Ar tificial Lift Technologies
CATALog
© 2021 Borets Company LLC. All rights reserved.
This book is the property of Borets Company LLC and the information contained within is confidential. No part of this book shall be reproduced, distributed or communicated to any competitor of Borets without the prior written permission of the publisher.
Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Borets Company LLC and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. Borets Company LLC and its affiliates shall not be liable for any direct, indirect, special, punitive, exemplary or consequential damages any cause whatsoever including but not limited to its negligence.
AFLAS® is a registered trademark of Asahi Glass Co. Ltd.DriveWizard® and DriveWorksEZ® are registered trademarks of Yaskawa America, Inc.MONEL® and INCONEL® are registered trademarks of Huntington Alloys Corporation.VitonTM is a trademark of The Chemours Company FC, LLC.
© Borets, 20211
CONTENTS
Introduction 3
Electric Submersible Pumps 7338 Series Pumps 14
ESP 338-400 14ESP 338-550 17ESP 338-900 20ESP 338-1200 23ESP 338-1500 26ESP 338-2300 29
400 Series Pumps 33ESP B 400-260 33ESP B 400-500 36ESP B 400-750 39ESP B 400-1050 42ESP B 400-1250 46ESP B 400-1750 49ESP B 400-3000 53ESP B 400-3700 57ESP B 400-5800 61
538 Series Pumps 65ESP B 538-1500 65ESP B 538-1900 69ESP B 538-2600 73ESP B 538-3600 77ESP B 538-5000 81ESP B 538-7000 85ESP B 538-8000 89ESP B 538-9000 93ESP B 538-12500 97ESP B 538-18000 101
Pump Accessories 105Bolt-on Discharge Heads 105Valves 105
Intakes, Gas and Solids Handling Devices 107Standard Intakes 107Gas Separators 108Vapro Gas Handlers 110SandTrapper 114
Motor Seals 115Standard Motor Seals 115Eccentric Shifting Module 118
Submersible Motors 119Permanent Magnet Motors 119
406 Series PL200P Motors 121456 Series PL200P(T) Motors 122512 Series PL200PA Motors 124562 Series PL200PA Motors 125
© Borets, 20212
Induction Motors 127375 Series IL200P Motors 129406 Series IL200P Motors 130456 Series IL200P(T) Motors 131562 Series IL200PA(T) Motors 137
Slimline ESP Systems 143272 Series Slimline ESP 144
ESPHS B 272-450 146ESPHS B 272-650 150ESPHS B 272-1000 154
319 Series High-speed Permanent Magnet Motor 158272 Series High-speed Motor Seal 160272 Series Intake 161272 Series Vortex Gas Separator 162
WR2 Electric Submersible Pump Systems 163WR2 Electric Submersible Pumps 164
ESP B WR2 338-190/1000 166ESP B WR2 338-560/1900 170ESP B WR2 362-800/4400 174
High-speed Permanent Magnet Motors 178406 Series PL200P Motors 179456 Series PL200P Motors 180
WR2 ESP Intakes 181WR2 ESP Gas Separators 182
PMM-PCP Systems 183Progressing Cavity Pumps 184Low-speed Permanent Magnet Motors 186
456 Series PL200P Motors 187562 Series PL200PA Motors 188
Single-screw PCP Thrust Chamber 189538 Series Motor Seal c/w High-load Thrust Chamber 190Flush Valves 191
Selective Injection Inverted ESP Systems 192Type 1 Selective Injection Inverted ESP System 193Type 2 Selective Injection Inverted ESP System 194538 Series Inverted Pumps 195Motor Seal for Selective Injection Inverted ESP System 198
Downhole Monitoring System 199
Surface Control Systems 202Axiom®II VSD 202Borets-15 VSD 204
Power Cables and MLE 207Power Cables 208Motor Lead Extensions (MLE) 217
© Borets, 20213
Introduction
Borets is the leading global provider of electric submersible pumps (ESPs) – approximately 25% of all operating ESP systems worldwide were MADE BY BORETS. We have been manufacturing ESPs since 1952. Today, with over 12,000 ESP systems fabricated annually, we are the largest global supplier of ESPs by volume.Our manufacturing expertise started much earlier however. Founded in 1897 as a water pump manufacturer, we have developed into a major multinational company, integrating two R&D centers, 10 state-of-the-art plants, 23 service support facilities globally that focus on designing, manufacturing, and servicing advanced downhole and surface pumping equipment, including:
• Electricsubmersiblepumping(ESP)systems• Progressingcavitypump(PCP)systems• Surfacehorizontalpumpingsystems(HPS)
Manufacturing CapabilitiesBorets manufacturing facilities make use of advanced machining, assembly, and testing technologies to ensure production efficiencyandthehighestlevelofproductquality.Eachmanufacturingfacilityfocusesonthecompleteproductioncycleofselect products to ensure optimum control of quality and cost across the full line of Borets products. Major components of downhole ESP and PCP systems manufactured by Borets include:
• Pumps• Permanent magnet motors (PMMs) and induction motors (IMs)• Motor seals (protectors)• Gas handling devices • Sand protection equipment• Power cables and motor lead extensions (MLEs)• Variable speed drives (VSDs) • Downhole monitoring system (DMS)
Boretsdesignsandfabricatesindustry-leadinghorizontalpumpingsystems(HPS).Unmatched production capacity is anchored by our in-house foundries capable of producing more than one million castings per month. We employ several pump stage manufacturing processes ranging from conventional sand casting to Cold-Box-Amin investment casting as well as a new, innovative metal injection molding (MIM) process having never previously been used in the ESP industry. Heads, bases, housings, and other parts are prepared using the latest CNC technology before in-house applied arc spraying treatments enhance wear, heat, and corrosion resistance.BoretsisoneoffewartificialliftequipmentprovidersmanufacturingthecompleteESPsystemincludingthepowercable. We have two in-house cable plants with total capacity to make approximately 10,000 km of power cables annually.
© Borets, 20214
Introduction
Service CapabilitiesThe uncompromised performance of Borets submersible and surface pumping systems is supported by a global network of service centers located in all major oil-producing regions. Experienced and fully trained professionals are available 24/7 to provide the best support and service to our customers with the shortest possible response time. With more than 11,500 wells currently under service, we are one of the largest ESP and PCP related services providers worldwide. The comprehensive line of Borets services includes:
• Application engineering: ○ Application review and equipment design ○ Customer training
• Wellsite services: ○ Installation and commissioning ○ Preventive maintenance ○ Wellmonitoringandoptimization
• Workshop services: ○ Dismantle, Inspection, and Failure Analysis ○ Repair ○ Testing
Research & DevelopmentWith a team of more than 120 engineers, Borets continually invests in, and focuses research and development efforts on findinginnovativesolutionstoaddressawidevarietyofwellproductionproblemssuchassolids,scale,corrosion,highGOR, and high temperature.New products are designed using modern 3D computer-aided design (CAD) and drafting software tools. We employ sophisticatedsimulationand3Dprototypingsoftware,word-classsolidmetal3Dprinting,andcomputationalfluiddynamics(CFD)analysistorapidlydesignandprototypehigh-efficiencystages–akeycomponentaffectingESPsystemperformance.Our engineers also develop and implement brand new materials aimed at expanding the pumping system application range, improving performance and reliability in the harshest downhole conditions. Our two R&D Centers are equipped with unique testing capabilities, which help accelerate the new product development processbyenablingourengineerstobetterverifydesignsandfine-tuneallprocessespriortomanufacturinglaunch.AllnewlydevelopedproductsgothroughextensivefieldtestingunderthestrictsupervisionofR&DCenters.Exhaustiveengineeringverificationandlabtestingpriortofieldtestingreducetheriskoffailureduringfieldtrialandacceleratethetimetocommercialization.Thecompletesetofverticaltestwells,horizontaltestsystems,assemblyandteardownbenches make it possible to test any ESP system component, including an assembled ESP system, in a wide variety of simulated downhole conditions.
© Borets, 20215
Introduction
QHSE ManagementNew technology development and state-of-the-art ESP manufacturing and service facilities have contributed to improved equipment reliability.OurmajorplantshaveallimplementedQualityManagementSystems,certifiedinaccordancewithAPISpecQ1andISO9001 standards, to insure the highest level of product quality. Equally in these same facilities, Borets strives to maintain a healthy and safe working environment in compliance with ISO 14001 and ISO 45001 standards.Throughtheadoptionofbestpracticesandcontinuousimprovement,Boretsstrivestoreducetheuseofhazardousmaterials and consumption of natural resources consistent with its QHSE Management principles and goals. We operate in full compliance with all relevant legislation regarding product quality, environmental compliance and Occupational HealthandSafetyriskmanagement,asconfirmedduringregularauditsbystateandlocalregulatoryauthoritiesandbyinterested parties.
Borets Operational Footprint
© Borets, 20216
Borets electric submersible pumps (ESPs) are designed for a wide range of conventional and unconventional oil and water applications. In addition to typical applications, Borets pumps are used for booster service, ballast transfer, waterfloods,directinjection,cavernstorage,minedewatering,fireprotection,irrigation,andcommercialwatersystems.
Borets Electric Submersible Pump Benefits• Variouspumpdesigns–floater,compression,andPacketpumps,delivermaximumwellperformance
in a variety of applications• Complete range of centrifugal pumps:
○ Fit in wells with casing ID from 4.08 in. (103.6 mm) and produce from 88 bpd to 23,042 bpd (14 m3/d to 3,664 m3/d)@35-70Hz–StandardESP
○ Fit in wells with casing ID from 3.46 in. (88 mm) and produce from 164 bpd to 1,258 bpd (26 m3/d to 200 m3/d) @ 3,000 - 6,000 rpm – 272 series Slimline ESP *
○ Fit in wells with casing ID from 4.62 in. (117.3 mm) and produce from 127 bpd to 4,400 bpd (20 m3/d to 700 m3/d) @ 3,000 - 6,000 rpm – WR2 ESP **
○ Produce wells as deep as 13,000 ft (4,000 m)• Widerangeofbearingmaterialsandconfigurations,includinganultra-wearresistantoptionwith
a bearing within each stage, which increases run life in challenging applications while reducing well intervention cost
Boretscompressionpumpscoverawiderangeofflowratesandareverytoleranttohigherthrustloadsandabundantsolidsintheproducedfluids.Unlikefloaterpumps,compressionpumpsarebetterabletomanagevaryingthrustloadsinrapidlychangingflowconditionsasisoftenexperiencedwithgasslugging.Whenacompressionpumpbeginstooperatein down thrust, the force is transferred and managed at the thrust bearing in the motor seal. Absorbing this down thrust force in the clean oil environment of the seal section helps extend pump run life.
The Borets Packet pump is better able to withstand prolonged down thrust and abrasive production typically experienced by ESPs in unconventional well applications. The Packet pump is constructed such that as mechanical wear progresses, stageimpellerswilllocktogetheringroups(configurablepackets)soastolimittheaxialmovementofthepacketalongthe shaft. Down thrust is then dynamically managed through a tungsten carbide (TC) bearing in the diffuser at the base of each packet.
Available stage types:• Radial-flowstagesaredesignedforefficiencyatflowrateslessthan1,000bpd(159m3/d)• Mixed-flowstagesaremoreefficientathigherflowrates• MIM stages deliver improved gas handling without a gas separator and wide operating range
at high speeds (up to 6,000 rpm)
Available stage materials:• Ni-Resist with different nickel content resistant to wear and corrosion• Special alloys to handle abrasive, corrosive, and other challenging environments• Innovative corrosion and abrasion resistant MIM alloy
Stage manufacturing processes:• Conventionalhigh-efficiencysandcasting• Investment casting• Metal Injection Molding (MIM) applied in Wide Range Wear Resistant (WR2) pump manufacturing
All Borets pumps are built to ISO 9001 and API Spec Q1 standards.
* For 272 series Slimline ESP specifications please refer to pages 144-157. ** For Wide Range Wear Resistant (WR2) ESP specifications please refer to pages 164-177.
© Borets, 20217
Electric Submersible Pumps
Electric Submersible Pumps
Borets ESPs provide reliable performance in a variety of challenging downhole conditions including wells producing:
• With high (GOR) gas content• Abundant solids or scale• Highviscosityorcorrosivefluids• At higher temperature.
Borets ESP systems overcome harsh environment challenges through the combination of product engineering, materialselection,applicationdesign,andoperationalmethodstooptimizeperformanceunderStandard,Harsh,and Extreme duty conditions.
■ Standard Duty (SD)Standard duty ESP systems are recommended when:
• produced gas volumes are low• producedsolidsarenegligibleorinlowconcentration(smoothsandwithlowquartzcontent)
and have only mild impact on equipment wear• corrosivefluidsorgases(CO2 and H2S) are either absent or in very low concentrations• bottomhole and operating temperatures are low
and include:• Standardconstructionfloaterandcompressionpumpsusing:
○ carbon steel heads and bases, housings, and compression nut ○ stainless steel key, half rings, retaining rings, and MONEL K-500 fasteners
AFLAS O-rings are standard in all products across each duty level. HNBR and Viton material O-rings are available upon request.
■ Harsh Duty (HD)Harsh duty ESP systems are recommended when:
• produced gas volumes are mid-range to high• producedsolidsandsandarenoticeable,includeparticlesofdifferentshapeandsizewith
significantquartzcontent,andexpectedtohavemoderateimpactonequipmentwear• moderate levels of CO2 and high levels of H2S are present• bottomhole and operating temperatures are low to moderately higher
and include:• FloaterandcompressionpumpsfittedwithTCbearingsat1.1ft(0.35m)intervalspacingandusing:
○ stainless steel or MONEL K-500 coated carbon steel heads and bases ○ stainless steel keys and half rings ○ stainless steel or INCONEL retaining rings and MONEL K-500 fasteners
• Floater and compression pumps exhibit similar solids handling ability, however, compression pumps arerecommendedforuseinvariableflowandhigherGORconditions
• TheoptiontousePacketpumpsfittedwithTCbearingsat1.1ft(0.35m)intervalspacingandusing: ○ stainless steel heads and bases ○ keys and rings (INCONEL retaining rings optional) ○ stainless steel or MONEL K-500 coated carbon steel housing ○ MONEL K-500 fasteners
AFLAS O-rings are standard in all products across each duty level.Use of gas separators is recommended when free gas will not exceed 72% by volume.
Electric Submersible Pumps
Electric Submersible Pumps
© Borets, 20218
■ Extreme Duty (XD)Extreme duty ESP systems are recommended when:
• produced gas volumes are high• producedsolidsandsharpsandparticleswithhighquartzcontentare
very abundant and have aggressive impact on equipment wear • high levels of CO2 and moderate levels of H2S are present• bottomhole and operating temperatures are low
and include:• CompressionpumpsfittedwithTCbearingsineverydiffuserandusing:
○ stainless steel heads, bases, and housing ○ MONEL K-500 compression nut, keys, half rings, and fasteners ○ INCONEL retaining rings
• TheoptiontousePacketpumpsfittedwithTCbearingseverythirdstage and using the same component materials
AFLAS O-rings are standard in all products across each duty level.Use of the Vapro multiphase gas handler in combination with vortex gas separators is recommended when free gas is present up to 90% by volume.
Pump design
Bearing configuration Component materials
Pump construction Headsand Bases Housing Compression
nutKey and Half rings
Retainingrings Fasteners
FP CP PK
Standard Duty SA SA N/R
standard CS SSMONEL K-500optional
CS w/ SS orMONEL K-500 coating
CS SS SS orINCONEL
Harsh Duty TA TA TA
standardCS w/ SS or
MONEL K-500 coating CS SSSS or
INCONELMONEL K-500
optional SSCS w/SS
or MONEL K-500 coating
SS orMONEL K-500
SS orMONEL K-500
SS orINCONEL
Extreme Duty N/A XA XA3 standard SS MONEL K-500 INCONEL MONEL K-500
FP – Floater pumpCP – Compression pumpPK – Packet pump
SA – w/o stage bearingsTA – stage bearings spaced at 1.1 ft (0.35 m)XA – stage bearings in all diffusersXAn – stage bearings spaced every n stage
CS – carbon steelSS – stainless steel
N/R = not recommendedN/A = not applicable
Electric Submersible Pumps
Electric Submersible Pumps
© Borets, 20219
Pump model Stage type
Housingoutside
diameter
60Hz(3,500rpm) 50Hz(2,917rpm)
Recommended operating range Flow rate Recommended
operating range Flow rate
in. (mm) bpd bpd m3/d m3/d
338 series ESP
338-400 radial
3.38
(85.80)
226 – 500 415 30 – 66 55
338-550 radial 400 – 660 575 53 – 87 76
338-900 radial 700 – 980 840 93 – 130 111
338-1200 radial 800 – 1,580 1,300 106 – 209 160
338-1500 mixedflow 1,000 – 1,880 1,119 133 – 249 148
338-2300 mixedflow 1,250 – 2,800 2,361 166 – 371 313
400 series ESP
B 400-260 radial
4.00
(101.60)
151 – 340 260 20 – 45 35
B 400-500 radial 300 – 670 500 40 – 89 60
B 400-750 radial 350 – 943 750 46 – 125 100
B 400-1050 mixedflow 300 – 1,650 1,050 40 – 219 140
B 400-1250 radial 694 – 1,561 1,250 92 – 207 160
B 400-1750 mixedflow 500 – 2,400 1,750 66 – 318 250
B 400-3000 mixedflow 1,000 – 3,774 3,000 133 – 500 400
B 400-3700 mixedflow 1,500 – 5,000 3,700 199 – 663 500
B 400-5800 mixedflow 1,500 – 7,500 5,800 199 – 994 800
538 series ESP
B 538-1500 mixedflow
5.38
(136.70)
350 – 2,400 1,500 46 – 318 200
B 538-1900 radial 755 – 2,300 1,900 100 – 305 250
B 538-2600 radial 755 – 3,200 2,600 100 – 424 300
B 538-3600 radial 1,509 – 4,600 3,600 200 – 610 400
B 538-5000 mixedflow 1,509 – 6,350 5,000 200 – 841 600
B 538-7000 mixedflow 1,962 – 10,000 7,000 260 – 1,325 800
B 538-8000 mixedflow 3,000 – 11,000 8,000 398 – 1,458 1,000
B 538-9000 mixedflow 3,019 – 11,000 9,000 400 – 1,458 1,250
B 538-12500 mixedflow 8,000 – 16,000 12,500 1,060 – 2,120 1,500
B 538-18000 mixedflow 13,000 – 19,750 18,000 1,723 – 2,617 2,000
© Borets, 202110
Electric Submersible Pumps
Electric Submersible Pumps
© Borets, 202111
Electric Submersible Pumps
Electric Submersible Pumps
338 Series Pumps338-400, 338-550, 338-900,
338-1200 pumps 338-1500, 338-2300 pumps
Nominal pump housing diameter 3.38 in. (85.80 mm) 3.38 in. (85.80 mm)Shaft diameter 0.625 in. (15.875 mm) 0.6875 in. (17.46 mm)Shaft cross-sectional area 0.307 in.2 (197.93 mm2) 0.371 in.2 (239.50 mm2)Minimumcasingsize 4.5 in. (114.3 mm) 4.5 in. (114.3 mm)Housing pressure limit 6,000 psi (414 bar) 6,000 psi (414 bar)Rotational direction counterclockwise counterclockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz
MONEL K-500 88 hp (66 kW) 74 hp (55 kW) 122 hp (91 kW) 102 hp (76 kW)INCONEL 718 169 hp (126 kW) 141 hp (105 kW) 230 hp (172 kW) 192 hp (143 kW)
400 Series Pumps
400-260, 400-500, 400-750,400-1050 pumps 400-1250, 400-1750 pumps
Nominal pump housing diameter 4.00 in. (101.60 mm) 4.00 in. (101.60 mm)Shaft diameter 0.669 in. (17.0 mm) 0.787 in. (20.0 mm)Shaft cross-sectional area 0.352 in.2 (226.98 mm2) 0.487 in.2 (314.16 mm2)Minimumcasingsize 5.5 in. (139.7 mm) 5.5 in. (139.7 mm)Housing pressure limit 5,400 psi (380 bar) 5,400 psi (380 bar)Rotational direction clockwise clockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz
MONEL K-500 142 hp (106 kW) 118 hp (88 kW) 249 hp (186 kW) 208 hp (155 kW) INCONEL 718 222 hp (166 kW) 185 hp (138 kW) 389 hp (290 kW) 323 hp (242 kW)
400-3000, 400-3700 pumps 400-5800 pump
Nominal pump housing diameter 4.00 in. (101.60 mm) 4.00 in. (101.60 mm)Shaft diameter 0.866 in. (22.0 mm) 0.984 in. (25.0 mm)Shaft cross-sectional area 0.589 in.2 (380.13 mm2) 0.761 in.2 (490.87 mm2)Minimumcasingsize 5.5 in. (139.7 mm) 5.5 in. (139.7 mm)Housing pressure limit 5,400 psi (380 bar) 5,400 psi (380 bar)Rotational direction clockwise clockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz
MONEL K-500 345 hp (257 kW) 287 hp (214 kW) 528 hp (394 kW) 440 hp (328 kW) INCONEL 718 538 hp (401 kW) 448 hp (334 kW) 826 hp (616 kW) 688 hp (513 kW)
© Borets, 202112
538 Series Pumps
538-1500, 538-1900, 538-2600, 538-3600, 538-8000 pumps 538-5000, 538-7000, 538-9000 pumps
Nominal pump housing diameter 5.38 in. (136.7 mm) 5.38 in. (136.7 mm)Shaft diameter 0.866 in. (22.0 mm) 0.984 in. (25.0 mm)Shaft cross-sectional area 0.589 in.2 (380.13 mm2) 0.761 in.2 (490.87 mm2)Minimumcasingsize 7.0 in. (177.8 mm) 7.0 in. (177.8 mm)Housing pressure limit 6,000 psi (414 bar) 6,000 psi (414 bar)Rotational direction counterclockwise counterclockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz
MONEL K-500 345 hp (257 kW) 287 hp (214 kW) 528 hp (394 kW) 440 hp (328 kW)INCONEL 718 538 hp (401 kW) 448 hp (334 kW) 826 hp (616 kW) 688 hp (513 kW)
538-12500, 538-18000 pumps
Nominal pump housing diameter 5.38 in. (136.7 mm)
Shaft diameter 1.181 in.splines 1.102 in.
(30.0 mm)(28.0 mm)
Shaft cross-sectional area 1.096 in.2 (706.86 mm2)Minimumcasingsize 7.0 in. (177.8 mm)Housing pressure limit 6,000 psi (414 bar)Rotational direction counterclockwiseShaft brake-power limit 60Hz 50Hz
MONEL K-500 768 hp (572 kW) 639 hp (477 kW) INCONEL 718 1,200 hp (894 kW) 1,000 hp (745 kW)
Pump, ESP B 400-3000 CW 4.5M HSG 68 STG СP СT HSS TA MTSMa HT, where:ESP Electric submersible pump
B Borets’ design (400 and 538 series)400 Pump series
3000 Pumpflowrate(bpd)@60HzStage material
No code Ni-Resist Type 1N4 Ni-Resist Type 4
Shaft rotation directionCW Clockwise (400 series)
No code CounterclockwiseNominal housing length
4.5M HSG 400 series pump housing length (m)10 ... 150 HSG Nominal housing length
68 STG Number of stages (pcs.)
continued →
Electric Submersible Pumps
Electric Submersible Pumps
© Borets, 202113
Electric Submersible Pumps
→ continued
Pump constructionCP Compression pumpPK Packet pumpFP Floater pump
Pump configurationCT Center tandemUT Upper tandem
Shaft materialHSS INCONEL 718
HS Stainless steelNo code MONEL K-500
Tungsten carbide stage bearingsTA Bearings spaced at 0.35 mXA Bearings in all diffusers
XAn Bearings spaced in n stages throughout the packet pump (400 and 538 series)TA1 Bearings spaced at 0.5 m (400 and 538 series)TA2 Bearings spaced at 1 m (400 and 538 series)SA Without bearings (338 series)
No code Without bearings (400 and 538 series) Component materials
MTSMa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;retaining rings – INCONEL; key, half-rings, compression nut and fasteners – MONEL K-500
MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings – stainless steel;fasteners – MONEL K-500
SS For 338 series: head, base, housing and key – stainless steel; compression nut, half-rings and fasteners – MONEL K-500; retaining rings – INCONEL
SSa For 400 and 538 series: head, base and housing – stainless steel; key, compression nut, half-rings and fasteners – MONEL K-500; retaining rings – INCONEL
MTS Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel; compression nut andfasteners – MONEL K-500
MTSCa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with stainless steel coating;retaining rings – INCONEL; key, half-rings compression nut and fasteners – MONEL K-500
MTSM For 338 series: head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steelwith MONEL K-500 coating; compression nut and fasteners – MONEL K-500
MTC For 400 and 538 series: head, base and housing – carbon steel with stainless steel coating; key, half-rings andretaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500
MTM Head, base and housing – carbon steel with MONEL K-500 coating; key, half-rings and retaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500
No code Head, base, housing, compression nut and fasteners – carbon steel; key, half-ringsand retaining rings – stainless steel
O-ring materialHT AFLAS
No code HNBR
Electric Submersible Pumps
© Borets, 202114
ESP 338-400
Electric Submersible Pumps / 338 Series Pumps
ESP 338-400 Performance Curve @ 3,500 rpm (60 Hz)
ESP 338-400 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202115
ESP 338-400
Electric Submersible Pumps / 338 Series Pumps
ESP 338-400 Multi-Frequency Pump Curve – Power
ESP 338-400 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202116
ESP 338-400
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 415 bpd 55 m3/dOperating range 226 – 500 bpd 30 – 66 m3/dHead 15.23 ft 3.22 mPower 0.107 hp 0.046 kWBestefficiency 44%
Floater Pumps
HousingLength Weight
Standard Dutyw/o stage bearings
ft m lb kg stages10 2.1 0.63 41 19 1720 3.5 1.06 69 31 3830 4.9 1.49 97 44 5940 6.3 1.91 118 54 8050 7.7 2.34 157 71 10160 9.1 2.77 184 84 12270 10.5 3.20 214 97 14380 11.9 3.63 243 110 16490 13.3 4.06 272 123 186
100 14.7 4.49 302 137 207110 16.1 4.91 328 149 228120 17.5 5.34 357 162 249
© Borets, 202117
ESP 338-550
Electric Submersible Pumps / 338 Series Pumps
ESP 338-550 Performance Curve @ 3,500 rpm (60 Hz)
ESP 338-550 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202118
Electric Submersible Pumps / 338 Series Pumps
ESP 338-550
ESP 338-550 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP 338-550 Multi-Frequency Pump Curve – Power
© Borets, 202119
ESP 338-550
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 575 bpd 76 m3/dOperating range 400 – 660 bpd 53 – 87 m3/dHead 17.42 ft 3.70 mPower 0.132 hp 0.057 kWBestefficiency 56%
Floater Pumps
HousingLength Weight
Standard Dutyw/o stage bearings
ft m lb kg stages10 2.1 0.63 41 19 15 20 3.5 1.06 70 32 35 30 4.9 1.49 99 45 54 40 6.3 1.91 121 55 73 50 7.7 2.34 159 72 92 60 9.1 2.77 188 85 112 70 10.5 3.20 218 99 131 80 11.9 3.63 248 113 150 90 13.3 4.06 276 125 169
100 14.7 4.49 307 139 189 110 16.1 4.91 334 152 208 120 17.5 5.34 364 165 227
© Borets, 202120
ESP 338-900
Electric Submersible Pumps / 338 Series Pumps
ESP 338-900 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.
ESP 338-900 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202121
Electric Submersible Pumps / 338 Series Pumps
ESP 338-900
ESP 338-900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP 338-900 Multi-Frequency Pump Curve – Power
© Borets, 202122
ESP 338-900
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 840 bpd 111 m3/dOperating range 700 – 980 bpd 93 – 130 m3/dHead 13.40 ft 2.84 mPower 0.161 hp 0.070 kWBestefficiency 51%
Floater Pumps
HousingLength Weight
Standard Dutyw/o stage bearings
ft m lb kg stages10 2.1 0.63 38 17 15 20 3.5 1.06 64 29 35 30 4.9 1.49 89 40 54 40 6.3 1.91 107 49 73 50 7.7 2.34 142 64 92 60 9.1 2.77 167 76 112 70 10.5 3.20 194 88 131 80 11.9 3.63 220 100 150 90 13.3 4.06 245 111 169
100 14.7 4.49 272 123 189 110 16.1 4.91 296 134 208 120 17.5 5.34 321 146 227
© Borets, 202123
ESP 338-1200
Electric Submersible Pumps / 338 Series Pumps
ESP 338-1200 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.
ESP 338-1200 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202124
Electric Submersible Pumps / 338 Series Pumps
ESP 338-1200
ESP 338-1200 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP 338-1200 Multi-Frequency Pump Curve – Power
© Borets, 202125
ESP 338-1200
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 1,300 bpd 160 m3/dOperating range 800 – 1,580 bpd 106 – 209 m3/dHead 11.85 ft 2.51 mPower 0.232 hp 0.100 kWBestefficiency 49%
Floater Pumps
HousingLength Weight
Standard Dutyw/o stage bearings
ft m lb kg stages10 2.1 0.63 38 17 12 20 3.5 1.06 64 29 28 30 4.9 1.49 91 41 44 40 6.3 1.91 110 50 60 50 7.7 2.34 146 66 76 60 9.1 2.77 171 78 92 70 10.5 3.20 199 90 108 80 11.9 3.63 225 102 123 90 13.3 4.06 251 114 139
100 14.7 4.49 279 126 155 110 16.1 4.91 303 138 171 120 17.5 5.34 330 150 187 130 18.9 5.77 357 162 203 140 20.3 6.20 383 174 219 150 21.7 6.63 409 185 234
© Borets, 202126
ESP 338-1500
Electric Submersible Pumps / 338 Series Pumps
ESP 338-1500 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.
