Sr. No IR Type Radius of Groove, R (mm) Land Dia D1 Groove Dia D21 6209 6.285 57.6 52.6972 6328 5.885 41.7 37.13 6210 6.495 62.51 57.34 BB1-3273 8.925 55.3 48.0385 BB1-3274 4.875 39.1 35.2756 BB1-3275 8.115 48.8 42.2257 BB1-3374 8.1 55.5 49.1258 6308 8.1 55.5 49.1259

10111213141516171819202122232425

Depth of the groove (d) in mm Honed Arc length(L1) in mm2.4515 14.70821050162.3 13.7623027735

2.605 15.0437612773.631 20.55980725021.9125 11.38465827043.2875 18.72443453813.1875 18.89471667523.1875 18.8947166752

0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!0 #DIV/0!

Ground Arc Length (L2) Vol Removal (cubic mm)0.015 36.540.015 24.070.015 40.640.015 46.560.015 18.930.015 37.270.015 43.760.015 43.760.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!0.015 #DIV/0!

Material Removal (δ)

time of rough honing Delta_1 Delta_2

5.40 0.005 0.0050.004 0.005

5.90 0.005 0.0076.70 0.008 0.006

0.009 0.0095.50 0.008 0.0076.30 0.01 0.0096.30 0.005 0.007

0.005 0.0050.007 0.0060.01 0.01

0.011 0.0080.002 0.0030.003 0.0040.002 0.0060.004 0.0040.006 0.0060.006 0.0060.005 0.0070.008 0.0080.004 0.0040.005 0.0070.008 0.0060.012 0.010.002 0.0030.007 0.0080.007 0.0050.008 0.010.008 0.0050.01 0.01

0.009 0.0090.014 0.0120.003 0.0030.004 0.0040.009 0.0060.008 0.0070.008 0.0090.007 0.0080.008 0.0070.015 0.0150.007 0.0030.005 0.0040.009 0.0080.005 0.003

0.002 0.0020.009 0.010.013 0.0160.012 0.0140.005 0.0110.01 0.01

0.004 0.010.009 0.0120.009 0.0080.007 0.010.005 0.0110.009 0.010.002 0.0030.005 0.0040.014 0.0150.01 0.013

0.012 0.0160.012 0.0120.013 0.0150.016 0.0130.007 0.0060.008 0.010.009 0.010.012 0.0110.014 0.0090.014 0.0140.015 0.0130.014 0.014

Delta_3 Delta_4 Delta_5

0.006 0.005 0.006 24.36 24.36 29.23 24.360.004 0.004 0.005 19.49 24.36 19.49 19.490.007 0.005 0.004 24.36 34.10 34.10 24.360.008 0.007 0.009 38.98 29.23 38.98 34.100.005 0.008 0.006 43.85 43.85 24.36 38.980.008 0.006 0.006 38.98 34.10 38.98 29.230.01 0.009 0.008 48.72 43.85 48.72 43.850.011 0.013 0.009 24.36 34.10 53.59 63.330.006 0.006 0.007 24.36 24.36 29.23 29.230.007 0.007 0.006 34.10 29.23 34.10 34.100.01 0.008 0.01 48.72 48.72 48.72 38.980.01 0.008 0.01 53.59 38.98 48.72 38.98

0.003 0.003 0.004 9.74 14.62 14.62 14.620.003 0.003 0.004 14.62 19.49 14.62 14.620.003 0.004 0.004 9.74 29.23 14.62 19.490.004 0.003 0.004 19.49 19.49 19.49 14.620.005 0.006 0.0060.006 0.007 0.0060.005 0.004 0.0060.006 0.008 0.0070.006 0.005 0.0090.006 0.007 0.0050.006 0.008 0.0070.013 0.009 0.0110.002 0.002 0.0020.004 0.007 0.0060.006 0.004 0.0080.009 0.005 0.0070.005 0.004 0.0070.01 0.009 0.011

0.009 0.007 0.010.01 0.01 0.009

0.003 0.003 0.0020.004 0.002 0.0030.005 0.008 0.0080.005 0.005 0.0050.009 0.007 0.010.007 0.007 0.0070.007 0.01 0.0120.009 0.01 0.010.003 0.005 0.0040.005 0.005 0.0040.007 0.004 0.0060.004 0.004 0.003

0.005 0.004 0.0030.014 0.018 0.010.016 0.014 0.0140.015 0.012 0.0150.01 0.012 0.011

0.011 0.013 0.010.012 0.01 0.0130.013 0.01 0.0130.006 0.007 0.010.01 0.013 0.0080.01 0.009 0.01

0.007 0.011 0.0120.003 0.002 0.0020.006 0.007 0.0070.01 0.01 0.009

0.016 0.015 0.0160.012 0.011 0.0110.01 0.01 0.012

0.015 0.011 0.0150.015 0.011 0.0140.003 0.004 0.0040.011 0.007 0.010.01 0.008 0.0080.01 0.01 0.010.01 0.011 0.01

