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ARIA PICK MODULES
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Contents
Aria Pick Modules
Chapter 12.9
INTRODUCTION ...................................................................................................... 12COMPATIBILITY................................................................................................. 12
Currency Cassette..............................................................................................SPECIFICATIONS................................................................................................ 1
Weight ............................................................................................................... 1Voltage And Current ......................................................................................... 1
MECHANICAL DESCRIPTION............................................................................... 12FUNCTIONS OF THE PICK MODULE .............................................................. 12.
Currency Cassette Guides and Latch ................................................................Cassette Identity Sensors...................................................................................Pick Module Keyplate ....................................................................................... 1Pick Action........................................................................................................ 1Pick Timing ....................................................................................................... 1Pick Sensor........................................................................................................ 1Cassette Low Sensor .........................................................................................Gulp Feed Detector ........................................................................................... 1Low Temperature Thermistor ........................................................................... 1The Pick Module Transport............................................................................... 1Main Motor and Vacuum Pump........................................................................ 1Motor Control Circuit........................................................................................ 12
ELECTRICAL DESCRIPTION ................................................................................. 12
SINGLE PICK INTERFACE BOARD ...................................................................... 12
SCHEMATIC DESCRIPTION ................................................................................ 12.
BUS OUTPUT.......................................................................................................... 12CONNECTOR J1 PINOUT ................................................................................. 12CONTROL LINES FROM THE DISPENSER CONTROL BOARD ................ 12.9-1
Pick Solenoid Disable ..................................................................................... 12Pick Module Address Decode......................................................................... 12Pick Valve Solenoid Operation ....................................................................... 12Sensor LEDs Enable........................................................................................ 12Pick Module Magnetic Reed Switches............................................................ 12
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Intelligent Cassette Interface........................................................................... 12SIGNAL OUTPUTS TO THE DISPENSER CONTROL BOARD.................... 12.9-
Bill Picked Sensors.......................................................................................... 12Gulp Feed ........................................................................................................ 12Data Bus .......................................................................................................... 12
SENSORS AND ACTUATORS .............................................................................. 12.CONNECTOR J2 PINOUT ................................................................................. 12OPTICAL SENSORS .......................................................................................... 12
Pick Arm Optotransmissive Switch ................................................................ 12.Bill Picked Sensor ........................................................................................... 12
PICK VALVE SOLENOID................................................................................. 12.9THERMISTOR .................................................................................................... 12
BUS INPUT.............................................................................................................. 12CONNECTOR J3 PINOUT ................................................................................. 12CONTROL SIGNALS......................................................................................... 12.SENSOR AND CASSETTE DATA BUS SIGNALS ......................................... 12.9
INTELLIGENT CASSETTE INTERFACE............................................................. 12.9CONNECTOR J4................................................................................................. 12
DOUBLE PICK INTERFACE BOARD .................................................................. 12.9
SCHEMATIC DESCRIPTION ................................................................................ 12.
BUS OUTPUT.......................................................................................................... 12CONNECTOR J1 PINOUT ................................................................................. 12CONTROL LINES FROM DISPENSER CONTROL BOARD......................... 12.9-
Pick Solenoid Disable ..................................................................................... 12Pick Unit Address Decode .............................................................................. 12Pick Valve Solenoid Operation ....................................................................... 12Sensor LEDs Enable........................................................................................ 1Pick Unit Magnetic Reed Switches................................................................. 12Intelligent Cassette Interface........................................................................... 12
SIGNAL OUTPUTS TO THE DISPENSER CONTROL BOARD.................... 12.9-Bill Picked Sensors.......................................................................................... 12Gulp Feed ........................................................................................................ 12Data Bus .......................................................................................................... 12
SENSORS AND ACTUATORS .............................................................................. 12.Connector J5 Pinout ........................................................................................ 12
OPTICAL SENSORS .......................................................................................... 12Pick Arm Optotransmissive Switch ................................................................ 12.Bill Picked Sensor ........................................................................................... 12
PICK VALVE SOLENOID................................................................................. 12.9THERMISTOR .................................................................................................... 12
BUS INPUT.............................................................................................................. 12CONNECTOR J2 PINOUT ................................................................................. 12CONTROL SIGNALS......................................................................................... 12.SENSOR AND CASSETTE DATA BUS SIGNALS ......................................... 12.9
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INTELLIGENT CASSETTE INTERFACES .......................................................... 12.9CONNECTOR J3................................................................................................. 12CONNECTOR J4................................................................................................. 12
SERVICE AIDS ....................................................................................................... 12
STATE OF HEALTH (SOH) ................................................................................... 12.
ADJUSTMENTS ...................................................................................................... 12PICK MODULE TIMING................................................................................... 12.9
Separating the Pick Units of the Aria Double Pick Module ........................... 12.Pick Unit Internal Timing ............................................................................... 12.Double Pick Module Pick Unit Relationship .................................................. 12.Presenter Timing ............................................................................................. 12Pick Module To Presenter Timing .................................................................. 12
DIAGNOSTIC TESTS ............................................................................................. 12
STRAPPING............................................................................................................. 12FUSE FS1 ............................................................................................................ 1
PREVENTIVE MAINTENANCE ........................................................................... 12.9ARIA SINGLE PICK MODULE ........................................................................ 12.9ARIA DOUBLE PICK MODULE ...................................................................... 12.9-PREVENTIVE MAINTENANCE PROCEDURE.............................................. 12.9-
Currency/Media Containers ............................................................................ 12Pick Modules................................................................................................... 12Suction Cups ................................................................................................... 12Presenter Assembly ......................................................................................... 12
LUBRICATION ....................................................................................................... 12.LUBRICANT TYPE............................................................................................ 12.GENERAL INSTRUCTIONS ............................................................................. 12.9
Pick Module .................................................................................................... 12
INTERNAL CABLES .............................................................................................. 12.ARIA SINGLE PICK UNIT HARNESS (SHEET 1 OF 2)................................. 12.9-ARIA DOUBLE PICK UNIT HARNESS (SHEET 1 OF 2)............................... 12.9-
ASSEMBLY AND SCHEMATIC DIAGRAMS ..................................................... 12.9-4
SCHEMATIC DIAGRAMS ..................................................................................... 12.9SINGLE PICK INTERFACE BOARD ............................................................... 12.9DOUBLE PICK INTERFACE BOARD ............................................................. 12.9
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Contents
Chapter 12.9
Aria Pick Modules
INTRODUCTIONThis chapter describes the Aria Pick Modules first introduced on the NCRPersonas 86 Dispenser described in Chapter 12.8, Bill Alignment Dispensers.
The single and double Aria Pick Modules are interchangeablereplacements for the 56XX single and double pick modules described inChapter 12.6, The 56XX Enhanced Currency Dispenser.
Differences between the Aria and 56XX pick modules are as follows:
z The Aria pick module vertical transport drives the notes between a singleset of belts and skidplates rather than the shaft and pinch wheels of the56XX type
z No gulp feed detection on Ariaz No low temperature detection on Ariaz Aria transport sensors are hard wired into the harness.
COMPATIBILITYThe Aria single and double pick modules are interchangeable with the 56XXEnhanced Currency dispenser pick modules but cannot be used with the H-8010- 56XX-XX-08 and H-8010-56XX-XX-08 (IE) presenters.
NOTE: 1. Where there is a mixture of Aria and 56XX type pick modules,then the Aria type must always be the bottom pick module.
NOTE: 2. When an Aria Pick Module is present in a 56XX EnhancedCurrency Dispenser the presenter timing must be advanced one tooth, see“Adjustments”.
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Currency CassetteThe Aria Pick Modules accept all the currency cassettes developed for NCR50XX, 56XX, and Personas ATMs.
Currency in the dispenser is contained within currency cassettes, and theseare used to transport currency to and from the ATM. The cassettes areprovided in the following optional levels of security:
z Standard currency cassette (now obsolete):z LatchfastzzTamper indicating (mechanical).
z Wide currency cassettes (replaces obsolete standard width cassette):z Standard Security variantz Tamper indicating variantzzCash Security variants: Intelligent Cash Security (ICS) variant, ATM
Cash Security variant.
NOTE: A full description of the currency cassette is given in Chapter 12.2.
SPECIFICATIONS
WeightThe weights of the pick module and cassettes are:
z Single pick module = 6.3 kg (13.9 lb.)z Double pick module = 9.7 kg (21.38 lb.) Currency cassette empty = 3.2 kg
(7.05 lb.)z Currency cassette full = 6.0 kg (13.2 lb.).
Voltage And CurrentThe Pick Interface Board circuits require the following voltages at thecurrents shown:
z + 5 V 0.25 V at 0.2 A (maximum)z +12 V 1.20 V at 0.1 A (maximum)z +24 V 2.40 V at 0.5 A (maximum).
AB
CD
EF
G
A
B
C
D
E
F
G
1
2
3
4
5
6
7
12
34
56
7
±±±
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MECHANICAL DESCRIPTIONThere are two types of Aria pick module; the single pick module holds onecurrency cassette, and the double pick module holds two cassettes, one abovethe other.
The Aria single pick module is shown in the illustration below.
The Aria double pick module is shown in the following two illustrations:
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FUNCTIONS OF THE PICK MODULEThe functions performed by pick modules are to:
z provide support for currency cassettesz identify the inserted cassettesz open the front of the inserted cassettesz lift (pick) bills one by one from the cassettesz detect when currency is running lowz transport the bills to the pick module above or to the presenter.
The components of the pick modules that achieve the above functions are:
z cassette guides and latch mechanismz cassette present and identity sensorsz pick module keyplatez pick action components: pick arms, suction cupsz pick solenoids and timing disksz pick sensorsz cassette low sensorsz belt transport.
Currency Cassette Guides and LatchThe currency cassette rests on rails on the side frames of the pick module.Upper plastic guides on the side frames and the spring loaded catch hold thecassette firmly in position.
Cassette Identity SensorsA printed circuit board on the side of the pick module carries two sets of fourencapsulated reed switches. Each set of switches is in close proximity to aninserted currency cassette and is influenced by the magnetic fields of small
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permanent magnets in a housing on the side of the cassette.The magnets can be moved within the housing or left out so that certain
combinations of reed switches SW1, SW2, SW3, SW4, are operated. Thisachieves a binary code which is used to identify the cassette as type 1, 2, 3, 4,5, 6 or 7. When the currency cassette is inserted into a pick module in anyposition in the dispenser, it signals its identity via the reed switches. Thefirmware identifies each cassette and so is able to select the proper one fordispensing bills of a specific denomination.
Pick Module KeyplateWhen the cassette is inserted into the dispenser the prongs of the pick modulekeyplate enter the holes in its base. The cassette door is pushed into thecassette base, leaving the front open to permit the currency to be picked anddispensed.
Pick Action
56XX-Type Currency DispensersIn 56XX-type dispensers the pick action is timed so that a note delivered fromthe cassette to the pick module transport will arrive at the stacker wheel atthe correct time to be driven cleanly into the stacker wheel fingers withoutsnagging. This timing is achieved by fixing the relationship of the presenterand pick module transport gearing to the action of the pick arm drive andvacuum valve. The presenter transport is positively connected to the first pickmodule by toothed gearing. In the same way each pick module meshes withthe pick module below so that the whole dispenser is locked in a fixedrelationship.
Bill Alignment Currency DispensersIn Bill Alignment Dispensers the stack is formed by the action of the billalignment mechanism. This device does not require the accurate presenter/
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pick module timing relationship that the stacker wheel type of presenter does,however, the Aria pick modules should still be set in the same way to ensureclean delivery of the bills from the cassette into the pick module transport.
Pick TimingThe pick shaft gets its oscillating motion from the gear segment attached to acrank which is driven by a cam follower riding in a track in the cluster drivecam. The cluster drive is driven from the transport through an idler gear. Thepick arms move continuously between a position where the pick vacuum cupsare above the D wheels to where the vacuum cups are pushing the currencyback into the cassette.
