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OWEA ANNUAL MEETING JUNE 20, 2012 Arkea ® : A Green Technology for Wastewater Treatment, Residuals Management, and Pathogen Reduction Michael H. Gerardi, Wastewater Biologist, ArchaeaSolutions, Inc. Steve C. Owens, P.E., Vice President, ArchaeaSolutions, Inc. 1 ArchaeaSolutions, Inc. Bioaugmentation - Consulting - Results.
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Page 1: Arkea : A Green Technology for Wastewater Treatment ...

OWEA ANNUAL MEETING

JUNE 20, 2012

Arkea®: A Green Technology

for Wastewater Treatment,

Residuals Management, and

Pathogen Reduction

Michael H. Gerardi, Wastewater Biologist, ArchaeaSolutions, Inc.

Steve C. Owens, P.E., Vice President, ArchaeaSolutions, Inc.

1

ArchaeaSolutions, Inc. Bioaugmentation - Consulting - Results.

Page 2: Arkea : A Green Technology for Wastewater Treatment ...

I. Introduction 2

Page 3: Arkea : A Green Technology for Wastewater Treatment ...

ArchaeaSolutions, Inc.

Science-focused company

Discovered how to use Archaea organisms to

resolve environmental problems

Since 2000, Archaea containing bio-systems have

worked in hundreds of municipal and industrial

plants, including wastewater treatment, food

processing, chemical plants, and petroleum

refineries

Ongoing work in North America, Europe, and

Africa

3

Page 4: Arkea : A Green Technology for Wastewater Treatment ...

ArchaeaSolutions, Inc.

Scientists, Engineers, and Wastewater

Professionals Specializing in Plant Optimization,

Troubleshooting, Process Consulting, and

Bioaugmentation Strategies

Usual approach is to evaluate problem and

situation, perform lab analysis, complete pilot

program, and undertake full scale work

4

Page 5: Arkea : A Green Technology for Wastewater Treatment ...

Archaea – Key Driver in

Waste Stabilization

II. What are Archaea 5

Page 6: Arkea : A Green Technology for Wastewater Treatment ...

Archaea not bacteria

Separate domain of life forms

Characteristics of Archaea compared to bacteria

Larger diversity of enzymes

Higher metabolic rate

Shorter generation time

More tolerant of extremes

Larger surface-to-volume ratio

6

Page 7: Arkea : A Green Technology for Wastewater Treatment ...

Archaea degrade wastes that bacteria cannot degrade

Archaea solubilize

wastes to

substrates for

bacteria

bacterium Archaea Less polluting wastes,

non-polluting wastes,

decreased sludge production

Archaea and bacteria:

syntrophic relationship 7

Page 8: Arkea : A Green Technology for Wastewater Treatment ...

Additional benefits of

syntrophic relationship

Increase in numbers of higher life forms

Ciliated protozoa

Rotifers

Free-living nematodes

Increase in coating action – removal of fine solids

from bulk solution

Increase in cropping action – removal of

dispersed growth from bulk solution

8

Page 9: Arkea : A Green Technology for Wastewater Treatment ...

A. Waste Stabilization

B. Process Optimization

C. Pathogen Reduction

III. Archaea Bioaugmentation 9

Page 10: Arkea : A Green Technology for Wastewater Treatment ...

A. Waste Stabilization

Solubilize colloidal and particulate cBOD and

degrade solubilized cBOD to non-polluting wastes

and less polluting wastes

1 lb. of non-soluble cBOD in and not solubilized is

1 lb. of solids out

1 lb. of non-soluble cBOD in and solubilized is

0.6 lb. of solids out under aerobic conditions

RESULT: Reduction in solid management costs

(Energy, Dewatering, Transportation, Disposal)

10

Page 11: Arkea : A Green Technology for Wastewater Treatment ...

