unit: 10 ⋅ + PTC (10 ⋅) Non-powered unit: Rshunt = ℜ, Vdrop

Display:

< 6 V

• Display readout: 9999 (4 digits) • Min. display readout (span): 0 counts • Decimal point: programmable • Digit height: 14.2 mm • Display updating: 2.5 times/s • Input outside input range is indicated by:

Nominal min. – 7% of span: In.LO Nominal max. + 3.5% of span: In.HI

• Sensor error is indicated in display by: SEnS

• Readout > 9999 is indicated by: Flashing 9999

Relay outputs: • Max. voltage: 250 V• Max. current: 2 A / AC

RMS

• Max. AC power: 500 VA • Max. current at 24 VDC• Sensor error action: Make / break

: 1A

RE 1

RE 2

48

96

120

2H2/ 2W32 DATA SHEET


LED indicator / limit switch 8000 000034 Type No.: 8000

Version: A

Block Diagram:

Mode of operationMeasuring principle

Measuring range

• Span (continuously adjustable)

- Nominal pressure PN 32- Nominal pressure PN 160- Nominal pressure PN 420

1 mbar to 20 mbar1 mbar to 30 bar2.5 mbar to 30 bar

• Lower measuring limit

- Measuring cell with silicone oil filling -100 % of max. span or 30 mbar (absolute)

- Measuring cell with inert filling liquid

For process temperature -20 °C < ϑ ≤ 60 °C 30 mbar (absolute)

For process temperature+60 °C < ϑ ≤ 100 °C (max. +85 °C for 30-bar measuring cell)

30 mbar (abs.) + 20 mbar (abs.) · (ϑ - 60 °C)/°C

• Upper measuring limit 100 % of max. span (max. 160 bar with oxygen measurement and inert filling liquid)

• Start-of-scale (continuously adjust.)

• Lower limit (continuously adjustable) 3.55 mA, factory-set to 3.84 mA• Upper limit (continuously adjustable) 23.0 mA, factory-set to 20.5 mA or optional 22.0 mA• Ripple (without HART communication) Ipp ≤ 0.5 % of max. output current• Electric damping- Adjustable time constant (T63) 0 to 100 s in steps of 0.1 s, factory-set to 0.1 s

• Current transmitter Adjustable from 3.55 to 23 mA

• Signal on alarm Adjustable from 3.55 to 23 mALoad• Without HART communication R B ≤ (UH - 10.5 V) / 0.023 A in Ω, UH: power supply in VCharacteristic Linear rising or falling or square-rooted

AccuracyReference conditions Increasing characteristic, start-of-scale value 0 bar, stainless steel seal diaphragm (with level:

mounting flange without tube), silicone oil filling and room temperature (25 °C)r = max. span/set span = span ratio

Error in measurement with fixed-pointsetting (including hysteresis and repeatability)

- Linear characteristicr ≤ 10 ≤ 0.1 %10 < r ≤ 30 ≤ 0.2 %30 < r ≤ 100 ≤ (0.005 · r + 0.05 %)

- Square-root characteristic

Flow > 50 % ≤ 0.1 % at r ≤ 10≤ 0.2 % at 10 < r ≤ 30

Flow 25 to 50 % ≤ 0.2 % at r ≤ 10≤ 0.4 % at 10 < r ≤ 30

• Repeatability Included in error in measurement• Hysteresis Included in error in measurement

Technical data for differential pressure transmitter, type 7MF4433

Piezo-resistive

InputMeasured variable Differential pressure and flow

Between the measuring limits

OutputOutput signal 4 to 20 mA

Response time (T63, without electric damping)

Approx. 0.2 s, approx. 0.3 s with 20- and 60 mbar measuring cells

Long-term drift per 12 months ≤ (0.1 · r) %- 20-mbar measuring cell ≤ (0.2 · r) %

Ambient temperature effect• At -10 to +60 °C ≤ (0.1 · r + 0.2) %1)

• At -40 to -10 °C and +60 to +85 °C ≤ (0.1 · r + 0.15) % / 10 K1)