Attached to the cluster drive cam is a plastic disk printed with timingmarks. A cut out section of the disk forms a timing arc which is detected by anoptical switch and is used (ANDed with a signal from the currency dispensercontrol board) to produce the electrical pulses that energize and de-energizethe pick solenoid valve. The solenoid valve is energized following a transitionthrough sensor clear to sensor blocked and it remains energized while thesegment on the disk is obscuring the optical sensor. This time corresponds tothe time when the pick arms are just reversing away from the currency in thecassette until they are above the D wheels.
When the solenoid valve is de-energized it closes off the pump section oftubing. The tubing to the pick arm vents to atmosphere via backflow throughthe de-energized solenoid. The note drops off the suction cups and is grippedby the D wheels and pinch rolls.
The letter D and numbers 1, 2, 3, and 4 printed on the timing disk areused to set and check the timing of individual pick modules and thisadjustment is described in the “Service Aids” section of this chapter.
Pick SensorThe pick sensor consists of two assemblies hard wired to the pick harness. Aphoto-transistor is on one assembly and an infra-red light emitting diode is onthe other. The light emitting diode is in the same assembly as the cassette lowsensor (see next section). The pick sensor and the LED are attached so thatthey “look” across the path of the notes between the pick mechanism and thetransport. When a note blocks the light path, it is detected. The pick sensoroutput is converted into note width by monitoring the number of interruptswhile the sensor is blocked with the interrupts generated by the maintransport timing disk on the presenter. A difference of plus 3 or minus 5timing wheel ticks in width from the known width of the currency (stored inNVRAM) will cause the note to be rejected to the purge bin and the pick to beattempted three more times.
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Cassette Low Sensor
The cassette low sensor consists of a reed switch attached to the pick modulekeyplate. The assembly also houses the pick LED. The reed switch is held on abracket which projects into the open door of the cassette. It operates when apermanent magnet attached to the cassette currency pusher mechanismapproaches the front of the cassette as the currency is dispensed. In theplastic cassette, the position of this magnet can be set in two positions toactuate the switch when 75 50 or 200 50 notes are left in the cassette.
Gulp Feed DetectorThe Aria pick modules do not have a gulp feed detector. If Aria and 56XX pickmodules are mixed and a gulp feed occurs on the 56XX type, then the signal isstill passed via the Aria modules to the Currency Dispenser Control Boardwhere it will immediately stop the dispenser main motor.
NOTE: Gulp Feed Detect is not supported by the New Interior DispenserControl Board.
Low Temperature ThermistorThe Aria pick modules do not have a low temperature thermistor. The pickharness provides a short to ground on pins 3 and 5 of connector J5 so that theTEMP_OUT- signal to the P86 Currency Dispenser Control Board alwaysindicates high (above 10 deg. C) temperatures.
A low temperature signal from a 56XX Pick Module fitted to the P86Currency Dispenser will still be passed to the P86 Currency DispenserControl Board where it will cause the software to allow a longer time for themain motor to create a vacuum before sending the PICK signal, as before (seeChapter 12.6 - “Thermistor”).
Low Temperature Detection is not supported by the New InteriorDispenser Control Board.
The Pick Module TransportIn the pick module transport the D-Wheel shaft and the pinch wheel shaft aredriven through a gear train. The gear train of the top pick module mesheswith the gear train of the presenter. In the Aria double pick module, the geartrain of the second pick position is driven by a toothed belt from the top
Keyplate
Reed Switchand Pick LED
Assembly
± ±
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module.Notes are driven from the D-Wheel/pinch wheel shafts into plastic note
guides that deflect them into the vertical transport. The vertical transportconsists of three belts stretched between an upper (driven) shaft and a loweridler shaft. These belts press the notes against smooth plastic skid plateswhile driving them upwards into, either the transport of a higher pick moduleor the presenter transport. The top shaft of the pick module vertical transportis driven by a toothed belt from a pulley wheel fixed to the D-Wheel shaft.
Main Motor and Vacuum PumpThe dispenser main motor drives the LVDT transport and all pick modules viatoothed timing belts. It also drives the vacuum pump to provide a vacuum tothe pick line via 6 mm bore tubing. A vacuum reservoir is located near thepump to improve the system vacuum, and an air filter in the tubing above thefirst pick module protects the pump from damage caused by ingress of gritparticles.
Motor Control CircuitThe motor control circuits are located on the dispenser control board. Thesecircuits include: the drive circuits for the main motor, the presenter transportmotor, the bill alignment motor, and the clamp motor.
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ELECTRICAL DESCRIPTIONThe components described in this section are those that achieve the control ofthe pick modules of the dispenser either by converting firmware commandsinto electrical signals or by sensing an event in the pick modules andproducing an equivalent electrical response. The components are describedunder the headings:
z single pick interface boardz double pick interface board.
SINGLE PICK INTERFACE BOARD
The Single Pick Interface board acts as an interface between the actuatorsand sensors in the Currency Dispenser Single Pick Module and the CurrencyDispenser Control board.
This board is a mixed technology board using Surface Mount Technology(SMT) and Plated Through Hole (PTH) components. A ribbon cable harnessconnects the board to cascaded Pick Interface boards in two, three, or four cas-sette dispensers. All the control lines from the Dispenser Control board, andthe sensor information returning to that board, are routed via a parallel businterface. Signals between cascaded Pick Interface boards are boosted wherenecessary.
The following figure shows one Single Pick Interface and one Double Pick
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Interface board connected to the Enhanced Currency Dispenser Control board.
SCHEMATIC DESCRIPTIONThe references in the following text to sheet numbers refer to the schematicfor the single pick interface board in the “Schematic Diagrams” section of thischapter.
The functions of the circuits on the Single Pick Interface board aredescribed under the following headings:
z Bus Output z Sensors and Actuatorsz Bus Inputz Intelligent Cassette Interfaces.
BUS OUTPUTThe bus output circuit signals appear at connector J1 on the Single PickInterface board. This connector provides an interface to the CurrencyDispenser Control Board and also to cascaded Pick Interface boards. Theinterface consists of power lines from the Currency Dispenser Control Boardor cascaded Pick Interface Board, control lines from the Currency DispenserControl Board, and sensor information and Cassette Data Bus signals to theCurrency Dispenser Control Board. Provision is also made for an IntelligentCassette interface.
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CONNECTOR J1 PINOUT J1 is a dual 20-way connector with the following pinout:
CONTROL LINES FROM THE DISPENSER CONTROL BOARDControl lines from the Dispenser Control Board to the Single Pick InterfaceBoard perform the following functions:
z Pick Solenoid Disablez Pick Module Addressz Pick Valve Solenoid Operationz Sensor LEDs Enablez Pick Module Magnetic Reed Switchesz Intelligent Cassette Interface.
Pick Solenoid DisableDISABLE- is an output of the Currency Dispenser Control Board. When it isset low it disables the operation of the pick valve solenoid (sheet 3).
Pick Module Address DecodeP0 and P1 are output from the Currency Dispenser Control Board as logic 0(low). They are provided as unmodified inputs to decode logic associated withthe first pick module, when a system of multiple pick modules is used. Thelogic values are incremented and applied as inputs to the decode circuit of asecond Single or Double Pick Interface board, where the values areincremented again (sheet 2).
CAS_ID1_OUT 1 2 Ground
CAS_ID1_OUT 3 4 Ground
CAS_ID3_OUT 5 6 Ground
CAS_ID4_OUT 7 8 Ground
TEMP_OUT 9 10 Ground
CASLOW_OUT 11 12 Ground
GULP- 13 14 LEDON
P0 15 16 P1
S0 17 18 S1
DISABLE- 19 20 COILEN
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 TXD
RXD 27 28 Ground
Ground 29 30 +12 V
+5 V 31 32 +5 V
Ground 33 34 Ground
Ground 35 36 Ground
+24 V 37 38 +24 V
+24 V 39 40 +24 V
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For a dispenser with four pick modules, the values of P0 and P1 are:
S0 and S1 are output from the Currency Dispenser Control Board and arefed as inputs, unmodified, to each pick module decode logic (sheet 2). Theappropriate pick module is selected as follows:
The output signals of the decode logic on one Single Pick Interface Boardare the signals SEL1 and SEL1-.
SEL1- enables the bus drivers for the appropriate pick module (sheet 4).These drivers output the information relating to the currency cassette andpick module temperature (see the “Data Bus” section).
SEL 1 enables the appropriate pick valve solenoid (sheet 3).
Pick Valve Solenoid OperationThe PICK signal is output from the Currency Dispenser Control Board and isfed to logic controlling the pick valve solenoid. The pick valve solenoid driveris enabled when PICK is high, SEL1 is high, DISABLE- is high, and theoutput of the voltage comparator for the pickarm optotransmissive switchchanges from low to high (sheet 3).
Sensor LEDs EnableLEDON is output from the Currency Dispenser Control Board. When set high,it enables all LEDs associated with pick module pick sensors (sheets 5 and 6).
Pick Module Magnetic Reed SwitchesFour magnetically operated reed switches are mounted on the underside ofthe Single Pick Interface Board (sheet 4). They are placed to correspond to thepositions of the identification magnets on the side of the currency cassette. If,for example, a magnet is alongside the reed switch SW1, in either of theindividual pick modules, the line CAS_ID1_OUT- is set low. The same appliesto CAS_ID2_OUT-, CAS_ID3_OUT-, and CAS_ID4_OUT-.
In this way, the cassettes inserted in the Single Pick Module can be identi-fied according to the type of currency contained.
A further reed switch is mounted close to the pick arm in the pick module.This switch is operated by a magnet inside the currency cassette. The magnetmoves as the stack of currency bills is dispensed and it operates the reedswitch when the cassette reaches a low state (nearly empty). The signalCASLOW_OUT- becomes low (sheet 4) if the currency cassette in the SinglePick Module reaches the low state.
Pick Module P1 P0
#1 0 0
#2 0 1 Modified
#3 1 0 Modified
#4 1 1 Modified
Selected Pick Module
P1 P0
#1 0 0
#2 0 1
#3 1 0
#4 1 1
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NOTE: The signals CAS_IDX_OUT- and CASLOW_OUT- will only be setlow for the relevant selected pick module in a multiple pick module sys-tem. (See the section “Data Bus”).
Intelligent Cassette InterfaceThe signals COILEN, TXS, and RXD are reserved for use with the IntelligentCassette Interface. INT1_PRES- determines if an intelligent interface isconnected to connector J3. When no intelligent interface is connected,INT1_PRES- is set high. This provides a low level (0) on the RXD signal atconnector J1 for the selected pick module and this is used to indicate thepresence of a non-intelligent pick module.
SIGNAL OUTPUTS TO THE DISPENSER CONTROL BOARDThe signals from the Single Pick Interface Board to the Currency DispenserControl Board are grouped as follows:
z Bill Picked Sensorsz Gulp Feed z Data Bus.
Bill Picked SensorsPSEN 1 is the analogue signal from the Bill Picked sensor on Pick Module 1.
PSEN 2 is the analogue signal from the Bill Picked sensor on Pick Module2 and is PSEN1 output from the second Single or Double Pick Interface board(if present) re-routed through a unity gain buffer to the PSEN2 output.
PSEN 3 is the analogue signal from the Bill Picked sensor on Pick Module3 and is PSEN2 output from the second Single or Double Pick Interface board(if present) re-routed through a unity gain buffer to the PSEN3 output.
PSEN 4 is the analogue signal from the Bill Picked sensor on Pick Module4 and is PSEN3 output from the second Single or Double Pick Interface board(if present) re-routed through a unity gain buffer to the PSEN4 output.
Gulp FeedThere is no gulp feed shaft or microswitch in the Aria pick module, however,the circuit still exists on the single pick interface board (sheet 5). The signal isgenerated by the gulp feed detector switch in 56XX pick modules and, where56XX and Aria pick modules are used together, the signal would be passed viathe Aria pick to the dispenser control board.
NOTE: The gulp feed detection circuit does not exist on the NID controlboard (see Chapter 12.8).