Activated Sludge: Transformation of

cBOD (Sludge Yield)

Electron Acceptor Sludge Yield per lb

of cBOD degraded

Oxygen, O2 ~0.6

Nitrate, NO3- ~0.4

Sulfate, SO42- ~0.04 - 0.1

cBOD, CH2O ~0.04 - 0.1

11

Page 12: Arkea : A Green Technology for Wastewater Treatment ...

Increasing MCRT

Increasing

Bacterial

Population

(MLVSS)

LAG

LOG

Endogenous/Basal

Uptake of soluble cBOD

Synthesis of cBOD

Bacterial Growth

(Sludge Production) Curve 12

Page 13: Arkea : A Green Technology for Wastewater Treatment ...

Activated Sludge/Microbial Wastes

Non-polluting wastes

Water (H2O)

Carbon dioxide (CO2)

Less polluting wastes

Ammonium (NH4+)

Sulfate (SO42-)

Orthophosphate(H2PO4-/HPO4

2-)

Acids, alcohols, aldehydes, ketones including

VFA, VNC, VSC

13

Page 14: Arkea : A Green Technology for Wastewater Treatment ...

Key role in nitrogen cycle

Nitrogen is removed by Archaea through

anaerobic ammonia oxidation (ANAMMOX).

ANAMMOX is the oxidation of ammonium to

nitrite (NO2-) and then the removal of molecular

nitrogen (N2) from nitrite to the atmosphere by

combining nitrite and ammonium under an

anaerobic condition.

ANAMMOX requires less dissolved oxygen and is

not dependent upon carbon feed.

14

Page 15: Arkea : A Green Technology for Wastewater Treatment ...

ANAMMOX reactions

2NH4+ + 2HCO- + 1.5O2

----- >

NH4+ + NO2

- +2CO2 + 3H2O

Step 1

NH4+ + NO2

-

----- >

N2 + 2H2O

Step 2

15

Page 16: Arkea : A Green Technology for Wastewater Treatment ...

Key role in sulfur cycle

Extremophilic Archaea domain are the source

of strong sulfide-oxidizing bacterium such as

Sulfolobus which break down hydrogen sulfide

or its salts.

16

Page 17: Arkea : A Green Technology for Wastewater Treatment ...

Control of malodors

Compete with sulfate-reducing bacteria (SRB) for

substrate

Degrade VFA, VNC, VSC

Release wastes that inhibit SRB

Prevent conversion of HS- to H2S

Assimilate HS- as sulfur nutrient

Oxidize HS- to So

17

Page 18: Arkea : A Green Technology for Wastewater Treatment ...

B. Process Optimization

Increase number of cBOD-removing microbes

without increasing MCRT

Increase number of nitrifying microbes without

increasing MCRT

18

Page 19: Arkea : A Green Technology for Wastewater Treatment ...

Control of foam

Foam

Biological

Degrade lipids

Degrade polysaccharides

Chemical

Degrade oils and grease

Degrade surfactants

19

Page 20: Arkea : A Green Technology for Wastewater Treatment ...

Provide resistance to toxic wastes

Degrade organic wastes such as phenol

Safely bio-accumulate heavy metals

20

Page 21: Arkea : A Green Technology for Wastewater Treatment ...

Genetic Material

Enzymes

Fibril

Cell Wall

Cell Membrane

Polysaccharide Coat

Heavy metal “attack” on microbial cell

Zn2+

21

Page 22: Arkea : A Green Technology for Wastewater Treatment ...

Methane production

Larger variety of methanogens

Larger variety of enzymes

Larger diversity of wastes that can be

converted to methane (CH4)

22

Page 23: Arkea : A Green Technology for Wastewater Treatment ...

C. Reduction in E. coli and pathogens

via Archaea augmentation

Reduction in sludge age or mean cell residence time (MCRT)

Competition for soluble nutrients and soluble substrate

Adsorption to floc particles or biofilm

Increase in cropping action by ciliated protozoa and metazoa

Increase in coating action by ciliated protozoa and metazoa

Reduction in chlorine demand

23

Page 24: Arkea : A Green Technology for Wastewater Treatment ...

