LITHIUM-ION CORDLESS ROTARY TOOLWITH 40PCS ACCESSORIES8
AQ85000G
Electronic Version of this Manual Available on Walmart.com* Maximum init ial battery voltage (measured without load) is 8 volts. Normal voltage is 7.2.
VOLT MAX*
LITHIUM-ION CORDLESS ROTARY TOOLWITH 40PCS ACCESSORIES8
AQ85000G
Electronic Version of this Manual Available on Walmart.com* Maximum init ial battery voltage (measured without load) is 8 volts. Normal voltage is 7.2.
VOLT MAX*
Contents
Overview ....................................................................................... 3
Workplace ..................................................................................... 4
Electrical safety ........................................................................... 4-7
Personal safety .................................................................... 5
Power tool use and care ...................................................... 6
Additional safety rule ........................................................... 7
Symbols ....................................................................................... 8
Rotary Tool Safety ....................................................................... 9-11
Charging ................................................................................... 11-12
Operation .................................................................................. 12-14
Using Accessory ....................................................................... 14-16
Maintenance ................................................................................ 17
Recycling ..................................................................................... 17
Warranty....................................................................................... 18
Specification................................................................................ 19
Electronic Version of this Manual Available on Walmart.com
CALIFORNIA PROP 65WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:• Lead from lead-based paints,• Crystalline silica from bricks and cement and other masonry products, and• Arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to �lter out microscopic particles.”For more information go to www.P65Warnings.ca.gov.
Contents
Overview/Pack Content ............................................................... 3
Workplace/Electrical Safety ....................................................... 4
Technical data ..................................................................... 4
Workplace ........................................................................... 4
Electrical safety ..................................................................... 4
Electrical safety ........................................................................... 5-7
Extension cord use and care ................................................ 5
Personal safety .................................................................... 5-6
Power tool use and care ...................................................... 6-7
Additional safety rule ........................................................... 7
Symbols ....................................................................................... 8
Rotary Tool Safety ....................................................................... 9-11
Charging & Operation ................................................................ 12-14
Troubleshooting/Maintenance .................................................... 14
Recycling/Warnings .................................................................... 15
Warranty ...................................................................................... 16
Exploded view/Parts List ............................................................ 17
Warranty card .............................................................................. 18
Warranty conditions ...................................................................... 19
Electronic Version of this Manual Available on Walmart.com
CALIFORNIA PROP 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:• Lead from lead-based paints,• Crystalline silica from bricks and cement and other masonry products, and• Arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to �lter out microscopic particles.”For more information go to www.P65Warnings.ca.gov.
Overview
Please read before returning this product for any reason:If you have questions or experience a problem with your Hyper Tough purchase, call 1-800-840-7856 from 8:00 a.m. to 8:00 p.m. Eastern Standard Time,Monday through Friday.
Overview
3
8.0v Max Lithium-ion Cordless Rotary Tool
A. Collet nutB. LED lightC. Shaft lock buttonD. On/o� buttonE. Speed control buttonsF. Charging socketG. Battery charging lightH. Speed indicator lightsI. Power supply
Figure 1A
B
C
DE
FG
H
I
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
Overview
Please read before returning this product for any reason:If you have questions or experience a problem with your Hyper Tough purchase, call 1-800-840-7856 from 8:00 a.m. to 5:00 p.m. Eastern Standard Time,Monday through Friday.
Overview
3
8.0v Max Lithium-ion Cordless Rotary Tool
A. Collet nutB. LED lightC. Shaft lock buttonD. On/o� buttonE. Speed control buttonsF. Charging socketG. Battery charging lightH. Speed indicator lightsI. Power supply
Figure 1A
B
C
DE
FG
H
I
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Hyper Tough;
Workplace/Electrical safety
4
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
Hyper Tough;
Safety
4
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Electrical and Personal Safety
5
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
h) Do not run cordless rotary tool while holding on your side. A spinning rotary tool accessory could become entangled with clothing and injury may result.
Electrical and Personal Safety
5
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Use and Care
6
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
Use and Care
6
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Additional Safety Rule
7
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
handles if that
If tools
Specific Safety Rules
7
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
handles if that
If tools
Symbols
8
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interfer-ence to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.
