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Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar...

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Arcotronics Fuel Cells srl - via S. Lorenzo 19 40037 - Sasso Marconi - Bologna Italy - Tel: 0039 051 939370 - Fax: 0039 051 842890 ROEN EST Arcotronics Fuel Cells Angelo D’ Anzi Roma Steering Committee IPHE 15-11-07 "Arcotronics Fue cell State of the art of PEFC"
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Page 1: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

Arcotronics Fuel Cells srl - via S. Lorenzo 19 –

40037 - Sasso Marconi - Bologna –

Italy - Tel: 0039 051 939370 - Fax: 0039 051 842890

R O E N E S T

Arcotronics Fuel Cells

Angelo D’

Anzi

Roma Steering Committee IPHE15-11-07

"Arcotronics Fue cell State of the art of PEFC"

Page 2: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS GROUPGroup Profile R O E N E S T

ARCOTRONICS ITALIA SpA - Via San Lorenzo, 19 40037 Sasso Marconi BO Tel.: (+39) 051 939111 Fax.: (+39) 051 840684

Kemet

Groupfounded in 1964.•

Headquarters

in Sasso Marconi

(BO)

Italy.•

Production world leader in: metallized

plastic film capacitors a

machinery for the production of capacitors, batteries.Group turnover $ 200 millions.1800 employees world wide.

Page 3: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLCompany Profile

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Arcotronics fuel cells s.r.l.founded

in 2000 with

the name

of ROEN EST srl.

In 2003, was incorporaed to ARCOTRONICS GROUP Registred Capital € 500.000,00 Located in Sasso Marconi, BON° employees 20

Page 4: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

Our technology

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 5: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

The story

1999-20002000

2000-20012001

200420022001-2002

ARCOTRONICS FUEL CELLSR O E N E S T

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

2006

Page 6: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

FUEL CELL STACK

Core Technology for MEA and Plates:

MEGA PATENT (membrane electrode gasket assembly)

HEFC PATENT(Hybrid electrolyte fuel cells)

SCS under PATENT(Security coolant system)

POTENZA STACK 500W- 250kW MEA manufacturing in house

Graphite mould platesMetallic plates

STATIONARI SYSTEM AUTOMOTIVE

REGEN BACKUP SYSTEM WIND SOLAR UPS

STAND ALONE SYSTEM APU - PROFESSIONAL

5 KW SMAL CHPDOMESTIC COGEN.

1-5 KW APUSHIP AND RV

80 KW FUEL CELL ENGINESBUS TRUK CARS SHIP

20 KW FUEL CELL ENGINESBUS TRUK CARS SHIP

5 KW FUEL CELL ENGINESSMAL VEHICLE

1,7 FUEL CELL ENGINESSCOOTERS

SPECIAL

1-250 KW OEM STACS

MILITAYSUBMARINE

MEA AND PLATES

AEROSPACESSTRATOSFERIC BALOON

Production model

Page 7: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

FC componentsBalance of Plant (BoP)IndustrializationStacksSystem optimisationFuel Processors–

NG –

LPG

ARCOTRONICS FUEL CELLMain Activity

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

R&D

Financed projectsCollaborative

projects

Available productsPenta ( H2 1ph 3 ph SA)

5 kW oem power system

Electrum H2 1 kW system

Custom stacks1,7-20 kW fuel cell engine

Micro CHP (5 kW CHP)Celco Yacht (15 kW APU)HyperMarghera Idrogeno in aziendaArezzo Goldsmiths district

NEO Fuel Cells vehicle project Aerospace regenerative systems30 kW CHP system

Page 8: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELL

PATENTMEGA

Membrane Electrode Gasket Assembly

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

MEGA AdvantagesCOST REDUCTIONMANUFACTURINGQUALITY CONTROLSHELF-STORAGEOPERATION MAINTENANCE

gasketanode

membrane

cathode

MEGA productionInjection Moulding SystemSilicone based mixture. Low temperature injectionShort curing time

MEGA

Traditional

Page 9: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLMEGA system Production

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

C + PTFE slurry

Gas Diffusion media

Gas Diffusion Layer

C + ionomer

+ Catalyst slurry

μlayer deposition Catalyst layer deposition

Gas Diffusion Electrodes (GDE)ANODE

Gas Diffusion Electrodes (GDE)CATHODE

Membrane

Gasket injection

Membrane Electrode Assembly (MEA)

Bicomponent

silicons

Hot press

Membrane Electrode Gasket Assembly (MEGA)

Page 10: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLHEFC

Hybrid Electrolyte Fuel Cell

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Why HEFCHumidification managementLoad following operatingMEA degradation

Long lifetime is expectedNo external humidificationDirect cooling of the MEAsUniform operating conditionFriendly operatingImmediate start-upFull power operating

Bipolar plates

Separator

H2SO4solution

Anode

CathodeMembrane

H2

Air

0

200

400

600

800

1000

0 200 400 600 800

Current density (mA/sqc)

Volta

ge (m

V)

HEFC Advantages

T cell = 65°C

Anode: dead end

Cathode: λ

= 2 Applications

StationaryTransportation

TrainBus

Automotivefull power

Page 11: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSCS

Security coolant system

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

UNDER PATENT

Possibility to use glicole in the cooling circuit without any risk contamination.

Page 12: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLComposite graphite plates

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Moulding time: < 3 min per platePrice: < 5 €/plate also for low volume

Page 13: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSFuel Processors

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Primary fuels NG and LPG

Page 14: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSLPG Fuel Processors

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

MAIN CHARACTERISTICS OF THE SYSTEMPrimary fuel LPG, NGGas supply pressure 2-5 barLPG consumption 300 g/hH2 production 1,05 Ncm/hOperation temperature 0°C to + 50°CDimension (L x W x H) 320 x 320 x 440 mmWeight < 30 kgTest on field 2006

Page 15: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSNG Fuel Processors

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

MAIN CHARACTERISTICS OF THE SYSTEMPrimary fuel NGGas supply pressure 0,5-1 barNG consumption 1,25 Ncm/hH2 production 5 Ncm/hOperation temperature 0°C to + 50°CDimension (L x W x H) 450 x 450 x 850 mmWeight < 100 kgTest on field 2006

Page 16: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

PRODUCTION

Page 17: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLStationary Available Products

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

New Penta

H2

Electrum1 kW

Portable UPS

H2/AirNG

5 kW

CHP

grid connected

Natural Gas

Prototipe stage

5 kW

CHP

grid connected

H2 fuel

Page 18: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSMobility available products

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

25 kW FC

Page 19: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

5 kW FCE

Mobility available products

Page 20: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

0,3-1,5 kW FCE

Mobility available products

Page 21: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS

PROJECTS IN PROGRESS

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 22: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS12

kW FC –

hybrid vehicle

Vehicle Performances (Electrical vs. Fuel Cell)Daily 65 Electrical Daily 65 H2

Autonomy 70 to 120 km 150 to 250 km

Loading capacity Up to 3910 kg Up to 3600 kg

Battery capacity 60 kWh 60 kWh

STACK FEATURESNominal Power 12 kWH2 Consumption 0.83 Nm3/kWhDimensions (mm) 250x250x800

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Test on field 2007

Page 23: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS12

kW FC –

hybrid vehicle

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

On the road test

Page 24: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS12

kW FC –

hybrid vehicle

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Electric motor

Power conditioning

Battery

Gear box

inverter

B.M.S.Battery Management

System

Fuel cell

Hydrogen cylinder 2

Hydrogen cylinder 2

Communication line

Page 25: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS12

kW FC –

hybrid vehicle

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Fuel Storage: 2 x M039H350

Capacity: 2.5 kg H2

Weight: 54 kg

Page 26: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 1

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

FeaturesConfiguration Full power

Autonomy 80 km

Loading capacity Up to 700 kg

FC Max Power 20 kW

Page 27: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 1

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Hydrogen cylinder

Fuel Cell

Page 28: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 1

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Electric Motor

Page 29: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 1

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 30: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 2

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 31: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 2

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Scooter PerformancesMax Speed 45 km/h

Autonomy Da 50 a 80 kmLoading capacity Fino a 108 kg

Hydrogen capacity 160 g

Page 32: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSZEV 2

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 33: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSH2 at Arezzo

Goldsmiths

district

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

On site H2 productionH2 pipeline

CHP units

Page 34: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS15 kWe

Naval

APU

MAIN CHARACTERISTICS OF THE SYSTEM

Primary fuel Petrol

Nominal electric power 5 kw

Net efficiency > 30%

Heat recovery possibility 4 kW

Test on field 2007

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 35: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLSDomestic 4 kWe

MAIN CHARACTERISTICS OF THE SYSTEMPrimary fuel Natural gasElectric power 1-4 kw

Thermal power 4-24 kWNet electric efficiency > 30 %Overall efficiency > 80 %Test on field 2006

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T

Page 36: Arcotronics Fuel Cells - IBS Electronics · Immediate start-up. z. Full power operating. Bipolar plates Separator H2SO4 solution Anode Cathode Membrane H2 Air. 0 200 400 600 800 1000

ARCOTRONICS FUEL CELLS30 kW industrial

CHP

MAIN CHARACTERISTICS OF THE SYSTEMPrimary fuel Natural gasElectric power 30 kW

Thermal power @ 65°C

45 kW

Net electric efficiency > 33 %Overall efficiency > 80 %Test on field 2006

ARCOTRONICS FUEL CELLS Srl – www.arcotronicsfuelcells.com

R O E N E S T


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