Competition for soluble nutrients and

soluble substrates

E. coli and some pathogens such as Klebsiella reproduce in wastewater!

Because Archaea have a larger surface-to-volume ratio than E. coli and most pathogens, Archaea can out-compete E. coli and most pathogens for nutrients and substrates.

Therefore, reduction in numbers of E. coli and some pathogens occurs!

24

Page 25: Arkea : A Green Technology for Wastewater Treatment ...

Adsorption to floc particles

or biofilm

Archaea are adsorbed (flocculated) to floc particles or biofilm and remain for long sludge retention time (SRT) in the treatment process.

Flocculation reduces the number of dispersed bacterial cells including E. coli and pathogens that are present in the secondary effluent!

25

Page 26: Arkea : A Green Technology for Wastewater Treatment ...

Mature floc particle

Bulk solution has:

•Insignificant dispersed growth

•Insignificant particulate materials

26

Page 27: Arkea : A Green Technology for Wastewater Treatment ...

Testate, free-swimming ciliates, Coleps

Testate Coleps

27

Page 28: Arkea : A Green Technology for Wastewater Treatment ...

Reduction in Chlorine Demand

Because Archaea are able to reduce significantly

the quantity of cBOD and nBOD (ammonia) in the

secondary effluent, the chlorine demand for

disinfection of E. coli and pathogens is reduced.

Therefore, the existing level of chlorine feed to

the effluent is more effective.

28

Page 29: Arkea : A Green Technology for Wastewater Treatment ...

IV. Arkea® Field Applications 29

Page 30: Arkea : A Green Technology for Wastewater Treatment ...

Arkea® Substrate

ArchaeaSolutions, Inc. produces Arkea®

substrate containing a proprietary blend of

Archaea organisms and other selected microbes.

Several species of Archaeal methanogens have

been identified in Arkea® through gene

sequencing analysis.

30

Page 31: Arkea : A Green Technology for Wastewater Treatment ...

Arkea® Substrate

Archaea is the key driver

Other supporting microbes and factors

Bacteria

Fungi

Nutrients/micronutrients

Job specific microbes

31

Page 32: Arkea : A Green Technology for Wastewater Treatment ...

Ohio and Indiana Installations - Sludge

Reduction and Operational Cost Savings 32

Page 33: Arkea : A Green Technology for Wastewater Treatment ...

WAS & Sludge Yield Reduction - OH

After the addition of Arkea®

in 2009, the lbs. of WAS declined.

Sludge yield coefficient (lbs. WAS/lbs. BOD drop) also decreased.

Year WAS (lbs.)

Sludge Yield (lbs. WAS /

lbs. BOD drop)

2008 15,806 1.07

2009 11,581 .95

2010 9,969 .80

33

Page 34: Arkea : A Green Technology for Wastewater Treatment ...

Sludge Yield Reduction - OH

34

Page 35: Arkea : A Green Technology for Wastewater Treatment ...

Operational Impact - OH

When OH project began, plant operated all four available sludge digesters

Due to impact of Arkea®, reduced operation to only two sludge digesters

Confirmation of reduced sludge yield

35

Page 36: Arkea : A Green Technology for Wastewater Treatment ...

Lagoon Biological Dredging - OH

Before: Note dark gray color After: Note green color

and improved appearance

36

Page 37: Arkea : A Green Technology for Wastewater Treatment ...

TSS and VSS Reductions - OH

TSS

0

0.5

1

1.5

2

2.5

3

3.5

6/2/2010 7/21/2010 9/22/2010

Date

%T

SS

TSS

VSS

48

50

52

54

56

58

60

62

6/2/2010 7/21/2010 9/22/2010

Date%

VS

S

VSS

37

Page 38: Arkea : A Green Technology for Wastewater Treatment ...