Data BusThe data bus is common to all four (if populated) pick modules. The buscarries the following logic signals:
CAS_ID1_OUT- Cassette identification switch 1
CAS_ID2_OUT- Cassette identification switch 2
CAS_ID3_OUT- Cassette identification switch 3
CAS_ID4_OUT- Cassette identification switch 4
CASLOW_OUT- Cassette low currency
TEMP_OUT- Pick module temperature low (below 10oC) - See Text
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The data on the bus is from the pick module selected by the decode logic(see the section “Pick Module Address Decode”).
Aria pick modules do not have the low temperature sensing thermistorthat is fitted to 56XX pick modules. The harness attached to connector J2 ofthe single pick interface loops the TEMP1 signal to ground so that a logic 1 isproduced by the circuit, representing “temperature good”.
SENSORS AND ACTUATORSThe Single Pick Module Interface board connects to the following sensors andactuators:
z Optical Sensors:z Pick Arm Optotransmissive SwitchzzBill Picked Sensor
z Pick Valve Solenoid.
CONNECTOR J2 PINOUTConnector J2 provides the interface to the sensors and actuators and has thefollowing pinout:
OPTICAL SENSORSOptical sensors in the Single Pick Module are:
z Pick arm optotransmissive switchz Bill Picked Sensor.
Pick Arm Optotransmissive SwitchAn optotransmissive switch assembly in the pick module determines when thepick arm is in the correct position to pick currency bills.
The line LED_PICKARM1+ (sheet 6) provides voltage to optotransmissiveswitch LED anode from the +12 V supply via a 220R limiting resistor network.
The LED cathode return is connected to a ground at connector J2.PICKARM_1+ (sheet 6) provides voltage to the optotransmissive switch 1
transistor collector via a 220R resistor network that limits the current in theevent of a short circuit to ground.
PICKARM_1 connects the transistor emitter to an LM339 voltage compa-rator (sheet 3). This gives a digital 1 when the optotransmissive switch isblocked and a digital 0 when the switch is clear. This output enables the pickvalve solenoid logic (see the section “Pick Valve Solenoid Operation”).
SEN1- 1 2 SEN1+
TEMP1 3 4 N/C
LED_PICK1+ 5 6 Ground
CASLOW1- 7 8 N/C
GULP_FEED (Not Used) 9 10 Ground
GROUND_REF 11 12 PICKARM_1+
PICKARM_1 13 14 N/C
VLV1_ON- 15 16 +24V_FUSED
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Bill Picked SensorA transport sensor consisting of a LED assembly and optical transistorassembly is situated at the exit of each pick module to sense the presence of apicked bill. The following signals are used:
z LED_PICK1+ provides a voltage to the LED anode from the +12 V supplyvia a pnp transistor (enabled by the LED_ON signal) and a 280R limitingresistance (sheet 6). The LED cathode is connected to ground return atconnector J3.
z SEN1+ connects the optical transistor collector to the +12 V supply via a1k0 resistor which limits the current in the event of a short circuit toground (sheet 6).
z SEN1- provides a return from the optical transistor emitter to the 20kgain setting resistor (sheet 5). This gives a voltage proportional to thelight incident upon the optical transistor, from the LED assembly.
PICK VALVE SOLENOIDThe pick module solenoid valve permits the vacuum through to the pick arms.Power to the solenoid is provided as follows:
z VLV1_24V provides a connection from one terminal of the pick modulesolenoid to the +24 V supply via connector J2, pin 16 and an on-board 1 Asafety fuse (sheet 1).
z VLV1_ON- connects the second terminal of the solenoid to a MOSFET(sheet 3). This switch is enabled (high) by logic associated with the PICKcommand from the Currency Dispenser Control board (see the section“Pick Valve Solenoid Operation”).
THERMISTORAria pick modules do not have the low temperature sensing thermistor. Thesignal TEMP1 is connected to ground at pin 6 of connector J2 so producing anoutput from the voltage comparator of logic 1, representing a normaloperating temperature.
When Aria and 56XX pick modules are used together then a lowtemperature signal from a thermistor in a 56XX pick module would be passedvia the Aria to the control board. When a low temperature signal is seen thesoftware allows a longer time for the main motor to create the vacuum beforesending the PICK signal. An indication of the low temperature condition isalso seen in the M-DATA returned to level 1 diagnostic tests.
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BUS INPUTThe Bus Input interface consists of power routed from the Currency DispenserControl board, control lines from the Currency Dispenser Control board, andsensor information and cassette data bus to the Currency Dispenser Controlboard. Provision is made to interface to Intelligent Currency Cassettes.
CONNECTOR J3 PINOUT J3 is a dual 20-way connector which carries the bus input lines to a cascadedSingle Pick Interface board or Double Pick Interface board. It has thefollowing pinout:
CONTROL SIGNALSControl signals from the Dispenser Control board are output on connector J3via open collector drivers to maintain signal levels (sheet 5). The table belowlists the input signal alongside the equivalent output to the cascaded board.
+24 V 1 2 +24 V
+24 V 3 4 +24 V
Ground 5 6 Ground
Ground 7 8 Ground
+5 V 9 10 +5 V
+12 V 11 12 Ground
Ground 13 14 RXD
TXD 15 16 N/C
SEN4_IN 17 18 SEN3_IN
SEN2_IN 19 20 PICK_OUT
COILEN 21 22 DISABLE_OUT-
S1_OUT 23 24 S0_OUT
P1_OUT 25 26 P0_OUT
LED_ON_OUT 27 28 GULP-
Ground 29 30 CASLOW_IN-
Ground 31 32 TEMP_IN-
Ground 33 34 CAS_ID4_IN-
Ground 35 36 CAS_ID3_IN-
+24 V 37 38 CAS_ID2_IN-
+24 V 39 40 CAS_ID1_IN-
Signal from Control Board Signal to Cascaded Board
PICK PICK_OUT
LEDON LED_ON_OUT
S0 S0_OUT
S1 S1_OUT
DISABLE DISABLE_OUT
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SENSOR AND CASSETTE DATA BUS SIGNALSThe signals from Pick Modules 3 and 4 transport sensors are buffered by unitygain operational amplifiers. The cassette bus interface signals from thecascaded Pick Interface board are buffered on entry to the Single PickInterface board. The table below lists the names of the incoming signalsagainst those sent to the Control board.
The signals GULP-, RXD, TXD, and COILEN- are directly connectedbetween the bus output and the bus input connectors (J1 and J3).
INTELLIGENT CASSETTE INTERFACEProvision is made on the Single Pick Interface board for an interface to anintelligent cassette.
CONNECTOR J4Connector J4 is provided for the intelligent cassette interface. It has thefollowing pinout:
Signal from Cascaded Pick Interface
Signal to Control Board
CAS_ID1_IN- CAS_ID1_OUT-
CAS_ID2_IN- CAS_ID2_OUT-
CAS_ID3_IN- CAS_ID3_OUT-
CAS_ID4_IN- CAS_ID4_OUT-
TEMP_IN- TEMP_OUT-
CASLOW_IN- CASLOW_OUT-
SEN2_IN PSEN2
SEN3_IN PSEN3
SEN4_IN PSEN4
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD1_OUT 7 8 RXD1_IN
INT1_PRES- 9 10 COILEN1
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DOUBLE PICK INTERFACE BOARD
The Double Pick Interface board acts as an interface between the actuatorsand sensors in the Currency Dispenser Double Pick Module and the CurrencyDispenser Control Board.
The Double Pick Interface Board is a mixed technology board employingSurface Mount Technology (SMT) and Plated Through Hole (PTH) compo-nents. A ribbon cable harness connects the board to an additional Double PickInterface Board or a Single Pick Interface pcb, in four or three cassette dis-pensers. All the control lines from the Dispenser Control Board, and the sen-sor information returning to that board, are routed via a parallel businterface. Signals between cascaded Pick Interface Boards are boosted wherenecessary.
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The following figure shows two Double Pick Interface boards connected tothe Currency Dispenser Control Board.
SCHEMATIC DESCRIPTIONThe references in the following text to sheet numbers refer to the schematicfor the double pick interface board in the “Schematic Diagrams” section of thischapter.
The functions of the circuits on the Double Pick Interface board aredescribed under the following headings:
z Bus Output z Sensors and Actuatorsz Bus Inputz Intelligent Cassette Interfaces.
NOTE: The term Pick Unit is used in this chapter to mean one of the cas-sette positions in a double pick module.
BUS OUTPUTThe bus output circuit signals appear at connector J1 on the Double PickInterface board. This connector provides an interface to the CurrencyDispenser Control board and also to a cascaded Pick Interface board. Theinterface consists of power lines from the Currency Dispenser Control board orcascaded Pick Interface board, control lines from the Currency Dispenser
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Control board, and sensor information and Cassette Data Bus signals to theCurrency Dispenser Control board. Provision is also made for an IntelligentCassette interface.
CONNECTOR J1 PINOUT J1 is a dual 20-way connector with the following pinout:
CONTROL LINES FROM DISPENSER CONTROL BOARDControl lines from the Dispenser Control board to the Double Pick Interfaceboard perform the following functions:
z Pick Solenoid Disablez Pick Unit Addressz Pick Valve Solenoid Operationz Sensor LEDs Enablez Pick Unit Magnetic Reed Switchesz Intelligent Cassette Interface.
Pick Solenoid DisableDISABLE- is an output of the Currency Dispenser Control board. When it isset low it disables the operation of the pick valve solenoids (sheet 3).
Pick Unit Address DecodeP0 and P1 are output from the Currency Dispenser Control board as logic 0(low). They are provided as unmodified inputs to decode logic associated withthe first (top) pick unit. The logic values are incremented and applied asinputs to the decode circuit associated with the second pick unit (sheet 2). If asecond Double Pick Interface board is connected, the values are incremented
CAS_ID1_OUT 1 2 Ground
CAS_ID1_OUT 3 4 Ground
CAS_ID3_OUT 5 6 Ground
CAS_ID4_OUT 7 8 Ground
TEMP_OUT 9 10 Ground
CASLOW_OUT 11 12 Ground
GULP- 13 14 LEDON
P0 15 16 P1
S0 17 18 S1
DISABLE- 19 20 COILEN
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 TXD
RXD 27 28 Ground
Ground 29 30 +12 V
+5 V 31 32 +5 V
Ground 33 34 Ground
Ground 35 36 Ground
+24 V 37 38 +24 V
+24 V 39 40 +24 V
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again.For a dispenser with four pick units, the values of P0 and P1 are:
S0 and S1 are output from the Enhanced Currency Dispenser Controlboard and are fed as inputs, unmodified, to each pick unit decode logic (sheet2). The appropriate pick unit is selected as follows:
The output signals of the decode logic on one Double Pick Interface boardare the signals SEL1, SEL1-, SEL2, and SEL2-.
SEL1- and SEL2- enable the bus drivers for the appropriate pick unit(sheet 4). These drivers output the information relating to the currency cas-sette and pick unit temperature (see the “Data Bus” section).
SEL 1 and SEL2 enable the appropriate pick valve solenoids (sheet 3).
Pick Valve Solenoid OperationThe PICK signal is output from the Enhanced Currency Dispenser Controlboard and is fed to logic controlling the pick valve solenoid (sheet 3). The pickvalve solenoid driver for the first pick unit is enabled when PICK is high,SEL1 is high, DISABLE- is high, and the output of the voltage comparator forthe Pickarm1 optotransmissive switch changes from low to high (sheet 3). Thepick valve solenoid driver for the second pick unit is enabled when PICK ishigh, SEL2 is high, DISABLE- is high, and the output of the voltagecomparator for the Pickarm2 optotransmissive switch changes from low tohigh (sheet 3).
Sensor LEDs EnableLEDON is output from the Enhanced Currency Dispenser Control board andis repowered on the Pick Interface board (sheet 5). As LED_ON_OUT, itenables all the LEDs associated with the pick module sensors (sheets 6 and 8).