Aalborg Industries Data sheet No. 8020 000001 1/3

- 20-mbar measuring cell ≤ 0.2 % per 32 bar

Installation conditions• Installation instructions Any mounting position

Ambient conditions• Ambient temperature(observe temperature class inpotentially explosive atmospheres)- Measuring cell with silicone oil filling -40 to +85 °C30-bar measuring cell -20 to +85 °C- Measuring cell with inert filling liquid -20 to +85 °C- Digital display -30 to +85 °C

• Ambient temperature limits See ambient temperature• Storage temperature -50 to +85 °C

• Climate class- Condensation Permissible

• Degree of protection (to EN 60 529) IP 65• Electromagnetic compatibility- Emitted interference To EN 50 081-1- Noise immunity To EN 50 082-2 and NAMUR NE 21

Technical data for differential pressure transmitter, type 7MF4433Influence of static pressure

• On start-of-scale ≤ (0.15 · r) % per 100 bar

- 20-mbar measuring cell ≤ (0.15 · r) % per 100 bar

Influence of mounting position ≤ 0.7 mbar per 10° inclination

• On span ≤ 0.2 % per 100 bar

Influence of power supply 0.005 % per 1 V change in voltage

Rated operating conditions

Medium conditions• Process temperature- Measuring cell with silicone oil filling -40 to +100 °C30-bar measuring cell -40 to +85 °C (-20 to +85 °C for 7MF4533)- Measuring cell with inert filling liquid -20 to +100 °C30-bar measuring cell -20 to +85 °C

• Process temperature limits See process temperature• Process pressure limits Nominal pressure (PN)

DesignWeight (without options) Approx. 4.5 kgDimensions See drawing

Material• Wetted parts materials- Seal diaphragm Stainless steel, mat. No. 1.4404, Hastelloy C276, mat. No. 2.4819,

Monel, mat. No. 2.4360, tantalum or gold

- Process flanges and sealing screw

Stainless steel, mat. No. 1.4408, Hastelloy C4, mat. No. 2.4610 or Monel, mat. No. 2.4360

- O-ring FPM (Viton) or as option: PTFE, FEP, FEPM and NBR• Non-wetted parts materials- Electronics housing Die-cast aluminium, low in copper, GD-ALSi 12, or stainless steel precision casting,

polyester-based lacquer, stainless steel rating plate

- Process flange screws Steel, galvanized and yellow-passivized, or stainless steel- Mounting bracket (option) Steel, galvanized and yellow-passivized, or stainless steel

Measuring cell filling Silicone oil or inert filling liquid (max. 160 bar with oxygen measurement)

Process connection Female thread ¼ - 18 NPT and flange connection to DIN 19 213 with mounting thread M10 (M12 for PN 420) or 7/16-20 UNF

Electrical connection Screw terminals, cable inlet via screwed gland Pg 13.5 (adapter), M20 x 1.5 or ½ - 14 NPT, or Han 7D/Han 8U plug

Displays and controlsInput keys 3 for local programming directly on transmitterDigital display Built-in, cover with window (option)

Power supply (U H)Terminal voltage on transmitter DC 10.5 to 45 V and DC 10.5 to 30 V in intrinsically-safe modeRipple Upp ≤ 0.2 V (47 to 125 Hz)

Noise Urms ≤ 1.2 mV (0.5 to 10 kHz)


Certificates and approvals Exclusively decisive are the data in the official EU prototype test certificateand the respectively valid supplements

CENELEC To DIN EN 50 014: 1997, EN 50 020: 1994 and EN 50 284: 1999• Intrinsic safety II1/2 G EEx ia IIC T4 / T5 / T6- EU prototype test certificate TÜV 99 ATEX 1494- Max. ambient temperature +85 °C temperature class T4

+70 °C temperature class T5+60 °C temperature class T6

- Connection to certified intrinsically-safe circuits with maximum values

U i = 30 V, Ii = 100 mA,P i = 750 mW, Ri = 300 Ω

- Effective internal inductance L i = 0.25 mH

- Effective internal capacitance C i = 6 nF• Explosion-proof II1/2 G EEx d IIC T4 / T6

- Conformity certificate PTB 99 ATEX 1160- Max. ambient temperature +85 °C temperature class T4

+60 °C temperature class T6

Technical data for differential pressure transmitter, type 7MF4433

$

$

! )!$

)

!$

!