Accumulated Sludge Depth Reduction -

TX Municipality Lagoon

Municipality with a 24/7

slaughterhouse upstream could not cost effectively manage their bio-solids

Dark brown area is >100”. Orange is 80 – 100”. Gold is 60 – 80”. Dark yellow is 40 – 60”. Yellow is 20 – 40”. Vanilla is <20”.

Fraction of cost of mechanical dredging

38

Feb 19

March 21

May 22

Page 39: Arkea : A Green Technology for Wastewater Treatment ...

Hydraulic Volume Increase -

Texas Lagoon 39

Page 40: Arkea : A Green Technology for Wastewater Treatment ...

Arkea® Substrate Generation On Site

Ammonia and Nitrate Reduction - AR 40

Page 41: Arkea : A Green Technology for Wastewater Treatment ...

Ammonia Reduction

Explosives Manufacturer - AR

41

Page 42: Arkea : A Green Technology for Wastewater Treatment ...

Nitrate Reduction

Explosives Manufacturer - AR 42

Page 43: Arkea : A Green Technology for Wastewater Treatment ...

Poultry Processing WWT Lagoon - GA Total Nitrogen and Total Phosphorus Reduction

Before Arkea® Treatment After Arkea® Treatment

43

Page 44: Arkea : A Green Technology for Wastewater Treatment ...

Poultry Processing

Total Nitrogen - GA

Total Nitrogen: > 50% reduction

44

Page 45: Arkea : A Green Technology for Wastewater Treatment ...

Poultry Processing

Total Phosphorus - GA

Total Phosphorus: > 50% reduction

45

Page 46: Arkea : A Green Technology for Wastewater Treatment ...

Phosphorus Field Results - FL

Phosphorous reduction on dairy farms in central Florida

Normally the dairy lagoons would be filled with bio-solids and often have a bio-solid crust on top.

46

Page 47: Arkea : A Green Technology for Wastewater Treatment ...

Sweden Refinery - Acid Tar By-Product

Reduction, Detoxification, and Re-Use 47

Page 48: Arkea : A Green Technology for Wastewater Treatment ...

Ammonia Reduction -

London 2012 Olympic Stadium

48

Page 49: Arkea : A Green Technology for Wastewater Treatment ...

Bioremediation - Underground Petro

Storage Tank - BTEX Reduction 49

Page 50: Arkea : A Green Technology for Wastewater Treatment ...

V. Summary 50

Page 51: Arkea : A Green Technology for Wastewater Treatment ...

Process Benefits of Arkea®

Bioaugmentation

More rapid degradation of wastes

Reduction of waste by-products

Reduction of sludge yield

Reduction in concentrations of ammonia, nitrate,

phosphorus, TKN, H2S , and sulfides

Reduction in toxicity

Overall improvement of effluent water quality

Arkea® are proven safe in the environment.

51

Page 52: Arkea : A Green Technology for Wastewater Treatment ...

Operational Cost Savings

Arkea® substrate improves operating profit.

The operational cost savings will come from the

following areas:

Typically 25-50% reduction in sludge yield

Reduced sludge handling and disposal costs

Decreased energy costs

Decreased chemical usage

Improved overall plant efficiency and operation

Arkea® substrate does all this in a cost

effective manner

52

Page 53: Arkea : A Green Technology for Wastewater Treatment ...

Scientists, Engineers, and Wastewater Professionals

Specializing in Plant Optimization, Troubleshooting,

Process Consulting, and Bioaugmentation Strategies

Low Cost “Performance-Based” Arkea® Trials Available

Call us today to schedule a consultation and site visit!

100 Lloyd Ave., Suite D, Tyrone, GA 30290 770-487-5303

www.archaeasolutions.com

Questions?

53

ArchaeaSolutions, Inc. Bioaugmentation - Consulting - Results.


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