Pick Unit Magnetic Reed SwitchesEight magnetically operated reed switches (sheet 4) are mounted on theunderside of the Double Pick Interface board. They are placed in two groups offour to correspond to the positions of the identification magnets on the side ofthe currency cassettes. Switches SW1, SW2, SW3 and SW4 are in the upperpick unit, and switches SW5, SW6, SW7 and SW8 are in the lower. If, forexample, a magnet is alongside the reed switch SW1, in the top pick uniteither of the individual pick units, the line CAS_ID1_OUT- is set low. Thesame applies to CAS_ID2_OUT-, CAS_ID3_OUT-, and CAS_ID4_OUT-.
In this way, the cassettes inserted in the Double Pick Module can be iden-
Pick Unit P1 P0
#1 0 0
#2 0 1 Modified
#3 1 0 Modified
#4 1 1 Modified
Selected Pick Unit P1 P0
#1 0 0
#2 0 1
#3 1 0
#4 1 1
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tified according to the type of currency contained.A further reed switch is mounted close to the pick arm in each pick unit.
This switch is operated by a magnet inside the currency cassette. The magnetmoves as the stack of currency bills is dispensed and it operates the reedswitch when the cassette reaches a low state (nearly empty). The signalCASLOW_OUT- becomes low if either currency cassette in the Double PickModule reaches the low state.
NOTE: The signals CAS_IDX_OUT- and CASLOW_OUT- will only be setlow for the relevant selected pick unit. (See the section “Data Bus”).
Intelligent Cassette InterfaceThe signals COILEN, TXS, and RXD are reserved for use with the IntelligentCassette interface (sheet 7). INT1_PRES- and INT2_PRES- determine if anintelligent interface is connected to connector J4 OR J5. When no intelligentinterfaces are connected, INT1_PRES- and INT1_PRES- are set high. Thisprovides a low level (0) on the TXD signal at connector J1 for the selected pickmodule and this is used to indicate the presence of a non-intelligent pick unit.
SIGNAL OUTPUTS TO THE DISPENSER CONTROL BOARDThe signals from the Double Pick Interface board to the Enhanced CurrencyDispenser Control board are grouped as follows:
z Bill Picked Sensorsz Gulp Feed z Data Bus.
Bill Picked SensorsPSEN 1 is the analogue signal from the Bill Picked sensor on Pick Unit 1 andPSEN 2 is the analogue signal from the Bill Picked sensor on Pick Unit 2.PSEN 3 is the analogue signal from the Bill Picked sensor on Pick Unit 3 andis PSEN1 output from the second Double Pick Interface board (if present) re-routed through a unity gain buffer to the PSEN3 output.
PSEN 4 is the analogue signal from the Bill Picked sensor on Pick Unit 4and is PSEN2 output from the second Double Pick Interface board (if present)re-routed through a unity gain buffer to the PSEN4 output.
Gulp FeedThere is no gulp feed shaft or microswitch in the Aria pick modules, however,the circuit still exists on the double pick interface board (sheet 5). The signalis generated by the gulp feed detector switch in 56XX pick modules and, where56XX and Aria pick modules are used together, the signal would be passed viathe Aria pick modules to the dispenser control board.
NOTE: The gulp feed detection circuit does not exist on the NID controlboard (see Chapter 12.8).
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Data BusThe data bus is common to all four (if populated) pick units. The bus carriesthe following logic signals:
The data on the bus is from the pick unit selected by the decode logic (seethe section “Pick Unit address Decode”).
Aria pick modules do not have the low temperature sensing thermistorthat is fitted to 56XX pick modules. The harness attached to connector J5 ofthe Pick Interface Board connects the TEMP1 and TEMP2 signals on pins 3and 19 to ground so that a logic 1 is produced by the circuit, representing“temperature good”.
SENSORS AND ACTUATORSThe Double Pick Unit Interface board connects to the following sensors andactuators:
z Optical Sensors:z Pick Arm Optotransmissive SwitchzzBill Picked Sensor
z Pick Valve Solenoid.
Connector J5 PinoutConnector J5 provides the interface to the sensors and actuators and has thefollowing pinout:
CAS_ID1_OUT- Cassette identification switch 1 and 5
CAS_ID2_OUT- Cassette identification switch 2 and 6
CAS_ID3_OUT- Cassette identification switch 3 and 7
CAS_ID4_OUT- Cassette identification switch 4 and 8
CASLOW_OUT- Cassette low
TEMP_OUT- Pick unit temperature low (below 10oC) - See Text
SEN1- 1 2 SEN1+
TEMP1 3 4 N/C
Ground 5 6 LED_PICK1+
CASLOW1- 7 8 N/C
Ground 9 10 LED_PICKARM1+
PICKARM_1 11 12 PICKARM_1+
VLV1_ON- 13 14 +24V_FUSED
GULP_FEED (Not Used) 15 16 Ground
SEN2- 17 18 SEN2+
TEMP2 19 20 N/C
Ground 21 22 LED_PICK2+
CASLOW2- 23 24 N/C
Ground 25 26 LED_PICKARM2+
PICKARM_2 27 28 PICKARM_2+
VLV2_ON- 29 30 +24V_FUSED
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OPTICAL SENSORSOptical sensors in the Double Pick Module are:
z Pick arm optotransmissive switchz Bill Picked Sensor.
Pick Arm Optotransmissive SwitchAn optotransmissive switch assembly is used in each pick unit to determinewhen the pick arm is in the correct position to pick currency bills.Optotransmissive switch 1 is used in pick unit 1 and optotransmissive switch 2is used in pick unit 2.
The line LED_PICKARM1+ (sheet 6) provides voltage to optotransmissiveswitch 1, LED anode from the +12 V supply via a 220R limiting resistor net-work. LED_PICKARM2+ (sheet 6) does the same for optotransmissive switch2.
PICKARM_1+ (sheet 6) provides voltage to the optotransmissive switch 1transistor collector via a 1k0 resistor which limits the current in the event of ashort circuit to ground.
PICKARM_1 (sheet 3) connects the transistor emitter to an LM339 volt-age comparator. This gives a digital 1 when the when optotransmissive switch1 is blocked and a digital 0 when the switch is clear.
This output enables the pick valve solenoid logic (see the section “PickValve Solenoid Operation”).
PICKARM_2+ and PICKARM_2 are used for optotransmissive switch 2.
Bill Picked SensorA transport sensor consisting of a LED assembly and optical transistorassembly is situated at the exit of each pick unit to sense the presence of apicked bill. For the sensor in the first pick unit the following signals are used:
z LED_PICK1+ (sheet 6) provides a voltage to the LED anode from the +12 V supply via a pnp transistor (enabled by the LED_ON signal) and a280R limiting resistance. The LED cathode is connected to ground returnat connector J3.
z SEN1+ (sheet 6) connects the optical transistor collector to the +12 V sup-ply via a 1k resistor which limits the current in the event of a short circuitto ground.
z SEN1- (sheet 5) provides a return from the optical transistor emitter tothe 20k gain setting resistor. This gives a voltage proportional to the lightincident upon the optical transistor, from the LED assembly.
The signals LED_PICK2+, SEN2+ and SEN2- are used for the second sen-sor assembly.
PICK VALVE SOLENOIDEach pick unit has a solenoid valve which permits the vacuum through to thepick arms. Power to the solenoid is provided as follows:
z VLV1_24V provides a connection from one terminal of the first pick unitsolenoid to the +24 V supply via connector J5, pin 14, and an on-board 1 Asafety fuse (sheet 1).
z VLV1_ON- connects the second terminal of the solenoid to a parallel pairof Darlington switches. These switches are enabled (high) by logic associ-
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ated with the PICK command from the Currency Dispenser Control board(see the section “Pick Valve Solenoid Operation”).
VLV2_24V and VLV2_ON- A are used for the second pick unit solenoid.
THERMISTORThere is no low temperature thermistor in the Aria pick module, however, thecircuit still exists on the double pick interface board (sheet 4). The TEMP1and TEMP2 signals on pins 3 and 19 of connector J5 are connected directly toground by the Aria pick module harness. This simulates a low resistancethermistor causing a logic 1 output from the voltage comparator so that thesignal TEMP_OUT to the Control Board always indicates normal operatingtemperature.
If 56XX pick modules are used together with Aria pick modules, then alow temperature indication from a thermistor in one of the 56XX type will bepassed via the Aria pick module to the Dispenser Control Board and will causesoftware to run the main motor for a longer time, to generate the vacuum,before the PICK signal is generated. An indication of the low temperaturecondition is also seen in the M-DATA returned to level 1 diagnostic tests.
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BUS INPUTThe Bus Input interface consists of power routed from the Currency DispenserControl board, control lines from the Currency Dispenser Control board, andsensor information and cassette data bus to the Currency Dispenser Controlboard. Provision is made to interface to Intelligent Currency Cassettes.
CONNECTOR J2 PINOUT J2 is a dual 20-way connector which carries the bus input lines to a cascadedDouble Pick Interface board or Single Pick Interface board. It has thefollowing pinout:
CONTROL SIGNALSControl signals from the Dispenser Control board are output on connector J2via open collector drivers to maintain signal levels (sheet 5). The table belowlists the input signal alongside the equivalent output to the cascaded board.
+24 V 1 2 +24 V
+24 V 3 4 +24 V
Ground 5 6 Ground
Ground 7 8 Ground
+5 V 9 10 +5 V
+12 V 11 12 Ground
Ground 13 14 RXD
TXD 15 16 N/C
SEN3_IN 17 18 SEN4_IN
N/C 19 20 PICK_OUT
COILRN 21 22 DISABLE_OUT-
S1_OUT 23 24 S0_OUT
P1_OUT 25 26 P0_OUT
LED_ON_OUT 27 28 GULP-
Ground 29 30 CASLOW_IN-
Ground 31 32 TEMP_IN-
Ground 33 34 CAS_ID4_IN-
Ground 35 36 CAS_ID3_IN-
Ground 37 38 CAS_ID2_IN-
Ground 39 40 CAS_ID1_IN-
Signal from Control Board Signal to Cascaded Board
PICK PICK_OUT
LEDON LEDON_OUT
S0 S0_OUT
S1 S1_OUT
DISABLE DISABLE_OUT
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SENSOR AND CASSETTE DATA BUS SIGNALSThe signals from Pick Units 3 and 4 transport sensors are buffered by unitygain operational amplifiers. The cassette bus interface signals from thecascaded Pick Interface board are buffered on entry to the Double PickInterface board. The table below lists the names of the incoming signalsagainst those sent to the Control board.
The signals GULP-, RXD, TXD, and COILEN- are directly connectedbetween the bus output and the bus input connectors (J1 and J2).
INTELLIGENT CASSETTE INTERFACESProvision is made on the Double Pick Interface board for an interface tointelligent cassettes in Pick Unit 1 and Pick Unit 2.
CONNECTOR J3Connector J3 is provided for the intelligent cassette interface for Pick Unit 1.It has the following pinout:
CONNECTOR J4Connector J4 is provided for the intelligent cassette interface for Pick Unit 2.It has the following pinout:
Signal from Cascaded Pick Interface
Signal to Control Board
CAS_ID1_IN- CAS_ID1_OUT-
CAS_ID2_IN- CAS_ID2_OUT-
CAS_ID3_IN- CAS_ID3_OUT-
CAS_ID4_IN- CAS_ID4_OUT-
TEMP_IN- TEMP_OUT-
CASLOW_IN- CASLOW_OUT-
SEN3_IN PSEN3
SEN4_IN PSEN4
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD1_OUT 7 8 RXD1_IN
INT1_PRES- 9 10 COILEN1
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD2_OUT 7 8 RXD2_IN
INT2_PRES- 9 10 COILEN2
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SERVICE AIDSThe following sections contain information relevant to the servicing andoperating procedures of the pick modules.
STATE OF HEALTH (SOH)NVRAM on the dispenser control board contains SOH module statusinformation including pick modules, cassettes, and suction cups. This isdescribed in Chapter 12.8.