ESP 338-1500 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202127
Electric Submersible Pumps / 338 Series Pumps
ESP 338-1500
ESP 338-1500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP 338-1500 Multi-Frequency Pump Curve – Power
© Borets, 202128
ESP 338-1500
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 1,119 bpd 148 m3/dOperating range 1,000 – 1,880 bpd 133 – 249 m3/dHead 11.33 ft 2.51 mPower 0.259 hp 0.108 kWBestefficiency 39%
Floater Pumps
HousingLength Weight
Standard Dutyw/o stage bearings
ft m lb kg stages10 2.1 0.63 38 17 9 20 3.5 1.06 64 29 22 30 4.9 1.49 90 41 34 40 6.3 1.91 109 49 47 50 7.7 2.34 145 66 60 60 9.1 2.77 170 77 72 70 10.5 3.20 198 90 85 80 11.9 3.63 224 102 97 90 13.3 4.06 251 114 110
100 14.7 4.49 277 126 122 110 16.1 4.91 302 137 135 120 17.5 5.34 328 149 147 130 18.9 5.77 355 161 160 140 20.3 6.20 381 173 172 150 21.7 6.63 408 185 185
© Borets, 202129
ESP 338-2300
Electric Submersible Pumps / 338 Series Pumps
ESP 338-2300 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.
ESP 338-2300 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202130
Electric Submersible Pumps / 338 Series Pumps
ESP 338-2300
ESP 338-2300 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP 338-2300 Multi-Frequency Pump Curve – Power
© Borets, 202131
ESP 338-2300
Electric Submersible Pumps / 338 Series Pumps
One Stage Performance Data60Hz 50Hz
Optimumflowrate 2,361 bpd 313 m3/dOperating range 1,250 – 2,800 bpd 166 – 371 m3/dHead 11.75 ft 2.49 mPower 0.321 hp 0.139 kWBestefficiency 64%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.1 0.63 38 17 5 5 220 3.5 1.06 64 29 11 11 330 4.9 1.49 90 41 18 18 540 6.3 1.91 109 49 24 24 650 7.7 2.34 145 66 30 30 860 9.1 2.77 170 77 37 37 1070 10.5 3.20 198 90 43 43 1180 11.9 3.63 224 102 50 50 1390 13.3 4.06 251 114 56 56 14
100 14.7 4.49 277 126 62 62 16110 16.1 4.91 302 137 69 69 18120 17.5 5.34 328 149 75 75 19130 18.9 5.77 355 161 81 81 21140 20.3 6.20 381 173 88 88 22150 21.7 6.63 408 185 94 94 24
© Borets, 202132
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stagebearings stages stage
bearings10 2.1 0.63 38 17 5 5 2 5 520 3.5 1.06 64 29 11 11 3 11 1130 4.9 1.49 90 41 18 18 5 18 1840 6.3 1.91 109 49 24 24 6 24 2450 7.7 2.34 145 66 30 30 8 30 3060 9.1 2.77 170 77 37 37 10 37 3770 10.5 3.20 198 90 43 43 11 43 4380 11.9 3.63 224 102 50 50 13 50 5090 13.3 4.06 251 114 56 56 14 56 56
100 14.7 4.49 277 126 62 62 16 62 62110 16.1 4.91 302 137 69 69 18 69 69120 17.5 5.34 328 149 75 75 19 75 75130 18.9 5.77 355 161 81 81 21 81 81140 20.3 6.20 381 173 88 88 22 88 88150 21.7 6.63 408 185 94 94 24 94 94
ESP 338-2300
Electric Submersible Pumps / 338 Series Pumps
© Borets, 202133
ESP B 400-260
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-260 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-260 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202134
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-260
ESP B 400-260 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-260 Multi-Frequency Pump Curve – Power
© Borets, 202135
ESP B 400-260
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 260 bpd 35 m3/dOperating range 151 – 340 bpd 155 – 350 bpd 20 – 45 m3/d 21 – 46 m3/dHead 25.46 ft 27.60 ft 5.31 m 5.76 mPower 0.162 hp 0.175 hp 0.070 kW 0.076 kWBestefficiency 30%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 47 35 31 21.5M 5.6 1.70 147 67 57 51 32M 7.2 2.20 191 87 78 69 52.5M 8.8 2.70 235 107 100 89 63M 10.5 3.20 277 126 122 107 83.5M 12.1 3.70 321 146 144 127 94M 13.8 4.20 365 166 165 145 114.5M 15.4 4.70 409 186 187 165 125M 17.1 5.20 453 206 209 185 135.5M 18.7 5.70 497 226 230 203 156M 20.3 6.20 541 246 252 223 166.5M 22.0 6.70 585 266 274 241 18
© Borets, 202136
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-500
ESP B 400-500 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-500 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202137
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-500
ESP B 400-500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Com
pres
sion
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-500 Multi-Frequency Pump Curve – Power
© Borets, 202138
ESP B 400-500
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 500 bpd 60 m3/dOperating range
floaterpump 325 – 670 bpd 334 – 689 bpd 43 – 89 m3/d 44 – 91 m3/dcompression pump 300 – 670 bpd 309 – 689 bpd 40 – 89 m3/d 41 – 91 m3/d
Head 26.05 ft 27.99 ft 5.78 m 6.18 mPower 0.187 hp 0.202 hp 0.079 kW 0.086 kWBestefficiency 52%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 101 46 34 30 21.5M 5.6 1.70 145 66 54 49 32M 7.2 2.20 189 86 75 66 52.5M 8.8 2.70 233 106 96 86 63M 10.5 3.20 277 126 117 103 83.5M 12.1 3.70 321 146 138 122 94M 13.8 4.20 365 166 159 140 114.5M 15.4 4.70 409 186 180 159 125M 17.1 5.20 453 206 201 176 145.5M 18.7 5.70 497 226 222 195 156M 20.3 6.20 541 246 243 213 176.5M 22.0 6.70 585 266 263 230 19
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 47 33 30 21.5M 5.6 1.70 147 67 54 49 32M 7.2 2.20 191 87 75 66 52.5M 8.8 2.70 235 107 96 85 63M 10.5 3.20 277 126 117 103 83.5M 12.1 3.70 321 146 138 122 9
© Borets, 202139
ESP B 400-750
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-750 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-750 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202140
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-750
ESP B 400-750 Multi-Frequency Pump Curve – Power
ESP B 400-750 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202141
ESP B 400-750
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 750 bpd 100 m3/dOperating range
floaterpump 453 – 943 bpd 466 – 970 bpd 60 – 125 m3/d 62 – 129 m3/dcompression pump 350 – 943 bpd 360 – 970 bpd 46 – 125 m3/d 48 – 129 m3/d
Head 31.90 ft 34.09 ft 6.74 m 7.20 mPower 0.340 hp 0.365 hp 0.147 kW 0.158 kWBestefficiency 52%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 47 34 31 21.5M 5.6 1.70 147 67 56 50 32M 7.2 2.20 191 87 77 68 52.5M 8.8 2.70 235 107 99 88 63M 10.5 3.20 279 127 120 106 83.5M 12.1 3.70 323 147 142 125 94M 13.8 4.20 367 167 163 145 104.5M 15.4 4.70 411 187 185 163 125M 17.1 5.20 455 207 206 182 135.5M 18.7 5.70 499 227 227 200 156M 20.3 6.20 543 247 249 220 166.5M 22.0 6.70 587 267 270 238 18
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 101 46 34 30 21.5M 5.6 1.70 145 66 55 50 32M 7.2 2.20 189 86 77 68 52.5M 8.8 2.70 233 106 98 87 63M 10.5 3.20 264 120 120 105 83.5M 12.1 3.70 308 140 141 125 94M 13.8 4.20 352 160 163 145 104.5M 15.4 4.70 396 180 184 162 125M 17.1 5.20 440 200 206 182 13
© Borets, 202142
ESP B 400-1050
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1050 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-1050 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202143
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1050
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-1050 Multi-Frequency Pump Curve – Power
ESP B 400-1050 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 202144
ESP B 400-1050
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,050 bpd 140 m3/dOperating range
floaterpump 400 – 1,650 bpd 411 – 1,697 bpd 53 – 219 m3/d 55 – 225 m3/dcompression pump 300 – 1,650 bpd 309 – 1,697 bpd 40 – 219 m3/d 41 – 225 m3/d
packet pump 300 – 1,650 bpd 309 – 1,697 bpd 40 – 219 m3/d 41 – 225 m3/dHead 28.93 ft 30.83 ft 6.11 m 6.52 mPower 0.363 hp 0.391 hp 0.157 kW 0.169 kWBestefficiency 65%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 47 17 17 21.5M 5.6 1.70 147 67 28 28 32M 7.2 2.20 191 87 38 38 52.5M 8.8 2.70 235 107 49 49 63M 10.5 3.20 277 126 60 60 83.5M 12.1 3.70 321 146 70 70 94M 13.8 4.20 365 166 81 81 114.5M 15.4 4.70 409 186 92 92 135M 17.1 5.20 453 206 102 102 145.5M 18.7 5.70 497 226 113 113 166M 20.3 6.20 541 246 124 124 176.5M 22.0 6.70 585 266 134 134 19
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings1M 3.9 1.20 103 47 17 17 2 17 171.5M 5.6 1.70 147 67 28 28 3 28 282M 7.2 2.20 191 87 38 38 5 38 382.5M 8.8 2.70 235 107 49 49 6 49 493M 10.5 3.20 277 126 60 60 8 60 603.5M 12.1 3.70 321 146 70 70 9 70 704M 13.8 4.20 365 166 81 81 11 81 814.5M 15.4 4.70 409 186 91 91 12 91 915M 17.1 5.20 453 206 102 102 14 102 102
© Borets, 202145
ESP B 400-1050
Electric Submersible Pumps / 400 Series Pumps
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings1M 3.9 1.20 104 47 16 2 16 41.5M 5.6 1.70 148 67 27 4 27 72M 7.2 2.20 192 87 38 6 38 92.5M 8.8 2.70 236 107 48 7 48 123M 10.5 3.20 280 127 59 9 59 153.5M 12.1 3.70 324 147 70 10 70 174M 13.8 4.20 368 167 80 12 80 204.5M 15.4 4.70 412 187 91 13 91 235M 17.1 5.20 456 207 101 15 101 255.5M 18.7 5.70 501 227 112 16 112 286M 20.3 6.20 545 247 123 18 123 316.5M 22.0 6.70 589 267 133 19 133 33
© Borets, 202146
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1250
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
ESP B 400-1250 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-1250 Performance Curve @ 2,917 rpm (50 Hz)
© Borets, 202147
ESP B 400-1250
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1250 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
ESP B 400-1250 Multi-Frequency Pump Curve – PowerCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 202148
ESP B 400-1250
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,250 bpd 160 m3/dOperating range 694 – 1,561 bpd 714 – 1,606 bpd 92 – 207 m3/d 95 – 213 m3/dHead 29.30 ft 31.51 ft 6.33 m 6.78 mPower 0.426 hp 0.458 hp 0.181 kW 0.195 kWBestefficiency 63%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 47 25 22 21.5M 5.6 1.70 147 67 40 36 32M 7.2 2.20 191 87 56 49 52.5M 8.8 2.70 235 107 72 64 63M 10.5 3.20 277 126 87 77 83.5M 12.1 3.70 321 146 103 91 94M 13.8 4.20 365 166 118 104 114.5M 15.4 4.70 409 186 134 118 125M 17.1 5.20 453 206 150 131 145.5M 18.7 5.70 497 226 165 145 156M 20.3 6.20 541 246 181 158 176.5M 22.0 6.70 585 266 197 173 18
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 101 46 24 22 21.5M 5.6 1.70 145 66 40 36 32M 7.2 2.20 189 86 56 49 52.5M 8.8 2.70 233 106 71 63 63M 10.5 3.20 277 126 87 76 83.5M 12.1 3.70 321 146 103 91 94M 13.8 4.20 365 166 118 104 114.5M 15.4 4.70 409 186 134 118 125M 17.1 5.20 453 206 149 131 14
© Borets, 202149
ESP B 400-1750
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1750 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-1750 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202150
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-1750
ESP B 400-1750 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-1750 Multi-Frequency Pump Curve – Power
© Borets, 202151
ESP B 400-1750
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,750 bpd 250 m3/dOperating range
floaterpump 1,200 – 2,400 bpd 1,234 – 2,469 bpd 159 – 318 m3/d 164 – 327 m3/dcompression pump 500 – 2,400 bpd 514 – 2,469 bpd 66 – 318 m3/d 68 – 327 m3/d
packet pump 500 – 2,400 bpd 514 – 2,469 bpd 66 – 318 m3/d 68 – 327 m3/dHead 22.94 ft 24.59 ft 4.63 m 5.00 mPower 0.422 hp 0.456 hp 0.185 kW 0.200 kWBestefficiency 71%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stagebearings
1M 3.9 1.20 110 50 15 15 21.5M 5.6 1.70 154 70 25 25 42M 7.2 2.20 198 90 35 35 52.5M 8.8 2.70 242 110 45 45 73M 10.5 3.20 286 130 55 55 93.5M 12.1 3.70 330 150 65 65 104M 13.8 4.20 374 170 75 75 124.5M 15.4 4.70 418 190 84 84 135M 17.1 5.20 462 210 94 94 155.5M 18.7 5.70 506 230 104 104 176M 20.3 6.20 550 250 114 114 186.5M 22.0 6.70 594 270 124 124 20
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stagebearings stages stage
bearings1M 3.9 1.20 110 50 15 15 2 15 151.5M 5.6 1.70 154 70 25 25 4 25 252M 7.2 2.20 198 90 35 35 5 35 352.5M 8.8 2.70 242 110 45 45 7 45 453M 10.5 3.20 286 130 55 55 9 55 553.5M 12.1 3.70 330 150 65 65 10 65 654M 13.8 4.20 374 170 75 75 12 75 754.5M 15.4 4.70 418 190 84 84 13 84 845M 17.1 5.20 462 210 94 94 15 94 94
© Borets, 202152
ESP B 400-1750
Electric Submersible Pumps / 400 Series Pumps
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings1M 3.9 1.20 104 47 15 3 15 41.5M 5.6 1.70 148 67 25 4 25 62M 7.2 2.20 192 87 35 6 35 92.5M 8.8 2.70 236 107 44 7 44 113M 10.5 3.20 280 127 54 9 54 133.5M 12.1 3.70 324 147 64 11 64 164M 13.8 4.20 368 167 74 12 74 184.5M 15.4 4.70 412 187 84 14 84 215M 17.1 5.20 456 207 94 16 94 235.5M 18.7 5.70 501 227 104 17 104 266M 20.3 6.20 545 247 113 19 113 286.5M 22.0 6.70 589 267 123 21 123 31
© Borets, 202153
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-3000
ESP B 400-3000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-3000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202154
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-3000
ESP B 400-3000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-3000 Multi-Frequency Pump Curve – Power
© Borets, 202155
ESP B 400-3000
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,000 bpd 400 m3/dOperating range
floaterpump 2,264 – 3,774 bpd 2,329 – 3,882 bpd 300 – 500 m3/d 309 – 514 m3/dcompression pump 1,000 – 3,774 bpd 1,029 – 3,882 bpd 133 – 500 m3/d 136 – 514 m3/d
packet pump 1,000 – 3,774 bpd 1,029 – 3,882 bpd 133 – 500 m3/d 136 – 514 m3/dHead 30.27 ft 32.43 ft 6.40 m 6.85 mPower 0.970 hp 1.043 hp 0.420 kW 0.451 kWBestefficiency 69%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 103 50 12 12 21.5M 5.6 1.70 147 70 20 20 32M 7.2 2.20 191 90 28 28 52.5M 8.8 2.70 235 110 36 36 73M 10.5 3.20 286 130 44 44 83.5M 12.1 3.70 330 150 52 52 104M 13.8 4.20 374 170 60 60 114.5M 15.4 4.70 418 190 68 68 135M 17.1 5.20 462 210 76 76 155.5M 18.7 5.70 506 230 84 84 166M 20.3 6.20 550 250 92 92 186.5M 22.0 6.70 594 270 100 100 19
© Borets, 202156
ESP B 400-3000
Electric Submersible Pumps / 400 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings1M 3.9 1.20 103 50 12 12 2 12 121.5M 5.6 1.70 147 70 20 20 3 20 202M 7.2 2.20 191 90 28 28 5 28 282.5M 8.8 2.70 235 110 36 36 7 36 363M 10.5 3.20 286 130 44 44 8 44 443.5M 12.1 3.70 330 150 52 52 10 52 524M 13.8 4.20 374 170 60 60 11 60 604.5M 15.4 4.70 418 190 68 68 13 68 685M 17.1 5.20 462 210 76 76 15 76 765.5M 18.7 5.70 506 230 84 84 16 84 846M 20.3 6.20 550 250 92 92 18 92 92
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings1M 3.9 1.20 104 47 12 2 12 31.5M 5.6 1.70 148 67 20 4 20 52M 7.2 2.20 192 87 28 6 28 72.5M 8.8 2.70 236 107 36 7 36 93M 10.5 3.20 280 127 44 9 44 113.5M 12.1 3.70 324 147 51 10 51 134M 13.8 4.20 368 167 59 12 59 154.5M 15.4 4.70 412 187 67 13 67 175M 17.1 5.20 456 207 75 15 75 195.5M 18.7 5.70 501 227 83 17 83 216M 20.3 6.20 545 247 91 18 91 236.5M 22.0 6.70 589 267 99 20 99 25
© Borets, 202157
ESP B 400-3700
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-3700 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-3700 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202158
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-3700
ESP B 400-3700 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-3700 Multi-Frequency Pump Curve – Power
© Borets, 202159
ESP B 400-3700
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,700 bpd 500 m3/dOperating range
floaterpump 2,830 – 5,000 bpd 2,911 – 5,143 bpd 375 – 663 m3/d 386 – 681 m3/dcompression pump 1,500 – 5,000 bpd 1,543 – 5,143 bpd 199 – 663 m3/d 204 – 681 m3/d
packet pump 1,500 – 5,000 bpd 1,543 – 5,143 bpd 199 – 663 m3/d 204 – 681 m3/dHead 31.03 ft 33.04 ft 6.54 m 6.96 mPower 1.235 hp 1.327 hp 0.537 kW 0.577 kWBestefficiency 70%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 106 48 9 9 21.5M 5.6 1.70 150 68 15 15 32M 7.2 2.20 194 88 20 20 42.5M 8.8 2.70 238 108 26 26 63M 10.5 3.20 282 128 32 32 73.5M 12.1 3.70 326 148 38 38 94M 13.8 4.20 370 168 43 43 104.5M 15.4 4.70 414 188 49 49 125M 17.1 5.20 458 208 55 55 135.5M 18.7 5.70 502 228 61 61 156M 20.3 6.20 546 248 66 66 166.5M 22.0 6.70 590 268 72 72 17
© Borets, 202160
ESP B 400-3700
Electric Submersible Pumps / 400 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings1M 3.9 1.20 106 48 9 9 2 9 91.5M 5.6 1.70 150 68 15 14 3 15 152M 7.2 2.20 194 88 20 20 4 20 202.5M 8.8 2.70 238 108 26 26 6 26 263M 10.5 3.20 282 128 32 32 7 32 323.5M 12.1 3.70 326 148 38 38 9 38 384M 13.8 4.20 370 168 43 43 10 43 434.5M 15.4 4.70 414 188 49 49 12 49 495M 17.1 5.20 458 208 55 55 13 55 555.5M 18.7 5.70 502 228 61 61 15 61 616M 20.3 6.20 546 248 66 66 16 66 666.5M 22.0 6.70 590 268 72 72 17 - -
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings1M 3.9 1.20 104 47 8 2 8 21.5M 5.6 1.70 148 67 14 3 14 32M 7.2 2.20 192 87 20 5 20 52.5M 8.8 2.70 236 107 25 6 25 63M 10.5 3.20 280 127 31 8 31 83.5M 12.1 3.70 324 147 37 9 37 94M 13.8 4.20 368 167 43 11 43 114.5M 15.4 4.70 412 187 48 12 48 125M 17.1 5.20 456 207 54 13 54 135.5M 18.7 5.70 501 227 60 15 60 156M 20.3 6.20 545 247 66 16 66 166.5M 22.0 6.70 589 267 72 18 72 18
© Borets, 202161
ESP B 400-5800
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-5800 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 400-5800 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202162
Electric Submersible Pumps / 400 Series Pumps
ESP B 400-5800
ESP B 400-5800 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-5800 Multi-Frequency Pump Curve – Power
© Borets, 202163
ESP B 400-5800
Electric Submersible Pumps / 400 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 5,800 bpd 800 m3/dOperating range
floaterpump 3,780 – 7,500 bpd 3,888 – 7,714 bpd 501 – 994 m3/d 515 – 1,022 m3/dcompression pump 1,500 – 7,500 bpd 1,543 – 7,714 bpd 199 – 994 m3/d 204 – 1,022 m3/d
packet pump 1,500 – 7,500 bpd 1,543 – 7,714 bpd 199 – 994 m3/d 204 – 1,022 m3/dHead 24.46 ft 26.11 ft 5.09 m 5.45 mPower 1.502 hp 1.613 hp 0.659 kW 0.708 kWBestefficiency 70%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
1M 3.9 1.20 106 48 8 8 21.5M 5.6 1.70 150 68 13 13 42M 7.2 2.20 194 88 19 19 62.5M 8.8 2.70 238 108 24 24 73M 10.5 3.20 277 126 29 29 93.5M 12.1 3.70 321 146 35 35 114M 13.8 4.20 365 166 40 40 134.5M 15.4 4.70 409 186 45 45 145M 17.1 5.20 453 206 50 50 165.5M 18.7 5.70 497 226 56 56 186M 20.3 6.20 541 246 61 61 206.5M 22.0 6.70 585 266 66 66 21
© Borets, 202164
ESP B 400-5800
Electric Submersible Pumps / 400 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings1M 3.9 1.20 106 48 8 8 2 8 81.5M 5.6 1.70 150 68 13 13 4 13 132M 7.2 2.20 194 88 19 19 6 19 192.5M 8.8 2.70 238 108 24 24 7 24 243M 10.5 3.20 277 126 29 29 9 29 293.5M 12.1 3.70 321 146 35 35 11 35 354M 13.8 4.20 365 166 40 40 13 40 404.5M 15.4 4.70 409 186 45 45 14 45 455M 17.1 5.20 453 206 50 50 16 50 505.5M 18.7 5.70 497 226 56 56 18 56 566M 20.3 6.20 541 246 61 61 20 61 616.5M 22.0 6.70 585 266 66 66 21 - -
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings1M 3.9 1.20 104 47 7 2 7 21.5M 5.6 1.70 148 67 13 3 13 32M 7.2 2.20 192 87 18 4 18 42.5M 8.8 2.70 236 107 23 6 23 63M 10.5 3.20 280 127 29 7 29 73.5M 12.1 3.70 324 147 34 8 34 84M 13.8 4.20 368 167 39 10 39 104.5M 15.4 4.70 412 187 44 11 44 115M 17.1 5.20 456 207 50 12 50 125.5M 18.7 5.70 501 227 55 14 55 146M 20.3 6.20 545 247 60 15 60 156.5M 22.0 6.70 589 267 66 16 66 16
© Borets, 202165
ESP B 538-1500
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-1500 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-1500 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202166
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-1500
ESP B 538-1500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-1500 Multi-Frequency Pump Curve – Power
© Borets, 202167
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-1500
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,500 bpd 200 m3/dOperating range
floaterpump 800 – 2,400 bpd 823 – 2,469 bpd 106 – 318 m3/d 109 – 327 m3/dcompression pump 350 – 2,400 bpd 360 – 2,469 bpd 46 – 318 m3/d 48 – 327 m3/d
packet pump 350 – 2,400 bpd 360 – 2,469 bpd 46 – 318 m3/d 48 – 327 m3/dHead 60.38 ft 64.36 ft 12.76 m 13.60 mPower 1.162 hp 1.253 hp 0.502 kW 0.541 kWBestefficiency 60%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 5 5 120 3.6 1.10 168 76 12 12 130 5.0 1.52 228 104 19 19 340 6.3 1.93 289 131 25 25 450 7.7 2.35 349 159 32 32 560 9.1 2.77 412 187 39 39 670 10.5 3.19 471 214 46 46 780 11.8 3.61 531 241 53 53 890 13.2 4.03 594 270 60 60 9
100 14.6 4.46 654 297 67 67 11110 16.0 4.87 715 325 74 74 12120 17.3 5.29 776 353 81 81 13130 18.7 5.71 836 380 88 88 14140 20.1 6.13 899 409 95 95 15150 21.5 6.54 959 436 102 102 16
© Borets, 202168
ESP B 538-1500
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 105 48 4 4 1 4 420 3.6 1.10 168 76 11 11 1 11 1130 5.0 1.52 228 104 18 18 2 18 1840 6.3 1.93 289 131 25 25 4 25 2550 7.7 2.35 349 159 32 32 5 32 3260 9.1 2.77 412 187 39 39 6 39 3970 10.5 3.19 471 214 46 46 7 46 4680 11.8 3.61 531 241 53 53 8 53 5390 13.2 4.03 594 270 60 60 9 60 60
100 14.6 4.46 654 297 67 67 11 67 67110 16.0 4.87 715 325 74 74 12 74 74120 17.3 5.29 776 353 81 81 13 81 81130 18.7 5.71 836 380 88 88 14 88 88140 20.1 6.13 899 409 95 95 15 95 95150 21.5 6.54 959 436 102 102 16 102 102
Packet Pumps
HousingLength Weight
Harsh DutyTA
ft m lb kg stages stage bearings
10 2.2 0.68 106 48 4 120 3.6 1.10 170 77 11 230 5.0 1.52 229 104 18 340 6.3 1.93 291 132 25 550 7.7 2.35 350 159 32 660 9.1 2.77 414 188 39 770 10.5 3.19 474 215 46 880 11.8 3.61 533 242 53 990 13.2 4.03 595 270 60 10
100 14.6 4.46 654 297 67 12110 16.0 4.87 716 325 74 13120 17.3 5.29 778 353 81 14130 18.7 5.71 837 380 88 15140 20.1 6.13 901 409 95 16150 21.5 6.54 960 436 102 17
© Borets, 202169
ESP B 538-1900
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-1900 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-1900 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202170
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-1900
ESP B 538-1900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-1900 Multi-Frequency Pump Curve – Power
© Borets, 202171
ESP B 538-1900
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,900 bpd 250 m3/dOperating range
floaterpump 1,050 – 2,300 bpd 1,080 – 2,366 bpd 139 – 305 m3/d 143 – 313 m3/dcompression pump 755 – 2,300 bpd 777 – 2,366 bpd 100 – 305 m3/d 103 – 313 m3/d
packet pump 755 – 2,300 bpd 777 – 2,366 bpd 100 – 305 m3/d 103 – 313 m3/dHead 47.45 ft 51.12 ft 10.10 m 10.86 mPower 1.047 hp 1.137 hp 0.451 kW 0.491 kWBestefficiency 64%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10
100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17
© Borets, 202172
ESP B 538-1900
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10
100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17
Packet Pumps
HousingLength Weight
Harsh DutyTA
ft m lb kg stages stage bearings
10 2.2 0.68 106 48 7 120 3.6 1.10 170 77 20 230 5.0 1.52 229 104 31 440 6.3 1.93 291 132 43 550 7.7 2.35 350 159 55 660 9.1 2.77 414 188 67 770 10.5 3.19 474 215 78 880 11.8 3.61 533 242 90 990 13.2 4.03 595 270 101 11
100 14.6 4.46 654 297 113 12110 16.0 4.87 716 325 125 13120 17.3 5.29 778 353 137 14130 18.7 5.71 837 380 149 15140 20.1 6.13 901 409 160 16150 21.5 6.54 960 436 172 18
© Borets, 202173
ESP B 538-2600
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-2600 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-2600 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202174
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-2600
ESP B 538-2600 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-2600 Multi-Frequency Pump Curve – Power
© Borets, 202175
ESP B 538-2600
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 2,600 bpd 300 m3/dOperating range
floaterpump 1,600 – 3,200 bpd 1,646 – 3,291 bpd 212 – 424 m3/d 218 – 436 m3/dcompression pump 755 – 3,200 bpd 777 – 3,291 bpd 100 – 424 m3/d 103 – 436 m3/d
packet pump 755 – 3,200 bpd 777 – 3,291 bpd 100 – 424 m3/d 103 – 436 m3/dHead 48.90 ft 52.90 ft 11.22 m 11.97 mPower 1.456 hp 1.571 hp 0.601 kW 0.647 kWBestefficiency 64%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10
100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17
© Borets, 202176
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10
100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17
ESP B 538-2600
Electric Submersible Pumps / 538 Series Pumps
© Borets, 202177
ESP B 538-3600
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-3600 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-3600 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202178
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-3600
ESP B 538-3600 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-3600 Multi-Frequency Pump Curve – Power
© Borets, 202179
ESP B 538-3600
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,600 bpd 400 m3/dOperating range
floaterpump 2,400 – 4,600 bpd 2,469 – 4,731 bpd 318 – 610 m3/d 327 – 627 m3/dcompression pump 1,509 – 4,600 bpd 1,552 – 4,731 bpd 200 – 610 m3/d 206 – 627 m3/d
packet pump 1,509 – 4,600 bpd 1,552 – 4,731 bpd 200 – 610 m3/d 206 – 627 m3/dHead 48.90 ft 52.80 ft 11.40 m 12.18 mPower 1.843 hp 1.985 hp 0.751 kW 0.810 kWBestefficiency 70%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 6 5 120 3.6 1.10 168 76 15 14 130 5.0 1.52 228 104 24 23 340 6.3 1.93 289 131 33 31 450 7.7 2.35 349 159 42 40 560 9.1 2.77 412 187 51 48 670 10.5 3.19 471 214 60 57 780 11.8 3.61 531 241 69 65 990 13.2 4.03 594 270 79 73 10