&!

.

!1)

! %

!$ &)'

!.%$/(! 0$

1a Process connection of low-pressure side ¼ – 18 NPT1b Process connection of high-pressure side ¼ – 18 NPT2 Mounting thread M10, M12 or 7/16 – 20 UNF3 Blanking plug 4 Electrical connection:

screwed gland Pg 13.5 (adapter), M20 x 1.5 or ½ – 14 NPT or Han 7D/Han 8U plug

5 Terminal side6 Electronics side, digital display7 Protective cover over keys8 Sealing screw with valve9 Vent on side for liquid measurements

10 Vent on side for gas measurement (suffix H02)11 Mounting bracket (option)


psa

2K8/ 2K9 DATA SHEET


Temperature gauge 8080 000017 Type No.: 80808

Version: A

Type: • Temperature gauge

Size: • Ø 100

Application: • For marine applications

Material: • Case: AISI 304 natural • Probe: AISI 316 • Window: Acrylic • Liquid filling: Silicone

Technical data • Measuring range: 0 to 400°C • Capillary tube: 6 m • Connection: None (smooth sensor),

connector supplied separately • Ambient temperature: -40 to +100°C

450

48

Ш 1

0851

°C

0

100

200

300

400

116

Ш 13

3 x Ш 6, PCD 116

2M23 DATA SHEET


Chemical dosing unit 9296 000025 Type No.: 9296

Version: C

Type: • Dosing pump beta -1601 PPE

with chemical tank.

Application: • For chemical dosing, modulating feed

water regulation. • For boiler with

Max. design pressure: 12 bar

Material: • Pump

Liquid end: Polypropylene Valves: Polypropylene Seals: EPDM Balls: Ceramic Chemical tank: Polyethylene

Technical data: • Max. outlet pressure: 16 bar • Max. inlet pressure: 8 bar • Capacity at 16 bar: 1.1 l/h • Stroke at 16 bar: 0.10 ml • Capacity at 8 bar: 1.5 l/h • Stroke at 8 bar: 0.14 ml • Max. frequency: 180 stroke/min • Suction lift: 6 m WG • Max. working temperature at

at max. counter pressure: 50°C • Medium power drain: 20 W • Peak power drain: 1.9 A • Fuse (placed behind

the control panel): 0.8 AT • Enclosure rating: IP 65 • Insulation class: F • Motor: 1 phase AC • Control supply: 115/230 V 50/60 Hz • Weight: 8 kg

96

18

Customer connection 1/2”

Dosing valve

ш 3

0

35

165

590

Ø 410

Feed line to boiler

Relief valve, item 6000 000036

ø 6/ø 4 x 5000 mm PE Hose, item 8615 000022

Air escape valveDosing pump, item 5540 000068

Manual stirrer, item 8500 000339

60 l chemical tank, item 8500 000338

Dosing valve, spring loaded, item 6000 000034

Non return valve, item 6000 000035

2M23 DATA SHEET


Chemical dosing unit 9296 000025 Type No.: 9296

Version: C

1.5 3 5 8 12 16

0.2

0

0.40.60.81.01.2

1.4

1.61.8

back pressure

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

0.2

0

0.4

0.6

0.8

1.0

1.2

1.4

1.6

l/h (with medium pressure)

Length of stroke adjustment

180 stro

ke / m

in

90 stroke / min

36 stroke / min

ALARM ANNUNCIATOR, TYPE M1000 OM8220#02.0


Alarm annunciator, type M1000

1 General description

The M1000 alarm annunciator provides alarm and light indication for alarms and/or operation indications. It is a compact ten channel programmable unit with a number of features. An input signal originating from a potential free contact, normally open or normally closed, will cause the appropriate alarm LEDs to flash and simultaneously the related output to activate. The internal siren relay will be activated together with the detection of every new alarm. Figure 1 and Figure 2 show the front and rear of the alarm annunciator respectively.