ADJUSTMENTS
PICK MODULE TIMINGDispensers that use the bill alignment mechanism to form the note stack (theP86 and NID) do not require any timing relationship to be set between theaction of the pick modules and the presenter. When Aria pick modules areused in dispensers with stacker wheels (56XX) then there is an additionaladjustment to presenter timing.
With both types of presenter the pick module to pick module relationshipdoes, however, still require to be set. The adjustment procedures in thissection are described for single and double pick modules. The aim of theseprocedures is to attach correctly timed pick modules below the presenter withthe timing disks of the pick units aligned to the timing marks 1, 2, 3, and 4,reading from the topmost pick module to the bottom.
56XX dispensers may be built in 1, 2, 3 and 4 high configurations whilethe P86 Currency Dispenser and NID are built only 2, 3 and 4 high:
NOTE: Where there is a mixture of Aria and 56XX type pick modules, thenthe Aria type must always be the bottom pick module.
1 High Dispenser 2 High Dispenser 3 High Dispenser 4 High Dispenser
Presenter Presenter Presenter Presenter
P1 Timing Disk = 1 P2 Timing Disk = 1 P2 Timing Disk = 1 P2 Timing Disk = 1
Timing Disk = 2 Timing Disk = 2 Timing Disk = 2
P1 Timing Disk = 3 P2 Timing Disk = 3
Timing Disk = 4
P1 = Single Pick Module
P2 = Double Pick Module
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You must carry out the procedures in the order given:
z Separating the Pick Units of the Double Pick Modulez Pick Unit Internal Timingz Double Pick Module Pick Unit Relationshipz Presenter Timing (56XX only)z Pick Module to Presenter Timing
z 1 High Dispenserz 2 High Dispenserz 3 High Dispenserzz 4 High Dispenser.
NOTE: 1. To achieve the adjustments on dispensers with one, two, or threepick modules, the security plates on the bottom pick module must beremoved.
NOTE: 2. Only Aria pick modules are described in this chapter. For 56XXsingle and double pick modules see Chapter 12.6
Separating the Pick Units of the Aria Double Pick ModuleTo adjust a double pick module you must first isolate the gear trains of thetwo pick units by removing the timing belt (part number 445-0587791) shownin the following figure.
Retain the timing belt until required to reinstall it in the procedure“Joining the Pick Units of the Double Pick Module”.
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Pick Unit Internal TimingThe only relationship to be set in the pick unit is between the pick wheel andthe cam driven vacuum arm line.
NOTE: In a double pick unit make the adjustment on the upper pick unitfirst
The method of setting is as follows:
1. Position the teeth mesh between the drive segment and pick line so thatthe upper tooth of the drive segment is above the upper tooth of the pickline.
2. Take off and retain the 26T idler gear (Part Number 445-0633190) directlybelow the pick line (left side of the module looking from the currency cas-sette). See the following illustration:
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.
3. Rotate the gears of the pick module transport until the pick D wheel isfree of its mating tension wheel.
4. Rotate the drive cluster in a clockwise direction until the D timing markon the timing disk lines up with the timing sensor body.
5. Rotate the gears of the pick module transport until the interrupted part ofthe pick D wheels is away from the pick arms. Turn the gears until a gapof from 0.5 mm 0.5 mm (0.02 in. 0.02 in.) exists between the leadingedges of the pick D wheels and the tension wheels as shown in the first fig-ure above.
6. Replace the idler gear removed in step 2. Be careful not to dislodge the set-ting.
7. Carry out steps 1 to 6 on the lower pick unit.
Double Pick Module Pick Unit RelationshipWhen the internal timing of both pick units of the double pick module hasbeen set, the pick units have to be locked in a fixed timing relationship.Proceed as follows:
1. Rotate the gear train of the upper pick unit to move the timing disk in aclockwise direction until the 1 timing mark on the drive cluster timingdisk lines up with the timing sensor body.
CAUTION
Always rotate the gear train in its normal direction of travel.The pick timing disks should turn clockwise. Do not move thegear train backwards and forwards.
2. Rotate the gear train of the lower pick unit until the 2 timing mark on thedrive cluster timing disk lines up with the timing sensor body.
3. Place the timing belt (removed in the procedure “Separating the PickUnits of the Double Pick Module”) around the pulley wheel of the lowerpick position and put it on as many teeth as possible of the pulley wheel ofthe upper pick position, taking care not to dislodge the settings. Turn theupper gear train in the normal direction of travel (see Caution above) toride the timing belt fully on to the pulley wheel.
± ±
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Presenter Timing
NOTE: The Personas 86 dispenser and the NID do not require any timingrelationship to be set between the action of the pick modules and thepresenter.
When Aria pick modules are used on a stacker wheel dispenser (56XX type)then the presenter must be set as follows:
NOTE: 1. The bill transport arrangements vary in the front access, rearaccess and through-the-wall presenters but the location of the presentertiming gears is constant.
NOTE: 2. When the Aria Double Pick Module is present in a 56XX EnhancedCurrency Dispenser installed in NCR 56XX ATMs, the presenter timingmust be advanced one tooth.
1. Remove the circlip retaining the stacker line gear (1) and disengage thegear from the idler gear, without removing it from the hex on the shaft.
2. Rotate the stacker line gear (1) to a position where any of its twelve trian-
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gular timing marks (3) is next to the timing stud (2) in the frame.
3. Advance the stacker line gear (1) one tooth (see Note 2 above).4. Re-engage the gear and refit the circlip.
Pick Module To Presenter TimingOnce the pick modules have been prepared, as in the previous procedures, thepick modules can be assembled with a presenter to produce the completecurrency dispenser. There are no timing adjustments to the presenter.
CAUTION
The dispenser is heavy. Get help to lift it.
1 High Dispenser
1. Rotate the gear train of the single pick module to move the timing disk in
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a clockwise direction until the 1 timing mark on the drive cluster timingdisk lines up with the timing sensor body (see above illustration).
CAUTION
Always rotate the gear train in its normal direction of travel.The pick timing disk should turn clockwise. Do not move thegear train backwards and forwards.
2. Attach the pick module to the presenter.3. Check that the 1 timing mark is in line with the timing sensor body.
2 High Dispenser
1. Rotate the gear train of the double pick module to move the timing disksin a clockwise direction until the 1 timing mark on the upper drive clustertiming disk lines up with the timing sensor body.
CAUTION
Always rotate the gear train in its normal direction of travel.The pick timing disks should turn clockwise. Do not move thegear train backwards and forwards.
2. Check that the 2 timing mark on the lower drive cluster timing disk linesup with the timing sensor body.
3. Attach the double pick module to the presenter.4. Check that all the timing marks are aligned. Timing marks 1 and 2 should
be in line with their respective timing sensor bodies.
3 High Dispenser
1. Rotate the gear train of the double pick module (observe the cautionbelow) to move the timing disks in a clockwise direction until the 1 timingmark on the upper drive cluster timing disk lines up with the timing sen-sor body.
CAUTION
Always rotate the gear train in its normal direction of travel.The pick timing disk should turn clockwise. Do not move thegear train backwards and forwards.
2. Check that the 2 timing mark on the lower drive cluster timing disk linesup with the timing sensor body.
3. Attach the pick module to the presenter.4. Rotate the gear train of the single pick module (observe the caution above)
to move the timing disks in a clockwise direction until the 3 timing markon the cluster timing disk lines up with the timing sensor body.
5. Attach the single pick module to the bottom pick module of the double pickmodule.
6. Check that all the timing marks are aligned. Timing marks 1, 2, and 3should be in line with their respective timing sensor bodies and a pre-
12.9-34
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
senter timing arrow should be next to the timing stud.
4 High Dispenser
1. Rotate the gear train of the first double pick module to move the timingdisks in a clockwise direction until the 1 timing mark on the upper drivecluster timing disk lines up with the timing sensor body.
CAUTION
Always rotate the gear train in its normal direction of travel.The pick timing disks should turn clockwise. Do not move thegear train backwards and forwards.
2. Check that the 2 timing mark on the lower drive cluster timing disk linesup with the timing sensor body.
3. Attach the double pick module to the presenter.4. Rotate the gear train of the lower double pick module (observe the caution
above) to move the timing disks in a clockwise direction until the 3 timingmark on the upper drive cluster timing disk lines up with the timing sen-sor body.
5. Check that the 4 timing mark on the lower drive cluster timing disk linesup with the timing sensor body.
6. Attach the double pick module to the bottom of the first double pick mod-ule.
7. Check that all the timing marks are aligned. Timing marks 1, 2, 3, and 4should be in line with their respective timing sensor bodies.
NOTE: 1. For dispenser assembly the procedure can be carried out bybuilding from pick unit 4 upwards with the presenter added last.
NOTE: 2. Re-configuration is required when downgrading from four to threeor three to two pick modules. The NVRAM must be cleared to de-configurethe removed pick modules.
12.9-35
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
DIAGNOSTIC TESTSDiagnostic tests on the dispenser when installed in an NCR ATM aredescribed in Chapter 12.8.
STRAPPING
FUSE FS1Fuse FS1 is in the 24 V dc line to the pick solenoid on each Single PickInterface board. There is one fuse on the double pick interface board,protecting the line to both pick unit solenoids. refer to the following diagramsfor location of the fuse.
The fuse is a 125 V, 1.0 A pigtail fuse, part number 007-9830118.
12.9-36
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
PREVENTIVE MAINTENANCEThe following tables list the part numbers of the parts and assemblies thatshould come under examination during preventive maintenance checks.
ARIA SINGLE PICK MODULE
Item No. on Drawing 445-0653478Rev. E
Part No.Quantity (Double Pick)
Description Comments
3 445-0653487 1 Harness/keyplate assy.
5 445-0657476 1 Vertical transport assy. (upper)
6 445-0654870 1 Vertical transport assy.(lower)
7 445-0632954 1 D wheel assy.
8 445-0632956 1 Pinch roll assy.
9 445-0664594 1 Drive segment assy.
10 445-0592112 1 Pick line assy.
11 445-0591578 1 Drive cluster assy
13 009-0007840 1 Miniature solenoid valve
16 445-0616386 1 Single pick I/F assy.
18 445-0653488 1 Drive belt (3MR-270)
19 445-0646307 1 Drive belt (3MR-252)
20 445-0653489 3 Vertical transport belt 90T
21 445-0587791 1 Idler gear 42T/BRG
22 445-0632941 1 Gear/pulley 36T/26G
23 445-0632942 1 Drive gear 35T
24 445-0632944 1 Pulley 18G GT
25 445-0632945 1 Pulley 28G GT
26 445-0633190 1 Idler gear 26T
27 445-0633963 1 Drive gear 36T
28 445-0587809 1 Idler gear 36T/5 wide
29 445-0582160 6 Snap fit bearing
30 445-0587752 1 Vacuum tube
31 277-0009574 2 Vacuum cup Replace at specified intervals
12.9-37
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
ARIA DOUBLE PICK MODULE
PREVENTIVE MAINTENANCE PROCEDUREAt each service call the Field Engineer should carry out cleaning tasks andcheck for wear on timing belts and moving parts. Particular attention shouldbe paid to the pick arm suction cups and the air filter in the vacuum line.
NOTE: Vacuum the dust from all areas of the currency dispenser.
Currency/Media Containers
z Clean the purge bin and all cassettes (including spare cassettes) bothinside and out.
NOTE: Pay particular attention to the front door of the cassette.
Item No. on Drawing 445-0656633 Rev. D
Part No.Quantity (Double Pick)
Description Comments
3 445-0663841 1 Harness/keyplates assy.
5 445-0657476 1 Vertical transport assy. (upper)
6 445-0654870 1 Vertical transport assy.(lower)
7 445-0632954 2 D wheel assy.
8 445-0632956 2 Pinch roll assy.
9 445-0664594 2 Drive segment assy.
10 445-0592112 2 Pick line assy.
11 445-0591578 2 Drive cluster assy
13 009-0007840 2 Miniature solenoid valve
16 445-0616023 1 Double pick I/F assy.