100 14.6 4.46 654 297 88 82 11110 16.0 4.87 715 325 97 91 12120 17.3 5.29 776 353 106 99 14130 18.7 5.71 836 380 115 107 15140 20.1 6.13 899 409 124 116 16150 21.5 6.54 959 436 133 124 17
© Borets, 202180
ESP B 538-3600
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 6 5 120 3.6 1.10 168 76 15 14 130 5.0 1.52 228 104 24 23 340 6.3 1.93 289 131 33 31 450 7.7 2.35 349 159 42 40 560 9.1 2.77 412 187 51 48 670 10.5 3.19 471 214 60 57 780 11.8 3.61 531 241 69 65 990 13.2 4.03 594 270 79 73 10
100 14.6 4.46 654 297 88 82 11110 16.0 4.87 715 325 97 91 12120 17.3 5.29 776 353 106 99 14130 18.7 5.71 836 380 115 107 15140 20.1 6.13 899 409 124 116 16150 21.5 6.54 959 436 133 124 17
Packet Pumps
HousingLength Weight
Harsh DutyTA
ft m lb kg stages stage bearings
10 2.2 0.68 106 48 5 120 3.6 1.10 170 77 14 230 5.0 1.52 229 104 22 440 6.3 1.93 291 132 31 550 7.7 2.35 350 159 39 660 9.1 2.77 414 188 48 770 10.5 3.19 474 215 56 880 11.8 3.61 533 242 64 1090 13.2 4.03 595 270 73 11
100 14.6 4.46 654 297 81 12110 16.0 4.87 716 325 90 13120 17.3 5.29 778 353 98 14130 18.7 5.71 837 380 107 16140 20.1 6.13 901 409 115 17150 21.5 6.54 960 436 124 18
© Borets, 202181
ESP B 538-5000
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-5000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-5000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202182
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-5000
Curve Computed for one stage in 1.00 s.g. fluid.ESP B 538-5000 Multi-FrEquEncy PuMP curvE – PowEr
ESP B 538-5000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 202183
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-5000
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 5,000 bpd 600 m3/dOperating range
floaterpump 3,700 – 6,350 bpd 3,806 – 6,531 bpd 490 – 841 m3/d 504 – 865 m3/dcompression pump 1,509 – 6,350 bpd 1,552 – 6,531 bpd 200 – 841 m3/d 206 – 865 m3/d
packet pump 1,509 – 6,350 bpd 1,552 – 6,531 bpd 200 – 841 m3/d 206 – 865 m3/dHead 50.93 ft 55.13 ft 11.54 m 12.37 mPower 2.678 hp 2.888 hp 1.125 kW 1.215 kWBestefficiency 70%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 105 48 4 4 120 3.6 1.10 168 76 10 10 130 5.0 1.52 228 104 17 17 340 6.3 1.93 289 131 23 23 450 7.7 2.35 349 159 29 29 560 9.1 2.77 412 187 36 36 770 10.5 3.19 471 214 42 42 880 11.8 3.61 531 241 49 49 990 13.2 4.03 594 270 55 55 10
100 14.6 4.46 654 297 62 62 12110 16.0 4.87 715 325 68 68 13120 17.3 5.29 776 353 75 75 14130 18.7 5.71 836 380 81 81 16140 20.1 6.13 899 409 88 88 17150 21.5 6.54 959 436 94 94 18
© Borets, 202184
ESP B 538-5000
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 105 48 4 4 1 4 420 3.6 1.10 168 76 10 10 1 10 1030 5.0 1.52 228 104 17 17 3 17 1740 6.3 1.93 289 131 23 23 4 23 2350 7.7 2.35 349 159 29 29 5 29 2960 9.1 2.77 412 187 36 36 7 36 3670 10.5 3.19 471 214 42 42 8 42 4280 11.8 3.61 531 241 49 49 9 49 4990 13.2 4.03 594 270 55 55 10 55 55
100 14.6 4.46 654 297 62 62 12 62 62110 16.0 4.87 715 325 68 68 13 68 68120 17.3 5.29 776 353 74 74 14 74 74130 18.7 5.71 836 380 81 81 16 81 81140 20.1 6.13 899 409 87 87 17 87 87150 21.5 6.54 959 436 94 94 18 94 94
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings10 2.2 0.68 105 48 4 1 4 120 3.6 1.10 168 76 10 2 10 330 5.0 1.52 228 104 17 4 17 540 6.3 1.93 289 131 23 5 23 650 7.7 2.35 349 159 29 6 29 860 9.1 2.77 412 187 36 8 36 970 10.5 3.19 471 214 42 9 42 1180 11.8 3.61 531 241 49 10 49 1390 13.2 4.03 594 270 55 11 55 14
100 14.6 4.46 654 297 62 13 62 16110 16.0 4.87 715 325 68 14 68 17120 17.3 5.29 776 353 74 15 74 19130 18.7 5.71 836 380 81 17 81 21140 20.1 6.13 899 409 87 18 87 22150 21.5 6.54 959 436 94 19 94 24
© Borets, 202185
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-7000
ESP B 538-7000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-7000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202186
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-7000
ESP B 538-7000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-7000 Multi-Frequency Pump Curve – Power
© Borets, 202187
ESP B 538-7000
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 7,000 bpd 800 m3/dOperating range
floaterpump 5,000 – 10,000 bpd 5,143 – 10,286 bpd 663 – 1,325 m3/d 681 – 1,363 m3/dcompression pump 1,962 – 10,000 bpd 2,018 – 10,286 bpd 260 – 1,325 m3/d 267 – 1,363 m3/d
packet pump 1,962 – 10,000 bpd 2,018 – 10,286 bpd 260 – 1,325 m3/d 267 – 1,363 m3/dHead 44.70 ft 48.02 ft 10.06 m 10.72 mPower 3.210 hp 3.462 hp 1.329 kW 1.435 kWBestefficiency 72%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 9 9 230 5.0 1.52 259 118 14 14 340 6.3 1.93 329 149 20 20 450 7.7 2.35 398 181 25 25 660 9.1 2.77 472 215 31 31 770 10.5 3.19 541 246 36 36 880 11.8 3.61 615 280 42 42 1090 13.2 4.03 685 311 47 47 11
100 14.6 4.46 760 346 53 53 13110 16.0 4.87 828 376 58 58 14120 17.3 5.29 898 408 64 64 15130 18.7 5.71 972 442 69 69 17140 20.1 6.13 1,042 473 75 75 18150 21.5 6.54 1,116 507 80 80 19
© Borets, 202188
ESP B 538-7000
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 9 9 2 9 930 5.0 1.52 259 118 14 14 3 14 1440 6.3 1.93 329 149 20 20 4 20 2050 7.7 2.35 398 181 25 25 6 25 2560 9.1 2.77 472 215 31 31 7 31 3170 10.5 3.19 541 246 36 36 8 36 3680 11.8 3.61 615 280 42 42 10 42 4290 13.2 4.03 685 311 47 47 11 47 47
100 14.6 4.46 760 346 53 53 13 53 53110 16.0 4.87 828 376 58 58 14 58 58120 17.3 5.29 898 408 64 64 15 64 64130 18.7 5.71 972 442 69 69 17 69 69140 20.1 6.13 1,042 473 75 75 18 75 75150 21.5 6.54 1,116 507 80 80 19 80 80
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings10 2.2 0.68 115 52 - - - -20 3.6 1.10 185 84 8 2 8 230 5.0 1.52 259 118 14 4 14 440 6.3 1.93 329 149 19 5 19 550 7.7 2.35 398 181 25 7 25 760 9.1 2.77 472 215 30 8 30 870 10.5 3.19 541 246 36 9 36 980 11.8 3.61 615 280 41 11 41 1190 13.2 4.03 685 311 47 12 47 12
100 14.6 4.46 760 346 52 13 52 13110 16.0 4.87 828 376 58 15 58 15120 17.3 5.29 898 408 63 16 63 16130 18.7 5.71 972 442 69 18 69 18140 20.1 6.13 1,042 473 74 19 74 19150 21.5 6.54 1,116 507 80 20 80 20
© Borets, 20218989
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-8000
ESP B 538-8000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-8000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202190
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-8000
ESP B 538-8000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-8000 Multi-Frequency Pump Curve – Power
© Borets, 202191
ESP B 538-8000
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 8,000 bpd 1,000 m3/dOperating range
floaterpump 4,000 – 11,000 bpd 4,114 – 11,314 bpd 530 – 1,458 m3/d 545 – 1,499 m3/dcompression pump 3,000 – 11,000 bpd 3,086 – 11,314 bpd 398 – 1,458 m3/d 409 – 1,499 m3/d
packet pump 3,000 – 11,000 bpd 3,086 – 11,314 bpd 398 – 1,458 m3/d 409 – 1,499 m3/dHead 49.83 ft 54.06 ft 11.09 m 11.96 mPower 3.765 hp 4.065 hp 1.602 kW 1.731 kWBestefficiency 78%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 7 7 130 5.0 1.52 259 118 12 12 240 6.3 1.93 329 149 17 17 450 7.7 2.35 398 181 21 21 560 9.1 2.77 472 215 26 26 670 10.5 3.19 541 246 31 31 780 11.8 3.61 615 280 35 35 890 13.2 4.03 685 311 40 40 9
100 14.6 4.45 760 346 44 44 10110 16.0 4.87 828 376 49 49 12120 17.3 5.29 898 408 54 54 13130 18.7 5.71 972 442 58 58 14140 20.1 6.13 1,042 473 63 63 15150 21.5 6.54 1,116 507 68 68 16
© Borets, 202192
ESP B 538-8000
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 7 7 1 7 730 5.0 1.52 259 118 12 12 2 12 1240 6.3 1.93 329 149 17 17 4 17 1750 7.7 2.35 398 181 21 21 5 21 2160 9.1 2.77 472 215 26 26 6 26 2670 10.5 3.19 541 246 31 31 7 31 3180 11.8 3.61 615 280 35 35 8 35 3590 13.2 4.03 685 311 40 40 9 40 40
100 14.6 4.45 760 346 44 44 10 44 44110 16.0 4.87 828 376 49 49 12 49 49120 17.3 5.29 898 408 54 54 13 54 54130 18.7 5.71 972 442 58 58 14 58 58140 20.1 6.13 1,042 473 63 63 15 63 63150 21.5 6.54 1,116 507 68 68 16 68 68
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings10 2.2 0.68 115 52 3 1 - -20 3.6 1.10 185 84 7 2 7 230 5.0 1.52 259 118 12 3 12 340 6.3 1.93 329 149 16 4 16 450 7.7 2.35 398 181 21 6 21 660 9.1 2.77 472 215 26 7 26 770 10.5 3.19 541 246 30 8 30 880 11.8 3.61 615 280 35 9 35 990 13.2 4.03 685 311 40 10 40 10
100 14.6 4.45 760 346 44 11 44 11110 16.0 4.87 828 376 49 13 49 13120 17.3 5.29 898 408 53 14 53 14130 18.7 5.71 972 442 58 15 58 15140 20.1 6.13 1,042 473 63 16 63 16150 21.5 6.54 1,116 507 67 17 67 17
© Borets, 202193
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-9000
ESP B 538-9000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-9000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202194
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-9000
ESP B 538-9000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-9000 Multi-Frequency Pump Curve – Power
© Borets, 202195
ESP B 538-9000
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 9,000 bpd 1,250 m3/dOperating range
floaterpump 5,000 – 11,000 bpd 5,143 – 11,314 bpd 663 – 1,458 m3/d 681 – 1,499 m3/dcompression pump 3,019 – 11,000 bpd 3,105 – 11,314 bpd 400 – 1,458 m3/d 411 – 1,499 m3/d
packet pump 3,019 – 11,000 bpd 3,105 – 11,314 bpd 400 – 1,458 m3/d 411 – 1,499 m3/dHead 37.23 ft 40.20 ft 7.54 m 8.20 mPower 3.432 hp 3.700 hp 1.503 kW 1.620 kWBestefficiency 72%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 8 8 130 5.0 1.52 259 118 13 13 340 6.3 1.93 329 149 17 17 450 7.7 2.35 398 181 22 22 560 9.1 2.77 472 215 27 27 670 10.5 3.19 541 246 32 32 780 11.8 3.61 615 280 37 37 990 13.2 4.03 685 311 42 42 10
100 14.6 4.46 760 346 47 47 11110 16.0 4.87 828 376 51 51 12120 17.3 5.29 898 408 56 56 13130 18.7 5.71 972 442 61 61 15140 20.1 6.13 1,042 473 66 66 16150 21.5 6.54 1,116 507 71 71 17
© Borets, 202196
ESP B 538-9000
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 8 8 1 8 830 5.0 1.52 259 118 13 13 3 13 1340 6.3 1.93 329 149 17 17 4 17 1750 7.7 2.35 398 181 22 22 5 22 2260 9.1 2.77 472 215 27 27 6 27 2770 10.5 3.19 541 246 32 32 7 32 3280 11.8 3.61 615 280 37 37 9 37 3790 13.2 4.03 685 311 42 42 10 42 42
100 14.6 4.46 760 346 47 47 11 47 47110 16.0 4.87 828 376 51 51 12 51 51120 17.3 5.29 898 408 56 56 13 56 56130 18.7 5.71 972 442 61 61 15 61 61140 20.1 6.13 1,042 473 66 66 16 66 66150 21.5 6.54 1,116 507 71 71 17 71 71
Packet Pumps
HousingLength Weight
Harsh Duty Extreme DutyTA XA3
ft m lb kg stages stage bearings stages stage
bearings10 2.2 0.68 115 52 - - - -20 3.6 1.10 185 84 7 2 7 230 5.0 1.52 259 118 12 3 12 340 6.3 1.93 329 149 17 5 17 550 7.7 2.35 398 181 22 6 22 660 9.1 2.77 472 215 27 7 27 770 10.5 3.19 541 246 31 8 31 880 11.8 3.61 615 280 36 9 36 990 13.2 4.03 685 311 41 11 41 11
100 14.6 4.46 760 346 46 12 46 12110 16.0 4.87 828 376 51 13 51 13120 17.3 5.29 898 408 56 14 56 14130 18.7 5.71 972 442 61 16 61 16140 20.1 6.13 1,042 473 65 17 65 17150 21.5 6.54 1,116 507 70 18 70 18
© Borets, 202197
ESP B 538-12500
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-12500 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-12500 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 202198
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-12500
ESP B 538-12500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-12500 Multi-Frequency Pump Curve – Power
© Borets, 202199
ESP B 538-12500
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 12,500 bpd 1,500 m3/dOperating range 8,000 – 16,000 bpd 8,229 – 16,457 bpd 1,060 – 2,120 m3/d 1,090 – 2,181 m3/dHead 35.17 ft 38.43 ft 8.22 m 8.87 mPower 4.445 hp 4.840 hp 1.913 kW 2.071 kWBestefficiency 73%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 115 52 2 2 120 3.6 1.10 185 84 5 5 130 5.0 1.52 259 118 9 9 240 6.3 1.93 329 149 12 12 350 7.7 2.35 398 181 16 16 560 9.1 2.77 472 215 19 19 670 10.5 3.19 541 246 23 23 780 11.8 3.61 615 280 26 26 890 13.2 4.03 685 311 29 29 9
100 14.6 4.46 760 346 33 33 10110 16.0 4.87 828 376 36 36 11120 17.3 5.29 898 408 40 40 13130 18.7 5.71 972 442 43 43 14140 20.1 6.13 1,042 473 47 47 15150 21.5 6.54 1,116 507 50 50 16
© Borets, 2021100
ESP B 538-12500
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 115 52 2 2 1 2 220 3.6 1.10 185 84 5 5 1 5 530 5.0 1.52 259 118 9 9 2 9 940 6.3 1.93 329 149 12 12 3 12 1250 7.7 2.35 398 181 16 16 5 16 1660 9.1 2.77 472 215 19 19 6 19 1970 10.5 3.19 541 246 23 23 7 23 2380 11.8 3.61 615 280 26 26 8 26 2690 13.2 4.03 685 311 29 29 9 29 29
100 14.6 4.46 760 346 33 33 10 33 33110 16.0 4.87 828 376 36 36 11 36 36120 17.3 5.29 898 408 40 40 13 40 40130 18.7 5.71 972 442 43 43 14 43 43140 20.1 6.13 1,042 473 47 47 15 47 47150 21.5 6.54 1,116 507 50 50 16 50 50
Packet Pumps
HousingLength Weight
Harsh DutyTA
ft m lb kg stages stage bearings
10 2.2 0.68 115 52 1 120 3.6 1.10 185 84 5 230 5.0 1.52 259 118 8 340 6.3 1.93 329 149 12 450 7.7 2.35 398 181 15 560 9.1 2.77 472 215 19 770 10.5 3.19 541 246 22 880 11.8 3.61 615 280 25 990 13.2 4.03 685 311 29 10
100 14.6 4.46 760 346 32 11110 16.0 4.87 828 376 36 12120 17.3 5.29 898 408 39 13130 18.7 5.71 972 442 43 15140 20.1 6.13 1,042 473 46 16150 21.5 6.54 1,116 507 50 17
© Borets, 2021101
ESP B 538-18000
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-18000 Performance Curve @ 3,500 rpm (60 Hz)
ESP B 538-18000 Performance Curve @ 2,917 rpm (50 Hz)
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021102
Electric Submersible Pumps / 538 Series Pumps
ESP B 538-18000
ESP B 538-18000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-18000 Multi-Frequency Pump Curve – Power
© Borets, 2021103
ESP B 538-18000
Electric Submersible Pumps / 538 Series Pumps
One Stage Performance Data 60Hz 50Hz
ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 18,000 bpd 2,000 m3/dOperating range 13,000 – 19,750 bpd 13,371 – 20,314 bpd 1,723 – 2,617 m3/d 1,772 – 2,692 m3/dHead 35.40 ft 38.54 ft 8.49 m 9.08 mPower 7.452 hp 8.096 hp 3.116 kW 3.355 kWBestefficiency 63%
Floater Pumps
HousingLength Weight
Standard Duty Harsh Dutyw/o stage bearings TA
ft m lb kg stages stages stage bearings
10 2.2 0.68 115 52 2 2 120 3.6 1.10 185 84 5 5 130 5.0 1.52 259 118 9 9 240 6.3 1.93 329 149 12 12 350 7.7 2.35 398 181 16 16 560 9.1 2.77 472 215 19 19 670 10.5 3.19 541 246 23 23 780 11.8 3.61 615 280 26 26 890 13.2 4.03 685 311 29 29 9
100 14.6 4.46 760 346 33 33 10110 16.0 4.87 828 376 36 36 11120 17.3 5.29 898 408 40 40 13130 18.7 5.71 972 442 43 43 14140 20.1 6.13 1,042 473 47 47 15150 21.5 6.54 1,116 507 50 50 16
© Borets, 2021104
ESP B 538-18000
Electric Submersible Pumps / 538 Series Pumps
Compression Pumps
HousingLength Weight
Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA
ft m lb kg stages stages stage bearings stages stage
bearings10 2.2 0.68 115 52 2 2 1 2 220 3.6 1.10 185 84 5 5 1 5 530 5.0 1.52 259 118 9 9 2 9 940 6.3 1.93 329 149 12 12 3 12 1250 7.7 2.35 398 181 16 16 5 16 1660 9.1 2.77 472 215 19 19 6 19 1970 10.5 3.19 541 246 23 23 7 23 2380 11.8 3.61 615 280 26 26 8 26 2690 13.2 4.03 685 311 29 29 9 29 29
100 14.6 4.46 760 346 33 33 10 33 33110 16.0 4.87 828 376 36 36 11 36 36120 17.3 5.29 898 408 40 40 13 40 40130 18.7 5.71 972 442 43 43 14 43 43140 20.1 6.13 1,042 473 47 47 15 47 47150 21.5 6.54 1,116 507 50 50 16 50 50
Packet Pumps
HousingLength Weight
Harsh DutyTA
ft m lb kg stages stage bearings
10 2.2 0.68 115 52 1 120 3.6 1.10 185 84 5 230 5.0 1.52 259 118 8 340 6.3 1.93 329 149 12 450 7.7 2.35 398 181 15 560 9.1 2.77 472 215 19 770 10.5 3.19 541 246 22 880 11.8 3.61 615 280 25 990 13.2 4.03 685 311 29 10
100 14.6 4.46 760 346 32 11110 16.0 4.87 828 376 36 12120 17.3 5.29 898 408 39 13130 18.7 5.71 972 442 43 15140 20.1 6.13 1,042 473 46 16150 21.5 6.54 1,116 507 50 17
© Borets, 2021105
Pump Accessories
Electric Submersible Pumps
Bolt-on Discharge Heads
Description ThreadLength Weight
ft mm lb kg
338Pump Series
2-3/8’’ 8rd EUE Box 0.50 152 6.0 2.72-7/8’’ 8rd EUE Box 0.50 152 6.0 2.7
400Pump Series
2-3/8’’ 8rd EUE Box 0.56 171 10.8 4.92-7/8’’ 8rd EUE Box 0.56 171 11.5 5.22-7/8’’ 10rd NUE 0.56 171 9.7 4.43-1/2’’ 8rd EUE Box 0.56 171 12.6 5.73-1/2’’ 10rd NUE 0.56 171 11.3 5.1
513 / 538Pump Series
2-7/8’’ 8rd EUE Box 0.62 190 13.9 6.32-7/8’’ 10rd NUE 0.62 190 13.9 6.33-1/2’’ 8rd EUE Box 0.62 190 15.0 6.83-1/2’’ 10rd NUE 0.69 209 15.7 7.24-1/2’’ 8rd EUE Box 0.69 210 15.6 7.14-1/2’’ 10rd NUE 0.69 210 15.6 7.1
Bolt on discharge head, ESP B 400 2.875 EUE SS, where:ESP For electric submersible pump
B Borets’ design400 For pump series
Tubing thread type and size2.875 EUE External upset end tubing thread (in.)
... NUE Nonupset tubing thread (in.)B ... MM External upset end tubing thread (mm)
... MM Nonupset tubing thread (mm)Component materials
SS Bolt on discharge head – stainless steel; fasteners – MONEL K-500MTC For 400 and 538 series: bolt on discharge head – carbon steel with stainless steel coatings;
fasteners – MONEL K-500MTM Bolt on discharge head – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500
No code Bolt on discharge head and fasteners – carbon steelO-ring material No code HNBR
HT AFLAS
Valves
Description ThreadLength Weight
ft mm lb kgValve, Drain breakoff plug type 2-3/8 EUE API tubing 2-3/8” 0.55 167 4.7 2.2Valve, Drain breakoff plug type 2-7/8 EUE API tubing 2-7/8” 0.69 210 10.9 4.9Valve, Drain breakoff plug type 3-1/2 EUE API tubing 3-1/2” 0.75 229 16.6 7.5Valve, Check poppet type 2-3/8 EUE API tubing 2-3/8” 0.69 210 8.6 3.9Valve, Check poppet type 2-7/8 EUE API tubing 2-7/8” 0.73 223 12.7 5.7Valve, Check poppet type 3-1/2 EUE API tubing 3-1/2” 0.75 229 20.6 9.4
© Borets, 2021106
© Borets, 2021107
Standard Intakes
Intakes, Gas and Solids Handling Devices
Astandardintakecanbeusedwhenawellisproducingabovethefluidbubblepointpressure, or if a small amount of free gas is being produced.
Shaft diameter, in. (mm)
Shaftcross-sectional area,
in.2 (mm2)
Shaft brake-power limit, hp (kW)Length,ft (m)
Weight,lb (kg)MONEL K-500 INCONEL 718
60Hz 50Hz 60Hz 50HzBolt on intake, ESP 338 − housing diameter 3.38 in. (85.85 mm)
0.688 (17.46) 0.371 (239.43) 122 (91) 102 (76) 230 (172) 192 (143) 1.00 (0.30) 20.0 (9.1)
Bolt on intake, ESP B 400 − housing diameter 4.00 in. (101.6 mm)
0.984 (25.0) 0.761 (490.87) 528 (394) 440 (328) 826 (616) 688 (513) 1.01 (0.31) 29.1 (13.2)
Bolt on intake, ESP B 538 − housing diameter 5.38 in. (136.7 mm)
1.181 (30.0)splines 1.102 (28.0)
1.096 (706.86)splines 0.954 (615.75) 768 (572) 639 (477) 1,200 (894) 1,000 (745) 1.38 (0.42) 77.9 (35.4)
Bolt on intake, ESP B 400 CW HSS MT, where:ESP For electric submersible pump
B Borets’ design400 For pump series
Shaft rotation directionCW Clockwise
No code CounterclockwiseShaft material
HSS INCONEL 718 HS Stainless steel
No code MONEL K-500Component materials
MT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS For 338 series: base and key – stainless steel; retaining rings – INCONEL; fasteners – MONEL K-500
SSa For 400 and 538 series: base – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500MTС For 400 and 538 series: base – carbon steel with stainless steel coating; key and retaining rings –
stainless steel; fasteners – MONEL K-500MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel;
fasteners – MONEL K-500No code Base and fasteners – carbon steel; key and retaining rings – stainless steel
© Borets, 2021108
Gas Separators
Intakes, Gas and Solids Handling Devices
Borets gas separators allow continuous operation of ESP systems in gassy applications, increase and improve ESP production by conditioning the gas-liquid mixture and eliminating gas locks, and reduce the tendency for underload shutdowns due to gas interference in the pump.
Borets Gas Separator Benefits • IncreasedproductionandextendedESPsystemapplicationrangeduetohighgasseparationefficiency• High reliability in sandy and abrasive environments• Increased equipment run life by eliminating gas locking• Improved ESP system performance by conditioning gas-liquid mixture
The range of Borets gas separators includes rotary and vortex, which can be used individually or in tandem depending onapplicationforhigherseparationefficiency.Vortexgasseparatordesignallowsimprovedabrasionresistanceanddecreases the risk of pumping system failures due to gas.Materials:
• Abrasion-resistant tungsten carbide (TC) bearings • High-strength INCONEL shafts
The versatile portfolio of Borets gas handling devices provide trouble-free ESP system operation in well conditions with free gas content up to 90% at the pump intake when Borets gas separator is installed together with Vapro gas handler.
Gas separatorconfiguration
Shaft diameter, in. (mm)
Shaftcross-sectional area,
in.2 (mm2)
Shaft brake-power limit, hp (kW)Length,ft (m)
Weight,lb (kg)MONEL K-500 INCONEL 718
60Hz 50Hz 60Hz 50HzGas separator, ESP 338 RGS − housing diameter 3.38 in. (85.85 mm)
Upper tandem (UT-RGS)0.750 (19.05) 0.601 (387.74) 224
(167)186
(139)349
(260)291
(217)
1.95(0.59)
42.0(19.1)
Single (RGS) 2.20(0.67)
42.0(19.1)
Gas separator, ESP B 400 VGS − housing diameter 4.00 in. (101.6 mm)
Upper tandem (UT-VGS)0.866 (22.0) 0.589 (380.13) 345
(257)287
(214)538
(401)448
(334)
2.55(0.78)
62.8(28.5)
Single (VGS) 3.00(0.91)
69.4(31.5)
Gas separator, ESP B 538 VGS − housing diameter 5.38 in. (136.7 mm)
Upper tandem (UT-VGS)1.181 (30.0)
splines 1.102 (28.0)1.096 (706.86)
splines 0.954 (615.75)768
(572)639
(477)1,200(894)
1,000(745)
3.69(1.13)
137.8(62.5)
Single (VGS) 3.68(1.12)
135.6(61.5)
© Borets, 2021109
Gas Separators
Intakes, Gas and Solids Handling Devices
Gas separator, ESP B 400 UT-VGS CW 3000 HSS MTS HT, where:ESP For electric submersible pump
B Borets’ design400 Gas separator series
Gas separator configurationUT Upper tandem
No code SingleGas separator construction
VGS Vortex gas separatorRGS Rotary gas separator
Shaft rotation directionCW Сlockwise
No code СounterclockwiseMaximum flow rate of the connected pump @ 60 Hz
3000 3,000 bpd (400 series)9000 9,000 bpd (538 series)
No code 1,500 bpd (338 series)Shaft material
HSS INCONEL 718HS Stainless steel
No code MONEL K-500Component materials
MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500SS For 338 series: head, base, housing and key – stainless steel; fasteners – MONEL K-500;
retaining rings – INCONELSSa For 400 and 538 series: head, base and housing – stainless steel; key and fasteners – MONEL K-500;
retaining rings – INCONELMTSCa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with stainless steel coating;
retaining rings – INCONEL; key and fasteners – MONEL K-500MTSMa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;
retaining rings – INCONEL; key and fasteners – MONEL K-500O-ring material
HT AFLAS No code HNBR
© Borets, 2021110
Vapro Gas Handlers
Intakes, Gas and Solids Handling Devices
TheBoretsVaprogashandlerefficientlyhandleshigherpercentagesoffreegasingassywells,allowingcontinuousoperation of ESP systems in extreme gas conditions and reducing the tendency for underload shutdowns due to gas interference in the pump.
Vapro Gas Handler Benefits• Expanded operating range and extended ESP system run life• Advanced in-house gas-handling design delivers optimum gas lift effect by transferring gas to the tubing instead of
separating it• Axialflowimpellerandoptimizedvaneopeningspreventgaslocking
Material options:• Abrasion-resistant tungsten carbide (TC) bearings • High-strength INCONEL shafts
Vaprogashandlerdesignandconfigurationoptionsfordifferentfreegascontentattheintake:• 400seriesVapro(flowratesoption:750,2000,3200,5300)–upto70%• 538seriesVapro(flowratesoption:2600,4400,12500)–upto65%• Upto90%–configuredwithaVortexgasseparator
© Borets, 2021111
400 S
eries
Vap
ro G
as H
andl
ers
400 V
apro
750
400 V
apro
2000
400 V
apro
3200
400 V
apro
5300
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
Hous
ing di
amete
r, in.
(mm)
4.00
(101
.6)4.0
0(1
01.6)
4.00
(101
.6)4.0
0(1
01.6)
Shaft
diam
eter, i
n. (m
m)0.7
87(2
0.0)
0.866
(22.0
)0.9
84sp
lines
0.86
6(2
5.0)
(22.0
)0.9
84(2
5.0)
Shaft
cros
s-sec
tiona
l are
a,in.
2 (mm2 )
0.487
(314
.16)
0.589
(380
.13)
0.761
splin
es 0.
589
(490
.87)
(380
.13)
0.761
(490
.87)
Shaft
brak
e-po
wer li
mit, h
p (kW
)MO
NEL K
-500
249
(186
)20
8(1
55)
345
(257
)28
7(2
14)
345
(257
)28
7(2
14)
528
(394
)44
0(3
28)
INCO
NEL 7
1838
9(2
90)
323
(242
)53
8(4
01)
448
(334
)53
8(4
01)
448
(334
)82
6(6
16)
688
(513
)Ma
ximum
powe
r con
sume
d by
1 stag
e with
in op
erati
ng ra
nge,
hp (k
W)
0.414
(0.30
9)0.2
40(0
.179)
0.708
(0.52
8)0.4
10 (
0.306
)1.1
35 (
0.847
)0.6
57 (
0.490
)0.8
48 (
0.633
)0.4
91 (
0.366
)
Flow
rang
e, bp
d (m3 /d)
150 –
720
(24 –
114)
126 –
597
(20 –
95)
717 –
2,03
8(11
4 – 32
4)59
7 – 1,
698
(95 –
270)
1,000
– 2,8
68(1
59 –
456)
833 –
2,39
0(1
33 –
380)
2,264
– 5,4
34(3
60 –
864)
1,887
– 4,5
28(3
00 –
720)
538 S
eries
Vap
ro G
as H
andl
ers
538 V
apro
2600
538 V
apro
4400
538 V
apro
1250
060Hz
50Hz
60Hz
50Hz
60Hz
50Hz
Hous
ing di
amete
r, in.