0.014 0.012 0.0140.014 0.014 0.0140.012 0.014 0.013

29.2324.3619.4943.8529.2329.2338.9843.8534.1029.2348.7248.7219.4919.4919.4919.49

Delta_1 Delta_2 Delta_3 Delta_4 Delta_5 6308 8.1 55.50.005 0.005 0.006 0.005 0.006 14.59 14.59 17.50.004 0.005 0.004 0.004 0.005 11.67 14.59 11.670.005 0.007 0.007 0.005 0.004 14.59 20.42 20.420.008 0.006 0.008 0.007 0.009 23.34 17.5 23.340.009 0.009 0.005 0.008 0.006 26.25 26.25 14.590.008 0.007 0.008 0.006 0.006 23.34 20.42 23.340.01 0.009 0.01 0.009 0.008 29.17 26.25 29.170.006 0.007 0.011 0.013 0.009 17.5 20.42 32.090.005 0.005 0.006 0.006 0.007 14.59 14.59 17.50.007 0.006 0.007 0.007 0.006 20.42 17.5 20.420.01 0.01 0.01 0.008 0.01 29.17 29.17 29.17

0.011 0.008 0.01 0.008 0.01 32.09 23.34 29.170.002 0.003 0.003 0.003 0.004 5.83 8.75 8.750.003 0.004 0.003 0.003 0.004 8.75 11.67 8.750.002 0.006 0.003 0.004 0.004 5.83 17.5 8.750.004 0.004 0.004 0.003 0.004 11.67 11.67 11.670.006 0.006 0.005 0.006 0.006 17.5 17.5 14.590.006 0.006 0.006 0.007 0.006 17.5 17.5 17.50.005 0.007 0.005 0.004 0.006 14.59 20.42 14.590.008 0.008 0.006 0.008 0.007 23.34 23.34 17.50.004 0.004 0.006 0.005 0.009 11.67 11.67 17.50.005 0.007 0.006 0.007 0.005 14.59 20.42 17.50.008 0.006 0.006 0.008 0.007 23.34 17.5 17.50.012 0.01 0.013 0.009 0.011 35.01 29.17 37.920.002 0.003 0.002 0.002 0.002 5.83 8.75 5.830.007 0.008 0.004 0.007 0.006 20.42 23.34 11.670.007 0.005 0.006 0.004 0.008 20.42 14.59 17.50.008 0.01 0.009 0.005 0.007 23.34 29.17 26.250.008 0.005 0.005 0.004 0.007 23.34 14.59 14.590.01 0.01 0.01 0.009 0.011 29.17 29.17 29.17

0.009 0.009 0.009 0.007 0.01 26.25 26.25 26.250.014 0.012 0.01 0.01 0.009 40.84 35.01 29.170.003 0.003 0.003 0.003 0.002 8.75 8.75 8.750.004 0.004 0.004 0.002 0.003 11.67 11.67 11.670.009 0.006 0.005 0.008 0.008 26.25 17.5 14.590.008 0.007 0.005 0.005 0.005 23.34 20.42 14.590.008 0.009 0.009 0.007 0.01 23.34 26.25 26.250.007 0.008 0.007 0.007 0.007 20.42 23.34 20.420.008 0.007 0.007 0.01 0.012 23.34 20.42 20.420.015 0.015 0.009 0.01 0.01 43.76 43.76 26.250.007 0.003 0.003 0.005 0.004 20.42 8.75 8.750.005 0.004 0.005 0.005 0.004 14.59 11.67 14.590.009 0.008 0.007 0.004 0.006 26.25 23.34 20.420.005 0.003 0.004 0.004 0.003 14.59 8.75 11.67

0.002 0.002 0.005 0.004 0.003 5.83 5.83 14.590.009 0.01 0.014 0.018 0.01 26.25 29.17 40.840.013 0.016 0.016 0.014 0.014 37.92 46.68 46.680.012 0.014 0.015 0.012 0.015 35.01 40.84 43.760.005 0.011 0.01 0.012 0.011 14.59 32.09 29.170.01 0.01 0.011 0.013 0.01 29.17 29.17 32.09

0.004 0.01 0.012 0.01 0.013 11.67 29.17 35.010.009 0.012 0.013 0.01 0.013 26.25 35.01 37.920.009 0.008 0.006 0.007 0.01 26.25 23.34 17.50.007 0.01 0.01 0.013 0.008 20.42 29.17 29.170.005 0.011 0.01 0.009 0.01 14.59 32.09 29.170.009 0.01 0.007 0.011 0.012 26.25 29.17 20.420.002 0.003 0.003 0.002 0.002 5.83 8.75 8.750.005 0.004 0.006 0.007 0.007 14.59 11.67 17.50.014 0.015 0.01 0.01 0.009 40.84 43.76 29.170.01 0.013 0.016 0.015 0.016 29.17 37.92 46.68

0.012 0.016 0.012 0.011 0.011 35.01 46.68 35.010.012 0.012 0.01 0.01 0.012 35.01 35.01 29.170.013 0.015 0.015 0.011 0.015 37.92 43.76 43.760.016 0.013 0.015 0.011 0.014 46.68 37.92 43.760.007 0.006 0.003 0.004 0.004 20.42 17.5 8.750.008 0.01 0.011 0.007 0.01 23.34 29.17 32.090.009 0.01 0.01 0.008 0.008 26.25 29.17 29.170.012 0.011 0.01 0.01 0.01 35.01 32.09 29.170.014 0.009 0.01 0.011 0.01 40.84 26.25 29.170.014 0.014 0.014 0.012 0.014 40.84 40.84 40.840.015 0.013 0.014 0.014 0.014 43.76 37.92 40.840.014 0.014 0.012 0.014 0.013 40.84 40.84 35.01

49.125 3.1875 18.89472 0.015 87.5214.59 17.511.67 14.5914.59 11.6720.42 26.2523.34 17.5

17.5 17.526.25 23.3437.92 26.25

17.5 20.4220.42 17.523.34 29.1723.34 29.17

8.75 11.678.75 11.67

11.67 11.678.75 11.6717.5 17.5

20.42 17.511.67 17.523.34 20.4214.59 26.2520.42 14.5923.34 20.4226.25 32.09

5.83 5.8320.42 17.511.67 23.3414.59 20.4211.67 20.4226.25 32.0920.42 29.1729.17 26.25

8.75 5.835.83 8.75

23.34 23.3414.59 14.5920.42 29.1720.42 20.4229.17 35.0129.17 29.1714.59 11.6714.59 11.6711.67 17.511.67 8.75

11.67 8.7552.51 29.1740.84 40.8435.01 43.7635.01 32.0937.92 29.1729.17 37.9229.17 37.9220.42 29.1737.92 23.3426.25 29.1732.09 35.01

5.83 5.8320.42 20.4229.17 26.2543.76 46.6832.09 32.0929.17 35.0132.09 43.7632.09 40.8411.67 11.6720.42 29.1723.34 23.3429.17 29.1732.09 29.1735.01 40.8440.84 40.8440.84 37.92

8.07.57.06.56.05.55.0

28

26

24

22

20

18

16

Signal

Mea

n3S 0R-Sq 100.0%R-Sq(adj) 100.0%

Fitted Line PlotMean3 = - 23.36 + 11.03 Signal

- 0.5712 Signal**2 + 0.000204 Signal**3

Project: COPY OF FGMCH04.MPJ; 4/3/2014

volume removal time cubic simulation Theo volume41.5109860246 6 22.30086442.2817725882 6.1 22.71495212443.0314334175 6.2 23.11769091243.7599707908 6.3 23.509081588 43.7644.4673869865 6.4 23.889125376

45.153684283 6.5 24.257823545.8188649586 6.6 24.61517718446.4629312917 6.7 24.96118765247.0858855607 6.8 25.29585612847.6877300439 6.9 25.61918383648.2684670196 7 25.93117248.8280987663 7.1 26.23182184449.3666275622 7.2 26.52113459249.8840556859 7.3 26.79911146850.3803854155 7.4 27.06575369650.8556190295 7.5 27.321062551.3097588063 7.6 27.56503910451.7428070242 7.7 27.79768473252.1547659616 7.8 28.01900060852.5456378968 7.9 28.22898795652.9154251081 8 28.42764832.6407037608 5 17.535533.6228729776 5.1 18.06314880434.5838936764 5.2 18.57943603235.5237681357 5.3 19.08436290836.4424986337 5.4 19.57793065637.3400874489 5.5 20.060140538.2165368596 5.6 20.53099366439.0718491441 5.7 20.99049137239.9060265809 5.8 21.43863484840.7190714482 5.9 21.875425316

8.07.57.06.56.05.55.0

28

26

24

22

20

18

16

Signal

Mea

n3

S 0R-Sq 100.0%R-Sq(adj) 100.0%

Fitted Line PlotMean3 = - 23.36 + 11.03 Signal

- 0.5712 Signal**2 + 0.000204 Signal**3

Project: COPY OF FGMCH04.MPJ; 4/3/2014

Type 6209_theo volume Factor Time34.6620835.3056935.93166

0.537228 36.54 0.643379 36.5437.1307

37.7037638.2592

38.79739.3171739.8197240.3046440.7719441.2216141.6536742.0681142.4649442.8441543.2057543.5497443.8761244.18489

27.255328.0754328.8778929.6626930.4298431.1793431.9111832.6253733.3219234.00082