18 445-0646306 1 Drive belt (3MR-420)
19 445-0646307 1 Drive belt (3MR-252)
20 445-0644331 3 Vertical transport belt
21 445-0587791 3 Idler gear 42T/18 wide
22 445-0632941 2 Gear/pulley 36T/26G
23 445-0632942 2 Drive gear 35T
24 445-0632944 1 Pulley 18G GT
25 445-0632945 1 Pulley 28G GT
26 445-0633190 2 Idler gear 26T
27 445-0633963 2 Drive gear 36T
28 445-0587809 2 Idler gear 36T
29 445-0582160 10 Snap fit bearing
30 445-0587752 2 Vacuum tube
31 277-0009574 4 Vacuum cup Replace at specified intervals
12.9-38
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Pick Modules
z Check that the reed switch housing is not cracked (replace if necessary)
NOTE: A note low condition may not be identified if the read switch housingis damaged.
z Inspect the pick lines for broken nozzles. Replace the pick line if broken,cracked or bent
z Check and replace suction cups if necessary. Read the “Suction Cups” sec-tion shown over
z Check alignment and clean all pick sensors/LEDsz Inspect the dispenser for worn or broken gears. Replace gears where nec-
essary. If gears are worn, check that all circlips on the associated shaft arein place. Lateral movement of shafts occur (accelerating gear wear) whencirclips fall off
z Swap pick module orientation to prolong gear life (for example, on a 4 highdispenser the top and bottom modules should exchange places, as shouldthe middle two modules)
z Lubricate the pick modules and check their mechanical adjustment; referto the “LUBRICATION” section in this chapter.
z Ensure pick modules are properly timed.
Suction Cups
56XX State of Health SystemsReplace suction cups when the “SOH Replace Soon” message appears. Thethreshold is 103 000 bills.
Non SOH SystemsThe following information is provided as a guide to formulating replacementschedules for individual ATMs:
z Lower usage ATMs (150 dispense operations daily, 1 bill per pick moduleper operation); replace suction cups annually
z Medium usage ATMs (250 dispense operations daily, 2 bill per pick mod-ule per operation); replace suction cups every six months
z Higher usage ATMs (350 dispense operations daily, 3 bill per pick moduleper operation); replace suction cups every three months.
12.9-39
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Presenter Assembly
z Look to see if the air filter above the top pick module is contaminated withdust, and replace it if it is (Part No. 445-0612449).
NOTE: Annual replacement of the filter is recommended. When you disturbthe air filter some dust will drop down the tubing to the lowest pick mod-ule. Disconnect the tube from the lowest pick solenoid and clean the dustfrom the tube and solenoid.
z Measure the vacuum above and below the in-line air filter. The minimumacceptable vacuum is 19 in. Hg /650 mbar. Both readings must be identi-cal; replace the air filter if the two readings are not the same
z Strip and clean the pump if the vacuum level is low
NOTE: To maximise ATM availability, the pump should be replaced and theoriginal pump should be taken to a repair centre.
12.9-40
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
LUBRICATIONThis section describes the lubrication of the pick module during componentreplacement.
LUBRICANT TYPEThe following lubricants are recommended:
For No.2 General Purpose Oil any one of the following lubricants can beused:
z Shell Oil Co. Donax T-6z Mobil Oil Co. Mobile ATF 220z Exxon Oil Co. ATF or Esso ATF.
GENERAL INSTRUCTIONSThe following general instructions must be observed:
1. Use clean lubricants from properly labelled containers.2. Satisfactory operation of mechanical components depends upon proper
lubrication. Follow the specific lubrication instructions in the followingparagraphs in detail.
3. Avoid excessive lubrication. Apply only that amount which will provide athin coating on the entire bearing area or surface, unless otherwise speci-fied.
4. All parts to be lubricated must be free from dust, corrosion and metalchips.
5. Lubricate bearing areas and surfaces during assembly, unless conditionscaused by subsequent handling are detrimental (for example, accumula-tion of chips, grit, and so on) to the proper operation of the part. In thosecases lubrication should be applied after assembly.
6. Apply lubricants using the most convenient method when none is speci-fied, that is by brushing, dipping, or oil can. Spraying is not recommended.
7. Lubricate all spring hooks and spring studs with lubricant B.8. Working clipped or riveted assemblies should not be lubricated before riv-
eting but only after all processes, handling, or storage involving exposureto dirt or serious atmospheric contamination are past.
9. On assemblies that have shafts on which one or more moving parts areassembled, lubricate both the shaft and the hub areas on each part withthe specified lubricant.
10. Lubricants can cause serious deterioration of rubber. Avoid contaminationof drive belts and drive rolls.
CAUTION
Make sure that no lubricant spills on to the teeth ofgears as this may impair their performance.
Lubricant Type
A No.2 General Purpose Oil
B Synthetic Lubricating Grease (009-0004618 = 100gm containers)
12.9-41
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Pick ModuleLubricate as follows:
z Drive segment, inside hub, pivot stud - with Az Gears turning on stationary stud, on the stud, in the bore - with Bz Cam cluster, bore and pivot stud - with Bz Pick line, bearing faces - with Bz Pick line hub bearing surface - with Bz Plastic bearings including gulp feed bearing (before assembly) - with Az Cassette latch stud - with B.
INTERNAL CABLESThe diagrams in this section are the schematics of the internal cables of theAria single and double pick modules.
ARIA SINGLE PICK UNIT HARNESS (SHEET 1 OF 2)
VV
VV
VV
VV
V
1
2
6
7
3
5
10
11
VV
G
W
VV
VV
PICK_SEN1
VV
2
3
SEN1- (GREEN)
LED PICK 1+ (RED)
PICKARM 1 (WHITE)
J2
VV
15
16
VLV1 ON- (TP WHITE)
SEN1+ (WHITE)
R
1
B
2
CASLOW1- (WHITE)CassetteLow &LED_1
V
1
TimingDisk 1
GND (WHITE)
LED PICKARM 1+ (BLACK)
VALVE_1-1+24 V (TP BLACK)
Sin
gle
Pic
k In
terf
ace
Boa
rd
TEMP1 LOOP (WHITE)
LED GND (BLACK)
VALVE_1-2
LED PICKARM 1- (WHITE)
V12
13
12.9-42
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
ARIA SINGLE PICK UNIT HARNESS (SHEET 2 OF 2)
CVV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
J4 J1
CAS ID1-GND
CAS ID2-
GNDCAS ID3-
GNDCAS ID4-
GNDCAS TEMP-GND
GULP-LEDON_PICK
GNDGND
S0S1DISABLE-
COILEN-PICK
CASLOW-
GND
PSEN1
PSEN2PSEN3
PSEN4PICKTXD
12
3
4
56
78
910
111213
1415
1617
1819
202122
23
242526
40
393837
36
3534
3332
31
30292827
26
25
242322
212019
17
16
15
18
Sin
gle
Pic
k In
terf
ace
Boa
rd
Pic
k In
terf
ace
Boa
rd
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
27
2829
30
31
32333435
36373839
40
1413
12
1110
9
87
6
5432
1
PICK RXD
GND
+5 V
+5 V
GNDGND
GNDGND+24 V+24 V+24 V
+24 V
GND
+12 V
12.9-43
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
ARIA DOUBLE PICK UNIT HARNESS (SHEET 1 OF 2)
VV
VV
VV
VV
V
1
2
6
7
3
5
9
10
11
VV
G
W
VV
VV
PICK_SEN1
VV
R
B
SEN1- (GREEN)
LED PICKARM1+ (RED)
PICKARM1 (GREEN)
J5
VV
14
13 VLV1 ON-
SEN1+ (WHITE)
R
1
B
2
LED PICK1+ (RED)CASLOW1- (WHITE)
LOOP1 (WHITE)
GND (WHITE)
CassetteLow &LED_1
Splice 1V
G
TimingDisk 1
GND (BLACK)
GND (WHITE)
LED PICKARM1- (BLACK)
VALVE_1-2
VALVE_1-1
+24 V
VV
VV
VV
VV
V
17
18
22
23
19
21
25
26
27
VV
G
W
VV
VV
PICK_SEN2
VV
R
B
SEN2- (GREEN)
LED PICKARM2+ (RED)
PICKARM2 (GREEN)
VV
30
29VLV2 ON-
SEN2+ (WHITE)
R
1
B
2
LED PICK2+ (RED)CASLOW2- (WHITE)
LOOP2 (WHITE)
GND (WHITE)
CassetteLow &LED_2
Splice 2
V
G
TimingDisk 2
GND (BLACK)
GND (WHITE)
LED PICKARM2- (BLACK)
VALVE_2-2
VALVE_2-1
+24 V
Dou
ble
Pic
k In
terfa
ce B
oard
12.9-44
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
ARIA DOUBLE PICK UNIT HARNESS (SHEET 2 OF 2)
CVV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
J1 J2CAS ID1-
GND
CAS ID2-
GNDCAS ID3-
GNDCAS ID4-
GNDCAS TEMP-GND
GULP-LEDON_PICK
GNDGND
S0S1DISABLE-
COILEN-PICK
CASLOW-
GND
PSEN1
PSEN2PSEN3
PSEN4PICKTXD
12
3
4
56
78
910
111213
1415
1617
1819
20
2122
23
242526
40
393837
36
3534
33
323130
292827
26
25
242322
212019
17
16
15
18
Sin
gle
Pic
k In
terf
ace
Boa
rd
Pic
k In
terf
ace
Boa
rd
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
VV
27
2829
3031
32
333435
3637
3839
40
1413
12
1110
9
87
65432
1
PICK RXD
GND
+5 V
+5 V
GNDGND
GND
GND+24 V+24 V+24 V
+24 V
GND
+12 V
12.9-45
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
ASSEMBLY AND SCHEMATIC DIAGRAMSThis section contains the assembly and schematic diagrams for the electroniccomponents of the dispenser listed below:
z Single Pick Interface Board, Assembly Front and Rear Viewz Single Pick Interface Board, Schematic Diagram (Sheets 1 to 6)z Double Pick Interface Board, Assembly Front Viewz Double Pick Interface Board, Assembly Rear Viewz Double Pick Interface Board Schematic Diagram (Sheets 1 to 8).
SCHEMATIC DIAGRAMS
SINGLE PICK INTERFACE BOARDThe assembly and schematic diagrams for the Single Pick Interface Boardappear on pages 47 to 53
DOUBLE PICK INTERFACE BOARDThe assembly and schematic diagrams for the Double Pick Interface Boardappear on pages 54 to 63.
12.9-46
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Single Pick Interface Board, Assembly
12.9-47
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
AR
IA P
ICK
MO
DU
LES
12.9-48
NC
R —
CO
NFID
EN
TIA
L AN
D P
RO
PR
IETA
RY
Use pu
rsuant to C
omp
any Instructions
P 0_ O U T
RXD
S 0_ O U TDISAB LE_O UT-PICK_OUTSEN3_IN
GULP-CA SLOW _IN -TE M P_ IN -C A S _ ID 4 _ IN -C A S _ ID 3 _ IN -C A S _ ID 2 _ IN -C AS_ ID 1 _IN -
O U T
D . M IL N E
5 67 0
836
JU L 94
-
R XD 1_ IN
CO IL EN1
D . M IL N E
4 4 5-06 1 63 8 861
D . M IL N ECO N NE CT O RS / DE CO U PLINSIN GLE PIC K INTE RFAC EC UR R EN C Y D ISPE N SER
6.1 A
2.4 D
2.4 B
+5V
+5V
5 .4 C
5.4D1.1 D
5.1B
+5V
6.1B
+ 24V
6.1B
V
6.1B
6.1B
+24V
5.4 D
4.1 BT 29
5 .4 C
6.1 A
T 3 5
23 45 67 89
T105 4.4B1.1 D
J 3
N OP
1
10
1
1011 1213 1415 1617 1819
+ 24V
2223 2425 2627 2829
3
3031 3233
J4
35 3637 3839
4
40
5 67 89
2
2021
08DR 45420
SUPERS EDES:
C LA S S :
IN T ER FA CE
ENT OF TH IS D OC UM EN T IS
D A T E :AT&T
NEXT ASSEMBLY
G BY AT&T IN CONNECTIONANUFACTURE, MAINTENANCEF TH E AT&T EQ U IPM EN T TO
PERTAINS (C) 1994
LLEC TU AL PRO PER TY AND IS
4
DRAFTSMAN :
INTELLIGENTCASSETTE
B U S IN P U T
34
D R N UM B E RD.L.M.