Front view of the alarm annunciator

Figure 1 M1000_a.cdr



Rear view of the alarm annunciator

Figure 2 M1000_b.cdr

2 Terminals and switches

The position of the terminals, switches, etc. appears from Figure 2. INPUTS - terminal 1-10 Alarm inputs for connection of potential free contacts, normally open or normally closed with positive reference. Negative reference is possible. TEST- terminal 11 Will activate all LEDs to perform a lamp test. Active when connected to + (terminal 28). RESET- terminal 12 Resets the siren relay and the "ALARM-OUT" signal. Flashing light in LEDs will change to steady light if the input signal is still active. Active when connected to + (terminal 28). BLOCK - terminal 13 Will block for incoming alarms. Active when connected to positive supply. ALARM-IN - terminal 14 Provides indication of first incoming alarm on multiple unit installations.



SYNC-IN - terminal 15 Provides synchronisation of LED flashing between units on multiple unit installations. Configured through programming switch S13. GND REF - terminal 16 Used as a ground reference for the insulation monitoring function. Configured through programming switch S15. PROGRAMMING SWITCHES Programming switches S1-S15 are used for configuration. Table 1 and the table printed on the rear side of the unit describe the function.

Programming switches

SW No. Alarm channel

50 mSec

500 mSec

2 Sec

15 Sec

S1 S2 1, 6 ON

ON OFF ON

ON OFF

OFF OFF

S3 S4 2, 3, 7, 8 ON

ON OFF ON

ON OFF

OFF OFF

S5 S6 4, 5, 9, 10 ON

ON OFF ON

ON OFF

OFF OFF

S7 S8

1, 2, 3, 4, 5, 6, 7, 8, 9, 10

OFF OFF

Cable monitoring Cable monitoring

S9 S10 S11

1, 6, 2, 3, 7, 8 4, 5, 9, 10

OFF OFF OFF

Normally closed input Normally closed input Normally closed input

S12 S13 S14 S15 S16

OFF OFF OFF OFF OFF

Reset activated two times Sync-out on lamp-out 10 Normally deactivated output relay Insulation monitor on CH 7 and 8 Voltage monitor on CH 2 and 3

Table 1

OUTPUTS - terminal 17-26 Open collector outputs for remote control of relays or external lamps. Active at negative supply level and inactive at positive supply level. ALARM-OUT - terminal 27 Activates when the first alarm is detected. Used for indication of first incoming alarm on a multiple unit installation. Operates like an open collector output. POWER - terminal 28-29 Connection terminals for the DC power supply. FUSE Fuse type T400 mA SIREN - terminal 30-32 Internal siren relay, with potential free contact, which is activated by a new alarm.



3 Functions

3.1.1 General function

The function described in this section assumes that the M1000 unit has been configured for default operation - all programming switches are closed. A potential free contact connected to one of the ten input terminals will cause the appropriate alarm channel to activate. The activation of an alarm is indicated by a flashing light in the related LEDs and the activation of the related open collector output. The first incoming alarm is indicated with a quickly flashing light following alarms are indicated with slowly flashing light. The LEDs will keep flashing until the alarms are acknowledged, even though the signals have been disconnected from the input terminals. Pressing the "RESET" push button will acknowledge all new alarms, and all LEDs will change to steady light, provided that the related input signals are still present upon acknowledgement. Pressing the "RESET" button will also cause the siren relay to deactivate. Each open collector output will stay active as long as the related LEDs are lit.

3.1.2 Input and output terminals All input terminals are located on the left side of the unit, and all output terminals are located on the right side (facing the rear plate). The input is considered active when connected to positive supply and inactive when disconnected. Please note that the alarm input can be configured to operate on normally closed contacts. The output is "open collector" output. An open collector output will be at negative supply level when active and at positive supply level when inactive. No current originates from an open collector output, it should only be considered as an electronic contact to minus supply level. External voltage, equal to the unit supply voltage, must always be provided to drive the relay or lamp controlled by an open collector output. Maximum drive capacity of an output is 150 mA.

3.1.3 Input delays

Each input can be configured with an input delay. Programming switches S1 to S6 are used to select a predefined delay for a combination of input. Input delays are convenient where alarms are dependant upon the time of activation. Alarm condition would occur only if the alarm is active for more than e.g., 15 seconds. The delay values are found in the programming table.

3.1.4 Cable monitoring This feature is not in use. Programming switches S7 and S8.

3.1.5 Normally open or normally closed contacts Programming switches S9 to S11 determine the state and operation of the potential free contact connected to an input terminal. A normally open (NO) contact is disconnected when no alarm is present. A normally closed (NC) contact provides a signal when no alarm is present. Normally closed relay contacts are often used as they provide the safety of alarm annunciation in case the supply is lost.



3.1.6 Reset push button activated two times After reset with programming switch S12 open, the steady light is maintained until the reset push button is again activated, provided that the fault has been cleared.

3.1.7 Sync-out output 10 The sync-out function provides the possibility of synchronised LED flashing between units in a multiple unit installation. The selection of this function through programming switch S13 on one arbitrary unit disables the default output function of terminal 26. Sync-out has no functional importance other than providing visual continuity. The wiring connection for this function is found in the diagram shown in Figure 3.

Wiring for synchronised flashing

Figure 3 M1000_d.cdr

3.1.8 Normally deactivated siren The default operation of the siren relay will cause terminal 30 and 31 to be shorted during alarm or supply failure. Setting programming switch S14 to its open position will invert the function so that the connection between terminal 31 and 32 exists only during alarm condition.

3.1.9 Dimming It is possible to adjust the brightness of the front plate LEDs by pressing the "TEST" push button, or terminal 11 (TEST), to + (terminal 28) more than six seconds. Dimming is done in four consecutive levels. The default brightness is re-obtained by activation of the "TEST" signal. The "TEST" push button connects terminal 11 for two seconds.

3.1.10 Insulation monitoring This feature is not in use. Programming switch S15.

3.1.11 Voltage monitoring This feature is not in use. Programming switch S16.

3.1.12 First incoming alarm on multiple units The M1000 includes a special indication of the first incoming alarm. This function can be extended to cover multiple units, thus it will be possible to indicate the first of e.g., 50 alarms. In order to obtain this function, a single wire must be interconnected between all the M1000 units. The wire must have a connection to (terminal 14) "ALARM-IN" and (terminal 27) "ALARM-OUT" on each unit as shown in Figure 4.

Sync-in Sync-in Sync-in Sync-in

M1000 M1000 M1000 M1000

Sync-out

15 15 15 15

26



Wiring for first incoming alarm on multiple units

Figure 4 M1000_e.cdr

3.1.13 Test function The "TEST" push button and the "TEST" terminal (terminal 11) provide illumination of all LEDs. An extended test function is available through the simultaneous activation of both the "TEST" and "RESET" push buttons. Press and hold the two push buttons. LEDs will illuminate, after three seconds the siren relay will activate, and after six seconds the output will activate.

4 Wiring example

Figure 5 shows the default connection of the input and output terminals of the M1000 unit. The Input is connected to the positive supply through potential free contacts. Lamps connected to the outputs are supplied from the same supply source as the unit. External switches are provided for "TEST", "BLOCK", and "RESET".

Wiring diagram (default connection)

Figure 5 M1000_f.cdr

Alarm-in Alarm-in Alarm-in Alarm-in

M1000 M1000 M1000 M1000

Alarm-out Alarm-out Alarm-out Alarm-out

14 14 14 14

27 27 27 27

1 IN1

2 IN2

3 IN3

4 IN4

5 IN5

6 IN6

7 IN7

8 IN8

9 IN9

10 IN10

11 TEST

12 RESET

13 BLOCK

OUT10 26

OUT9 25

OUT8 24

OUT7 23

OUT6 22

OUT5 21

OUT4 20

OUT3 19

OUT2 18

OUT1 17

Supply

28

+

-

29

30

31

32

Siren

M1000

List of Indicators and Set Points

Item Units Range Set Point Type Indicator ITEM NO IN DRAWING Element Alarm Bnr Physical Remarks(Proposal) ID-NO 1) List of mountings: X01: 026813 Terminal output Trip Location

in wiring 2) Boiler gauge board: No. in terminal indiagram 3) Burner drawing: 91X02: 029753 wiring wiring

4) Oil system diagram: 91X02: 029755 diagram diagram5) Wiring diagram: 63X03 : 0299861 2 3 4 5

Safety Valve BAR 10,0 25.912High Steam Pressure Switch BAR 1-10 9,6 RT30 82A2C C30 26B11C X1: 15-16 X1: 218-219 X BoilerSteam Pressure Transmitter BAR 0-10 MBS 5100 C30 71A4D X6: 12-13 BoilerStart/Stop Pressure BAR 1-10 6,5/7,5 PR2231 81A2C 71A7B X6: 12-13 Boiler

Load Controller: Sipart 6DR 2105 71A2B 71A2B X6: 12-13 Panel Regarding more detailedSet Point - W BAR 0-10 7,0 information about the loadProportional Band - XP % 2-200 100 controller please see theIntergral Time - IN Min. 0,7-10 0,7 burner instruction manual.Derivative Time - IV Min. 0-5 0Neutral Zone - XSH % 0,5-0,6 0,5

Low Steam Pressure BAR 1-10 6.0 PR2231 82A2C C30 71A7B X6: 12-13 BoilerHigh Oil Tempersture Switch

oC +20 - +150 105 ATHs-20 83A2C G45 62A9C X1: 80-81 X1: 210-211 X BurnerLow Oil Temperature Switch

oC +20 - +150 75 ATHs-20 83A2C 62A11C X1: 82-83 X1: 212-213 X BurnerTemp. Control Switch Heat Cable

oC 30-90 85 RAM 42.001 81A1C 43 63S10C X1: 44-45 Burner

Fuel oil temperature Controller: Sipart 6DR 2105 25A1B 25A1B X6: 8-9 Panel Regarding more detailedSet Point - W °C 0-150 90 information about the loadProportional Band - XP % 2-200 100 controller please see the

Oil Ringline Pressure D.O. BAR 1-5 1,2 45-6 22Y10F X1: 13-14 Oil LineOil Ringline Pressure H.F.O. BAR 1-5 1,9 45-6 22Y10F X1: 13-14 Oil LineLow Oil Pressure Switch BAR 0-3,5 0,5 KPS 33 84A2C 72 62S3C X1: 34-35 X1: 248-249 X BurnerLow Com. Air Pressure Switch mBAR 2,5-50 20 GW 50 A4 82A2C 9 63S1C X1: 38-39 X1: 208-209 X BurnerLow Prim. Air Pressure Switch mBAR 2,5-50 30 GW 50 AV 82A2C 32 63S3C X1: 36-37 X1: 206-207 X BurnerFire in wind box

oC 70-150 80 RT 107 82A2C 73 62S7C X1: 75-76 X1: 246-247 X Burner

Water Level Monitoring Regarding more detailedWater Level Transmitter mA 4-20 NRG 26-1 24P6D 24A1D X6: 0-1-2-3 Boiler information about the water(Calibration) mA 4-20 level monitoring systemWater Level Controller: % 100-0 50,5 (NW) Sipart 6DR 2105 24A9B 24A9B X6: 6-7 Panel please see the boiler Set Point - W mA 4-20 11,9 instruction manualProportional Band - XP % 1,5 100Intergral Time - IN Min. 0,7-10 1Derivative Time - IV Min. Fixed 0Set Point For Water Level Switches(Float Type), Are With Ref. ToNormal Water Level - NW = 0

21.10.2010 1D__SETPOINTLIST 736849-52.XLS Page 1





Too high water level mm WG PR2231 82A2C 24A3B X1: 254-255 XHigh Water Level mm WG PR2231 82A2C 24A3B X1: 222-223 BoilerNormal Water Level mm WG 0Low Water Level mm WG PR2231 82A2C 24A6B X1: 224-225 BoilerToo Low Water Level 1 mm WG NRG 16 82A2C 26A2B X1: 226-229 X BoilerToo Low Water Level 2 mm WG NRG 16 82A2C 25A8B X1: 226-229 X Boiler

High temperature in up takeoC 400 20-500 JUMO 84A2C K5 35B5E X1: 19-20 X1: 256-257 X Up take

Stand by oil pump start BAR 1,5 0-3,5 KPS 33 83A2C 75B11B X1: 20-21 X1: 230-231 Oil line

Power Failure 80H1F X1: 232-233 X PanelBurner Swing Out Limit Sw. 84A2C 1F 32S5C X1: 32-33 X1: 214-215 X PanelFlame Failure Auto RAR7/LOK 18 67B13C X1: 73-74 X1: 200-201 X Bnr. + PanelFlame Failure man 1 RAR7/LAE10 18 64B13C X1: 40-41 Bnr. + Panel Cut Off Oil SupplyFlame Failure man 2 RAR7/LAE10 18 60B6B X1: 42-43 Bnr. + Panel Cut Off Oil Supply

Motor Load Indicators:Burner Motor A 0-10 EQ72-PV 10P6C 10P6CCombustion Air Fan A 0-25 EQ72-PV 10P4C R1 10P4C

Motor space heating:Fuel Oil Service Pump 1 W 26 72R6E X1: 280-281 G5Fuel Oil Service Pump 2 W 26 72R8E X1: 282-283 G12

Thermal Overload Relays:Burner Motor A 5.5-8 6.3 LR2-D1512 83A2C 10M5D X1: 204-205 X PanelCombustion Air Fan A 25-32 28 LR2-D3553 83A2C 1R 10M3D X1: 202-203 X PanelIgnition Oil Pump A 0.63-1.0 0.6 GV2-P05 83A2C G145 10Q7B PanelOil transfer pump 1 A 1-1.6 1.4 GV2-P06 G147 10Q9B PanelOil transfer pump 2 A 1-1.6 1,4 GV2-P06 G147 10Q11B PanelHigh Salinity uS/cm 0-400 10 Gestra LRS1-5b 32A10A X1: 256-257 PanelHigh Oil Content MCU 2000 X1: 91-94 X1: 250-251 F.W. line






Timers:Delay Too Low Water Level 1 Sec. 3-60 15 NRG 16-1 26A2B PanelDelay Too Low Water Level 2 Sec. 3-60 15 NRG 16-1 25A8B PanelDelay Low Combustion Air Press. Sec. 3-60 10 SIEMENS 66K12F PanelDelay Low Atomizing Air Press. Sec. 3-60 10 SIEMENS 66K13F PanelDelay After Running Time For Rot. Sec. SIEMENS 67K5F PanelDelay St.By Oil Transfer Pump Sec. SIEMENS 76K14F Panel

Burner Servo Motor Limit Switches: See sheet 68 in wiringMax. Position Degr. 0-90 90 DFT-KPII Burner diagram and burner Min. Position Degr. 0-90 0 DFT-KPII Burner instruction manualCompound Reg. Limit Switches: Final Adj. During CommissionMax. Position Degr. 0-90 85 DFT-ZCK BurnerMin. Position Degr. 0-90 3 DFT-ZCK Burner






AQ-2 BOILERHigh Steam Pressure Switch BAR 1-10 9,6 RT30 84A2C C30 30S11C X1: 25-26 X1: 264-265 BoilerHigh Water Level, AQ2 PR 2231 28A3B X1: 266-267 Panel, AQ2Low Water Level, AQ2 PR 2231 28A3B X1: 267-269 Panel, AQ2Steam Pressure Transmitter AQ2 BAR 0-10 MBS 5100 30A4D X6: 28-29 Boiler

Regarding more detailedWater Level Monitoring, AQ2 information about the water

Water Level Transmitter mm WG 53,7-525 0 NRGT 26-1S 28A2D X09:9-10-11-12 Boiler, AQ2 level monitoring system

(Calibration) mA 4-20 please see the boiler Water Level Controller: % 100-0 50,5 (NW) Sipart 6DR 2105 28A9B 28A9B Panel, AQ2 instruction manualSet Point - W mA 4-20 11,9Proportional Band - XP % 1,5 100Intergral Time - IN Min. 0,7-10 1Derivative Time - IV Min. Fixed 0Set Point For Water Level Switches(Float Type), Are With Ref. ToNormal Water Level - NW = 0


DATA SHEET


Alarm panel, M1000-24-10B 8220 000011 Type No.: 8220

Version: A

Type: • Alarm annunciator unit • M1000-24-10B

Application: • 10 channel programmable unit for alarm

/ operation indication.

Technical data: • Voltage supply: 24V DC -70% / +30% • Max power comsumption: 180 mA • Fuse type: T400mA • Output relay: Max. 220V AC/2A 30V

DC 2A 30W • Output: Max. 150 mA per channel • LED flash frequency:

Slow flashing light 0.8 Hz ±10% Quick flashing light 8 Hz ±10%

• Delay tolerance: ±15% • Resistance in sensing cable: Max. 1000Ω • Insulation monitor: 25 kΩ ±8 kΩ • Insulation test: 1000V 50 Hz 1 minute • Impulse test: 4.5 kV 1/50 µsec.

• Dimension: 144 x 144 x 35 mm (HxWxD)

• Cut out: 138 x 138 mm • Ambient temperature range: -10°C /

+70°C (also available for -40°C / +70°C)

• EMC: CE according to 50081 • Protection: IP 54 • Weight: 0.5 kg

Installation: • The label texts can be written using an

ordinary typewriter. The label is easily inserted behind the front plate window through a small opening

• The M1000 is a flush mounted unit. • A rubber gasket must be fitted between

the unit and the switchboard plate, in order to provide IP 54 protection.

• The unit is secured by tightening four mounting brackets against the switchboard plate.

ResetTest Poweron

138144

144

138

Alarm

DATA SHEET


Alarm panel, M1000-24-10B 8220 000011 Type No.: 8220

Version: A

Wiring example: • The figure shows the default connection

of the input and output terminals of the M1000 unit. Inputs are connected to positive supply through potential free contacts.

• Lamps are connected to the outputs, the lamps are supplied from same supply source as the unit.

• External switches are provided for test reset and block.

1 IN1

2 IN2

3 IN3

4 IN4

5 IN5

6 IN6

7 IN7

8 IN8

9 IN9

10 IN10

11 TEST

12 RESET

13 BLOCK

OUT10 26

OUT9 25

OUT8 24

OUT7 23

OUT6 22

OUT5 21

OUT4 20

OUT3 19

OUT2 18

OUT1 17

Supply

28

+

-

29

30

31

32

Siren

M1000

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SPARE PARTS 736850#02.0


Spare parts for AQ-2 boiler

1 Spare parts

The spare parts included in the scope of delivery are listed in the following tables.

Spare parts for boiler

Pcs. Designation Spare part No. 1 Spring for safety valve 8580000003 / S-C-26-1 2 Glasses for water level gauge incl. gaskets 8590000015 / S-C17+18-1 6 Sealing rings for water level gauge 2163719 / S-C17+18-2 1 Pressure gauge 6632998 / S-C33-1 24 Plugs for boiler tube 114,3x 40 2000000085 / S-C-7 2 Gaskets for manholes 2158320 / S-C-1 22 Gaskets for hand holes Ø210 2158609 / S-C-2

Table 1

Commissioning parts for boiler

Pcs. Designation Spare part No. 2 Gaskets for manholes 2158320 / S-C-5 22 Gaskets for hand holes Ø210 2158609 / S-C-6

Table 2

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