Safety Warnings
8
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Rotary Tool Safety
9
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Safety Warnings
9
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Rotary Tool Safety
10
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Safety Warnings
10
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Rotary Tool Safety/Charging
11
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Safety Warnings
11
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Charging/Operation
12
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Charging The Tool
12
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Operation
13
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
(C) 8 Haft
Lock Button
ColletNut(A)To
TightenTo
Loosem
Colletwrench
Collet Nut(A)
1/8" Collet
3/32" Collet
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Using The Tool / Collets
13
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
Speed Setting Speed Range
5 5,000 RPM
10 10,000 RPM
* 15 15,000 RPM
20 20,000 RPM
25 25,000 RPM
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Operation/Using Accessory
14
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
Speed Setting Speed Range
5 5,000 RPM
10 10,000 RPM
15 15,000 RPM
20 20,000 RPM
25 25,000 RPM
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
1/8-in. 1/8-in. 3/32-in.
Maintenance
14
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Using Accessory
15
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Warnings
15
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Using Accessory
16
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
HOW TO ATTACH SANDING ,GRINDING,CUTTING.Using the sanding & cutting mandrel
This mandrel has a small set screw at its tip and is used with cutting wheels and sanding discs. Higher speeds, usually maximum, are best when using these types of accessories.
To replace a band on the drum sander, loosen the screw without removing it to contract the drum. Slide the old band o� & slide the new band on. Expand the drum to tighten the band by turning the screw again.
WARING Before each use,check to make certain that all components are assembled to accessory shank If the drum is su�ciently expanded to secure the band during use. IF sanding band is loose on the drum during operation it may "�y"o� and strike you or bystanders.
RUNNING THE TOOL1. Ensure the accessory is securely clamped in the collet.2. Hold the tool �rmly. Press the on / o� switch. Rotating the speed adjustment thumb-wheel will increase or decrease the speed.3. To select the optimal speed for the job, use a piece of scrap material for a trial run. Keep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.
Using the drum sander
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Warnings / Warranty
16
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
Maintenance/Recycling
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
17
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
Specifications
17
8.0v Max Lithium-ion Cordless Rotary Tool
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
1-800-840-7856 [email protected]
Customer Service 8:00AM- 5:00PM, Monday - FridayRemember To Recycle
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
C. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed.
Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize run out and unbalance. With the shaft lock engaged, �nger tighten the collet nut until the accessory shank is gripped by the collet. Using wrench, completely tighten to fully securethe accessory.NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in theend of the tool shaft. Tighten collet nut back on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button. (D)The tool will start working at a speed of 15,000 rpm and the speed indicator light will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button. (D)
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing
the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.Higher speeds are better for carving, cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
PUTTING ACCESSORIES IN TOOL 1. Press down the shaft lock button and hold it down2. Apply the collet wrench to the �ats of the collet nut and turn it counterclockwise to loosen it.3. Place the accessories shank into the collet as deep as it will go.4. Press and hold the shaft lock button5. Tighten the collet nut by turning it �nger tight in a clockwise direction until the accessory is �rmly clamped. Completely tighten using wrench.
ACCESSORYCollets
Must select correct collect size for di�erent shank before installation.
Screwdriver/Wrench• For tightening• For Drum Sander changes• For Mandrel Change
Wire brushes (this kit includes Two brushes: 1pc wire brush,1pc Nylon Brush)• Good for use on soft metal like gold,copper and brass Three di�erent shapes of wire brushes are available.
For best results wire brushes should be used at speeds not greater than15,000 RPM. Refer to operating speeds section for proper tool speed setting. The three shapes come in three di�erent materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good general purpose cleaning.
Felt wheels and mandrel• Good for Polishing This kit includes 4 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing a compound - similar to polishing a car. For best results, do not use these accessories at speed greater than 15,000RPM's.
Aluminum oxide grinding stones• Good for sharpening and grinding
We've included 5 of the most common shapes, These are made of aluminum oxide. Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels and other cutting tools.Use to remove �ash from metal castings, deburring any metal after cutting, smoothing welds joints, grinding o� rivets and removing rust . These grinding stones can be resharpened with dressing stone.
Cut- O� wheels • Use for cutting, slicing
These thin discs of �berglass are used for slicing, cutting and other tasks.
Sanding accessories • Sand, Grind, Polish
Sanding discs can be used for nearly any small sanding job, from model making to �ne furniture �nishing. The drum sander is a tiny drum which �ts into the rotary tool and makes it possible to shape wood, smooth �berglass, sand inside curves and other di�cult places. Replace the sanding bands on the drum as they become worn and lose their grit sand paper discs. Grind and polish �at or contoured surfaces. They are used most e�ective as a �nishing sander after heavier surface sanding and material removal is completed paper discs come in �ne and coarse grades.