L INFO RM ATION SOLUTIO NS COM PANYIO , USA
DEVELOPER :
B
S U P S D B Y :AP P R O V E D :
4R EQD
ERTY OF AT&T GIS. IT IS TOD AS STR ICTLY CO N FID EN TIAL
T TO BE DISCLOSED, REPROD-SED EXC EPT AS AUTH ORIZED
( F rom next P ick In te rface)
C
R EVA
C AD
U N IT :N A M E :
G LO BAL INFO RM ATION SO LUTIO NS
D
D FT SO C T 9 4
A
SIZE
D AT E
SH E E T O F
Single P
ick Interface Board, S
chematic D
iagram (S
heet 1 of 6)
S0
S EN 1 +
P IC K A R M 1 +
TEM P_OUT-C AS_ID4_ OUT -C A S_ ID 3_O U T -
SEN4_INTX D
S E N 1-TEM P1
C A S LO W 1-
P1_OUTLE D _ O N _
S1_OUTC O ILE NSEN 2_IN
P 1
C O IL E N
IN T1_PR ES
TX D1_O UT
P0L ED O NGULP-
CASLOW_OUT-
C AS _ID 1_O UT-C A S_ ID 2_O U T -
R XDTX DPSE N4PSEN3PSEN2PSEN 1P IC K
D ISA B LE-S 1
T13
LED_PICK1+
G U LP_ FE ED
VLV1_O N-P IC K A R M _ 1
T11
T12
T 8 5
T4
T2
T91.3D 4.1 B
T3
5.4 B
3.4 D
2 .4D
R 34150 R
6.4 C
T 24
+ 24V
T 3 3
5 .1 A
T 2 0
+24V
4.1A
+24V
5.1C
5 .1B
T 2 7
T 4 2
4 .1B1.2D
125V
F S 1
1 .0 A
12
+12
1 .2D
T17
5.1D
5 .4 C 6.1C
5 .4B
5.1C
+5V
4 .4 D 6.4A
T71
4 .4 D 6 .4 B
4 .4 D 6.4A
2 .1B
T 3 7
5.1D 2 .4 C 2 .1C
4.4B
2.1B1.3D 5.1C5.1C3 .1C
1 .4D 4.4B
4 .4 D 6 .4 B
12
3 .1C
+5V
2.1D
6.4 C
4.1B
4.1B
2627
5.4A+12 V
J11
1011
4 0
5
13 1415 1617 1819
2
2 021 2 223 2 425
2 829
3
3 031 3 233 3 435 3637 3 839
4
J 21
1011
67 89
4 .4 D 6 .4 B
T 40
67 89
6.4 C
2.1D5.1D2 .4 C 2.1C
1213 1415 16
23 45
5 .4D5.4 C
+24V
3.1C
1 .4D 5.4 D
4 .4 D 6 .4 B
C H A N G E S : (A ) IN IT IA L R E L E A S E A
AND ACTUATORS
TH E C ON T
2 3
3
D
C
B
IN WRITINWITH THE MAN D U SE OWHICH IT
BUS O UTPUT
1
AT&T IN TE
( T o C ontro l B oard o r ne xt P ick In te rface)
1AT&T G LOBADAYTON, O H
2
THE PROPBE TR EATEAND IS NOUCED OR U
SENSORS
ARIA PICK MODULES
Single Pick Interface Board, Schematic Diagram (Sheet 2 of 6)
P0
CO
ILE
N1
CO
ILE
N0RR1
7
S1
P0_
OU
T
SEL1
S0S0
SE
L1-
P1P
1_O
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S1
T91
1.2
D 1.
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4BT3
1
1.2D
2.4
C 5.
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T100
44
5-0
61
63
88
D.
MIL
NE
5.1D
2.1
C
1.1D
+5V
& U4
74L
S09
12 1311
T83
5.1D
2.1
C
1.2D
T63
CU
RR
EN
CY
DIS
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ER
DO
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PIC
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ER
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BO
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JUL
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6
567
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2.4
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T79
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10K
12
4.1C
T72
108
+5V
T86
T80
4K7
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=1
74L
S32
U9&9
56
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10K
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1
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1.4D
1.3D
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864
=1 U6
74LS
8612 13
11
=1 U6
74LS
862 1
2
4K7
3
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1.2D
1.1D
T78
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86
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8
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12.9-49
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Single Pick Interface Board, Schematic Diagram (Sheet 3 of 6)
+5V
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TOF
12.9-50
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Single Pick Interface Board, Schematic Diagram (Sheet 4 of 6)
CA
SLO
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94 83
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567
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D.
MIL
NE
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3
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SH
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OF
12.9-51
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Single Pick Interface Board, Schematic Diagram (Sheet 5 of 6)
PS
EN
4
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N1-
GU
LP-
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1
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94
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(A
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4
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A
SHEE
TO
F
12.9-52
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Single Pick Interface Board, Schematic Diagram (Sheet 6 of 6)
CA
S_
ID1
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JUL
94 83
6
567
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NG
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: (
A)
INIT
IAL
RE
LE
AS
E
12
34
D.L
.M.
OC
T 9
4
SU
PE
RS
ED
ES
:
REV
1
AP
PR
OV
ED
:
C
DR
NU
MB
ERD
FTS
A
SH
EET
OF
12.9-53
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Assembly Front
12.9-54
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Assembly Rear
12.9-55
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 1 of 8)
TX
D
GU
LP
-
CA
SLO
W_IN
-
TE
MP
_IN
-
CA
S_ID
4_IN
-
CA
S_ID
3_IN
-
CA
S_ID
2_IN
-
CA
S_ID
1_IN
-
P1_O
UT
LE
D_O
N_O
UT
S1_O
UT
CO
ILE
N
P0_O
UT
RX
D
S0_O
UT
DIS
AB
LE
_O
UT
-
PIC
K_O
UT
SE
N4_IN
CO
ILE
ND
ISA
BLE
-
S1
S0
P1
PIC
KA
RM
_1+
SE
N2+
PIC
KA
RM
_2+
TE
MP
_O
UT
-
CA
S_ID
4_O
UT
-
CA
S_ID
3_O
UT
-
CA
S_ID
2_O
UT
-
TE
MP
1
CA
SLO
W1-
PIC
KA
RM
_1
GU
LP
_F
EE
D
SE
N2-
TE
MP
2
CA
SLO
W2-
PIC
KA
RM
_2
LE
D_P
ICK
1+
SE
N1+
SE
N1-
2
LE
D_P
ICK
AR
M1+
LE
D_P
ICK
2+
LE
D_P
ICK
AR
M2+
VLV
1_O
N-
VLV
2_O
N-
P0
LE
DO
NG
ULP
-
CA
SLO
W_O
UT
-
CA
S_ID
1_O
UT
-
SE
N3_IN
RX
D
TX
DP
SE
N4
PS
EN
3P
SE
N2
PS
EN
1P
ICK
TE
ST
PO
INT
_P
AD
CU
RR
EN
CY
DIS
PE
NS
ER
DO
UB
LE
PIC
K IN
TE
RF
AC
EC
ON
NE
CT
OR
S / D
EC
OU
PL
ING
+24V
100nF
C16
50V
1
50V
1 2
T39
Testp
oin
t_P
ad
T18
+5V
T4
JU
N 9
4
833
5670
D. M
ILN
ED
. M
ILN
E
18
445-0
616025
D. M
ILN
E
100nF
C19
16V
C4
10uF
1 2
R90
150R
T8
TE
STP
OIN
T_P
AD
TE
STP
OIN
T_P
AD
TE
STP
OIN
T_P
AD
100nF
C7
50V
1
T105
100nF
C23
50V
1 2
T6
50V
C10
100nF
1 2
250V
C20
100nF
1 2
T90
TE
STP
OIN
T_P
AD
TE
STP
OIN
T_P
AD
T1
TE
STP
OIN
T_P
AD
T147
TE
ST
PO
INT
_P
AD
T13
T29
Testp
oin
t_P
ad
T24
TE
ST
PO
INT
_P
AD
TE
ST
PO
INT
_P
AD
100nF
C21
50V
1 2
+5V
+24V
TE
STP
OIN
T_P
AD
T118
TE
ST
PO
INT
_P
AD
T56
TE
ST
PO
INT_P
AD
16V
C26
10uF
1 2
T12
T51
TE
STP
OIN
T_P
AD
50V
C22
100nF
1 2
T97
+5V
T134
TE
ST
PO
INT
_P
AD
1 2
+12V
+24V
+24V
T26
TE
ST
PO
INT
_P
AD
100nF
C11
50V
T106
TE
ST
PO
INT
_P
AD
T142
1 2
+5V
T44
TE
STP
OIN
T_P
AD
TE
STP
OIN
T_P
AD
T9
TE
STP
OIN
T_P
AD
50V
C6
100nF
T76
TE
ST
PO
INT
_P
AD
T50
T3
TE
STP
OIN
T_P
AD
T11
TE
STP
OIN
T_P
AD
T130
+12V
T45
TE
STP
OIN
T_P
AD
TE
ST
PO
INT
_P
AD
T10
TE
STP
OIN
T_P
AD
T151
TE
ST
PO
INT
_P
AD
T23
TE
STP
OIN
T_P
AD
T120
TE
ST
PO
INT
_P
AD
TE
ST
PO
INT
_P
AD
T116
TE
STP
OIN
T_P
AD
T7
+24V
+24V
50V
C25
100nF
T14
1 2
J1
1
10
11
12
13
14
15
16
17
18
19
2 20
21
22
23
24
25
26
27
28
293
30
31
32
33
34
35
36
37
38
39
4 40
56
137
8
9
T5
TE
STP
OIN
T_P
AD
1.0
AFS
1 125V
27
28
12
J5
1
10
11
12
+5V
14
15
16
17
18
19
2 20
21
22
23
24
25
26
10
11
12
13
293
304
56
78
9
23
24
25
26
27
28
J2
1
38
39
4 40
56 14
15
16
17
18
19
2 20
21
22
1 2
293
30
31
32
33
34
35
36
37
50V
C18
100nF
78
9
47uF
C5
63V
+12V
100nF
C14
50V
50V
C12
100nF
1 2
150R
R91
22uF
C1
1 2
1 2
T60
TE
ST
PO
INT
_P
AD
1 2
1 2
T31
TE
STP
OIN
T_P
AD
16V
T141
TE
STP
OIN
T_P
AD
T2
100nF
C13
50V
T25
TE
ST
PO
INT
_P
AD
T123
TE
ST
PO
INT
_P
AD
UN
IT :
BU
S IN
PU
T
[5.C
4]
TH
E C
ON
TE
NT
OF
TH
IS D
OC
UM
EN
T I
SA
T&
T I
NT
EL
LE
CT
UA
L P
RO
PE
RT
Y A
ND
IS
08D
R45420
DA
TE
:
[6.B
1]
[5.D
4]
[2.D
4]
D
[3.C
1]
[4.B
1]
1
SH
EE
T O
FC
AD
[1.D
1] [4
.C4]
AP
PR
OV
ED
:
[3.D
1]
[3.D
4]
[5.B
4]
[5.C
1]
[5.A
1]
B08D
R47209
DM
FE
B 9
5
AT&
TG
LO
BA
L IN
FO
RM
ATIO
N S
OLU
TIO
NS
[6.A
4]
[6.B
4]
TE
ST
PO
INT
_P
AD
DR
NU
MB
ER
D
A
[5.C
1]
[4.C
1]
[4.D
4]
[4.C
4]
A
[1.D
1]
( F
rom
Se
con
d D
ou
ble
Pic
k )
NA
ME
:
[6.C
4]
AT
&T
GL
OB
AL
IN
FO
RM
AT
ION
SO
LU
TIO
NS
CO
MP
AN
Y
DA
YT
ON
, O
HIO
, U
SA
CH
AN
GE
S : (A
) IN
ITIA
L R
ELE
AS
E
12
[4.A
1]
AN
D A
CT
UA
TO
RS
[2.D
1]
[6.B
1]
34
TH
E P
RO
PE
RT
Y O
F A
T&
T G
IS.