(mm)
5.38
(136
.7)5.3
8(1
36.7)
5.38
(136
.7)
Shaft
diam
eter, i
n. (m
m)0.8
66(2
2.0)
1.181
splin
es 1.
102
(30.0
)(2
8.0)
1.181
splin
es 1.
102
(30.0
)(2
8.0)
Shaft
cros
s-sec
tiona
l are
a,in.
2 (mm2 )
0.589
(380
.13)
1.096
splin
es 0.
954
(706
.86)
(615
.75)
1.096
splin
es 0.
954
(706
.86)
(615
.75)
Shaft
brak
e-po
wer li
mit, h
p (kW
)MO
NEL K
-500
345
(257
)28
7(2
14)
768
(572
)63
9(4
77)
768
(572
)63
9(4
77)
INCO
NEL 7
1853
8(4
01)
448
(334
) 1,
200
(894
)1,0
00(7
45)
1,20
0(8
94)
1,000
(745
)Ma
ximum
powe
r con
sume
d by
1 stag
e with
in op
erati
ng ra
nge,
hp (k
W)
0.832
(0.6
20)
0.481
(0.3
59)
2.706
(2.01
9)1.5
66(1
.168)
4.569
(3.40
8)2.6
44(1
.972)
Flow
rang
e, bp
d (m3 /d)
400 –
2,30
0(6
4 – 36
6)33
3 – 1,
917
(53 –
305)
1,600
– 4,4
00(2
54 –
700)
1,333
– 3,6
67(2
12 –
583)
4,000
– 13
,000
(636
– 2,0
67)
3,333
– 10
,830
(530
– 1,7
22)
Vapro Gas Handlers
Intakes, Gas and Solids Handling Devices
© Borets, 2021112
Vapro Gas Handlers
Intakes, Gas and Solids Handling Devices
Description Length Weight
ft m lb kgPump, ESP B 400 Vapro 750 CW...
2M HSG 26 STG PK CT 7.2 2.2 264 1203M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 465 2115M HSG 71 STG PK CT 17.1 5.2 564 256
Pump, ESP B 400 Vapro 2000 CW...2M HSG 26 STG PK CT 7.2 2.2 203 923M HSG 41 STG PK CT 10.5 3.2 295 1344M HSG 56 STG PK CT 13.8 4.2 390 1775M HSG 70 STG PK CT 17.1 5.2 478 217
Pump, ESP B 400 Vapro 3200 CW...1.5M HSG 19 STG PK CT 5.6 1.7 185 843M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 464 2115M HSG 70 STG PK CT 17.1 5.2 563 256
Pump, ESP B 400 Vapro 5300 CW...1.5M HSG 19 STG PK CT 5.6 1.7 185 843M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 464 2115M HSG 70 STG PK CT 17.1 5.2 563 256
Pump, ESP B 538 Vapro 2600...20 HSG 12 STG PK CT 3.6 1.1 168 7630 HSG 20 STG PK CT 5.0 1.5 234 10650 HSG 35 STG PK CT 7.7 2.4 355 16170 HSG 50 STG PK CT 10.5 3.2 478 217100 HSG 73 STG PK CT 14.6 4.5 659 299120 HSG 89 STG PK CT 174 5.3 783 355
Pump, ESP B 538 Vapro 4400...30 HSG 12 STG PK CT 5.0 1.5 258 11760 HSG 26 STG PK CT 9.1 2.8 470 21390 HSG 40 STG PK CT 13.2 4.0 681 309110 HSG 49 STG PK CT 16.0 4.9 820 372
Pump, ESP B 538 Vapro 12500...30 HSG 17 STG CP CT 5.0 1.5 260 11850 HSG 30 STG CP CT 7.7 2.4 381 173
© Borets, 2021113
Vapro Gas Handlers
Intakes, Gas and Solids Handling Devices
Pump, ESP B 400 Vapro 3200 CW 4M HSG 56 STG PK CT HS TA MT, where:ESP ... Vapro Vapro multiphase gas-handling pump
B Borets’ design400 Vapro gas handler series
3200 MaximumVaprogashandlerflowrate(bpd)@60HzShaft rotation direction
CW СlockwiseNo code Сounterclockwise
Housing length4M HSG Housing length (m)
10...120 HSG Nominal housing length56 STG Number of stages (pcs.)
ConstructionPK Packet pumpCP Compression pumpCT Center tandem
Shaft materialHS Stainless steel
HSS NCONEL 718No code MONEL K-500
TA Tungsten carbide stage bearingsComponent materials
MT Head, base and housing – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500 SSa Head, base and housing – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500
MTSCa Head and base – stainless steel; housing – carbon steel with stainless steel coating; retaining rings – INCONEL; key and fasteners – MONEL K-500
MTSMa Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating; retaining rings – INCONEL;key and fasteners – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; key and retaining rings – stainless steel;fasteners – MONEL K-500
MTM Head, base and housing – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel;fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steel; key and retaining rings – stainless steelO-ring material No code HNBR HT AFLAS
© Borets, 2021114
Intakes, Gas and Solids Handling Devices
SandTrapper
The SandTrapper solids-exclusion device provides reliable ESP protection against the harmful effects of solids fallback in the production tubing string and is designed for ESP wells producing sand and hydraulically fractured wells. Located above the ESP of any construction, the SandTrapper eliminates the need for drain and check valves above the ESP.
Design and Operating PrincipleFlowback through the ESP and potential rotor backspin is prevented by a ball valve and seat, which closes when tubing flowstops.Fluidinthetubingstringthendrainsslowlythroughdrainportsandaroundthevalveseatandinthesolids-retention chamber where solids settle.Uponrestartofthepump,fluidflowsthroughslotsintothesolids-retentionchamber,circulatesoutanddrainsthesettledsolids to the tubing string. In this manner, the solids-retention chamber is intermittently self-cleaned.
SandTrapper Benefits• Increased ESP run life in wells with sand problems• Eliminates ESP plugging following ESP shutdowns• Automatic circulation upon ESP system restart• Corrosion-resistant design option• Qualifiedtooperateat338°F(170°С)andindeviatedwellsupto90°
Carbon Steel Stainless Steel
Maximum OD 4.00 in. (102 mm) 4.00 in. (102 mm)Weight 390 lb (177 kg) 392 lb (178 kg)Length 28.25 ft (8.612 m) ***, 29.23 ft (8.910 m) ****Maximum internal pressure 5,800 psi (400 bar) 5,800 psi (400 bar)Max. allowable head range * 14,862 – 9,547 ft (4,530 – 2,910 m) 14,862 – 9,547 ft (4,530 – 2,910 m)Retention chamber volume 0.777 ft3 (22,000 cm3) 0.705 ft3 (19,970 cm3)Retention chamber capacity(dry sand weight **) 68.3 – 79 lb (31 – 36 kg) 61.7 – 72.8 lb (28 – 33 kg)
*Fluidspecificgravityrange:32,510–50,580lb/ft3 (900 – 1,400 kg/cm3)** Sand density range: 87.4 – 103 lb/ft3 (1.4 – 1.65 g/cm3)
*** design option with 2-7/8” EUE 8rd thread**** design option with 3-1/2” EUE 8rd thread
SCSD Trapper, ESP B 400 2.875 EUE SS HT, where:SCSD Trapper Self-cleaning solids exclusion device
ESP For electric submersible pumpB Borets’ design
400 Pump seriesTubing thread type and size
2.875 EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)
B ... MM External upset end tubing thread (mm)... MM Nonupset tubing thread (mm)
Component materialsSS Body,upper/bottomsubsandblank-flangedpipe–stainlesssteel;pupjoints–boratedcarbonsteelMT Body,upper/bottomsubs,blank-flangedpipeand pup joints – carbon steel
O-ring materialHT AFLAS
No code HNBR
© Borets, 2021115
Motor Seals / Standard Motor Seals
Borets motor seals offer premium motor protection for sandy, abrasive, corrosive, and high-temperature environments,andinanywellprofile.
Borets Motor Seal Features• Configurabledesignineitheranelastomericbag-typeoralabyrinth-stylechamber• Sand handling technology in head enables effective operation in abrasive wells• High-load bi-directional thrust bearing allows for deep-set application• Steelandbronzebearingsetspositionedalongtheshaftaddstabilityandallow
the use of larger diameter shafts
338 Series 400 Series 538 Series
Housing diameter, in. (mm) 3.38 (85.85) 4.00 (101.6) 5.38 (136.7)
Shaft diameter, in. (mm) 0.984splines 0.875
(25.0)(22.2) 0.984 (25.0) 1.378 (35.0)
Shaft cross-sectional area,in.² (mm²)
0.761splines 0.601
(490.87)(387.74) 0.761 (490.87) 1.491 (962.11)
Rubber max. operating temperature,°F(°C)
HNBR 392 (200) 392 (200) 392 (200)
AFLAS 446 (230) 446 (230) 446 (230)
Shaft BHP limit, hp (kW) 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz
MONEL K-500 255 (190) 213 (159) 354 (264) 295 (220) 803 (600) 670 (500)
INCONEL 718 450 (336) 375 (280) 775 (578) 646 (482) 1,500 (1,119) 1,250 (932)
Max. hi-load thrust bearingcapacity, lbf (kgf)
2,500(1,136)
2,083(945)
9,500(4,318)
7,917(3,600)
16,000(7,273)
13,333(6,045)
338 Series Motor Seals
Description TypeLength Weight
ft m lb kgMotor Seal ... B 338 PB85M...
LSL labyrinth / labyrinth 7.2 2.2 112 51LSВ labyrinth / bag 5.9 1.8 101 46ВSВ bag / bag 4.6 1.4 84 38ВРВ bag / bag 4.6 1.4 84 38ВSL bag / labyrinth 5.9 1.8 101 46LSВPB labyrinth / bag / bag 7.2 2.2 112 51LSВSB labyrinth / bag / bag 7.5 2.3 121 55BSВSL bag / bag / labyrinth 7.5 2.3 121 55BPВSL bag / bag / labyrinth 7.2 2.2 112 51
Standard Motor Seals
© Borets, 2021116
Motor Seals / Standard Motor Seals
400 Series Motor Seals
Description TypeLength Weight
ft m lb kgMotor Seal ... B 400 1PB102...
BSB bag / bag 5.2 1.6 128 58LSB labyrinth / bag 5.2 1.6 126 57LSBPB labyrinth / bag / bag 7.2 2.2 165 76LSBSB labyrinth / bag / bag 7.2 2.2 168 76BPBSL bag / bag / labyrinth 7.2 2.2 168 76BSBSL bag / bag / labyrinth 7.2 2.2 168 76
Motor Seal ... B 400 PB102...BPB bag / bag 5.2 1.6 126 57BSB bag / bag 5.2 1.6 126 57LSB labyrinth / bag 5.2 1.6 126 57BSL bag / labyrinth 5.2 1.6 126 57LSL labyrinth / labyrinth 5.2 1.6 126 57LSBPB labyrinth / bag / bag 7.2 2.2 170 77LSBSB labyrinth / bag / bag 7.2 2.2 170 77BPBSL bag / bag / labyrinth 7.2 2.2 170 77BSBSL bag / bag / labyrinth 7.2 2.2 170 77
Motor Seal ... B 400 PB102 406/400...BSB bag / bag 5.2 1.6 121 55BSBSL bag / bag / labyrinth 7.2 2.2 165 75
538 Series Motor Seals
Description TypeLength Weight
ft m lb kgMotor Seal ... B 538 PB136M...
BPB bag / bag 5.5 1.7 264 120BSB bag / bag 5.5 1.7 264 120LSB labyrinth / bag 5.5 1.7 264 120BSL bag / labyrinth 5.5 1.7 264 120LSL labyrinth / labyrinth 5.5 1.7 264 120LSBPB labyrinth / bag / bag 7.5 2.3 300 136LSBSB labyrinth / bag / bag 7.5 2.3 300 136BPBSL bag / bag / labyrinth 7.5 2.3 300 136BSBSL bag / bag / labyrinth 7.5 2.3 300 136
Standard Motor Seals
© Borets, 2021117
Motor Seals / Standard Motor Seals
Motor Seal, ESP B 400 1PB102 LSBPB HL HSS MT HT T, where:Designed for
ESP Electric submersible pumpESPHS High-speed electric submersible pump
PCP Progressing cavity pumpB Borets’ design
400 Motor seal seriesMotor seal design
1 Single upper shaft sealNo code Dual upper shaft seal
PB Protector Borets102 Motor seal housing OD (mm)
UpgradeNo code Not upgraded
M, M1, M2... UpgradedUpgraded head and base
No code Standard design406/400 Base for 406 series motor / head for 400 series pump
Motor seal configuration and chamber typeL Labyrinth chamberS Series configurationP Parallel configuration
B Bag chamberThrust bearing
HL High load thrust bearing No code Standard thrust bearing
Shaft material HSS INCONEL 718 HS Stainless steel
No code MONEL K-500Component materials
MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500
MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base, body and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500
O-ring and bag material HT AFLAS
HTV AFLAS, mechanical seal bellows – Viton No code HNBRInvolute spline type T 0.875’’-13T for 338 series
1’’-14T for 400 series1.375’’-21T for 538 series
No code 25 mm - 24T for 400 series35 mm - 16T for 538 series
Motor seal typeNo code standard design
S4 400 series motor seal used in tandem as an upper section without an adapter
Standard Motor Seals
© Borets, 2021118
Motor Seals / Eccentric Shifting Module
The Eccentric Shifting Module (ESM) designed for conventional and unconventional wells is installed in the ESP string between the seal and motor to create an axially offset between the seal and pump assembly. This axial offset distance provides greater clearance for the MLE cable while reducing overall string running outside diameter (OD).A typical MLE installed with a 456 series motor results in an overall running OD that exceeds the drift inside diameter (ID)ina5.5in.,20#casing.ESPapplicationsrequiringhigherflowandhorsepowerdesignsavailablewith456seriesequipmentmaynotbeachievableinthiscasingsize,orcomewithhighriskforbecomingstuckduringinstallationorpull.The Eccentric Shifting Module eliminates the clearance risk and enables the full range of ESP systems with 456 series motors in 5.5 in., 20# (or lighter) casing applications requiring higher horsepower motors (up to 400 hp).
Eccentric Shifting Module Benefits• Enables higher lift and horsepower ESP designs in heavy-wall casing• Reduces sticking risk during installation and pulling• Increased clearance reduces the risk of equipment damage during installation
Housing OD 4.00 in. (101.6 mm)
Length 5.03 ft (1.53 m)
Weight 103.6 lb (47.1 kg)
Max. operating speed 4,200 rpm
Max. torque 536 lb-ft (727 N-m)
Max. power @ 3,600 rpm 368 hp (274 kW)
Max. operating temperature 392°F (200°C)
Max. vibration 0.397 in./s (10.00 mm/s)
Module offset, ESP B 400 PB103D CW МТ, where:ESP For electric submersible pump
B Borets’ design400 Module seriesPB Used with Protector Borets
102 Module housing OD (mm)D Additional
Shaft rotation directionCW Clockwise
No code СounterclockwiseComponent materials
MT Head, base and housing – carbon steel; fasteners – carbon steelMTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500
O-ring material No code HNBR HT AFLAS
Eccentric Shifting Module
Parallel offset0.236 in./ 6 mm
© Borets, 2021119
Submersible Motors
Boretswasthefirstcompanyintheworldtocommercializepermanentmagnetmotors(PMM)fordifferentdownholeapplicationsincludinggassluggingenvironments,deviated,andhorizontalwells.Boretshastheindustry’slargestportfolioof proven PMMs ranging from low-speed (120 rpm) to high-speed (6,000 rpm) in support of standard (PMM-ESP), high-speed (Slimline and WR2), and low-speed (PMM-PCP) applications. All Borets PMMs are rated to 392°F (200°C). Permanentmagnetsembeddedintherotorcreateaconstantmagneticfield.Sincerotormagneticfieldgenerationrequires no induced current, PMMs experience lower electrical losses, reduced heat rise, and consume less energy as compared to a conventional induction motor (IM). PMMs are also shorter in length than their IM horsepower equivalent.Borets PMMs can operate with several other manufacturer’s variable speed drives (VSDs). Flexibility in the choice of surface drive improves the cost-effectiveness of wider PMM adoption.
Borets Permanent Magnet Motor Benefits• Lower ESP operating expense through reduced
power consumption• Lower motor heat rise improves equipment
longevity and run life• Reduced equipment string length for
○ Deeper pump setting depths ○ Improved wellbore access through doglegs
Features• Availablein406,456,512,and562seriessizes• Wide operating speed range:
○ Low-speed PMM: 120 – 1,500 rpm ○ Standard-speed PMM: 500 – 4,200 rpm ○ High-speed PMM: 3,000 – 6,000 rpm
• Motorefficiencyupto: ○ Low-speed PMM – 83% ○ Standard-speed PMM – 93% ○ High-speed PMM – 93%
• High power factor (very close to 1)• No rotor slip
Note: For low-speed PMM specifications please refer to pages 186-188. For high-speed PMM specifications please refer to pages 158-159 and 178-180.
Permanent Magnet Motors
© Borets, 2021120
Motor, ESP B 456 PL200P 140HP 2370V 35A 7R S MT HT, where:
ESP For electric submersible pumpB Borets’ design
456 Motor series PL Permanent magnet motor
200 Maximumwindingtemperature(°С)Pothead type
P Plug-in pothead PA Oversizeplug-inpothead
140HP Motor power (hp) @ 3,600 rpm2370V Nominal voltage (V)
35A Nominal current (A) 7R Number of rotors (pcs.)
S Single motorComponent materials
MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500
MTSM Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steelHT O-ring material – AFLAS
Submersible Motors
Permanent Magnet Motors
© Borets, 2021121
Technical Data. Motor Performance Curve @ 3,600 rpm
Nominal housing diameter
4.06 in.103.0 mm
Minimumcasingsize 5.5 in. 139.7 mm
Maximum winding temperature
392°F 200°C
Involute spline type 25 mm – 24T
Maximum power 3,600 rpm 3,000 rpm
264 hp197 kW
221 hp165 kW
406 Series PL200P Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm
A AxiomA
Length WeightPower
V AxiomV
PowerV Axiom
Vhp kW hp kW ft m lb kg24 18 393 332 20 15 328 277 36.5 36.5 4.9 1.5 198 90
36 26 589 502 30 22 491 418 36.5 36.5 6.0 1.8 255 116
48 36 789 665 40 30 657 554 36.5 36.5 7.2 2.2 310 141
60 44 988 829 50 37 824 691 36.5 36,5 8.4 2.5 367 167
72 54 1,184 999 60 45 987 832 36.5 36.5 9.5 2.9 422 192
84 62 1,384 1,162 70 52 1,153 968 36.5 36.5 10.7 3.3 480 218
96 72 1,584 1,326 80 60 1,320 1,105 36.5 36.5 11.9 3.6 532 242
108 80 1,559 1,307 90 67 1,299 1,089 42.0 42.0 13.0 4.0 590 268
120 90 1,729 1,452 100 75 1,441 1,210 42.0 42.0 14.2 4.3 645 293
132 98 1,903 1,597 110 82 1,586 1,331 42.0 42.0 15.4 4.7 700 318
144 107 2,078 1,742 120 89 1,731 1,452 42.0 42.0 16.5 5.0 755 343
156 116 2,254 1,886 130 97 1,879 1,572 42.0 42.0 17.7 5.4 812 369
168 125 2,431 2,032 140 104 2,026 1,693 42.0 42.0 18.9 5.8 867 394
180 134 2,601 2,176 150 112 2,168 1,813 42.0 42.0 20.0 6.1 924 420
192 143 2,778 2,315 160 119 2,315 1,929 42.0 42.0 21.2 6.5 979 445
204 152 2,521 2,106 170 127 2,101 1,755 48.8 49.0 22.4 6.8 1,034 470
216 161 2,668 2,225 180 134 2,224 1,854 48.8 49.0 23.5 7.2 1,089 495
228 170 2,816 2,351 190 142 2,346 1,959 48.8 49.0 24.7 7.5 1,144 520
240 179 2,964 2,476 201 150 2,470 2,063 48.8 49.0 25.9 7.9 1,202 545
252 188 3,112 2,597 210 157 2,593 2,164 48.8 49.0 27.1 8.3 1,257 570
264 197 3,260 2,721 221 165 2,716 2,267 48.8 49.0 28.2 8.6 1,312 595
406 Series PL200P Motors
Submersible Motors / Permanent Magnet Motors
© Borets, 2021122
456 Series PL200P(T) Motors
Submersible Motors / Permanent Magnet Motors
Technical Data. Motor Performance Curve @ 3,600 rpm
Nominal housing diameter
4.56 in.115.8 mm
Minimumcasingsize 5.5 in.139.7 mm
Maximum winding temperature
392°F200°C
Involute spline type 30 mm – 28T
Maximum power 3,600 rpm 3,000 rpm
400 hp298 kW
333 hp248 kW
456 Series PL200P Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm
A AxiomA
Length WeightPower
V AxiomV
PowerV Axiom
Vhp kW hp kW ft m lb kg40 30 672 630 33 25 560 525 35.0 33.0 5.2 1.6 238 108
60 45 1,022 950 50 37 852 792 35.0 33.0 6.4 2.0 298 135
80 60 1,356 1,250 67 50 1,130 1,042 35.0 33.0 7.7 2.3 359 163
100 75 1,698 1,565 83 62 1,415 1,304 35.0 33.0 9.0 2.7 419 190
120 90 2,028 1,875 100 75 1,690 1,563 35.0 33.0 10.2 3.1 481 218
140 104 2,370 2,190 117 87 1,975 1,825 35.0 33.0 11.5 3.5 540 245
160 1192,167 2,010
133 991,806 1,675 43.0 41.0 12.8 3.9 600 272
2,710 2,500 2,258 2,083 35.0 33.0 12.8 3.9 594 270
180 1342,541 2,210
150 1122,118 1,842 44.0 42.0 14.0 4.3 662 300
3,050 2,810 2,542 2,342 35.0 33.0 14.0 4.3 656 298
200 1492,028 1,875
167 1251,690 1,563 58.0 55.0 15.3 4.7 721 327
2,825 2,455 2,354 2,046 44.0 42.0 15.3 4.7 724 329
220 1642,264 2,060
183 1371,887 1,717 58.0 55.0 16.6 5.1 783 355
3,110 2,700 2,592 2,225 44.0 42.0 16.6 5.1 785 357
240 179
2,424 2,290
200 149
2,020 1,908 57.0 54.0 17.8 5.4 842 382
3,390 2,945 2,825 2,454 44.0 42.0 17.9 5.4 847 3854,080 3,740 3,400 3,317 35.0 33.0 17.8 5.4 842 382
280 2092,830 2,645
233 1742,358 2,204 57.0 54.0 20.4 6.2 961 436
3,955 3,400 3,296 2,833 44.0 42.0 20.4 6.2 966 439
320 2392,180 2,145
267 1991,817 1,788 80.0 76.0 22.9 7.0 1,083 491
3,235 2,970 2,696 2,475 58.0 55.0 22.9 7.0 1,076 489
340 2542,286 2,310
283 2111,905 1,925 79.0 75.0 24.2 7.4 1,138 516
3,435 3,150 2,863 2,625 58.0 55.0 24.2 7.4 1,129 513
360 2692,384 2,185
300 2241,987 1,821 88.0 84.0 25.5 7.8 1,197 543
3,640 3,340 3,033 2,783 58.0 55.0 25.5 7.8 1,190 541
400 2982,646 2,430
333 2482,205 2,025 88.0 84.0 28.0 8.5 1,319 598
4,045 3,545 3,371 2,954 58.0 55.0 28.0 8.5 1,309 595
© Borets, 2021123
456 Series PL200P(T) Motors
Submersible Motors / Permanent Magnet Motors
456 Series PL200T Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm
A AxiomA
Length WeightPower
V AxiomV
PowerV Axiom
Vhp kW hp kW ft m lb kg40 30 672 630 33 25 560 525 35.0 33.0 5.2 1.6 238 108
60 45 1,022 950 50 37 852 792 35.0 33.0 6.4 2.0 298 135
80 60 1,356 1,250 67 50 1,130 1,042 35.0 33.0 7.7 2.3 359 163
100 75 1,698 1,565 83 62 1,415 1,304 35.0 33.0 9.0 2.7 419 190
120 90 2,028 1,875 100 75 1,690 1,563 35.0 33.0 10.2 3.1 481 218
140 104 2,370 2,190 117 87 1,975 1,825 35.0 33.0 11.5 3.5 540 245
160 119 2,167 2,010 133 99 1,806 1,675 43.0 41.0 12.8 3.9 600 272
180 134 2,541 2,210 150 112 2,118 1,842 44.0 42.0 14.0 4.3 662 300
200 149 2,028 1,875 167 125 1,690 1,563 58.0 55.0 15.3 4.7 721 327
220 164 2,264 2,060 183 137 1,887 1,717 58.0 55.0 16.6 5.1 783 355
240 1792,424 2,290
200 1492,020 1,908 54.0 54.0 17.8 5.4 842 382
4,080 3,740 3,400 3,317 35.0 33.0 17.8 5.4 842 382
280 209 2,830 2,645 233 174 2,358 2,204 57.0 54.0 20.4 6.2 961 436
320 239 2,180 2,145 267 199 1,817 1,788 80.0 76.0 26.2 8.0 1,083 491
340 254 2,286 2,310 283 211 1,905 1,925 79.0 75.0 24.2 7.4 1,138 516
360 269 2,384 2,185 300 224 1,987 1,821 88.0 84.0 25.4 7.8 1,197 543
400 298 2,646 2,430 333 248 2,205 2,025 88.0 84.0 28.0 8.5 1,319 598
© Borets, 2021124
Technical Data. Motor Performance Curve @ 3,600 rpm
Nominal housing diameter
5.12 in.130.0 mm
Minimumcasingsize 6.625 in.168.28 mm
Maximum winding temperature
392°F200°C
Involute spline type 1.375’’ – 21T
Maximum power 3,600 rpm 3,000 rpm
760 hp567 kW
633 hp472 kW
512 Series PL200PA Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm
A AxiomA
Length WeightPower
V AxiomV
PowerV Axiom
Vhp kW hp kW ft m lb kg80 60 1,370 1,261 67 50 1,142 1,051 44 32 6.1 1.9 331 150
120 90 2,019 1,878 100 75 1,683 1,565 44 32 7.7 2.4 423 192
160 119 2,283 2,145 133 99 1,903 1,788 51 37 9.4 2.9 520 236
200 149 2,846 2,675 167 124 2,372 2,229 50 37 11.0 3.4 617 280
240 179 2,679 2,540 200 149 2,233 2,117 60 47 12.7 3.9 712 323
280 209 3,111 2,955 233 174 2,593 2,463 60 47 14.3 4.4 809 367
320 239 3,531 3,355 267 199 2,943 2,796 60 46 16.0 4.9 904 410
360 269 3,176 3,050 300 224 2,647 2,542 76 57 17.6 5.4 999 453
400 298 3,511 3,375 333 249 2,926 2,813 75 57 19.3 5.9 1,094 496
440 328 2,897 2,650 367 274 2,414 2,208 100 80 20.9 6.4 1,189 539
480 358 3,157 2,900 400 298 2,631 2,417 101 80 22.6 6.9 1,283 582
520 388 3,405 3,135 433 323 2,838 2,613 101 80 24.2 7.4 1,378 625
560 418 3,665 3,375 467 348 3,054 2,813 101 80 25.9 7.9 1,473 668
600 448 3,926 3,615 500 373 3,272 3,013 100 80 27.5 8.4 1,568 711
640 477 2,791 2,555 533 398 2,326 2,129 152 121 29.2 8.9 1,608 729
680 507 2,948 2,700 567 423 2,457 2,250 151 122 30.8 9.4 1,645 746
720 537 3,106 2,840 600 448 2,588 2,367 151 122 32.5 9.9 1,735 787
760 567 3,251 2,975 633 472 2,709 2,479 150 123 34.1 10.4 1,824 827
512 Series PL200PA Motors
Submersible Motors / Permanent Magnet Motors
© Borets, 2021125
562 Series PL200PA Motors
Submersible Motors / Permanent Magnet Motors
Technical Data. Motor Performance Curve @ 3,600 rpm
Nominal housing diameter
5.62 in.142.7 mm
Minimumcasingsize 7.0 in.177.8 mm
Maximum winding temperature
392°F200°C
Involute spline type 1.375’’ – 21T
Maximum power 3,600 rpm 3,000 rpm
980 hp730 kW
817 hp608 kW
562 Series PL200PA Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm
AxiomA
Length WeightPower Axiom
VPower Axiom
Vhp kW hp kW ft m lb kg
100 751,148
83 62957 45.0 6.3 1.9 468 212
1,340 1,117 38.0 6.3 1.9 465 211
150 112
1,722
125 93
1,435 45.0 8.0 2.4 580 263
2,010 1,675 38.0 8.0 2.4 578 2622,880 2,400 27.0 8.0 2.4 578 262
200 1492,295
167 1241,915 45.0 9.6 2.9 695 315
2,680 2,233 38.0 9.6 2.9 690 313
250 186
1,903
208 155
1,588 68.0 11.3 3.4 809 367
2,870 2,392 45.0 11.3 3.4 807 366
3,350 2,791 38.0 11.3 3.4 807 366
300 2242,283
250 1861,905 68.0 12.9 3.9 924 419
3,440 2,867 45.0 12.9 3.9 922 418
350 2612,664
292 2172,223 68.0 14.6 4.4 1,036 470
3,340 2,787 54.0 14.6 4.4 1,016 462
400 2983,044
333 2482,540 68.0 16.2 4.9 1,151 522
3,815 3,179 54.0 16.2 4.9 1,140 517
450 3352,555
375 2792,138 90.0 17.9 5.4 1,264 573
3,425 2,854 67.0 17.9 5.4 1,261 572
500 3732,839
417 3102,375 90.0 19.5 5.9 1,380 626
3,325 2,770 76.5 19.5 5.9 1,382 627
550 410 3,123 458 341 2,612 90.0 21.2 6.4 1,493 677
605 451
2,247
504 376
1,883 136.0 22.8 7.0 1,607 729
2,826 2,368 108.0 22.8 7.0 1,607 729
3,405 2,838 90.0 22.8 7.0 1,607 729
660 4922,434
550 4102,040 137.0 24.5 7.5 1,722 781
3,062 2,565 109.0 24.5 7.5 1,722 781
continued →
© Borets, 2021126
562 Series PL200PA Motors
Submersible Motors / Permanent Magnet Motors
562 Series PL200PA Standard Duty Motors (500 – 4,200 rpm) → continued3,600 rpm 3,000 rpm
AxiomA
Length WeightPower Axiom
VPower Axiom
Vhp kW hp kW ft m lb kg
715 5332,622
596 4442,197 138.0 26.1 8.0 1,837 833
3,298 2,762 110.0 26.1 8.0 1,837 833
770 5742,809
642 4782,354 138.0 27.8 8.5 1,951 885
3,533 2,960 110.0 27.8 8.5 1,951 885
820 6112,996
683 5092,511 138.0 29.4 9.0 2,066 937
3,769 3,157 110.0 29.4 9.0 2,066 937
875 652 3,183 729 543 2,668 139.0 31.1 9.5 2,179 988
925 689 3,370 771 574 2,825 138.0 32.7 10.0 2,293 1,040
980 730 3,558 817 608 2,984 139.0 34.4 10.5 2,408 1,092
© Borets, 2021127
Submersible Motors
Induction Motors
Borets induction motors are designed to achieve maximum reliability in the most demanding environments. The advanced motordesignprovideshighefficiencyandpower(upto1,000hp)throughtheoperatingrange(35Hzto70Hz).TheBoretsIL200motorisatwo-pole,three-phase,oil-filledmotor.Themotordesignmaybeasinglesection,adoublesection (tandem), or a triple section. The tandem and triple section induction motors (except for 406 series motors) are configuredwithanuppertandem(UT),acentertandem(CT),anduniversalmotorbase(UMB);406seriesinductionmotorsareconfiguredwithUT,CT,andalowertandem(LT).Themotorisfilledwithhighlyrefineddielectricoilthatprovidesbearinglubricationandthermalconductivity.Ahightemperatureratingof392°F(200°C)isbasedonaclosed-slotdesignwithenhancedpolyimidemagnetwire insulation.For corrosive environments, the motors are offered in stainless steel materials or can be coated with MONEL using semi-roboticflame-spraysystems.Extrahigh-strengthshaftsareavailableforallmotorsizes.
Borets Induction Motor Benefits• Multiplesizesandconfigurationsusingplug-inortape-inpothead,variablehorsepowerand
voltage ratings provide extended application
Features• Availablein375,406,456,and562seriessizes• Involute spline shaft provides maximum torque capacity• The unique interlocking system of the stator laminations greatly improves the straightness
of the completed stator bore• Locking rotor bearings in an all-steel stator eliminate rotor bearing spinning for
enhanced reliability• Brazedrotorsprovideoptimumrotorconductivityandimprovedefficiencyformotorcooling
© Borets, 2021128
Submersible Motors
Induction Motors
Motor, ESP B 456 IL200T 190HP 1625V 72A 19R UT MT HT, where:ESP For electric submersible pump
B Borets’ design456 Motor series IL Induction motor200 Maximumwindingtemperature(°С)
Pothead typeT Tape-in potheadP Plug-in pothead
PA Oversizeplug-inpotheadNo code Without pothead (center tandem)
190HP Motorpower(hp)@60Hz1625V Nominal voltage (V) 72A Nominal current (A) 19R Number of rotors (pcs.)
Motor configurationUT Upper tandem CT Center tandem LT Lower tandem S Single
Component materialsMT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500
MTSM Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners material – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS
© Borets, 2021129
375 Series IL200P Motors
Submersible Motors / Induction Motors
Technical Data. Motor Performance Curve @ 60 Hz
Nominal housing diameter
3.75 in.95.25 mm
Minimumcasingsize 4.5 in.114.3 mm
Maximum winding temperature
392°F200°C
Involute spline type 20 mm – 18T
Maximum power 60Hz 50Hz
single section 80 hp60 kW
67 hp50 kW
total 240 hp180 kW
200 hp150 kW
375 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg
25 19 840 21 16 700 21UT 14.5 4.4 441 200
CT 10.7 3.3 430 195
32 24 900 27 20 750 24.4UT 16.9 5.1 529 240
CT 13.1 4.0 519 235
38 29 1,020 32 24 850 25.8UT 18.1 5.5 562 255
CT 14.2 4.3 552 250
46 34 1,200 38 28 1,000 25.6UT 20.4 6.2 606 275
CT 16.6 5.1 596 270
52 39 1,380 43 32 1,150 25.4UT 22.8 6.9 728 330
CT 19.0 5.8 717 325
58 43
1,200
48 36
1,000 34UT 22.8 6.9 728 330
CT 19.0 5.8 717 325
1,440 1,200 27.4UT 22.8 6.9 728 330
CT 19.0 5.8 717 325
65 48
1,080
54 40
900 41.5UT 24.0 7.3 772 350
CT 20.1 6.1 762 345
1,320 1,100 33.2UT 24.0 7.3 772 350
CT 20.1 6.1 762 345
72 54
1,200
60 45
1,000 42.5UT 25.2 7.7 816 370
CT 21.3 6.5 806 365
1,380 1,150 35.6UT 25.2 7.7 816 370
CT 21.3 6.5 806 365
80 60
1,260
67 50
1,050 45UT 25.2 7.7 816 370
CT 21.3 6.5 806 365
1,440 1,200 38UT 25.2 7.7 816 370
CT 21.3 6.5 806 365
© Borets, 2021130
406 Series IL200P Motors
Submersible Motors / Induction Motors
Technical Data. Motor Performance Curve @ 60 Hz
Nominal housing diameter
4.06 in.103.00 mm
Minimumcasingsize 5.5 in.139.7 mm
Maximum winding temperature
392°F200°C
Involute spline type 25 mm – 24T
Maximum power 60Hz 50Hz
single section 145 hp108 kW
121 hp90 kW
total 402 hp300 kW
335 hp250 kW
406 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg39 29 840 32 24 700 30.3 S 10.7 3.2 397 180
45 34 780 37 28 650 38.0 S 11.9 3.6 441 200
51 38 960 43 32 800 35.5 S 14.2 4.3 529 240
58 43 1,020 48 36 850 36.2 S 15.3 4.7 573 260
64 48 1,140 54 40 950 36.5 S 16.5 5.0 617 280
72 54 1,260 60 45 1,050 37.6 S 17.6 5.4 661 300
80 60 1,380 67 50 1,150 39.0 S 18.8 5.7 705 320
81 60 1,140 67 50 950 48.0UT 17.2 5.2 661 300
LT 17.6 5.4 650 295
88 66 1,230 73.5 55 1,025 49.0UT 18.3 5.6 705 320
LT 18.7 5.7 694 315
90 67 1,560 75 56 1,300 38.0 S 21.1 6.4 794 360
101 76
1,680
84 63
1,400 40.0 S 22.2 6.8 838 380
1,410 1,175 49.0UT 20.6 6.3 794 360
LT 21.0 6.4 783 355
113 84
1,800
94 70
1,500 41.7 S 23.4 7.1 882 400
1,500 1,250 51.2
UT 21.8 6.6 838 380
CT 21.8 6.6 827 375
LT 22.2 6.8 827 375
1,020 850 74.5
UT 21.8 6.6 838 380
CT 21.8 6.6 827 375
LT 22.2 6.8 827 375
129 96 2,280 107 80 1,900 37.0 S 29.1 8.9 1102 500
134 100 1,248 111 83 1,040 77.5
UT 25.2 7.7 981 445
CT 25.2 7.7 970 440
LT 25.6 7.9 970 440
145 108 2,340 121 90 1,950 42.7 S 29.1 8.9 1102 500
© Borets, 2021131
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
Technical Data. Motor Performance Curve @ 60 Hz
Nominal housing diameter
4.56 in.116.00 mm
Minimumcasingsize 5.5 in.139.7 mm
Maximum winding temperature
392°F200°C
Involute spline type 30 mm – 28T
Maximum power 60Hz 50Hz
single section 200 hp149 kW
167 hp124 kW
total 600 hp447 kW
501 hp372 kW
456 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg20 15 351 17 12 293 35 UT 4.5 1.4 231 105
30 22419
25 19349 44 UT 5.8 1.8 286 130
527 439 35 UT 5.8 1.8 286 130
40 30 702 33 25 585 35 UT 7.0 2.1 341 155
50 37
428
42 31
356 72 UT 8.3 2.5 407 185
788 657 39 UT 8.3 2.5 407 185
878 732 35 UT 8.3 2.5 407 185
1,200 1,000 24.6 UT 8.3 2.5 407 185
60 45945
50 37788 39 UT 9.5 2.9 462 210
1,053 878 35 UT 9.5 2.9 462 210
70 521,103
58 44919 39 UT 10.8 3.3 528 240
1,229 1,024 35 UT 10.8 3.3 528 240
80 60
1,260
67 50
1,050 39 UT 12.0 3.7 605 275
1,404 1,170 35 UT 12.0 3.7 605 275
2,120 1,767 23.5 UT 12.0 3.7 605 275
90 67
1,098
75 56
915 51 UT 13.3 4.0 682 310
1,257 1,048 44 UT 13.3 4.0 682 310
1,418 1,182 39 UT 13.3 4.0 682 310
1,580 1,317 35 UT 13.3 4.0 682 310
100 75
1,220
83 62
1,017 51 UT 14.5 4.4 737 335
1,397 1,165 44 UT 14.5 4.4 737 335
1,575 1,313 39 UT 14.5 4.4 737 335
1,755 1,463 35 UT 14.5 4.4 737 335
2,105 1,754 29.5 UT 14.5 4.4 737 335
continued →
© Borets, 2021132
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
456 Series IL200P Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
110 82
1,342
92 68
1,118 51UT 15.8 4.8 792 360
CT 15.9 4.9 794 361
1,537 1,281 44UT 15.8 4.8 792 360
CT 15.9 4.9 794 361
1,733 1,444 39UT 15.8 4.8 792 360
CT 15.9 4.9 794 361
1,931 1,609 35UT 15.8 4.8 792 360
CT 15.9 4.9 794 361
120 89
1,464
100 75
1,220 51UT 17.0 5.2 858 390
CT 17.2 5.2 860 391
1,676 1,397 45UT 17.0 5.2 858 390
CT 17.2 5.2 860 391
1,890 1,575 39 UT 17.0 5.2 858 390
2,106 1,755 35 UT 17.0 5.2 858 390
130 97
1,112
108 81
927 72UT 18.3 5.6 924 420
CT 18.4 5.6 926 421
1,346 1,122 59.5UT 18.3 5.6 924 420
CT 18.4 5.6 926 421
1,586 1,322 51UT 18.3 5.6 924 420
CT 18.4 5.6 926 421
1,816 1,513 44UT 18.3 5.6 924 420
CT 18.4 5.6 926 421
2,048 1,707 39 UT 18.3 5.6 924 420
2,282 1,902 35 UT 18.3 5.6 924 420
140 104
1,197
117 87
998 72UT 19.5 5.9 979 445
CT 19.7 6.0 981 446
1,449 1,208 59.5UT 19.5 5.9 979 445
CT 19.7 6.0 981 446
1,708 1,423 51UT 19.5 5.9 979 445
CT 19.7 6.0 981 446
1,956 1,630 44UT 19.5 5.9 979 445
CT 19.7 6.0 981 446
2,205 1,838 39 UT 19.5 5.9 979 445
150 112
1,283
125 93
1,069 72UT 20.8 6.3 1,034 470
CT 20.9 6.4 1,036 471
1,553 1,294 59.5UT 20.8 6.3 1,034 470
CT 20.9 6.4 1,036 471
1,830 1,525 51UT 20.8 6.3 1,034 470
CT 20.9 6.4 1,036 471
2,096 1,747 44 UT 20.8 6.3 1,034 470
2,363 1,969 39 UT 20.8 6.3 1,034 470
continued →
© Borets, 2021133
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
456 Series IL200P Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
160 119
1,368
133 99
1,140 72UT 22.0 6.7 1,100 500
CT 22.2 6.8 1,102 501
1,656 1,380 59.5UT 22.0 6.7 1,100 500
CT 22.2 6.8 1,102 501
1,952 1,627 51UT 22.0 6.7 1,100 500
CT 22.2 6.8 1,102 501
2,235 1,863 44 UT 22.0 6.7 1,100 500
170 127
1,454
142 106
1,212 72UT 23.2 7.1 1,188 540
CT 23.4 7.1 1,190 541
1,760 1,467 59.5UT 23.2 7.1 1,188 540
CT 23.4 7.1 1,190 541
2,074 1,728 51 UT 23.2 7.1 1,188 540
2,375 1,979 44 UT 23.2 7.1 1,188 540
180 134
1,539
150 112
1,283 72UT 24.5 7.5 1,254 570
CT 24.7 7.5 1,256 571
1,863 1,553 59.5UT 24.5 7.5 1,254 570
CT 24.7 7.5 1,256 571
2,196 1,830 51 UT 24.5 7.5 1,254 570
2,515 2,096 44 UT 24.5 7.5 1,254 570
190 142
1,625
158 118
1,354 72UT 25.7 7.8 1,342 610
CT 25.9 7.9 1,344 611
1,967 1,639 59.5UT 25.7 7.8 1,342 610
CT 25.9 7.9 1,344 611
2,318 1,932 51UT 25.7 7.8 1,342 610
СT 25.9 7.9 1,344 611
2,654 2,212 44 UT 25.7 7.8 1,342 610
200 149
1,365
167 124
1,138 90.5UT 27.0 8.2 1,430 650
CT 27.2 8.3 1,432 651
1,710 1,425 72UT 27.0 8.2 1,430 650
CT 27.2 8.3 1,432 651
2,070 1,725 59.5 UT 27.0 8.2 1,430 650
2,440 2,033 51 UT 27.0 8.2 1,430 650
2,794 2,328 44 UT 27.0 8.2 1,430 650
© Borets, 2021134
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
456 Series IL200T Standard Duty Motors (30 – 70 Hz) 60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg20 15 351 17 12 293 35 UT 4.5 1.386 231 105
30 22419
25 19349 44 UT 5.8 1.766 286 130
527 439 35 UT 5.8 1.766 286 130
40 30702
33 25585 35 UT 7.0 2.146 341 155
1,060 883 23.5 UT 8.3 2.526 407 185
50 37
428
42 31
356 72 UT 8.3 2.526 407 185
788 657 39 UT 8.3 2.526 407 185
878 732 35 UT 8.3 2.526 407 185
60 45945
50 37788 39 UT 9.5 2.906 462 210
1,053 878 35 UT 9.5 2.906 462 210
70 521,103
58 44919 39 UT 10.8 3.286 528 240
1,229 1,024 35 UT 10.8 3.286 528 240
80 60
1,260
67 50
1,050 39 UT 12.0 3.666 605 275
1,404 1,170 35 UT 12.0 3.666 605 275
2,120 1,767 23.5 UT 12.0 3.666 605 275
90 67
1,098
75 56
915 51 UT 13.3 4.046 682 310
1,257 1,048 44 UT 13.3 4.046 682 310
1,418 1,182 39 UT 13.3 4.046 682 310
1,580 1,317 35 UT 13.3 4.046 682 310
100 75
1,220
83 62
1,017 51 UT 14.5 4.426 737 335
1,397 1,165 44 UT 14.5 4.426 737 335
1,575 1,313 39 UT 14.5 4.426 737 335
1,755 1,463 35 UT 14.5 4.426 737 335
2,105 1,754 29.5 UT 14.5 4.426 737 335
110 82
1,342
92 68
1,118 51UT 15.8 4.806 792 360
CT 15.9 4.857 794 361
1,537 1,281 44UT 15.8 4.806 792 360
CT 15.9 4.857 794 361
1,733 1,444 39UT 15.8 4.806 792 360
CT 15.9 4.857 794 361
1,931 1,609 35UT 15.8 4.806 792 360
CT 15.9 4.857 794 361
120 90
1,464
100 75
1,220 51UT 17.0 5.186 858 390
CT 17.2 5.237 860 391
1,676 1,397 44UT 17.0 5.186 858 390
CT 17.2 5.237 860 391
1,890 1,575 39 UT 17.0 5.186 858 390
2,106 1,755 35 UT 17.0 5.186 858 390
continued →
© Borets, 2021135
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
456 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
130 97
1,112
108 81
927 72UT 18.3 5.566 924 420
CT 18.4 5.617 926 421
1,346 1,122 59.5UT 18.3 5.566 924 420
CT 18.4 5.617 926 421
1,586 1,322 51UT 18.3 5.566 924 420
CT 18.4 5.617 926 421
1,816 1,513 44UT 18.3 5.566 924 420
CT 18.4 5.617 926 421
2,048 1,707 39 UT 18.3 5.566 924 420
2,282 1,902 35 UT 18.3 5.566 924 420
140 104
1,197
117 87
998 72UT 19.5 5.946 979 445
CT 19.7 5.997 981 446
1,449 1,208 59.5UT 19.5 5.946 979 445
CT 19.7 5.997 981 446
1,708 1,423 51UT 19.5 5.946 979 445
CT 19.7 5.997 981 446
1,956 1,630 44UT 19.5 5.946 979 445
CT 19.7 5.997 981 446
2,205 1,838 39 UT 19.5 5.946 979 445
150 112
1,283
125 93
1,069 72UT 20.8 6.326 1,034 470
CT 20.9 6.377 1,036 471
1,553 1,294 59.5UT 20.8 6.326 1,034 470
CT 20.9 6.377 1,036 471
1,830 1,525 51UT 20.8 6.326 1,034 470
CT 20.9 6.377 1,036 471
2,096 1,747 44 UT 20.8 6.326 1,034 470
2,363 1,969 39 UT 20.8 6.326 1,034 470
160 119
1,368
133 99
1,140 72UT 22.0 6.706 1,100 500
CT 22.2 6.757 1,102 501
1,656 1,380 59.5UT 22.0 6.706 1,100 500
CT 22.2 6.757 1,102 501
1,952 1,627 51UT 22.0 6.706 1,100 500
CT 22.2 6.757 1,102 501
2,235 1,863 44 UT 22.0 6.706 1,100 500
170 127
1,454
142 106
1,212 72UT 23.2 7.086 1,188 540
CT 23.4 7.137 1,190 541
1,760 1,467 59.5UT 23.2 7.086 1,188 540
CT 23.4 7.137 1,190 541
2,074 1,728 51 UT 23.2 7.086 1,188 540
2,375 1,979 44 UT 23.2 7.086 1,188 540
continued →
© Borets, 2021136
456 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
180 134
1,539
150 112
1,283 72UT 24.5 7.466 1,254 570
CT 24.7 7.517 1,256 571
1,863 1,553 59.5UT 24.5 7.466 1,254 570
CT 24.7 7.517 1,256 571
2,196 1,830 51 UT 24.5 7.466 1,254 570
2,515 2,096 44 UT 24.5 7.466 1,254 570
190 142
1,625
158 118
1,354 72UT 25.7 7.846 1,342 610
CT 25.9 7.897 1,344 611
1,967 1,639 59.5UT 25.7 7.846 1,342 610
CT 25.9 7.897 1,344 611
2318 1,932 51UT 25.7 7.846 1,342 610
СT 25.9 7.897 1,344 611
2,654 2,212 44 UT 25.7 7.846 1,342 610
200 149
1,365
167 124
1,138 90.5UT 27.0 8.226 1,430 650
CT 27.2 8.277 1,432 651
1,710 1,425 72UT 27.0 8.226 1,430 650
CT 27.2 8.277 1,432 651
2,070 1,725 59.5 UT 27.0 8.226 1,430 650
2,440 2,033 51 UT 27.0 8.226 1,430 650
2,794 2,328 44 UT 27.0 8.226 1,430 650
456 Series IL200P(T) Motors
Submersible Motors / Induction Motors
© Borets, 2021137
Submersible Motors / Induction Motors
562 Series IL200PA(T) Motors
Technical Data. Motor Performance Curve @ 60 Hz
Nominal housing diameter
5.62 in.143.00 mm
Minimumcasingsize 7.0 in.177.8 mm
Maximum winding temperature
392°F200°C
Involute spline type 1.375’’ – 21T
Maximum power 60Hz 50Hz
single section 500 hp373 kW
417 hp310 kW
total 1,000 hp746 kW
834 hp620 kW
562 Series IL200PA Standard Duty Motors (30 – 70 Hz)60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg
60 45850
50 37708 43 UT 6.8 2.077 444 202
1,205 1,004 30 UT 6.8 2.077 444 202
90 67
850
75 56
708 64 UT 8.9 2.718 594 270
1,275 1,063 43 UT 8.9 2.718 594 270
1,505 1,254 36 UT 8.9 2.718 594 270
120 89
850
100 75
708 85 UT 11.0 3.360 741 337
1,270 1,058 57 UT 11.0 3.360 741 337
1,700 1,417 43 UT 11.0 3.360 741 337
2,010 1,675 36 UT 11.0 3.360 741 337
2,580 2,150 28 UT 11.0 3.360 741 337
150 112
885
125 93
738 102UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
1,240 1,033 73UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
1,415 1,179 64UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
2,125 1,771 43 UT 13.1 4.001 893 406
2,655 2,213 34 UT 13.1 4.001 893 406
3,225 2,688 28 UT 13.1 4.001 893 406
180 134
1,060
150 112
883 102UT 15.2 4.643 1,049 477
CT 15.4 4.684 1,049 477
1,275 1,063 85UT 15.2 4.643 1,049 477
CT 15.4 4.684 1,049 477
2,550 2,125 43 UT 15.2 4.643 1,049 477
3,190 2,658 34 UT 15.2 4.643 1,049 477
continued →
© Borets, 2021138
Submersible Motors / Induction Motors
562 Series IL200PA(T) Motors
562 Series IL200PA Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
210 157
1,240
175 130
1,033 102UT 17.3 5.285 1,195 543
CT 17.5 5.326 1,199 545
2,480 2,067 51 UT 17.3 5.285 1,195 543
3,720 3,100 34 UT 17.3 5.285 1,195 543
240 179
1,130
200 149
942 128UT 19.4 5.926 1,342 610
CT 19.6 5.967 1,349 613
1,420 1,183 102UT 19.4 5.926 1,342 610
CT 19.6 5.967 1,349 613
2,260 1,883 64 UT 19.4 5.926 1,342 610
2,540 2,117 57 UT 19.4 5.926 1,342 610
4,250 3,542 34 UT 19.4 5.926 1,342 610
270 201
1,270
225 168
1,058 128UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
1,595 1,329 102UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
1,910 1,592 85UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
3,190 225 168 2,658 51 UT 21.5 6.568 1,492 678
300 224
1,410
250 186
1,175 128UT 23.7 7.210 1,639 745
CT 23.8 7.251 1,648 749
1,770 1,475 102UT 23.7 7.210 1,639 745
CT 23.8 7.251 1,648 749
2,475 2,063 73 UT 23.7 7.210 1,639 745
4,250 3,542 43 UT 23.7 7.210 1,639 745
330 246
1,550
275 205
1,292 128UT 25.8 7.851 1,789 813
CT 25.9 7.892 1,797 817
1,950 1,625 102UT 25.8 7.851 1,789 813
CT 25.9 7.892 1,797 817
3,490 2,908 57 UT 25.8 7.851 1,789 813
3,895 3,246 51 UT 25.8 7.851 1,789 813
360 268
1,700
300 224
1,417 128UT 27.9 8.493 1,936 880
CT 28.0 8.534 1,947 885
2,125 1,771 102 UT 27.9 8.493 1,936 880
2,550 2,125 85 UT 27.9 8.493 1,936 880
3,390 2,825 64 UT 27.9 8.493 1,936 880
390 291
1,835
325 242
1,529 128UT 30.0 9.134 2,086 948
CT 30.1 9.175 2,097 953
2,300 1,917 102 UT 30.0 9.134 2,086 948
2,760 2,300 85 UT 30.0 9.134 2,086 948
3,670 3,058 64 UT 30.0 9.134 2,086 948
continued →
© Borets, 2021139
Submersible Motors / Induction Motors
562 Series IL200PA(T) Motors
562 Series IL200PA Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
420 313
1,975
350 261
1,646 128UT 32.1 9.776 2,237 1,017
CT 32.2 9.817 2,246 1,021
2,480 2,067 102 UT 32.1 9.776 2,237 1,017
2,975 2,479 85 UT 32.1 9.776 2,237 1,017
3,950 3,292 64 UT 32.1 9.776 2,237 1,017
450 335
1,855
375 279
1,546 146UT 34.2 10.418 2,394 1,088
CT 34.3 10.459 2,396 1,089
2,120 1,767 128 UT 34.2 10.418 2,394 1,088
2,655 2,213 102 UT 34.2 10.418 2,394 1,088
3,190 2,658 85 UT 34.2 10.418 2,394 1,088
3,715 3,096 73 UT 34.2 10.418 2,394 1,088
4,235 3,529 64 UT 34.2 10.418 2,394 1,088
500 373
2,150
417 310
1,792 142UT 34.2 10.418 2,394 1,088
CT 34.3 10.459 2,396 1,089
2,700 2,250 113 UT 34.2 10.418 2,394 1,088
3,240 2,700 94 UT 34.2 10.418 2,394 1,088
3,825 3,188 80 UT 34.2 10.418 2,394 1,088
© Borets, 2021140
562 Series IL200PA(T) Motors
Submersible Motors / Induction Motors
562 Series IL200T Standard Duty Motors (30 – 70 Hz)60Hz 50Hz
A TypeLength Weight
PowerV
PowerV
hp kW hp kW ft m lb kg
60 45850
50 37708 43 UT 6.8 2.077 444 202
1,205 1,004 30 UT 6.8 2.077 444 202
90 67
850
75 56
708 64 UT 8.9 2.718 594 270
1,275 1,063 43 UT 8.9 2.718 594 270
1,505 1,254 36 UT 8.9 2.718 594 270
120 89
850
100 75
708 85 UT 11.0 3.360 741 337
1,270 1,058 57 UT 11.0 3.360 741 337
1,700 1,417 43 UT 11.0 3.360 741 337
2,010 1,675 36 UT 11.0 3.360 741 337
2,580 2,150 28 UT 11.0 3.360 741 337
150 112
885
125 93
738 102UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
1,240 1,033 73UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
1,415 1,179 63.8UT 13.1 4.001 893 406
CT 13.3 4.042 900 409
2,125 1,771 43 UT 13.1 4.001 893 406
2,655 2,213 34 UT 13.1 4.001 893 406
3,225 2,688 28 UT 13.1 4.001 893 406
180 134
1,060
150 112
833 102UT 15.2 4.643 1,049 477
CT 15.4 4.684 1,049 477
1,275 1,063 85UT 15.2 4.643 1,049 477
CT 15.4 4.684 1,049 477
2,550 2,125 43 UT 15.2 4.643 1,049 477
3,190 2,658 34 UT 15.2 4.643 1,049 477
210 157
1,240
175 130
1,033 102UT 17.3 5.285 1,195 543
CT 17.5 5.326 1,199 545
2,480 2,067 51 UT 17.3 5.285 1,195 543
3,720 3,100 34 UT 17.3 5.285 1,195 543
240 179
1,130
200 149
942 128UT 19.4 5.926 1,342 610
CT 19.6 5.967 1,349 613
1,420 1,183 102UT 19.4 5.926 1,342 610
CT 19.6 5.967 1,349 613
2,260 1,883 64 UT 19.4 5.926 1,342 610
2,540 2,117 57 UT 19.4 5.926 1,342 610
4,250 3,542 34 UT 19.4 5.926 1,342 610
270 201
1,270
225 168
1,058 128UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
1,595 1,329 102UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
1,910 1,592 85UT 21.5 6.568 1,492 678
CT 21.7 6.609 1,498 681
3,190 225 168 2,658 51 UT 21.5 6.568 1,492 678
continued →
© Borets, 2021141
562 Series IL200PA(T) Motors
Submersible Motors / Induction Motors
562 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued
60Hz 50HzA Type
Length WeightPower
VPower
Vhp kW hp kW ft m lb kg
300 224
1,410
250 186
1,175 128UT 23.7 7.210 1,639 745
CT 23.8 7.251 1,648 749
1,770 1,475 102UT 23.7 7.210 1,639 745
CT 23.8 7.251 1,648 749
2,475 2,063 73 UT 23.7 7.210 1,639 745
4,250 3,542 43 UT 23.7 7.210 1,639 745
330 246
1,550
275 205
1,292 128UT 25.8 7.851 1,789 813
CT 25.9 7.892 1,797 817
1,950 1,625 102UT 25.8 7.851 1,789 813
CT 25.9 7.892 1,797 817
3,490 2,908 57 UT 25.8 7.851 1,789 813
3,895 3,246 51 UT 25.8 7.851 1,789 813
360 268
1,700
300 224
1,417 128UT 27.9 8.493 1,936 880
CT 28.0 8.534 1,947 885
2,125 1,771 102 UT 27.9 8.493 1,936 880
2,550 2,125 85 UT 27.9 8.493 1,936 880
3,390 2,825 64 UT 27.9 8.493 1,936 880
390 291
1,835
325 242
1,529 128UT 30.0 9.134 2,086 948
CT 30.1 9.175 2,097 953
2,300 1,917 102 UT 30.0 9.134 2,086 948
2,760 2,300 85 UT 30.0 9.134 2,086 948
3,670 3,058 64 UT 30.0 9.134 2,086 948
420 313
1,975
350 261
1,646 128UT 32.1 9.776 2,237 1,017
CT 32.2 9.817 2,246 1,021
2,480 2,067 102 UT 32.1 9.776 2,237 1,017
2,975 2,479 85 UT 32.1 9.776 2,237 1,017
3,950 3,292 64 UT 32.1 9.776 2,237 1,017
450 335
1,855
375 279
1,546 146UT 34.2 10.418 2,394 1,088
CT 34.3 10.459 2,396 1,089
2,120 1,767 128 UT 34.2 10.418 2,394 1,088
2,655 2,213 102 UT 34.2 10.418 2,394 1,088
3,190 2,658 85 UT 34.2 10.418 2,394 1,088
3,715 3,096 73 UT 34.2 10.418 2,394 1,088
4,235 3,529 64 UT 34.2 10.418 2,394 1,088
500 373
2,150
417 310
1,792 142UT 34.2 10.418 2,394 1,088
CT 34.3 10.459 2,396 1,089
2,700 2,250 113 UT 34.2 10.418 2,394 1,088
3,240 2,700 94 UT 34.2 10.418 2,394 1,088
3,825 3,188 80 UT 34.2 10.418 2,394 1,088
© Borets, 2021142
© Borets, 2021143
Slimline ESP Systems
Slimline ESP Systems
Borets 272 series Slimline ESP system is designed to increase oil production in small-diameter wells and operates reliably in 3.46 in. ID and larger casings. The system provides high-speed ESP operationatflowratesfrom164bpd(at3,000rpm)to1,258bpd(at 6,000 rpm) and delivers head up to 12,500 ft. The Slimline ESP system is the best solution for sidetrack wells.
Borets 272 series Slimline ESP system key components:
■ 272 series high-speed abrasion-resistant Packet Pump The packet-style construction employs a dynamic thrust management capability, enabling the pump to withstand harsher operation conditions such as sand production and increased down thrust. The enhanced tungsten carbide bearings provide superior axial support and enable reliable production bylimitingthrustloadtransferredtoamotorsealprotector.Thepumputilizesradialflowstagesdesignedforefficiencyatflowrateslessthan1,000bpd(160m3/d). Benefits
• Improved reliability and longer run life through better down thrust man-agement and improved tolerance to solids
■ 319 series high-speed Permanent Magnet Motor (PMM) Benefits
• Wide range of operating speed (3,000 rpm – 6,000 rpm)• Motorefficiencyupto93%• High power factor (up to 0.96)
■ 272 series high-speed Motor SealThemotorsealutilizestwobagchambers.Hardalloybearingsallowmotorsealoperationat high speeds.
■ 272 series Intake (used at low gas content) or a Vortex Gas Separator (used at high gas content).
■ Borets-15 or Axiom II Variable Speed Drive (VSDs) are capable of operating submersible pump systemsefficientlyeveninthemostchallengingwellconditions.Benefits
• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint
Note: For Borets-15 and Axiom II VSDs specifications please refer to pages 202-206.
Pump OD 2.72 in. (69 mm)
Min casing ID3.46 in. (88 mm)
Motor OD3.19 in. (81 mm)
© Borets, 2021144
272 Series Slimline ESP
Slimline ESP Systems
272 Series Pump Specifications
Pump model6,000 rpm 3,600 rpm
Operating range Flow rate Operating range Flow rate
272-450 327 – 554 bpd52 – 88 m3/d
450 bpd70 m3/d
196 – 332 bpd31 – 53 m3/d
270 bpd42 m3/d
272-650 465 – 793 bpd74 – 126 m3/d
650 bpd100 m3/d
279 – 476 bpd44 – 76 m3/d
390 bpd60 m3/d
272-1000 755 – 1,258 bpd120 – 200 m3/d
1000 bpd160 m3/d
453 – 755 bpd72 – 120 m3/d
600 bpd96 m3/d
Nominal pump housing diameter 2.72 in. (69.0 mm)
Shaft diameter 0.504 in.splines 0.472 in.
(12.80 mm)(12.00 mm)
Shaft cross-sectional area 0.199 in.2 (128.68 mm2)
Minimum casing ID 3.46 in. (88.0 mm)
Housing pressure limit 6,000 psi (414 bar)
Rotational direction clockwiseShaft brake-power limit 6,000 rpm 3,600 rpm
stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)
© Borets, 2021145
Slimline ESP Systems
272 Series Slimline ESP
Pump, ESPHS B 272-1000 CW 2.5M HSG 65 STG PK CT TA MTC HT, where:
ESPHS High-speed electric submersible pump B Borets’ design
272 Pump series1000 Pump flow rate (bpd) @ 6,000 rpm
Stage materialNo code Ni-Resist Type 1
N4 Ni-Resist Type 4CW Shaft rotation direction is clockwise
2.5M HSG Housing length (m)
65 STG Number of stages (pcs.)PK Packet pump
Pump configurationCT Center tandemUT Upper tandem
Shaft materialNo code MONEL K-500
HS Stainless steelHSS INCONEL 718
TA Tungsten carbide stage bearings spaced at 0.35 mComponent materials
MTC Head, base and housing – carbon steel with stainless steel coating; key, half-rings and retaining rings –stainless steel; compression nut – carbon steel; fasteners – MONEL K-500
MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings – stainless steel;fasteners – MONEL K-500
MTS Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel; compression nut andfasteners – MONEL K-500
MTSC Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel withstainless steel coating; compression nut and fasteners – MONEL K-500
MTSM Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel with MONEL K-500coating; compression nut and fasteners – MONEL K-500
MTM Head, base and housing – carbon steel with MONEL K-500 coating; key, half-rings and retaining rings –stainless steel; compression nut – carbon steel; fasteners – MONEL K-500
No code Head, base, housing, compression nut and fasteners – carbon steel; key, half-rings and retaining rings –stainless steel
O-ring materialHT AFLAS
No code HNBR
© Borets, 2021146
ESPHS B 272-450
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-450 Performance Curve @ 6,000 rpm
ESPHS B 272-450 Performance Curve @ 6,000 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021147
ESPHS B 272-450
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-450 Performance Curve @ 3,600 rpm
ESPHS B 272-450 Performance Curve @ 3,600 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021148
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-450
ESPHS B 272-450 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-450 Multi-Frequency Pump Curve – Power
© Borets, 2021149
ESPHS B 272-450
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-450 One Stage Performance Data6,000 rpm 3,600 rpm
Flow rate 450 bpd (70 m3/d) 270 bpd (42 m3/d)Operating range 327 – 554 bpd (52 – 88 m3/d) 196 – 332 bpd (31 – 53 m3/d)Head 32.2 ft (9.8 m) 11.6 ft (3.5 m)Power 0.243 hp (0.181 kW) 0.052 hp (0.039 kW)Bestefficiency 43%
Packet Pump
HousingLength Weight Stages
ft m lb kg TA2M 7.3 2.23 93 42 732.5M 8.9 2.73 115 52 943M 10.6 3.23 135 61 1143.5M 12.2 3.73 157 71 1354M 13.9 4.23 176 80 155
© Borets, 2021150
ESPHS B 272-650
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-650 Performance Curve @ 6,000 rpm
ESPHS B 272-650 Performance Curve @ 6,000 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021151
ESPHS B 272-650
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-650 Performance Curve @ 3,600 rpm
ESPHS B 272-650 Performance Curve @ 3,600 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021152
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-650
ESPHS B 272-650 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-650 Multi-Frequency Pump Curve – Power
© Borets, 2021153
ESPHS B 272-650
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-650 One Stage Performance Data6,000 rpm 3,600 rpm
Flow rate 650 bpd (100 m3/d) 390 bpd (60 m3/d)Operating range 465 – 793 bpd (74 – 126 m3/d) 279 – 476 bpd (44 – 76 m3/d)Head 34.1 ft (10.4 m) 12.3 ft (3.7 m)Power 0.312 hp (0.232 kW) 0.067 hp (0.050 kW)Bestefficiency 51.2%
Packet Pump
HousingLength Weight Stages
ft m lb kg TA2M 7.3 2.23 93 42 662.5M 8.9 2.73 115 52 843M 10.6 3.23 135 61 1013.5M 12.2 3.73 157 71 1204M 13.9 4.23 176 80 138
© Borets, 2021154
ESPHS B 272-1000
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-1000 Performance Curve @ 6,000 rpm
ESPHS B 272-1000 Performance Curve @ 6,000 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021155
ESPHS B 272-1000
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-1000 Performance Curve @ 3,600 rpm
ESPHS B 272-1000 Performance Curve @ 3,600 rpm
Curvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021156
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-1000
ESPHS B 272-1000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-1000 Multi-Frequency Pump Curve – Power
© Borets, 2021157
ESPHS B 272-1000
Slimline ESP Systems / 272 Series Slimline ESP
ESPHS B 272-1000 One Stage Performance Data6,000 rpm 3,600 rpm
Flow rate 1,000 bpd (160 m3/d) 604 bpd (96 m3/d)Operating range 755 – 1,258 bpd (120 – 200 m3/d) 453 – 755 bpd (72 – 120 m3/d)Head 32.7 ft (10.0 m) 11.8 ft (3.6 m)Power 0.462 hp (0.345 kW) 0.100 hp (0.074 kW)Bestefficiency 52.6%
Packet Pump
HousingLength Weight Stages
ft m lb kg TA2.5M 8.9 2.73 115 52 653M 10.6 3.23 135 61 793.5M 12.2 3.73 157 71 934M 13.9 4.23 176 80 107
© Borets, 2021158
Slimline ESP Systems
319 Series High-speed Permanent Magnet Motor
Motor, ESPHS B 319 PL200P 121HP 2450V 34A 15R S MT HT, where:ESPHS For high-speed electric submersible pump
B Borets’ design319 Motor seriesPL Permanent magnet motor
200 Maximumwindingtemperature(°С)P Plug-in pothead
121HP Motor power (hp) @ 6,000 rpm2450V Nominal voltage (V) 34A Nominal current (A)15R Number of rotors (pcs.)
S Single motorComponent materials
MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500
MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS
© Borets, 2021159
Slimline ESP Systems
Technical Data. Motor Performance Curve @ 6,000 rpm
Nominal housing diameter
3.19 in.81.0 mm
Minimumcasingsize 4.46 in. 87.9 mm
Maximum winding temperature
392°F 200°C
Involute spline type 20 mm – 18T
Maximum power 6,000 rpm
150 hp112 kW
319 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm
TypeLength Weight
PowerV Axiom
V A AxiomAhp kW ft m lb kg
24 18 490 320 34.0 39.0 S 9.8 3.0 205 93
32 24 655 425 34.0 39.0 S 11.0 3.4 232 105
40 30 815 525 34.0 39.0 S 12.2 3.7 258 117
48 36 980 630 34.0 39.0 S 13.4 4.1 284 129
56 42 1,145 730 34.0 39.0 S 14.6 4.4 311 141
64 48 1,303 830 34.0 39.0 S 15.8 4.8 337 153
72 54 1,470 930 34.0 39.0 S 17.0 5.2 364 165
81 60 1,630 1,030 34.0 39.0 S 18.2 5.5 390 177
89 66 1,793 1,130 34.0 39.0 S 19.4 5.9 417 189
97 72 1,956 1,235 34.0 39.0 S 20.6 6.3 443 201
105 78 2,120 1,335 34.0 39.0 S 21.8 6.6 470 213
113 84 2,282 1,435 34.0 39.0 S 23.0 7.0 496 225
121 90 2,450 1,550 34.0 39.0 S 24.2 7.4 523 237
129 96 2,615 1,645 34.0 39.0 S 25.4 7.7 549 249
* 137 102 2,775 1,745 34.0 39.0 S 26.6 8.1 576 261
* 145 108 2,940 1,850 34.0 39.0 S 27.8 8.5 602 273
* 150 112 3,100 1,924 34.0 39.0 S 29.0 8.8 628 285
* Application Engineering note – motor HP exceeds available (INCONEL 718) shaft brake-power limit for 272 series Slimline ESP application (please refer to page 144).
319 Series High-speed Permanent Magnet Motor
© Borets, 2021160
Housing diameter 2.72 in. (69.00 mm)
Length 6.0 ft (1.8 m)
Weight 66 lb (30 kg)
Shaft diameter 0.551 in. (14.0 mm)
Shaft cross-sectional area 0.239 in.² (153.94 mm²)
Rubber max. operatingtemperature
HNBR 392°F(200°C)AFLAS 446°F(230°C)
Shaft brake-power limit 6,000 rpm 3,600 rpmMONEL K-500 80 hp (60 kW) 48 hp (36 kW)INCONEL 718 150 hp (112 kW) 90 hp (67 kW)
Max. hi-load thrust bearing 1,588 lbf (720 kgf) 953 lbf (432 kgf)
Motor Seal, ESPHS B 272 PB69 BSB HL HSS MT HT, where:ESPHS For high-speed electric submersible pump motor
B Borets’ design272 Motor seal seriesPB Protector Borets69 Motor seal housing OD (mm)
Motor seal configurationB Bag chamberS Sealed body
Thrust bearing HL High load thrust bearing
No code Standard thrust bearingShaft material
HSS INCONEL 718HS Stainless steel
No code MONEL K-500Component materials
MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500
MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base, body and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500
O-ring material HT AFLAS
HTV AFLAS, mechanical seal bellows – Viton No code HNBR
Slimline ESP Systems
272 Series High-speed Motor Seal
© Borets, 2021161
Slimline ESP Systems
272 Series Intake
Housing diameter 2.72 in. (69.00 mm)
Length 0.77 ft (0.236 m)
Weight 11.02 lb (5 kg)
Shaft diameter 0.504 in.splines 0.472 in.
(12.80 mm)(12.00 mm)
Shaft cross-sectional area 0.199 in.2 (128.68 mm2)Shaft brake-power limit 6,000 rpm 3,600 rpm
stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)
Bolt on intake, ESPHS B 272 CW HSS MT, where:ESPHS For high-speed electric submersible pump
B Borets’ design272 For pump seriesCW Shaft rotation direction is clockwise
Shaft material HSS INCONEL 718
HS Stainless steelNo code MONEL K-500
Component materialsMT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS Base and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONEL
MTС Base – carbon steel with stainless steel coating; key and retaining rings – stainless steel; fasteners – MONEL K-500
MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel; fasteners – MONEL K-500
© Borets, 2021162
Slimline ESP Systems
272 Series Vortex Gas Separator
Housing diameter 2.72 in. (69.00 mm)
Length 2.49 ft (0.760 m)
Weight 29.32 lb (13.3 kg)
Shaft diameter 0.504 in.splines 0.472 in.
(12.80 mm)(12.00 mm)
Shaft cross-sectional area 0.199 in.2 (128.68 mm2)Shaft brake-power limit 6,000 rpm 3,600 rpm
stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)
Gas separator, ESPHS B 272 VGS CW 1250 HSS MTS HT, where:ESPHS For high-speed electric submersible pump
B Borets’ design272 Gas separator series
VGS Vortex gas separatorCW Shaft rotation direction is clockwise
1250 Maximum flow rate of the connected pump (bpd) @ 6,000 rpmShaft material
HSS INCONEL 718HS Stainless steel
No code MONEL K-500Component materials
MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500SS Head, base, housing and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONEL
MTSC Head, base, key and retaining rings – stainless steel; housing – carbon steel with stainless steel coating;fasteners – MONEL K-500
MTSM Head, base, key and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
O-ring materialHT AFLAS
No code HNBR
© Borets, 2021163
WR2 Electric Submersible Pump Systems
WR2 Electric Submersible Pump Systems
The Borets Wide Range Wear Resistant (WR2) electric submersible pump system incorporates the latest technology andmethodstoprovideaninnovativeartificialliftsolutiontounconventionalwellproduction.Designedtoovercometheconditions that challenge conventional ESP longevity, the high-speed WR2 system is engineered to perform better and longerwhenwellproductionincludesabundantfracsandflowbackandhighgasvolumes,andmayberapidlydeclining – conditions typical of unconventional wells. The enhanced wear resistance and wide operating range of the WR2 extends systemrunlifeandreducesthefrequencyofinterventionforpumpresizing.
The Borets WR2 ESP system key components:
■ WR2 Electric Submersible Pump (ESP)Novel to the ESP industry, WR2 pump stages are manufactured using a metal injection molding (MIM) process, which enables:
• Unlimited stage material composition options• Best-in-class abrasion and corrosion resistance properties• Material hardness comparable to tungsten carbide• Precisedimensionaltoleranceandsuperiorsurfacefinish
Theadvancedmixedflowstagedesignimprovesgashandlingandincreasespumpefficiencywhilealsohelpingtoreducepotentialgaslocking.Benefits
• Improvedefficiencyoverconventionalstagedesigns(upto66%)• Wider pump operating range reduces frequency of potential pump
resizing.Availablepumprangesinclude: ○ 190 – 1,000 bpd (30 – 160 m3/d) ○ 560 – 1,900 bpd (90 – 300 m3/d) ○ 800 – 4,400 bpd (127 – 700 m3/d)
• Improved gas handling without a gas separator (up to 52%)• High operating speed (up to 6,000 rpm)• Highenergyefficiencywithintherecommendedoperatingrange
Note: For WR2 ESP system Bolt-on Discharge Head, please refer to the Bolt-on Discharge head section on page 105.
■ WR2 ESP Intake / Gas Separator
■ High-speed Permanent Magnet Motor (PMM)Benefits
• Wide range of operating speed (3,000 rpm – 6,000 rpm)• Motorefficiencyupto93%• High power factor (up to 0.96)
■ Axiom II Variable Speed Drive (VSD)iscapableofoperatingsubmersiblepumpsystemsefficientlyeven in the most challenging well conditions.Benefits
• VectorcontrolalgorithmenablesthesuperiorperformanceandefficiencyofBoretsPMMs• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint
Note: For Axiom II VSD specifications, please refer to pages 202-203.
© Borets, 2021164
WR2 Electric Submersible Pumps
WR2 Electric Submersible Pump Systems
WR2 Pump Specifications
Pump model6,000 rpm 4,500 rpm
Operating range Optimum flow rate Operating range Optimum flow rate
338-190/1000 252 – 1,000 bpd40 – 160 m3/d
888 bpd141 m3/d
190 – 755 bpd30 – 120 m3/d
666 bpd106 m3/d
338-560/1900 754 – 1,900 bpd120 – 300 m3/d
1,402 bpd223 m3/d
560 – 1,414 bpd90 – 225 m3/d
1,052 bpd167 m3/d
362-800/4400 958* – 4,400* bpd152* – 700* m3/d
3,145* bpd500* m3/d
800 – 3,667 bpd127 – 583 m3/d
2,621 bpd417 m3/d
* @ 5,400 rpm
Pump, ESP B WR2 362/338 – 560/1900 M5 CW 4.4M HSG 64 STG PK UT HSS MTC HT, where:ESP Electric submersible pump
B Borets’ designWR2 Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process
Pump series362/338 For sections with different diameters it is specified with a fraction:
lowerheadsize/upperheadsize338 For sections with the same lower head and upper head diameter it is specified with a whole number560 Minimum pump flow rate (bpd) @ 4,500 rpm
1900 Maximum pump flow rate (bpd) @ 6,000 rpm (for pump flow rate 800/4,400 bpd – @ 5,400 rpm)Stage material
M5 Corrosion-, acid- and abrasion-resistant powder material, manufactured using MIM process;coating – Boron Diffusion Process (MIM-500)
M4 Corrosion-, acid- and abrasion-resistant powder material, manufactured using MIM process;coating – Boron Diffusion Process (MIM-501)
No code Corrosion- and abrasion-resistant powder material, manufactured using MIM process;coating – Nitride Diffusion Process
CW Shaft rotation direction is clockwise4.4M HSG Nominal housing length (m)
64 STG Number of stages (pcs.)PK Packet pump
Pump configurationUT Upper tandemCT Center tandem LT Lower tandem
Shaft materialHSS INCONEL 718
HS Stainless steelNo code MONEL K-500
continued →
© Borets, 2021165
WR2 Electric Submersible Pumps
WR2 Electric Submersible Pump Systems
→ continued
Component materialsMTC Lower head, upper head and housing – carbon steel with stainless steel coating; keys, couplings and
retaining rings – stainless steel; cylinders, half-rings, rings, brackets, nut, lock nut and compression sleeve – carbon steel; fasteners – MONEL K-500; wave spring – INCONEL 750
SS Lower head, upper head, housing, brackets, cylinders, rings, keys, nut, lock nut, compression sleeve,retaining rings and couplings – stainless steel; half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750
SSa Lower head, upper head, housing, couplings, retaining rings – stainless steel; brackets, cylinders, rings, keys, nut, lock nut, compression sleeve, half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750
MT Lower head, upper head, housing, brackets, cylinders, rings, nut, lock nut and compression sleeve – carbon steel; keys, couplings and retaining rings – stainless steel; half-rings and fasteners – MONEL K-500;wave spring – INCONEL 750
MTa Lower head, upper head, housing, cylinders – carbon steel; brackets, rings, nut, lock nut, keys, couplings, retaining rings and compression sleeve – stainless steel; half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750
MTS Lower head, upper head, couplings, keys, brackets, cylinders and retaining rings – stainless steel; housing – carbon steel; rings, nut, lock nut, compression sleeve, half-rings and fasteners – MONEL K-500;wave spring – INCONEL 750
MTSC Lower head, upper head, keys, couplings, brackets, cylinders and retaining rings – stainless steel;housing – carbon steel with stainless steel coating; half-rings, rings, nut, lock nut, compression sleeve andfasteners – MONEL K-500; wave spring – INCONEL 750
MTSCa Lower head, upper head, couplings and retaining rings – stainless steel; housing – carbon steel withstainless steel coating; keys, brackets, half-rings, cylinders, rings, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750
MTSM Lower head, upper head, couplings, keys, brackets, cylinders and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating; half-rings, rings, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750
MTSMa Lower head, upper head, couplings and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating; rings, keys, brackets, half-rings, cylinders, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750
MTM Lower head, upper head, housing – carbon steel with MONEL K-500 coating; keys, couplings, retaining rings –stainless steel; cylinders, half-rings, rings, brackets, nut, lock nut and compression sleeve – carbon steel;fasteners – MONEL K-500; wave spring – INCONEL 750
MTNC Lower head, upper head, couplings, keys, thrust bearing brackets, cylinders, retaining rings, crossovers – stainless steel; housing – carbon steel with stainless steel coating; half-rings, rings, nut, lock nut, compression sleeve, fasteners – MONEL K-500; radial bearing bracket – Ni-Resist Type 1; wave spring – INCONEL 750
No code Lower head, upper head, housing, nut, lock nut, compression sleeve, rings, cylinders, brackets andfasteners – carbon steel; keys, half-rings, retaining rings and couplings – stainless steel;wave spring – INCONEL 750
O-ring materialHT AFLASNT Stage O-rings – HNBR; O-rings installed between tandems – Ter-10 rubber (AFLAS – on request)
No code RS-26ch rubber
© Borets, 2021166
ESP B WR2 338-190/1000
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-190/1000 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 338-190/1000 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021167
ESP B WR2 338-190/1000
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-190/1000 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 338-190/1000 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021168
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-190/1000
ESP B WR2 338-190/1000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 338-190/1000 Multi-Frequency Pump Curve – Power
© Borets, 2021169
ESP B WR2 338-190/1000
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-190/1000 One Stage Performance Data6,000 rpm 4,500 rpm
Optimumflowrate 888 bpd (141 m3/d) 666 bpd (106 m3/d)Operating range 252 – 1,000 bpd (40 – 160 m3/d) 190 – 755 bpd (30 – 120 m3/d)Head 30.08 ft (9.17 m) 17.00 ft (5.16 m)Power 0.333 hp (0.248 kW) 0.140 hp (0.116 kW)Bestefficiency 60%
Packet Pumps
Pump HousingLength Weight
Type
Corrosion / Abrasion Resistant
(no code)
Corrosion / Acid / Abrasion Resistant
(M5)ft m lb kg Stages Stages
338-190/10004.1M 13.2 4.04 209 95 CT 64 645M 16.4 4.99 231 105 CT 80 –
Nominal pump housing diameter 3.19 in. (81.00 mm)Shaft diameter 0.5906 in. (15.0 mm)Shaft cross-sectional area 0.274 in.2 (176.74 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 5,800 psi (400 bar)Rotational direction clockwise
Shaft brake-power limit 6,000 rpm 4,500 rpm MONEL K-500 161 hp (120 kW) 121 hp (90 kW) INCONEL 718 241 hp (180 kW) 181 hp (135 kW)
© Borets, 2021170
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-560/1900
ESP B WR2 338-560/1900 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 338-560/1900 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021171
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-560/1900
ESP B WR2 338-560/1900 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 338-560/1900 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021172
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-560/1900
ESP B WR2 338-560/1900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 338-560/1900 Multi-Frequency Pump Curve – Power
© Borets, 2021173
ESP B WR2 338-560/1900
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 338-560/1900 One Stage Performance Data 6,000 rpm 4,500 rpm
Optimumflowrate 1,402 bpd (223 m3/d) 1,052 bpd (167 m3/d)Operating range 754 – 1,900 bpd (120 – 300 m3/d) 560 – 1,414 bpd (90 – 225 m3/d)Head 35.87 ft (10.93 m) 21.06 ft (6.42 m)Power 0.587 hp (0.437 kW) 0.248 hp (0.185 kW)Bestefficiency 63%
Packet Pumps
Pump HousingLength Weight
Type
Corrosion / Abrasion Resistant(no code)
Corrosion / Acid / Abrasion Resistant
(M5)ft m lb kg Stages Stages
338-560/19004.4M 14.1 4.27 202 92 CT 64 645.3M 17.3 5.27 308 140 CT 80 805.3M 17.3 5.27 308 140 LT 80 80
Lower tandem for ESP B WR2 338-190/1000
Pump HousingLength Weight
Type
Corrosion / Abrasion Resistant(no code)
Corrosion / Acid / Abrasion Resistant
(M5)ft m lb kg Stages Stages
338-560/1900 3.2M 10.7 3.24 178 81 LT – 48362/338-560/1900 4.4M 14.0 4.26 202 92 LT 64 –362/338-560/1900 5.3M 17.3 5.27 308 140 LT 80 –
Nominal pump housing diameter 3.38 in. (86.00 mm)Shaft diameter 0.5906 in. (15.0 mm)Shaft cross-sectional area 0.274 in.2 (176.74 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 5,800 psi (400 bar)Rotational direction clockwiseShaft brake-power limit 6,000 rpm 4,500 rpm
MONEL K-500 161 hp (120 kW) 121 hp (90 kW) INCONEL 718 241 hp (180 kW) 181 hp (135 kW)
© Borets, 2021174
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 362-800/4400
ESP B WR2 362-800/4400 Performance Curve @ 5,400 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 362-800/4400 Performance Curve @ 5,400 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021175
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 362-800/4400
ESP B WR2 362-800/4400 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
ESP B WR2 362-800/4400 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.
© Borets, 2021176
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 362-800/4400
ESP B WR2 362-800/4400 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.
Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 362-800/4400 Multi-Frequency Pump Curve – Power
© Borets, 2021177
ESP B WR2 362-800/4400
WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps
ESP B WR2 362-800/4400 One Stage Performance Data 5,400 rpm 4,500 rpm
Optimumflowrate 3,145 bpd (500 m3/d) 2,621 bpd (417 m3/d)Operating range 958 – 4,400 bpd (152 – 700 m3/d) 800 – 3,667 bpd (127 – 583 m3/d)Head 35.69 ft (10.9 m) 24.78 ft (7.6 m)Power 1.261 hp (0.939 kW) 0.730 hp (0.544 kW)Bestefficiency 66%
Packet Pumps
Pump HousingLength Weight
Type
Corrosion / Abrasion Resistant(no code)
Corrosion / Acid / Abrasion Resistant
(M5)ft m lb kg Stages Stages
362-800/4400 2.8M 9.0 2.72 184 84 CT 30 30362-800/4400 3.6M 9.8 3.59 243 110 CT 40 40362-800/4400 4.5M 14.6 4.45 300 136 CT 50 50
Lower tandem for ESP B WR2 338-560/1900
Pump HousingLength Weight
Type
Corrosion / Abrasion Resistant(no code)
Corrosion / Acid / Abrasion Resistant
(M5)ft m lb kg Stages Stages
362/338-800/4400 2.8M 9.0 2.72 184 84 LT 30 30
Nominal pump housing diameter 3.62 in. (92.00 mm)Shaft diameter 0.787 in. (20.00 mm)Shaft cross-sectional area 0.487 in.2 (314.16 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 6,200 psi (427 bar)Rotational direction clockwiseShaft brake-power limit 6,000 rpm 4,500 rpm
MONEL K-500 526 hp (392 kW) 394 hp (294 kW) INCONEL 718 736 hp (549 kW) 552 hp (411 kW)
© Borets, 2021178
High-speed Permanent Magnet Motors
WR2 Electric Submersible Pump Systems
Motor, ESPHS B 456 PL200P 241HP 2850V 53A 10R S MT HT, where:ESPHS For high-speed electric submersible pump
B Borets’ design456 Motor seriesPL Permanent magnet motor
200 Maximumwindingtemperature(°С)P Plug-in pothead
241HP Motor power (hp) @ 6,000 rpm2850V Nominal voltage (V) 53A Nominal current (A) 10R Number of rotors (pcs.)
S SingleComponents materials
MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500
MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS
© Borets, 2021179
Technical Data. Motor Performance Curve @ 6,000 rpm
Nominal housing diameter
4.06 in.103.0 mm
Minimumcasingsize 5.5 in. 139.7 mm
Maximum winding temperature
392°F 200°C
Involute spline type 25 mm – 24T
Maximum power 6,000 rpm
376 hp280 kW
406 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm
TypeLength Weight
PowerV A
hp kW ft m lb kg27 20 560 24.0 S 4.9 1.5 198 9040 30 850 24.0 S 6.0 1.8 255 11656 42 1,130 25.0 S 7.2 2.2 310 14172 54 1,405 25.0 S 8.4 2.5 367 16786 64 1,695 25.0 S 9.5 2.9 422 192
102 76 1,975 25.0 S 10.7 3.3 480 218118 88 2,250 26.0 S 11.8 3.6 532 242134 100 2,540 26.0 S 13.0 4.0 590 268150 112 1,410 53.0 S 14.2 4.3 645 293169 126 1,550 54.0 S 15.4 4.7 700 318188 140 1,690 55.0 S 16.5 5.0 755 343215 160 1,835 58.0 S 17.7 5.4 812 369242 180 1,980 61.0 S 18.9 5.7 867 394268 200 2,120 63.0 S 20.0 6.1 924 420295 220 2,260 65.0 S 21.2 6.5 979 445322 240 2,405 67.0 S 22.4 6.8 1,034 470349 260 2,545 68.0 S 23.5 7.2 1,089 495376 280 2,690 70.0 S 24.7 7.5 1,144 520
WR2 Electric Submersible Pump Systems / High-speed PMMs
406 Series PL200P Motors
© Borets, 2021180
Technical Data. Motor Performance Curve @ 6,000 rpm
Nominal housing diameter
4.56 in.115.8 mm
Minimumcasingsize 5.5 in.139.7 mm
Maximum winding temperature
392°F200°C
Involute spline type 30 mm – 28T
Maximum power 6,000 rpm
241 hp180 kW
456 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm
TypeLength Weight
PowerV A
hp kW ft m lb kg72 54 1,575 26.5 S 6.5 1.9 280 12794 70 2,060 26.0 S 7.7 2.4 348 158
121 90 2,590 26.5 S 9.0 2.7 410 186147 110 2,680 32.5 S 10.3 3.1 467 212174 130 2,620 41.0 S 11.5 3.5 525 238201 150 3,000 41.5 S 12.8 3.9 580 263241 180 2,850 53.0 S 15.3 4.7 690 313
WR2 Electric Submersible Pump Systems / High-speed PMMs
456 Series PL200P Motors
© Borets, 2021181
WR2 Electric Submersible Pump Systems
WR2 ESP Intakes
Description Length,ft (m)
Weight,lb (kg)
Shaftdiameter,in. (mm)
Shaftcross-sectional
area,in.2 (mm2)
Shaft brake-power limit, hp (kW)
MONEL K-500 INCONEL 718
6,000 rpm 4,500 rpm 6,000 rpm 4,500 rpm
Bolt on intake, ESP B WR2...
338 CW 0.95 (0.29) 18.7 (8.5)0.787(20.0)
0.487(314.16)
429(320)
321(240)
669(499)
502(374)
400/362 CW 0.99 (0.30) 22.5 (10.2)362 CW 0.94 (0.29) 22.5 (10.2)362/338 CW 0.92 (0.28) 20.9 (9.5)
Bolt on intake, ESP B WR2 400/362 CW HS MT, where:ESP For electric submersible pump
B Borets’ designWR2 For Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process
Intake series400/362 For sections with different diameters it is specified with a fraction: motor seal series / lower WR2 pump head series
338 For sections with the same series it is specified with a whole numberCW Shaft rotation direction is clockwise
Shaft material HS Stainless steel HSS INCONEL 718
No code MONEL K-500Component materials
MT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS Base and key – stainless steel, fasteners – MONEL K-500; retaining rings – INCONEL
SSa Base – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500 MTС Base – carbon steel with stainless steel coating; key and retaining rings – stainless steel; fasteners – MONEL K-500MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel; fasteners – MONEL K-500
No code Base and fasteners – carbon steel; key and retaining rings – stainless steel
© Borets, 2021182
WR2 Electric Submersible Pump Systems
WR2 ESP Gas Separators
Description Length,ft (m)
Weight,lb (kg)
Shaftdiameter,in. (mm)
Shaftcross-sectional
area, in.2 (mm2)
Shaft brake-power limit, hp (kW)
MONEL K-500 INCONEL 718
6,000 rpm 4,500 rpm 6,000 rpm 4,500 rpm
Gas separator, ESP B WR2...
5/338 VGS CW 190/1900 1.82(0.56)
40.8(18.5)
0.787(20.0)
0.487 (314.16)
429(320)
321(240)
669(499)
502(374)
5A/362 VGS CW 800/4400 3.03(0.92)
71.7(32.5)
0.866(22.0)
0.589(380.13)
591(441)
444(331)
924(689)
693(517)
Gas separator, ESP B WR2 5/338 VGS CW 190/1900 HSS MTSC HT, where:ESP For electric submersible pump
B Borets’ designWR2 For Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process
Gas separator series5/338 For sections with different diameters it is specified with a fraction: base series / head series
338 For sections with the same series it is specified with a whole numberGas separator configuration
No code SingleUT Upper tandem
VGS Vortex gas separatorCW Shaft rotation direction is clockwise190 Minimum flow rate of the connected pump (bpd) @ 4,500 rpm
1900 Maximum flow rate of the connected pump (bpd) @ 6,000 rpmShaft material
HSS INCONEL 718HS Stainless steel
No code MONEL K-500Component materials
MTSC Head and key – stainless steel; housing – carbon steel with stainless steel coating; base – carbon steel withchemical-thermal treatment; fasteners – MONEL K-500, retaining rings – INCONEL
SS Head, base, housing and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONELSSa Head, base and housing – stainless steel; fasteners – MONEL K-500; key and retaining rings – INCONELMTS Head and key – stainless steel; housing – carbon steel; base – carbon steel with chemical-thermal treatment;
fasteners – MONEL K-500, retaining rings – INCONELMTSCa Head – stainless steel; housing – carbon steel with stainless steel coating; base – carbon steel with
chemical-thermal treatment; key and fasteners – MONEL K-500, retaining rings – INCONELMTSM Head and key – stainless steel; housing – carbon steel with MONEL K-500 coating; base – carbon steel
with chemical-thermal treatment; fasteners – MONEL K-500, retaining rings – INCONELMTSMa Head – stainless steel; housing – carbon steel with MONEL K-500 coating; base – carbon steel with
chemical-thermal treatment; key and fasteners – MONEL K-500, retaining rings – INCONELO-ring material
HT AFLAS No code HNBR
© Borets, 2021183
PMM-PCP Systems
Borets PMM-PCP system is an electric submersible progressing cavity pump (PCP) system that incorporates a downhole permanent magnet motor (PMM). The downhole-driven PMM-PCP system provides all the advantages of PCPs in viscous or abrasive fluidswhileeliminatingthewear-risksassociatedwithasteelrodstringtosurface.BoretsPMM-PCPsystemsoffertheimprovedoperationalperformanceandefficiency vs. other alternatives in the following applications:
• Deviatedandhorizontalwells• Low-flowrateandunstableinflowwells• Heavy oil and viscous oil wells• Wells producing with higher solids volume or scale
Utilizingalow-speed10-polePMMtodeliversufficientlyhighertorque,theBoretsPMM-PCP system also reduces downhole mechanical complexity by eliminating the need for a speed-reducing gearbox required by electric submersible PCP systems using downhole induction motors (IMs).
The Borets PMM-PCP system key components:
■ Progressing Cavity Pump (PCP)A progressing cavity pump (PCP) is the downhole pump comprised of a right-hand single helical-shaped rotor that turns inside a double helical elastomer-lined stator. Benefits
• Controlledflowrateinawide-operatingrangewithoutlossinhead andefficiency
• Handles up to 50% free gas without a gas separator• Eliminates pump-off and/or gas slugging• Nofluidemulsification• Improved system run life in abrasive environments
■ Low-speed Permanent Magnet Motor (PMM)Benefits
• Wide operating speed range (120 rpm to 1,500 rpm)• Motorefficiencyupto83%• High power factor (very close to 1)
■ Borets-15 Variable Speed Drive (VSD) is capableofoperatingsubmersiblepumpsystemsefficientlyeven in the most challenging well conditions.Benefits
• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint
Note: For Borets-15 VSD specifications please refer to pages 204-206.
PMM-PCP Systems
Flush valve
PCP
Thrust chamber
Motor seal
PMM
Downhole sensor
VSD
Power cable
© Borets, 2021184
PMM-PCP Systems
Progressing Cavity Pumps
Pump modelLength Weight Flow range,
120-750 rpm
500 rpm
Nominalflow rate Head Pump power
consumption
ft m lb kg bpd m3/d bpd m3/d ft m hp kW
362 series PCP
362-38-5000 15 4.5 249 113 9-57 1.5-9 38 6 4,922 1,500 2.5 1.9
362-38-6600 19 5.9 324 147 9-57 1.5-9 38 6 6,562 2,000 3.9 2.9
362-38-8200 19 5.9 324 147 9-57 1.5-9 38 6 8,203 2,500 5.2 3.9
362-76-5000 16 4.8 254 115 18-113 3-18 76 12 4,922 1,500 4.7 3.5
362-76-6600 21 6.5 335 152 18-113 3-18 76 12 6,562 2,000 7.4 5.5
362-76-8200 21 6.5 335 152 18-113 3-18 76 12 8,203 2,500 9.4 7.0
362-101-5000 16 4.8 256 116 24-151 4-24 101 16 4,922 1,500 6.0 4.5
362-101-6600 21 6.5 340 154 24-151 4-24 101 16 6,562 2,000 8.7 6.5
362-101-8200 21 6.5 340 154 24-151 4-24 101 16 8,203 2,500 12.1 9.0
362-126-5000 16 4.9 269 122 30-189 5-30 126 20 4,922 1,500 7.0 5.3
362-126-6600 22 6.8 357 162 30-189 5-30 126 20 6,562 2,000 10.7 8.0
362-126-8200 22 6.8 357 162 30-189 5-30 126 20 8,203 2,500 14.2 10.6
362-189-5000 17 5.3 320 145 45-283 7-45 189 30 4,922 1,500 12.1 9.0
362-189-6600 22 6.7 388 176 44-283 7-45 189 30 8,203 2,500 20.1 15.0
406 series PCP
406-76-8200 21 6.5 335 152 18-113 3-18 76 12 8,203 2,500 9.4 7.0
406-101-8200 21 6.5 340 154 24-151 4-24 101 16 8,203 2,500 12.1 9.0
406-126-6600 22 6.8 357 162 30-189 5-30 126 20 6,562 2,000 10.7 8.0
406-126-8200 22 6.8 357 162 30-189 5-30 126 20 8,203 2,500 14.2 10.6
406-189-6600 22 6.7 388 176 45-283 7-45 189 30 6,562 2,000 16.1 12.0
406-189-8200 22 6.7 388 176 45-283 7-45 189 30 8,203 2,500 20.1 15.0
406-346-3300 18 5.6 377 171 83-522 13-83 346 55 6,562 1,000 10.5 7.8
406-346-5000 26 7.8 505 229 83-522 13-83 346 55 6,562 2,000 20.8 15.5
406-346-8200 26 7.8 505 229 83-522 13-83 346 55 8,203 2,500 24.9 18.6
406-503-3300 18 5.6 357 162 121-755 19-120 503 80 3,281 1,000 18.0 13.4
406-503-5000 18 5.6 357 162 121-755 19-120 503 80 4,922 1,500 26.8 20.0
406-503-6600 26 7.8 573 260 121-755 19-120 503 80 6,562 2,000 35.8 26.7
406-785-5000 10 30 9.0 575 261 189-1,182 30-188 785 125 4,922 1,500 33.5 25.0
© Borets, 2021185
Progressing Cavity Pumps
PMM-PCP Systems
Pump, PCP B 362-126-6600 ARC MTSC HN, where:PCP Electric submersible progressing cavity pump
B Borets’ design362 Pump series126 Pump nominal flow rate (bpd) @ 500 rpm
6600 Maximum head (ft)Stator and rotor manufacturer
No code LeMaZ stator and rotor10 Kaechele stator, LeMaZ rotor11 Kaechele stator and rotor22 Weatherford stator and rotor
Rotor coating ARC Acid-resistant coating
No code Chromium coatingComponent materials
MTSC Housing details, couplings, tungsten shaft, retaining rings and keys – stainless steel; stator housing – carbon steel with stainless steel coating; flexible shaft – MONEL K-500
MTSM Housing details, couplings, tungsten shaft, retaining rings and keys – stainless steel; stator housing – carbon steel with MONEL K-500 coating; flexible shaft – MONEL K-500
SSa Housing details – 316 stainless steel; stator housing – carbon steel with MONEL K-500 coating;couplings, keys, flexible and tungsten shaft – MONEL K-500; retaining rings – INCONEL 718
No code Housing details, stator housing, flexible shaft – carbon steel; couplings, tungsten shaft, retaining ringsand keys – stainless steel
Stator materialHN High-nitrile elastomerHT High-temperature elastomer
HRM High-temperature reinforced materialCM Composite material Oxafen
© Borets, 2021186
PMM-PCP Systems
Motor, PCP B 456 PL200P 36HP 638V 34A 12R S MT HT, where:PCP For electric submersible progressing cavity pump
B Borets’ design456 Motor seriesPL Permanent magnet motor
200 Maximumwindingtemperature(°С)Pothead type
P Plug-in pothead (456 series) PA Oversizeplug-inpothead(562series)
36HP Motor power (hp) @ 500 rpm638V Nominal voltage (V)
34A Nominal current (A) 12R Number of rotors (pcs.)
S SingleComponent materials
MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500
MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500
No code Head, base, housing and fasteners – carbon steelO-ring material
HT AFLASUHT High-temperature elastomer
Low-speed Permanent Magnet Motors
© Borets, 2021187
PMM-PCP Systems / Low-speed Permanent Magnet Motors
Technical Data. Motor Performance Curve @ 500 rpm
Nominal housing diameter
4.56 in.115.8 mm
Minimumcasingsize 5.5 in.139.7 mm
Maximum winding temperature
392°F200°C
Involute spline type 30 mm – 28T
Maximum power 500 rpm
60 hp45 kW
456 Series PL200P Motors (120 – 1,500 rpm)500 rpm
TypeLength Weight
PowerV A
hp kW ft m lb kg9 7 157 34.0 S 6.5 2.0 278 126
13 10 214 34.0 S 7.7 2.4 342 15518 13 317 34.0 S 10.3 3.1 463 21024 18 426 34.0 S 12.8 3.9 582 26430 22 530 34.0 S 15.3 4.7 706 32036 26 638 34.0 S 17.9 5.4 823 37343 32 742 34.0 S 20.4 6.2 939 42648 36 850 34.0 S 22.9 7.0 1,041 47260 45 1,063 34.0 S 28.0 8.5 1,266 574
456 Series PL200P Motors
© Borets, 2021188
Technical Data. Motor Performance Curve @ 500 rpm
Nominal housing diameter
5.62 in.142.7 mm
Minimumcasingsize 7.0 in.177.8 mm
Maximum winding temperature
392°F200°C
Involute spline type 1.375’’ – 21T
Maximum power 500 rpm
159 hp118 kW
562 Series PL200PA Motors (120 – 1,500 rpm)500 rpm
TypeLength Weight
PowerV A
hp kW ft m lb kg17 13 247 36.5 S 6.3 1.9 333 15125 19 370 36.5 S 8.0 2.4 455 20634 25 494 36.5 S 9.6 2.9 578 26242 31 617 36.5 S 11.3 3.4 702 31850 37 740 36.5 S 12.9 3.9 823 37359 44 864 36.5 S 14.6 4.4 946 42967 50 987 36.5 S 16.2 4.9 1,068 48475 56 1,110 36.5 S 17.9 5.5 1,191 54084 63 1,233 36.5 S 19.5 6.0 1,314 59692 69 1,357 36.5 S 21.2 6.5 1,436 651
100 75 1,480 36.5 S 22.8 7.0 1,559 707109 81 1,603 36.5 S 24.5 7.5 1,680 762117 87 1,727 36.5 S 26.1 8.0 1,804 818125 93 1,850 36.5 S 27.8 8.5 1,927 874134 100 1,973 36.5 S 29.4 9.0 2,049 929142 106 2,097 36.5 S 31.1 9.5 2,172 985150 112 2,220 36.5 S 32.7 10.0 2,293 1,040159 118 2,343 36.5 S 34.4 10.5 2,417 1,096
PMM-PCP Systems / Low-speed Permanent Magnet Motors
562 Series PL200PA Motors
© Borets, 2021189
Single-screw PCP Thrust Chamber
PMM-PCP Systems
A thrust chamber is designed to carry the thrust load developed by a PCP. It comprises one bag chamber section, three mechanical seals, and a high-load thrust bearing. The additional (“reversed”) hydrodynamicbearinghandlesthereversedrotationforceduringpumpflushingandunlocking.TheBoretshigh-rateandhigh-head PCP creating 5-ton thrust load incorporates the high-load thrust chamber. Theunitisfactoryoil-filledthusdecreasingPCPsysteminstallationtime.
Description Maximum thrust load,lbf (kgf)
Housing diameter,in. (mm)
Shaft diameter,in. (mm)
Length,ft (m)
Weight,lb (kg)
4MSB92 7,868 (3,569) 3.62 (92) 0.98 (25) 5.1 (1.6) 104 (47)
2MSB92 13,488 (6,118) 3.62 (92) 0.98 (25) 6.6 (2.0) 139 (63)
4MSB103 11,241 (5,099) 4.06 (103) 0.98 (25) 5.1 (1.6) 117 (53)
5MSB103 22,481 (10,197) 4.06 (103) 0.98 (25) 6.6 (2.0) 159 (72)
1MSB114 14,612 (6,628) 4.49 (114) 1.38 (35) 7.8 (2.4) 245 (111)
Thrust chamber, PCP B 406 5MSB103 МТС, where:PCP For electric submersible progressing cavity pump
B Borets’ design406 Thrust chamber series
5 Thrust chamber modelMSB Journal bearing103 Housing OD (mm)
Component materialsMTC Head, base, nipple and housing – carbon steel with stainless steel coating; shaft – stainless steelMTM Head, base, nipple and housing – carbon steel with MONEL K-500 coating; shaft – stainless steelSSa Nipple and housing – carbon steel with MONEL K-500 coating; shaft – MONEL K-500;
head and base – 316 stainless steelNo code Head, base, nipple and housing – carbon steel; shaft – stainless steel
O-ring and compensator materialNo code HNBR
HT AFLAS
© Borets, 2021190
Boretsoffersthe538seriesmotorsealfittedwithahigh-load thrust chamber. The advanced triple chamber motor seal is designed for application as part of the PMM-PCP system with the 562 series* PMM. The high-load thrust chamber is designed to carry the thrust load up to 10 tf at the speed from 500 rpm. The thrust load is supported by two hydrodynamic thrust bearings hydraulically connected with one another for even thrust load distribution. The motor seal and thrust chamber assembly eliminates the need to connect these components thus providing better PCP system integrity.
Borets 538 Motor Seal c/w High-load Thrust Chamber Features• Robust mechanical seals with abrasion-resistant bearing set• Dual upper mechanical seals• Stainlesssteel,MONELК-500orINCONEL718shaftsforcorrosiveenvironment• Check valves to bleed off excessive internal oil pressure
* For motor seals compatible with 456 series PMMs please refer to pages 115-117.
Motor Seal, PCP B 538 PB136 BSBSL HHL MTC HT T, where:PCP For electric submersible progressing cavity pump
B Borets’ design538 For pump seriesPB Protector Borets
136 Motor seal housing OD (mm)Motor seal configuration
B Bag chamberL Labyrinth chamberS Sealed body
HHL Doubled high load thrust bearingShaft material
No code MONEL K-500HS Stainless steel
HSS INCONEL 718Component materials
MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500
MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500
MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500
O-ring material HT AFLAS UHT High-temperature elastomer
T Involute spline type 1.375’’-21T
PMM-PCP Systems
538 Series Motor Seal c/w High-load Thrust Chamber
Housing diameter 5.38 in. (136.70 mm)
Length 9.2 ft (2.8 m)
Weight 384 lb (174 kg)
Shaft diameter 1.388 in. (35.0 mm)
Shaft cross-sectional area 1.491 in.² (962.11 mm²)
Max. operating temperature 212°F (100°C)
Shaft brake-power limit 500 rpmMONEL K-500 110 hp (80 kW)INCONEL 718 200 hp (150 kW)
Max. hi-load thrust bearingcapacity 22,046 lbf (10,000 kgf)
© Borets, 2021191
Description Bottom thread
Topthread
Length Weight
ft mm lb kg
Valve,flush2.875EUE2.875EUE 2-7/8’’ 2-7/8’’
1.284 391.5
39.7 18.0
Valve,flush3.5EUE3.5EUE 3-1/2’’ 3-1/2’’ 42.1 19.1
Valve,flush73MM2.875EUE B73 2-7/8’’ 35.1 15.9
Valve,flush73MM3.5EUE B73 3-1/2’’ 39.0 17.7
Valve,flush73MM3.5NUE B73 3-1/2’’ 39.5 17.9
Valve, flush 73 ММ 3.5 EUE ST MTC, where:Size and type of a bottom thread
73 ММ Nonupset tubing thread (mm)... EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)B...MM External upset end tubing thread (mm)
Size and type of a top thread3.5 EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)B...MM External upset end tubing thread (mm)... MM Nonupset tubing thread (mm)
Sluge trapST Sludge trap as part of flush valve
No code Without sludge trapComponent materials
MTC Carbon steel body with stainless steel coating, stellite seat and ballMTM Carbon steel body with MONEL K-500 coating, stellite seat and ball
SS Stainless steel body, stellite seat and ballNo code Carbon steel body, stainless steel seat and ball
PMM-PCP Systems
Flush Valves
© Borets, 2021192
The Borets Selective Injection Inverted ESP System is designed for waterflooding application – injecting water into thereservoirtoincreasepressureandstimulateproduction.Theinverted(bottomdischarge)ESPscaneitherpumpfluiddownhole from reservoir to reservoir or inject water from surface. It is a cost-effective and reliable alternative to surface pumping systems, traditionally used for water injection.WiththeBoretsSelectiveInjectionInvertedESPSystem,waterfloodingcanstartsimultaneouslywithoilproduction.
Borets Selective Injection Inverted ESP System Benefits• Provides environment-friendly water injection• Provides individual well water injection real-time monitoring and control• Eliminates cost related to surface water injection equipment and pipelines• SimplifiesrepairandservicewiththeuseofmostlystandardESPcomponents
Two types are available to meet injection pressure requirements:• Type 1 – above 10 MPa (1,450 psi)• Type 2 – below 10 MPa (1,450 psi)
Bothtypesareavailableintwoconfigurations:Configuration 1 –isusedtopumpfluiddownholefromonereservoirtoanother,
if the well has an aquifer or water source reservoir.Configuration 2 – is used to inject water from the surface.
All major components of the Selective Injection Inverted ESP System are manufactured in-house for enhanced quality control and lower costs.
Selective Injection Inverted ESP Systems
Selective Injection Inverted ESP Systems
Formationtobepressurized
VSD
Surfacepipeline
Water-bearing formation
Inverted compensator
Intake
Communication line
538 series inverted pump
DownholeflowmeterCheck valve
Seal assemblyPacker
UMB with downhole sensor
Inverted protector
562 series Induction motor
Configuration 1for Downhole
Fluid Pumping
Configuration 2for ProducedWater Disposal
Type 1 Selective Injection Inverted ESP SystemTheType1system(1ESPV)isinstalledabovethepackerthatisolatestheperforatedzoneoftheformationtobepressu-rizedandisconnectedtothepackerthroughthesealassembly.The inverted pump is installed below the motor with its bolt-on head (BOH) directed downward. The water from an annulus flowstothepumpandisinjectedthroughthepackerandtubingintotheformationtobepressurized.
1ESPV Benefits• Can be installed or pulled without removing the packer• The packer and seal assembly can be installed at shallower depths
to reduce tripping time and cost
Key components:
■ 538 series inverted pump
■ 562 series IL200 standard induction motor (please refer to pages 137-141)
■ Universal motor base (UMB)
■ Specially designed motor seal
■ Special downhole monitoring system (DMS):Option 1 – DMS comprising a special downhole sensor with
athroughshaftandadownholeturbineflowmeterattachedtothepumpdischarge.Theflowmeterdata is digitally transmitted to the downhole sensor via an electric line
Option 2 – Special downhole sensor with a through shaft
Monitored parameterSpecial DMS
Option 1 Option 2
Waterflowrate + + *
Water pressure at pump intake + +
Water pressure at pump discharge + -
Water temperature at pump intake + +
Water temperature at pump discharge + -
Motor winding temperature + +
Inverted ESP system vibration + +
Transformer – Cable – Motor circuit insulation resistance + +
Pipeline pressure + *
* using surface meters
■ Borets-15 or Axiom II Variable Speed Drives (please refer to pages 202-206)
© Borets, 2021193
Selective Injection Inverted ESP Systems
Selective Injection Inverted ESP Systems
Water-bearing formation
Formationtobepressurized
VSD
Check valveDownhole reversible
flowmeter538 series
inverted pump
Pump discharge
Communication line
Motor seal
562 seriesInduction motor
Downhole sensor
Intake
PackerPacker
Surfacepipeline
Configuration 1for Downhole
Fluid Pumping
Configuration 2for ProducedWater Disposal
Type 2 Selective Injection Inverted ESP SystemTheType2system(2ESPV)isinstalledbelowthethrupackerintheperforatedzoneoftheformationtobepressurized.Theinvertedpumpisinstalledabovethemotor.Anentrytothepumpstagesfacesthebolt-onhead(BOH).Waterflowsthrough tubing into the pump, then is fed to the casing and injected into a water-bearing formation.
2ESPV Benefits• Standard motor seal (protector) and downhole sensor• Can be installed in one trip, reducing tripping time and cost
Key components:
■ 538 series inverted pump
■ 538 series standard motor seal (please refer to pages 115-117)
■ 562 series IL200 standard induction motor (please refer to pages 137-141)
■ Downhole monitoring system (DMS): Option 1 – DMS comprising a downhole sensor and
aturbinereversibleflowmeterattachedtothepumpdischarge.Theflowmeterdataisdigitally transmitted to the downhole sensor via an electric line
Option 2 – Standard downhole sensor
Monitored parameterSpecial DMS
Option 1 Option 2
Waterflowrate + + *
Water pressure at pump intake + -
Water pressure at pump discharge + +
Water temperature at pump intake + -
Water temperature at pump discharge + +
Motor winding temperature + +
Inverted ESP system vibration + +
Transformer – Cable – Motor circuit insulation resistance + +
Pipeline pressure + *
* using surface meters
■ Borets-15 or Axiom II Variable Speed Drives (please refer to pages 202-206)
Selective Injection Inverted ESP Systems
Selective Injection Inverted ESP Systems
© Borets, 2021194
© Borets, 2021195
Pump, 1ESPV B 538-9000 70 HSG 31 STG FP CT TA MTC HT, where:Configuration
1 The pump is installed below the motor2 The pump is installed above the motor
ESPV Inverted ESP designed for selective injection of water down into the oil reservoirB Borets’ design
538 Pump series9000 Pumpflowrate(bpd)@60Hz
Stage materialNo code Ni-Resist Type 1
N4 Ni-Resist Type 470 HSG Nominal housing length31 STG Number of stages (pcs.)
Pump constructionFP Floater pumpPK Packet pumpCT Center tandem
Shaft materialNo code MONEL K-500
HSS INCONEL 718HS Stainless steel
Tungsten carbide stage bearingsTA Bearings spaced at 0.35 m
TA1 Bearings spaced at 0.5 mTA2 Bearings spaced at 1 mXA Bearings in all diffusers
XAn Combined axial and radial bearings spaced every n stage (packet pump)No code Without bearings
Component materialsMTC Head, base and housing – carbon steel with stainless steel coating; key, half-rings and
retaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings –
stainless steel; fasteners – MONEL K-500SS Head, base, housing and key – stainless steel; compression nut, half-rings and fasteners –
MONEL K-500; retaining rings – INCONELSSa Head, base and housing – stainless steel; key, compression nut, half-rings and fasteners –
MONEL K-500; retaining rings – INCONELMTSC Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel with stainless
steel coating; compression nut and fasteners – MONEL K-500MTSCa Head and base – stainless steel; housing – carbon steel with stainless steel coating; retaining rings –
INCONEL; key, half-rings compression nut and fasteners – MONEL K-500
O-ring materialHT AFLAS
No code HNBR
Selective Injection Inverted ESP Systems
538 Series Inverted Pumps
© Borets, 2021196
Inverted ESP employs standard 538 series stages with counterclockwise rotation (for stage specifications please refer to pages 69-104).
538 Series Inverted Pumps
Pumpmodel
Stage type
Shaftdiameter,in. (mm)
60Hz(3,500rpm) 50Hz(2,917rpm)
Recommended operating range Flow rate Recommended
operating range Flow rate
bpd bpd m3/d m3/d
B 538-1900 radial 0.866 (22.0) 755 – 2,300 1,900 100 – 305 250
B 538-3600 radial 0.866 (22.0) 1,509 – 4,600 3,600 200 – 610 400
B 538-5000 mixedflow 0.984 (25.0) 1,509 – 6,350 5,000 200 – 841 600
B 538-7000 mixedflow 0.984 (25.0) 1,962 – 10,000 7,000 260 – 1,325 800
B 538-8000 mixedflow 0.866 (22.0) 3,000 – 11,000 8,000 398 – 1,458 1,000
B 538-9000 mixedflow 0.984 (25.0) 3,019 – 11,000 9,000 400 – 1,458 1,250
B 538-12500 mixedflow 1.181 (30.0)splines 1.102 (28.0) 8,000 – 16,000 12,500 1,060 – 2,120 1,500
B 538-18000 mixedflow 1.181 (30.0)splines 1.102 (28.0) 13,000 – 19,750 18,000 1,723 – 2,617 2,000
Pump Sections Technical Data
HousingLength Weight
ft m lb kg
10 2.2 0.68 106 4820 3.6 1.10 170 7730 5.0 1.52 229 10440 6.3 1.93 291 13250 7.7 2.35 351 15960 9.1 2.77 415 18870 10.5 3.19 474 21580 11.8 3.61 534 24290 13.2 4.03 595 270
100 14.6 4.46 655 297110 16.0 4.87 717 325120 17.3 5.29 778 353130 18.7 5.71 838 380140 20.1 6.13 902 409150 21.5 6.54 961 436
Selective Injection Inverted ESP Systems
538 Series Inverted Pumps
© Borets, 2021197
Number of Stages in 1ESPV Pump Section
PumpHousing
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
B 538-1900 7 20 33 46 59 71 84 97 110 122 135 148 161 174 186
B 538-1900 TA 7 19 30 42 54 66 78 90 101 113 125 136 148 159 171
B 538-1900 TA1 - - 31 43 56 68 80 92 103 115 127 140 152 164 176
B 538-1900 TA2 - - 32 45 58 70 82 94 107 119 132 144 156 169 181
B 538-3600 5 14 23 32 41 50 59 68 78 87 96 105 114 123 132
B 538-3600 TA 5 13 22 30 38 47 55 64 72 81 89 98 106 115 123
B 538-3600 TA1 - - 22 31 40 48 57 66 74 83 91 100 109 117 126
B 538-3600 TA2 - - 23 32 41 49 58 67 76 85 94 103 111 120 129
B 538-5000 3 10 16 23 29 36 42 48 55 61 68 74 81 87 93
B 538-7000 3 8 14 19 25 30 36 41 47 52 58 63 69 74 80
B 538-8000 2 7 12 16 21 25 30 35 39 44 49 53 58 63 67
B 538-9000 2 7 12 17 22 27 31 36 41 46 51 56 61 65 70
B 538-12500 1 5 8 12 15 19 22 26 29 33 36 39 43 46 50
B 538-18000 1 5 8 12 15 19 22 26 29 33 36 39 43 46 50
Number of Stages in 2ESPV Pump Sections
PumpHousing
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
B 538-1900 6 18 31 44 57 69 82 95 108 121 133 146 159 172 184
B 538-1900 TA 5 17 29 40 52 64 76 88 100 111 123 135 146 158 170
B 538-1900 TA1 - - 30 42 54 66 78 90 102 113 126 138 150 162 174
B 538-1900 TA2 - - - 43 56 68 80 92 105 117 130 143 154 167 179
B 538-3600 4 13 22 31 40 49 58 67 76 85 94 103 112 121 131
B 538-3600 TA 3 12 21 29 37 46 55 63 71 80 88 97 105 114 122
B 538-3600 TA1 - - 21 30 38 47 56 64 73 81 90 99 107 116 125
B 538-3600 TA2 - - - 30 39 48 57 66 75 84 92 101 110 119 128
B 538-5000 2 9 15 22 28 35 41 47 53 60 67 73 80 86 93
B 538-7000 2 7 13 18 24 29 35 40 46 51 57 62 68 73 79
B 538-8000 2 6 11 16 20 25 29 34 39 43 48 53 57 62 66
B 538-9000 2 6 11 16 21 26 31 36 40 45 50 55 60 65 70
B 538-12500 1 4 8 11 15 18 22 25 29 32 35 39 42 46 49
B 538-18000 1 4 8 11 15 18 22 25 29 32 35 39 42 46 49
Selective Injection Inverted ESP Systems
538 Series Inverted Pumps
© Borets, 2021198
Type 1 system (1ESPV) employs the specially designed motor seal consisting of an inverted protector and an inverted compensator. The protector and compensator are made of the standard 538 series motor seal components.
The protector comprises a labyrinth chamber and a bag chamber. The protector is installed below the motor and is attached to the universal motor base (UMB) with downhole sensor. The compensator comprises two bag chambers connected in parallel and a check valve to dump extra oil. The compensator is attached to the motor head.
Type 2 system (2ESPV) employs the standard 538 series motor seal (please refer to pages 115-117).
1ESPV System Motor Seal Technical Data
Description TypeShaft Length Weight
in. mm ft m lb kg
Motor Seal, ESPV B 538 PB136 LSB MTC HT * labyrinth / bag 1.378 35 5.5 1.7 233 106
Compensator, ESPV B 538 3.5 EUE MTC HT ** bag / bag - 5.0 1.5 165 75
* For motor seal designation please refer to page 117.
** 538 series Borets motor seal compensator for selective injection inverted ESP system, 3-1/2 in. internal upset tubing thread; head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500, O-rings and bags – AFLAS.
Selective Injection Inverted ESP Systems
Motor Seal for Selective Injection Inverted ESP System
The Borets Downhole Monitoring System (DMS) is designed to deliver all critical operation parameters of an ESP or aPMM-PCPunitdirectlytoyourvariablespeeddrive(VSD),oreventothefieldcontrolroom.TheDMSincludesadownhole sensor and a surface telemetry unit (STU) mounted inside the control panel. ThelatestgenerationofBoretsViewPointII/SPTXdownholesensors,availableinfive-andsix-channelversions,provides a reliable monitoring solution that assures extended run-life of your downhole equipment through timely alerts and pre-programmed preventive system shutdowns, saving costly equipment from critical failures. The downhole gauge can be delivered with a weatherproof graphic display or a compact surface readout unit, providing maximumflexibilityandflawlessintegrationintotheexistingsurfacecommunicationlayout.BoretsViewPointdownholesensorsenableoperatorstofullycapturetheinformationfromtheirartificialliftsystemstonotonlyminimizedowntimeandextendequipmentperformance,butalsoprovidevitaldatatowardoptimizingproductionandmaximizingultimatereservoirrecovery.Featuringstate-of-the-artcomponents,thesensorsaremanufacturedtostringentstandardsandhavebeenqualifiedforreliable performance in the harsh environments confronted by today’s oil and gas industry.ViewPoint sensors are subjected to rigorous testing under cyclic temperature and pressure conditions, combined with further environmental, shock, and vibration testing. These extensive testing and calibration standards ensure that every systemsenttoawellsitecanberunwithconfidence.
ViewPoint Downhole Sensors Benefits • Continuous monitoring of KPIs increases system run life • Decreaseliftingcostswithoptimizedequipmentperformance• Increase production while providing key reservoir-management data • Proactive well intervention planning leads to reduced deferred production
ViewPoint Downhole Sensors Features • Multiplesystemconfigurationsprovidefit-for-purposecapabilities• Designed to withstand severe electrical imbalances and ground faults without damage to the sensor• Compatible with SCADA systems using Modbus protocol• Downholeparameterscanbeindividuallyorgroupselectedforoptimizingwellandequipmentperformance• A complete line of motor base adapters are available to interface with all industry ESP motor manufacturers
The ViewPoint ESP sensor is connected to the base of the motor. Communication to the surface equipment is performed via the existing power cable. All Borets Viewpoint II/SPTX sensors can be supplied with an IP56 rated standalone display unit, or an STU card that can be integrated into a VSD via RS-485 Modbus communication protocol.The graphical display unit (GDU) is housed in an IP56 enclosure used for standalone applications. This unit is easy to mount and is a plug-and-play device using cables to interface with external equipment. The backlit LCD unit is equipped with on-board memory, alarming and trip functions, and expanded communication capabilities.Thesurfacetelemetryunit(STU)isaserialcommunicationsPCboardmountedonabackplateutilizedforsystemintegrations including VSD, switchboards, and other remote gathering devices. The STU offers on-board memory, alarms and trips, and communications ports. The STU also performs data logging through either internal memory or an external USB drive.
© Borets, 2021199
Downhole Monitoring System
Downhole Monitoring System
© Borets, 2021200
ViewPoint II / SPTX Sensor Measurement SpecificationsParameter Range
Pump intake pressure 0 – 6 000 psi (0 – 414 bar)Pump intake temperature -20°Сto+150°С (-4°Fto302°F)Motor winding temperature -20°Сto+300°С (-4°Fto572°F)Vibration (X & Y) 0 to 10 gCurrent leakage 0 to 20 mAPump discharge pressure 0 – 6 000 psi (0 – 414 bar)
ViewPoint II / SPTX Sensor Configurations
ESP sensor type Pump intakepressure
Pump intaketemperature
Motor windingtemperature
Vibration(X & Y axis)
Currentleakage
Pump dischargepressure
ViewPointIIВ6000T2 V V V V V -
SPTXВ6000Т2Р V V V V V V
ViewPoint II / SPTX Sensor Technical Data
Description Outside diameter Length Weight Polarity Megger (max)
ViewPointIIВ6000T2 3.75 in. 95 mm
23.0 in. 580 mm
38.0 lb 17 kg
+ve w.r.t. ground
5 kV DC (-ve w.r.t. ground)SPTXВ6000Т2Р
Available Pump Discharge Subs* (for SPTX)
Description CS SS
2-3/8”EUE8rd,completewithexcessflowvalve V V
2-7/8”EUE8rd,completewithexcessflowvalve V V
3-1/2”EUE8rd,completewithexcessflowvalve V V
4-1/2”EUE8rd,completewithexcessflowvalve V V
5-1/2”buttressthread,completewithexcessflowvalve - V
* Other types of connections available upon request.
Downhole Monitoring System
Downhole Monitoring System
© Borets, 2021201
Sensor, B SPTX B 6000 SS T2 0.25 P 95 2.375EUE U2, where:B Borets’ design
SPTX Sensor modelB Downhole sensor comprises a vibration sensor
6000 Themax.monitoredmotoroil/fluidpressure(psi)Body material
SS Stainless steelNo code Carbon steel with chemical oxidation
Т2 Fluidtemperature0°Сto150°СPressure accuracy
0.25 ±0.25%0.5 ±0.5%
Pump discharge pressure measurementP Pressure measurement (a discharge transfer line to connect with the SPTX)
No code No measurement95 OD of the instrument housing (mm)
Thread size of universal motor base 2.375 EUE External upset end tubing thread (in.)
... NUE Nonupset tubing thread (in.)B ... MM External upset end tubing thread (mm)
... MM Nonupset tubing thread (mm)High voltage unit with a three-phase choke
No code Not providedР Provided
Surface telemetry unit compatibility U2 SPT-3BST U1 ViewPoint
U3 SPT-4BST
Downhole Monitoring System
Downhole Monitoring System
AxiomIIistheuniversalvariablespeeddrive(VSD)thatefficientlyandsafelyoperatesavarietyofsystemsincludinginductionmotors,high-efficiencypermanentmagnetmotors(PMMs),conventionalESPsystems,theWideRangeWearResistant (WR2) ESP systems, and progressing cavity pump (PCP) systems.ItisdesignedtoprovidethemaximumflexibilityforenhancedreliabilityofESP/PCPsystemsinawidevarietyofchallengingapplications,includingunconventionalwells,unstableflow,andgassywells.Safety is a prime focus: all internal parts are touchsafe (IP20 equivalent), the disconnect switch is mounted inside the input junction box, hence no power will be present in the drive cabinet when the switch is off. An integral control box mounted to the side allows SCADA, analog and digital I/O interconnections easy access without having to open the drive cabinet door.
Axiom II Advanced Software Features • Gas lock detection and ride thru• “PumpUnfreeze”functionforhard-to-startorstuckpumps• Scale buildup prevention• Power ride thru of at least 55% voltage sags for 200 ms at 100% load
Axiom II Control Algorithms • V/f control for induction motors• V/f control with PG speed feedback• Open and closed loop vector control• Open and closed loop vector control for PMM• Advanced open loop vector control for PMM
Axiom II Features • Drive ratings range from 112 A to 1,100 A • NEMA 3R and NEMA 4 enclosure options• 6-, 12- or 18-pulse options for harmonic mitigation with 380 V AC or 480 V AC ratings• Advanced HMI including graphical touch screen display, enhanced data logging, ease of navigation• DriveWorksEZ® custom programing software • Integratedenhancedoutputfilter• External USB port and external 110 V outlet• HOA (hand-off auto) switch• Configurableinputs/outputs(digitalandanalog)• Pre-wired controls junction box• External grounding stud• Door and circuit breaker locking provision• FullyUL,CSAcertifiedVSD
SCADA I/O built in (i.e. more options available with additional cards)• RS485 (115 kbps) or Ethernet Modbus TCP SCADA interface• Five Digital inputs (24 V DC)• Three Analog inputs (0-10 V DC / 4-20 mA)• One Fault relay (Form C)• Three Relay outputs (Form A)• Two Analog outputs (0-10 V DC/ 4-20 mA)
Axiom®II VSD
Surface Control Systems
© Borets, 2021202
Axiom II VSD SpecificationsParameter Specifications
Input voltage 480 V AC -25% / +10%380 V AC -15% / +15%
Full power range 93 – 914 kVA at 480 V73 – 723 kVA at 380 V
Input frequency 47–63Hz
Efficiency > 95% across all speeds
Output frequency 10–240Hz(0.1Hzresolution)
Inverter output PWM
Output distortion <5%afterPWMfilter
Intermittent overload 150% for 1 minute
Temperature operational-40°Сto+55°Сairtemperature
Altitude full rating to 1,000 meters
Noise < 75 db at 1 meter
Humidity to 100% as all units have heaters
Axiom II VSD AccessoriesViewpoint adapter kit (STU and Power Supply)
SCADA kit (modem, antenna, mast and Power Supply)
Fuse kit (some may be changed to circuit breakers)
Drive fan
DriveWizard ® (free)
Viewpoint GDU adapter kit (RS232/485 converter and power supply)
© Borets, 2021203
Axiom®II VSD
Surface Control Systems
© Borets, 2021204
Borets-15 VSD
Surface Control Systems
TheBorets-15variablespeeddrive(VSD)intelligentlyandefficientlycontrolsinductionmotorsandpermanentmagnetmotorsusedinESPandelectricsubmersiblePCPapplications.TheBorets-15applicationspecificfirmwarecontainsallofthe needed algorithms for managing submersible pumping systems even in the most challenging well conditions, including autorestarts,frequencycontrols,pumpunfreeze,catchspinningmotor,andspeedup/slowdownforgaslockconditions.The Borets-15 VSD is offered in IP54, NEMA 3R, and NEMA 4 rated enclosures and provided with a built-in sine wave outputfilterandanemergencyshutdownfeature.Thedrivecabinet,doors,andlockingdevicesensurereliableprotectionof internal equipment, controls, and external junction box components.
Borets-15 VSD Features • Automatic and manual control• Availablein6and12-pulseconfigurations• Soft start and stop capability• Programmable motor frequency • Change of motor rotation direction and starting torque • Motor rotation direction does not depend on input voltage
phase rotation• Automatic removal of gas locks in the pumping system• Backspin protection with restart frequency selection • Jogging mode• Automatic operating parameters maintaining• Intelligent well control• Variousmotorstartmodes,includingpumpunfreeze• Current performance and operating parameters monitoring
and displaying • Firmware update without ESP system shutdown• Recording all operational parameters and motor start / stop
data to the internal memory and downloading it to USB flashdrive
• Self-testing mode• Remote monitoring and control via GSM modem /
SCADA system
Borets-15 VSD Product Line ESP PCP
VSD, Borets-15-160A V V
VSD, Borets-15-250A V V
VSD, Borets-15-400A V V
VSD, Borets-15-630A V V
VSD, Borets-15-1000A V
VSD, Borets-15-1200A V
VSD, Borets-15-1600A V
Configuration Options• Built-in surface readout units • Built-in power meter• Backspin braking kit• GSM modem• External circuit breaker handle
© Borets, 2021205
Borets-15 VSD
Surface Control Systems
Bore
ts-1
5 VSD
Spe
cifica
tions
Para
meter
Bore
ts-15
-160
Bore
ts-15
-250
Bore
ts-15
-400
Bo
rets-
15-6
30Bo
rets-
15-1
000
Bore
ts-15
-120
0Bo
rets-
15-1
600
Nomi
nal s
upply
volta
ge380V
@50
Hz/4
80V@
60Hz
Rang
e of p
ower
supp
ly vo
ltage
de
viatio
n fro
m no
mina
l valu
e -2
5 … +
30%
Curre
nt ra
ting
160 A
250 A
400 A
630 A
1,000
A1,2
00 A
1,600
A
Outpu
t pow
er
@ 48
0 V13
2 kVA
207 k
VA32
9 kVA
522 k
VA82
9 kVA
995 k
VA1,3
29 kV
A
@ 38
0 V10
5 kVA
164 k
VA26
2 kVA
414 k
VA65
8 kVA
789 k
VA1,0
52 kV
A
Over
load c
urre
nt – f
rom
nomi
nal
value
with
in 30
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onds
125%
Max e
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Degr
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prote
ction
IP54
/ NEM
A 3R
/ NEM
A 4
Adjus
table
spee
d ran
ge
Induc
tion m
otor
2–75
Hz
Perm
anen
t mag
net m
otor
120 –
7,20
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Drive
contr
olCa
scad
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contr
oller
/ Cas
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-NT
touch
scre
en co
ntroll
er
Over
all di
mens
ions (
H x W
x D)
6,10
3 x 3,
609 x
2,65
8 ft
(1,86
0х1,100х
810mm
)6,3
98 x
4,922
x 3,2
65 ft
(1,91
0х1,500х
995m
m)6,3
65 x
6,923
x 3,7
24 ft
(1,94
0х2,110х
1,135m
m)6,8
57 x
6,923
x 3,7
24 ft
(2,09
0х2,110х
1,135m
m)
Weig
htwithbuilt-inoutpu
tPWMfilter
997 l
b(4
52 kg
)1,0
63 lb
(482
kg)
1,345
lb(6
10 kg
)2,0
73 lb
(940
kg)
3,197
lb(1
,450 k
g)3,7
49 lb
(1,70
0 kg)
3,969
lb(1
,800 k
g)
Para
meter
Bore
ts-15
-160
Bore
ts-15
-250
Bore
ts-15
-400
Bo
rets-
15-6
30Bo
rets-
15-1
000
Bore
ts-15
-120
0Bo
rets-
15-1
600
© Borets, 2021206
Borets-15 VSD
Surface Control Systems
VSD, Borets-15-250A 6P R B 480V1 VP, where:Borets-15 VSD designed by Borets
250A Rated input current (A)Rectifier option of frequency converter
6P 6-pulserectifier12P 12-pulserectifier
Power failure ride-through functionR Provided (keeps the VSD operational when power is interrupted for up to 100 ms)
No code Not providedBackspin protection function
B Provided(onlyforcurrentratingsupto630А)No code Not provided
Power line480V1 3х480V,60Hzisolatedneutralsystem
380V1/480V1 3x380V,50Hzor480V,60Hzisolatedneutralsystem380V1 3х380V,50Hzisolatedneutralsystem
380V 3х380V,50HzsolidlygroundedneutralsystemDownhole Monitoring System Surface Package
VP ViewPoint series Surface Telemetry Unit designed by BoretsVPK ViewPoint series Surface Telemetry Unit wiring kitSPT SPT series Surface Telemetry Unit designed by Borets
No code Without Surface Telemetry UnitVSD environmental properties, ambient temperature operating range
No code Fortropicalclimate(-10°С)…(+55°С)H Fortemperateandcoldclimate(-60°С)…(+55°С)withthecontrolscompartmentheater
Passive Input Harmonic Filters
Passiveharmonicfilterscanbeusedwith6-pulseVSDstocomplywithIEEE519,asacosteffectivealternativeto18-pulse systems. Filters are stand-alone in IP54, NEMA 3R, and NEMA 4 enclosures.
Power line Current rating, A
480V,60Hz380V,50Hz
165 240 320 403 482 636 786 850 1,000 1,200 1,600
© Borets, 2021207
Power Cables and MLE
Borets power cables and motor lead extension (MLE) provide reliable performance in oil, gas, and water wells ranging from benign to harsh conditions, including high-temperature and corrosive environments.Borets quality control procedures and testing facilities ensure power cables and MLE are consistently manufactured to the highest industry standards. Because of our in-house capability, we can vary insulation, protection barriers, or armor to meet any downhole condition or commercial challenge.Thepowercablesareprovidedinbothroundandflatprofiles,whiletheMLEonlycomesinaflatprofile.Theflatprofileisideal for space-constrained applications. All are available in either 4 kV or 5 kV voltage rating.
Borets Power Cable and MLE Features and Benefits• EPDM rubber insulation with an option for polypropylene for low-temperature rated wells:
○ Special Borets formula designed with high-modulus and low-swell characteristics • EPDM jacket with an option for nitrile:
○ EPDM offers reliability in higher temperatures and nitrile is very resistant to oil swelling • Continuous lead sheath extruded over the insulation:
○ Createsabarriertoprotecttheconductorsagainstcorrosivegasandshieldstheinsulationfromwellfluids• A wide range of armor types for robust mechanical protection of insulated conductors:
○ Galvanizedsteelarmor,fullygalvanizedinawiderangeofthicknesses:0.015’’,0.020”,0.025”,and0.034” ○ Stainless steel armor: 0.015’’ and 0.020’’ thickness options ○ MONEL armor: 0.015’’, 0.020’’, and 0.025’’ thickness options
• Solid conductors (MLEs and power cables) or stranded compacted conductors (power cables only)• Capillary tube embedment for chemicals injection (power cables only):
○ Capillary tubing options: OD 1/4’’ and 3/8’’ with 0.035” or 0.049” wall thickness
Power Cables and MLE SpecificationsSL-212 (PN) SL-285 (EN) SL-450 (EE) SL-450 (E-Lead) MLE-450 (E-Lead)
Flat Round Flat Round Flat Round Flat Round Flat
Max. operatingtemperature 212°F(100°С) 285°F(140°С) 400°F(204°С) 450°F(232°С) 450°F(232°С)
Conductors - solid- stranded compacted
- solid- stranded compacted
- solid- stranded compacted
- solid- stranded compacted solid
Insulation PP EPDM EPDM EPDM polyimide + EPDM
Sheath - - - lead lead
Barrier tape PTFE PTFE PTFE - -
Covering PES PES PES PES PES
Jacket NBR NBR EPDM - EPDM -
Armor-galvanizedsteel- stainless steel- MONEL
-galvanizedsteel- stainless steel- MONEL
-galvanizedsteel- stainless steel- MONEL
-galvanizedsteel- stainless steel- MONEL
-galvanizedsteel- stainless steel- MONEL
PP – polypropyleneEPDM – ethylene propylene diene monomer rubber PTFE–polytetrafluoroethylenePES – polyesterNBR – nitrile butadiene rubber
Power Cables and MLE
© Borets, 2021208
Power Cables
Power Cables and MLE
Cable, ESP round SL-450 #2 solid ELBE G .025 5kV w/3/8 cap tube, where:
Cable TypeESP For downhole cable line
bulk MLE For MLEround Cable geometry
SL-450 ModelConductor cross-section area
#2 American wire gauge (AWG)8 MM2 ...16 MM2 Metric gauge
Conductor typesolid Solid conductor
str cpt Stranded compacted conductorInsulation
E Ethylene propylene diene monomer (EPDM)K Polyimidefilm
PP PolypropylenePEEK Polyetheretherketone (PEEK) insulation
L Lead sheathProtective barrier and mechanical reinforcement
B Braid T Tape
Jacket E Ethylene propylene diene monomer (EPDM)O Nitrile butadiene rubber (NBR)
ArmorG Galvanizedarmor
SS Stainless steelM MONEL
.025 Thickness of armor (in.)5kV Voltage rating (kV)
Capillary tubew/3/8 cap tube With one 3/8’’ capillary tube
w/2x cap tube With two 3/8’’ capillary tubesNo code Without a capillary tube
Power Cable ConfigurationsCablesize,AWG / mm2
Cross-section,mm2
ConductorQuantity Conductor type
#1 42.411 solid7 stranded compacted
#2 33.631 solid7 stranded compacted
#4 21.15 1 solid16 mm2 16.00 1 solid#6 13.29 1 solid10 mm2 10.00 1 solid8 mm2 8.00 1 solid
Construction options with capillary tubing
© Borets, 2021209
SL-212 (PN) Flat Cable
Power Cables and MLE
SL-212 (PN) Flat Cable provides a good mix of chemical resistance, toughness, and electrical properties. Recommended application is for water or high water cut wells with low bottom-hole temperatures and pressures. Temperatureratingis212°F(100°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high dielectric quality polypropylene provides the ideal balance of physical
and electrical properties.Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance,
and low swell, is extruded over the insulation.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapoverthejacket
to provide added protection against oil and chemicals and core decompression damage.
Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides additional mechanical reinforcement and hoop strength.
Armor:afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-212 (PN) Ampacity Chart Flat Cable
© Borets, 2021210
SL-212 (PN) Round Cable
Power Cables and MLE
SL-212 (PN) Round Cable provides a good mix of chemical resistance, toughness, and electrical properties. Recommended application is for water or high water cut wells with low bottom-hole temperatures and pressures.Temperatureratingis212°F(100°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high dielectric quality polypropylene provides the ideal balance of physical
and electrical properties.Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance,
and low swell, is extruded over the insulation.Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection
withahighdegreeofflexibility.
Construction OptionsTape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulationto
provide added protection against oil and chemicals and core decompression damage.Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides
additional mechanical reinforcement and hoop strength.Armor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-212 (PN) Ampacity Chart Round Cable
© Borets, 2021211
SL-285 (EN) Flat Cable
Power Cables and MLE
SL-285 (EN) Flat Cable has extremely good electrical and temperature properties.The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. Recommended for all oil well applications where the temperature is not excessive. Temperatureratingis285°F(140°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation
to provide added protection against oil and chemicals and core decompression damage.
Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance, and lowswell,isextrudedoverthefluoropolymertape.
Braid: a synthetic braid, applied with full coverage over the jacket, provides additional mechanical reinforcement and hoop strength.
Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-285 (EN) Ampacity Chart Flat Cable
© Borets, 2021212
SL-285 (EN) Round Cable
Power Cables and MLE
SL-285 (EN) Round Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. Recommended for all oil well applications where the temperature is not excessive.Temperatureratingis285°F(140°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation
to provide added protection against oil and chemicals and core decompression damage.
Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape, provides additional mechanical reinforcement and hoop strength.
Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance, and low swell, is extruded over the braid.
Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-285 (EN) Ampacity Chart Round Cable
© Borets, 2021213
SL-450 (EE) Flat Cable
Power Cables and MLE
SL-450 (EE) Flat Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. The EPDM jacket allows for a much greater temperature tolerance. Recom-mended for all oil well applications where the temperature is not excessive.Temperatureratingis400°F(204°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation
to provide added protection against oil and chemicals and core decompression damage.Jacket: an EPDM high temperature formulation compounded to provide excellent heat,
oilresistance,andlowswell,isextrudedoverthefluoropolymertape.Braid: a synthetic braid, applied with full coverage over the jacket, provides additional
mechanical reinforcement and hoop strength.Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection
withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-450 (EE) Ampacity Chart Flat Cable
© Borets, 2021214
SL-450 (EE) Round Cable
Power Cables and MLE
SL-450 (EE) Round Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. The EPDM jacket allows for a much greater temperature tolerance. Recom-mended for all oil well applications where the temperature is not excessive. Temperatureratingis400°F(204°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation
to provide added protection against oil and chemicals and core decompression damage.
Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides additional mechanical reinforcement and hoop strength.
Jacket: an EPDM high temperature formulation compounded to provide excellent heat, oil resistance, and low swell, is extruded over the braid.
Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-450 (EE) Ampacity Chart Round Cable
© Borets, 2021215
SL-450 (E-Lead) Flat Cable
Power Cables and MLE
SL-450 (E-Lead) Flat Cable has a lead sheath, which prevents failure from chemical attack and from decompression, ensuring superior performance in hostile environments such as high temperature/high GOR applications. Temperatureratingis450°F(232°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Lead sheath: a continuous, impervious, fatigue and corrosion resistant lead sheath
is extruded over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.
Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.
Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-450 (E-Lead) Ampacity Chart Flat Cable
© Borets, 2021216
SL-450 (E-Lead) Round Cable has a lead sheath and EPDM jacket, which prevent failure from chemical attack and from decompression, ensuring superior performance in hostile environments such as high temperature/high GOR applications. Temperatureratingis450°F(232°С);availablein4kVand5kV.
Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated
to provide high dielectric and low swell characteristics in the presence of oil.Lead sheath: a continuous, impervious, fatigue and corrosion resistant lead sheath is extruded
over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.
Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.
Jacket: an EPDM high temperature formulation compounded to provide excellent heat, oil resistance, and low swell, is extruded over the braid.
Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.
Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well
environments. Heavy or double armor options are available.
SL-450 (E-Lead) Round Cable
Power Cables and MLE
SL-450 (E-Lead) Ampacity Chart Round Cable
© Borets, 2021217
Motor Lead Extensions (MLE)
Power Cables and MLE
Temperatureratingis450°F(232°С)at3,000psi,availablein4kVand5kV.
Standard ConstructionConductors: solid plain copper conductors.Insulation: twolayersof50%overlappedpolyimidefilmareappliedtotheconductors
to facilitate high thermal and electrical performance. A high EPDM compound is bonded to the conductor. It is formulated to provide high dielectric and low swell characteristics in the presence of oil.
Lead sheath: a continuous, imprervious, fatigue and corrosion resistant lead sheath is extruded over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.
Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.
Armor: MONEL strip armor provides excellent mechanical protection with a high degree offlexibility.
MLE, ESP flat B 456/562 UB-10 KELB SSPSS 4kV 35M, where:
ESP For electric submersible pumpflat Cable geometry
B Borets’ design456/562 Used with motor series
UB-10 Borets MLE, conductor cross-section area (mm2)MLE version
No code standard MLEU UltraSlim MLE
InsulationK Polyimide film
E Ethylene propylene diene monomer (EPDM) PEEK Polyetheretherketone (PEEK) insulation
E Jacket – ethylene propylene diene monomer (EPDM)Protective barrier and mechanical reinforcement
L Lead jacket materialB Polyamide braid
Armor materialSS Stainless steel M MONEL G Galvanizedsteel
Pothead typeP Plug-in pothead
T Tape-in pothead PA Oversizeplug-inpothead
Material of MLE pothed bodySS Stainless steel
N Ni-Resist M MONEL G Galvanizedcarbonsteel4kV Voltage rating (max.)35M MLE length (m)
© Borets, 2021218
MLE Configurations
Motor series Voltagerating
Insulationmaterial Pothead type
Conductorsize Outer dimensions
mm2 (AWG) in. mm
319 Series 4kV KELB Plug-in pothead 6 0.345 x 0.880 8.8 x 22.4
375 Series 4kV (K)ELB Plug-in pothead6 0.345 x 0.880 8.8 x 22.4
10 0.402 x 1.016 10.2 x 25.8
456 Series 4kV KELB Tape-in pothead 13.3 ( #6 ) 0.496 x 1.150 12.6 x 29.2
406 / 456 Series
4kV (K)ELB Plug-in pothead
10 0.492 x 1.280 12.5 x 32.5
13.3 ( #6 ) 0.508 x 1.323 12.9 x 33.6
16 0.524 x 1.370 13.3 x 34.8
21.15 (#4) 0.551 x 1.449 14.0 x 36.8
5kV (K)ELB Plug-in pothead13.3 ( #6 ) 0.532 x 1.381 13.5 x 35.1
16 0.543 x 1.425 13.8 x 36.2
540 / 562 Series 4kV KELB Tape-in pothead 21.15 (#4) 0.488 x 1.244 12.4 x 31.6
512 / 562 / 728 Series 4kV (K)ELB OversizePlug-in pothead
21.15 (#4) 0.551 x 1.449 14.0 x 36.8
25 0.563 x 1.457 14.3 x 37.0
512 / 562 / 728 Series 5kV (K)ELB OversizePlug-in pothead
16 0.543 x 1.425 13.8 x 36.2
21.15 (#4) 0.571 x 1.508 14.5 x 38.3
25 0.587 x 1.555 14.9 x 39.5
33.6 (#2) 0.565 x 1.537 14.4х39.1
Motor Lead Extensions (MLE)
Power Cables and MLE
MLE Ampacity Chart