Diamond points • Use on hard materialsUse for �ne detail work on wood, jade ceramic, glass and other hard material. Bits are covered with diamond particles. (Not recommended for drilling)
Whetstone• For Reshaping bits Ideal for reshaping HSS drill bits for speci�c applications; Bring new life back to worn HSS drill bits’ tip edge and angle; Save money by getting the most out of your HSS drill bits.
Warranty
18
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.
IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
This product is not intended for commercial use.
2-YEAR LIMITED WARRANTYFor 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
1-800-840-7856
PHONE LINES AVAILABLEMONDAY THROUGH FRIDAY8:00AM- 8:00PM EST
American Customer Service
5805C Peachtree CornersEast Norcross,GA 30092, U.S.A 30092
E-mail:[email protected]
ITEM # AQ85000G
For questions, please contact
ACCESSORIESIf you need accessories for use with your tool, most recommended accessories are available from your local retailer. If you need accessory information, please call 1-800-840-7856.
Customer Service
1 800 840 7856
PHONE LINES AVAILABLE
MONDAY THROUGH FRIDAY
8:00AM- 5:00PM EST
American Customer Service5805C Peachtree CornersEast Norcross,GA 30092, U.S.A 30092E-mail:[email protected]
2YEAR LIMITED
WARRANTY
ITEM # AQ85000G
Your details:
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Return your completed warranty card to:
WARRANTY CARD
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
8 VOLT LITHIUM-ION CORDLESS ROTARY TOOLWITH 40PCS ACCESSORIES
Remember To Recycle
Specification
19
8.0v Max Lithium-ion Cordless Rotary Tool
1-800-840-7856 [email protected]
Customer Service 8:00AM-8:00PM(EST), Monday - FridayRemember To Recycle
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1 - 3-4 Hours Charger40 - Rotary Tool Accessories
Includes:
5pc 1/2" Sanding Bands
5pc 1/4" Sanding Bands
2pc Sanding Drums
2pc 1" Felt Polishing Wheels
2pc 1/2" Felt Polishing Wheels
1pc Felt Wheel Mandrel
2pc Diamond-point Bits
5pc Aluminum Oxide Grinding Stones With Shank
6pc Cut-o� Wheels
2pc Grinding Wheels
1pc Cut-o� Wheel Mandrel
3pc Collets, 1/8in. 1/8in., 3/32in.
1pc Steel Wire Brush
1pc Nylon Brush
1pc Wrench
1pc Whetstone
WARRANTY CONDITIONSDear Customer,
The Hyper Tough warranty offers you extensive benefits compared to the statutory
Warranty period: 2 year from date of purchase.s
Costs:: Free repair/exchange or refund.No transport costs.
In order to make a claim under the warranty, please send us:
• together with the faulty item the original receipt and the warranty card properly completed.
• the faulty product with all components included in the packaging.
The warranty does not cover damage caused by:
free of charge you will be informed accordingly in advance.
warranty. The period of warranty can only be extended in accordance with a legal standard. In countries where a (compulsory) warranty and/or spare part storage
possibly stored on the product by the customer.
•• Improper use or transport.••
Please contact our service hotline by phone, e-mail or faxbefore sending in the device. This allows us to provide support in the event of possible operator errors.
SAFETY RULES FOR ROTARY TOOLS1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations and speci�cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, �re and/or serious injury. 2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury. 3. Do not use accessories which are not speci�cally designed and recommended by Hyper Tough Tool. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and �y apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, �anges, backing pads or any other accessory must properly �t the collet of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping �ying debris generated by various operations. The eye protection must be capable of stopping �ying debris generated by various operations. The dust mask or respirator must be capable of �ltering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may �y away and cause injury beyond immediate area of operation. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. 11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 14. Do not operate the power tool near �ammable materials. Sparks could ignite these materials. 15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. 19. Do not leave the tool unattended. Turn o� the tool before leaving. 20. This product is not a toy. Keep it out of reach of children. 21. People with pacemaker should consult their physician(s) before use. Electro-magnetic �elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS 1. Use only wheel types that are recommended for your power tool and the speci�c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. 2. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-o� wheel. Abrasive cut-o� wheels are intended for periph-eral grinding, side forces applied to these wheels may cause them to shatter. 3. Always use undamaged wheel �anges that are of correct size and shape for your selected wheel. Proper wheel �anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-o� wheels may be di�erent from grinding wheel �anges. 4. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 5. Dress appropriately. Do not wear pants with cu�s, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.
SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
VIBRATION SAFETY This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should �rst be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue �ngers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and �ngers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration e�ects on the user. 4. Use tools with the lowest vibration when there is a choice between di�erent processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
CHARGING THE TOOL1) Before using the battery charger, read and become familiar with all of the use instructions and caution markings on the charger and product.2) CAUTION: Always use Hyper Tough battery charger to reduce the possibility of injury; other battery charger may burst, causing potentially harmful results. 3) Keep the charger out of bad elements, such as rain and snow.4) Be sure that any attachments are recommended or sold by Hyper Tough; use of attachments by other manufacturers may not meet the same requirements and can result in electric shock, or injury.5) Never pull by the cord - always pull by the plug when disconnecting the charger.6) Make sure the cord is clear and secure - do not step on, trip or otherwise damage or stress the cord.7) Use only the supplied charger when charging your tool. Using a di�erent charger can be hazardous or damage the tool.8) Use only one charger when charging.9) Never open the charger or tool - there are no parts inside that are serviceable by the customer. Return the tool to Hyper Tough for service.10) Never attempt to open or modify battery for any reason. Released electrolyte is corrosive and may cause damage to eyes and skin. It may be toxic if swallowed.11) NEVER incinerate the tool or battery when they are ready to be discarded. The batteries can explode in a �re.12) There are certain conditions, such as extreme usage, charging or temperature conditions that can result in a small amount of leakage from the battery cells. This does not indicate a failure - however, should the outer seal get broken and the leakage touches your skin:a. Immediately wash with soap and water.b. Neutralize with a mild acid such as lemon juice or vinegar.
b. In case the battery liquid gets in your eyes, �ush your eyes with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: the liquid is a 25-35% solution of potassium hydroxide. Chargers are designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any other voltage. BEFORE ATTEMPTING TO CHARGE YOUR ROTARY TOOL, THOROUGHLY READ ALL THE SAFETY INSTRUCTIONS. • The rotary tool is not fully charged. Before �rst use, the tool requires 5-7 hours charge time to be fully charged. Subsequent recharging needs 3-4 hours for the tool to be fully charged. • Longest life and best performance of the battery is obtained when charging between air temperatures of 41°F and 95°F (5°C - 35°C). DO NOT charge the battery in air temperatures below 41°F (5°C) or above 95°F (35°C). This is impor-tant and will prevent serious damage to the battery. • Never over-discharge a battery by using the tool even after tool performance has decreased. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.• Allow the tool to cool down after use; avoid placing the charger and tool in a warm environment. • The charger and battery may become warm to touch while charging. This is normal and does not indicate problem. 1) Batteries will reach full performance after about �ve charge/discharge cycles.2) Plug the power supply (I) jack into the charging socket (F) and insert the power supply (I) plug into your standard power outlet. The battery charging light (G) will be Red ON to signal the battery is receiving a charge. (Show in Figure 1)3) The battery charging light (G) will automatically turn from Red ON to Green ON once charging is complete, normal charging time is 3 to 4 hours. Caution: 1. Place and charge the tool on a dry location in a room where the temperature is from +41°F (5°C)–95°F (35°C).2. During charging, the tool and power supply become warm when you touch it. This is a normal condition, and does not indicate a problem. 3. Always unplug the power supply when charging completed.4. Be sure the tool is cool before using it.
USING THE ROTARY TOOLWARNING: Always hold the tool away from your face. Accessories can be damaged during handling, and can �y apart as they come up to speed. Collet NutTo loosen the collet nut (A), �rst press shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation. CAUTION: Do not engage lock while the Rotary Tool is running.With the shaft lock engaged, use the collet wrench to loosen the collet nut if neces-sary. The collet nut must be loosely threaded on when inserting an accessory. Change accessories by inserting the new one into the collet as far as possible to
minimize run out and unbalance. With the shaft lock engaged, �ngers tighten the collet nut until the accessory shank is gripped by the collet. NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.
ColletsTwo di�erent size collets (1/8” and 3/32”) to accommodate di�erent shank sizes are available for your Rotary Tool. To install a di�erent collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.CAUTION: Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.
On/O� ButtonTo turn the tool “ON”, press and release the on/o� button (D).The tool will start working at a speed of 15,000 rpm and the speed indicator light (H) will turn on. If the on/o� button is pressed but not released the tool and the speed indicator light won’t turn on. To turn the tool “OFF” press and release the on/o� button (D).
Speed Control ButtonsYour rotary tool is equipped with speed control buttons (E). The speed may be adjusted during operation by pressing on the plus (+) or (-) minus buttons.Speed will increment or decrement by 5,000 rpm from a minimum of 5,000 to a maximum of 25,000 rpm. The speed indicator lights (H) located alongside the speed control buttons will illuminate according to the chosen speed. Every time the tool is turned o� the speed set goes back to the medium level (15,000 rpm) so it might be necessary to increase/decrease the speed to the level that it was being used (e.g. 25,000 rpm) before the tool was turned o� to keep working on the same application.
Settings for Approximate Revolutions*15 is the maximum speed setting for wire brushes.Certain materials, however, (some plastics and precious metals, for example) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.Slow speeds (15,000 RPM or less) usually are best for polishing operations employing the felt polishing accessories. They may also be best for working on delicate projects, delicate wood carving and fragile model parts. All brushing applications require lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving,cutting, shaping, and cutting dadoes or rabbets in wood. Hardwoods, metals and glass require high speed opera-tion, and drilling should also be done at high speeds.Some rules of thumb in regard to speed:1. Plastic and other materials that melt at low temperatures should be cut at low speeds.2. Polishing, bu�ng and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles �ying toward operator.3. Wood should be cut at high speed.4. Iron or steel should be cut at high speed. If a high speed steel cutter starts to chatter — this normally means it is running too slow.5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use para�n or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
MAINTENANCEKeep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.WARNING: To avoid accidents, always be sure the tool is turned “OFF” before cleaning.Protect the tool and its parts and accessories from moisture and humidity.To maintain the best performance of your rechargeable battery, protect it from overheating, both from overcharging and during storage. Occasionally charge the battery for 3-4 hours. The battery may also bene�t from a full discharge from time to time.IMPORTANT: to assure product SAFETY and RELIABILITY, all maintenance, repairs or adjustments (other than those mentioned in this manual) should be performed by authorized repair centers using identical replacement parts.THE RBRC SEALTHE RBRC SEAL (Rechargeable Battery Recycling Corporation) on the lithium-ion battery (or battery pack) indicates that the cost of recycling the battery or battery pack have alread been paid by Hyper Tough. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environment-tally conscious alternative.RBRC in cooperation with Hyper Tough and other battery users, has established programs in the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our environment and conserve natural
resources by contacting your local recycling center for information on where to drop o� the spent battery, or call 1-877-2-RECYCLE.
WARNING:Do not expose battery to �re or intense heat as it may explode. Battery contains acid. If case should become cracked, dispose of immediately taking adequate safety precautions to prevent damage to persons or property.
WARNING: Only use recommended accessories-use of unauthorized accessories can be hazardous and /or result in injury or damage.This product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.Wash hands after handling.
WARNING: FCC Part 15 marking and instructionMarking shall include:This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.Instruction manual shall include:• Warning: Changes or modi�cations to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”• NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o� and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit di�erent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Accessories
If you need accessories for use with your tool, most recommended accessories are available from your local dealer or authorized service center. If you need accessory information, please call 1-800-840-7856.
2-YEAR WARRANTY:For 2 years from the date of purchase, this product is warranted for the original purchaser to be free from defects in materials and workmanship through normal use. In order to obtain this service, please return this item to the place of purchase with valid proof of purchase and the defective product will be replaced at no charge. This guarantee gives you speci�c legal rights, and you may have other rights that vary from state to state.
For warranty questions, replacement, or repair, call American Customer Service at 1-800-840-7856.
This product is not intended for commercial use.
SPECIFICATIONSVoltage Rating: 8V MAXNo Load Speed: 5,000 – 25,000 RPMCollet Capacity: 1/8”, 3/32”Charge Time: 3-4 hoursPower Supply Rating: 120V AC in, 500mA DC OutBattery Type: Lithium-ion
ACCESSORIES1-3-4hours charger40-Rotary tool accessoriesIncludes:5pc 1/2" sanding bands5pc 1/4" sanding bands2pc Sanding drums2pc 1" felt polishing wheels2pc 1/2" felt polishing wheels1pc Felt wheel mandrel2pc Diamond-point bits5pc Aluminum oxide grinding stones with shank6pc Cut-o� wheels2pc Grinding wheels1pc Cut-o� wheel Mandrel3pc Collets, 1/8in. built-in, 1/8in., 3/32in.1pc Steel wire brush1pc Nylon brush1pc Wrench1pc Whetstone
Remember To Recycle