IT I
S T
OB
E T
RE
AT
ED
AS
ST
RIC
TL
Y C
ON
FID
EN
TIA
L
[7.C
1]
[6.D
4]
[6.C
4]
[6.C
1]
AN
D U
SE
OF
TH
E A
T&
T E
QU
IPM
EN
T T
OW
HIC
H I
T P
ER
TA
INS
(C
) 1
99
4
SIZ
E
[6.C
1]
D.L
.M.
DF
TS
OC
T 9
4
SE
NS
OR
S
[2.D
1]
NE
XT A
SS
EM
BLY
AN
D I
S N
OT
TO
BE
DIS
CL
OS
ED
, R
EP
RO
D-
UC
ED
OR
US
ED
EX
CE
PT
AS
AU
TH
OR
IZE
DIN
WR
ITIN
G B
Y A
T&
T I
N C
ON
NE
CT
ION
WIT
H T
HE
MA
NU
FA
CT
UR
E,
MA
INT
EN
AN
CE
34
SU
PE
RS
ED
ES
:
[6.C
1]
[6.B
1]
[6.B
4]
[1.D
4]
[5.D
4]
[5.C
4]
2
[5.B
4]
[2.C
1]
( T
o C
ontr
ol B
oard
or
First
Dou
ble
Pic
k )
[5.D
1]
[5.B
1]
[6.B
1]
RE
QD
[3.B
1]
[3.B
4]
[6.A
1]
[1.D
3]
[1.D
3]
SU
PS
D B
Y :
C
DR
AF
TS
MA
N :
DE
VE
LO
PE
R :
BC
[6.B
4]
RE
V
[6.B
4]
[5.D
4]
[4.C
1]
[5.C
4]
[6.B
1]
[4.D
4]
B
CLA
SS
:
[6.D
4]
[4.D
4]
[6.B
4]
[4.D
4]
[4.D
4]
DA
TE
A
[4.D
4]
[3.C
1]
BU
S O
UT
PU
T
[1.D
4]
[5.A
4]
[4.C
1]
[6.C
1]
[2.C
1]
12.9-56
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 2 of 8)
SE
L1
P0
P1
SE
L2-
S0
S0
S1
S1
P1_O
UT
SE
L2
P0_O
UT
SE
L1-
R24
4K
7
U5
7406
12
R98
4K
7
+5V
+5V
12
+5V
+5V
4K
7R
16
T126
TE
ST
PO
INT
_P
AD
74LS
86
U3
+5V
10K
R28
T75
TE
ST
PO
INT
_P
AD
+5V
T70
TE
ST
PO
INT
_P
AD
4 5
6
74LS
86
U3
=1
=1
9 10
8
11
T99
TE
ST
PO
INT
_P
AD 7
4LS
86
U3
=1
TE
ST
PO
INT
_P
AD
T68
TE
ST
PO
INT
_P
AD
12
13
TE
ST
PO
INT
_P
AD
T80
TE
ST
PO
INT
_P
AD
T82
74LS
32
U4&
2 1
3
T71
T125
TE
STP
OIN
T_P
AD
U5
7406
56
1 U4
74LS
32
TE
ST
PO
INT
_P
AD
12
13
11
T148
TE
ST
PO
INT
_P
AD
& U4
74LS
32
T74
TE
ST
PO
INT
_P
AD
T96
5 4
T69
TE
STP
OIN
T_P
AD
4K
7R
89
9 10
8
1 U4
74LS
32
13
12
6
T100
TE
ST
PO
INT_P
AD
7406
U5
98
D. M
ILN
E
445-0
61602
58
2
U5
7406
CU
RR
EN
CY
DIS
PE
NS
ER
R14
10K
12
DR
NU
MB
ER
TH
E C
ON
TE
NT
OF
TH
IS D
OC
UM
EN
T I
SA
T&
T I
NT
EL
LE
CT
UA
L P
RO
PE
RT
Y A
ND
IS
TH
E P
RO
PE
RT
Y O
F A
T&
T G
IS.
IT I
S T
OB
E T
RE
AT
ED
AS
ST
RIC
TL
Y C
ON
FID
EN
TIA
L
74LS
86
U3
=1
2 1
3
D. M
ILN
ED
.MIL
NE
5670
833
JU
N 9
4
BO
AR
D A
DD
RE
SS
DE
CO
DE
DO
UB
LE
PIC
K IN
TE
RF
AC
E
[5.C
1]
[3.A
1] [7.C
1]
[4.C
1]
DA
TE
CH
AN
GE
S : (A
) IN
ITIA
L R
ELE
AS
E
4
1
A
RE
V
UN
IT :
3
CA
D2
BC
B08D
R47209
DM
FE
B 9
5
SU
PE
RS
ED
ES
:
OC
T 9
4
AP
PR
OV
ED
:
CLA
SS
:
DA
TE
:
DR
AFT
SM
AN
:
DE
VE
LO
PE
R :
D.L
.M.
AD
SH
EE
T O
F
08D
R45420
[3.C
1] [7.C
1]
A
B
SU
PS
D B
Y :
C
NA
ME
:
D
[1.D
1]
[1.D
1]
[1.D
2]
[1.D
2]
[1.D
4]
[1.D
3]
[4.D
1]
RE
QD
SIZ
E
AN
D I
S N
OT
TO
BE
DIS
CL
OS
ED
, R
EP
RO
D-
UC
ED
OR
US
ED
EX
CE
PT
AS
AU
TH
OR
IZE
DIN
WR
ITIN
G B
Y A
T&
T I
N C
ON
NE
CT
ION
WIT
H T
HE
MA
NU
FA
CT
UR
E,
MA
INT
EN
AN
CE
AN
D U
SE
OF
TH
E A
T&
T E
QU
IPM
EN
T T
OW
HIC
H I
T P
ER
TA
INS
(C
) 1
99
4
AT
&T
GL
OB
AL
IN
FO
RM
AT
ION
SO
LU
TIO
NS
CO
MP
AN
Y
12
3
NE
XT
AS
SE
MB
LY
4
DA
YT
ON
, O
HIO
, U
SA
AT&
TG
LO
BA
L IN
FO
RM
ATIO
N S
OLU
TIO
NS
DF
TS[5
.C1]
12.9-57
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 3 of 8)
SE
L2
PIC
K
SE
L1
VLV
1_
ON
-
TE
ST
PO
INT
_P
AD
T95
TE
ST
PO
INT
_P
AD
PIC
KA
RM
_2
PIC
KA
RM
_1
VLV
1_
ON
VLV
2_
ON
-
DIS
AB
LE
-
VL
V2
_O
N
T3
6
TE
ST
PO
INT
_P
AD
T1
12
20K
12
T1
10
TE
ST
PO
INT
_P
AD
+1
2V
T32
TE
ST
PO
INT
_P
AD
+2
4V
T1
04
R3
8
R9
2T
ES
TP
OIN
T_P
AD
+5V
T5
7
TE
ST
PO
INT
_P
AD
T1
32
( )9
CO
M
TE
ST
PO
INT
_P
AD
R9
43
K3
12
5K
11
R35
5K
11
U1
2
MC
14
13
6
11
4K
7
+2
4V
5K
11
R3
2
1 2
3T
11
5
TE
ST
PO
INT
_P
AD
4
6
+5
V
R5
0
12
& U1
1
74
LS
09
10
( )9
CO
M
MC
141
3
U1
2
+5
V
& U11
74
LS
09
53
14
( )9
CO
M
U1
2
MC
14
13
7
TE
ST
PO
INT
_P
AD
R9
71
K12
5
12
CO
M9
( )
U1
2
MC
141
3
T55
TE
ST
PO
INT
_P
AD
+5
V
&
U1
3
74L
S0
9
T8
7
13
11
4K
7R
93
12
+5
V
T1
9T
ES
TP
OIN
T_
PA
D
+5
V
12
R5
14K
712
180
K
R3
71
2
T8
4
74
LS
09
U1
3
&1 2
3
6
+5V
74
LS
09
U13
&9 10
8
/#
NU
7
LM
33
9T
ES
TP
OIN
T_P
AD
+5
V
74L
S0
9
U1
3
&4
5
J
CK
K R
4
20
KR
34
12
3K
3R
64
3+
V
12
-V
11
10
13
74
LS
10
9
U9
S
10
nF
1 2
2
6
135
7
J
CK
K R
12
14
10
12
50
V
C2
4
4K
7R
63
1
74
LS
10
9
U9
S
TE
ST
PO
INT
_P
AD
+1
2V
R9
94
K7
15
1311
9
R33
18
0K
12
2
T1
03
R6
54
K7
12
1K
R1
00
12
12
+2
4V
4K
7R
66
12
+5V
TE
ST
PO
INT
_P
AD
R3
65
K1
1
CU
RR
EN
CY
DIS
PE
NS
ER
DO
UB
LE
PIC
K I
NT
ER
FA
CE
PIC
K S
OL
EN
OID
CO
NT
RO
L
JU
N 9
4
83
3
56
70
D.M
ILN
ED
.MIL
NE
T7
3
38
44
5-0
61
60
25
D.M
ILN
E
+5
V
+5V
+5
V
T1
07
T27+2
4V
T1
43
TE
ST
PO
INT
_P
AD
+5
VT
15T
ES
TP
OIN
T_
PA
D
TE
ST
PO
INT
_P
AD
T1
28
TE
ST
PO
INT
_P
AD
1 2
/#
NU
7
LM
33
9
TE
ST
PO
INT
_P
AD
T1
29
TE
ST
PO
INT
_P
AD
RE
V
4
D3
+V
12
-V
9
8
14
10
nF
C1
5
50V 1
23
CD
[1.B
1]
2.C
4]
[1.D
1]
B0
8D
R4
72
09
DM
FE
B 9
5
CA
D
DR
NU
MB
ER
DF
TS
DA
TE
BE
TR
EA
TE
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NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 4 of 8)
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12.9-59
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 5 of 8)
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12.9-60
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 6 of 8)
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12.9-61
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
ARIA PICK MODULES
Double Pick Interface Board, Schematic Diagram (Sheet 7 of 8)
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12.9-62
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions
AR
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12.9-63
NC
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LED_PICK1-
VLV1_ON-
VLV2_ON-
LED_PICK2-
5670
833
JUN 94
LED / SOLENOID DRIVER OPTIONDOUBLE PICK INTERFACE
CURRENCY DISPENSER
D. MILNE
445-061602588
D. MILNE
D. MILNE
08DR47209
4
PERTY OF AT&T GIS. IT IS TOTED AS STRICTLY CONFIDENTIALOT TO BE DISCLOSED, REPROD-
E OF THE AT&T EQUIPMENT TOT PERTAINS (C) 1994
BAL INFORMATION SOLUTIONS COMPANY
OHIO, USA
D.L.M.08DR45420
APPROVED :
SUPSD BY :
[1.B1]
A
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[1.B1]
[6.C4]
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NAME :
DFTS
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SIZE
CAD
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REVDR NUMBER
AT&T
4
UNIT :
SUPERSEDES:
SHEET OF
DATE
OCT 94A
CLASS :
DATE :
DRAFTSMAN :
DEVELOPER :
GLOBAL INFORMATION SOLUTIONTENT OF THIS DOCUMENT ISTELLECTUAL PROPERTY AND IS
R USED EXCEPT AS AUTHORIZEDING BY AT&T IN CONNECTIONE MANUFACTURE, MAINTENANCE
Double P
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1
THE COAT&T IN
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ARIA PICK MODULES
12.9-64
NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions