Asahi/America New Technology

Asahi/AmericaNew Technology

Bus SystemsBus Systems

Electric & Pneumatic Electric & Pneumatic ActuationActuation

Fieldbus Foundation Members

Fieldbus Foundation Members•ABB Industrial Systems Inc.•Accutech•Advanced Distillatiom Technology

•Applied Information Scienncr•Asahi/America•Automation Research Institute of Ministry

of Metallurgical Industry•Automax/Accord Controls•Bailey Japan Co., Ltd.•Baker Hughes INTEQ•Bentley Nevada Corporation•Boing•BB Oil-Alliance Refinery

•Bray International, Inc.•Chevron Research & Technology

•Chinese Fieldbus Professional Commission

•Chiyoda Corporation•Chubu Electric Power Company•City of Columbus Wastewater Treatment

•Control System Integrators Association

•Crouse hindes/CEAG-digi table•Delta t•DKK Corporation•Dresser Industries

Fieldbus Foundation Members•Duke/Fluor Daniel•du Pont Engineering Co.•EL-O-MATIC BV•Elsag Baily Process Automation•Endress + Hauser GmbH + Co.•Exxon Research & Engineering •Co.•Fieldbus Inc.•FINT•Fisher Controls International, •Inc.•Fisher-Rosemount Systems Inc.•Fraunhofer Institute•Fuji Electric Co., Ltd.•GAXT Terminals Corp.

•Groupe Schneider•Hartmann & Braun AG•Hitachi, Ltd.•Honeywell Inc.•HuaKong Technology Co., Ltd.• ICT, Inc.• ifak• Instrument Control Service, Inc.• I&PCEA• Intellution, Inc• InterlinkBT•Jet Propulsion Laboratory•JGC Corp.•K-Patents Oy

Fieldbus Foundation Members

•Keneka Engineering Corp.•Kinetics Technology •International•Knick Elektronische •Meßgeräte GmbH &Co.•Konsberg Simrad AS•Koso Service Co., Ltd.•KROHNE Messtechnik GmbH •& Co.•Kurihara Kogyo Co., Ltd•Magnetrol International•Measurement Technology Ltd.•Micro Motion, Inc.•Mitsubishi Electric

•Mobile Technology C•Monsanto Company•Moore Products Co.•National Instruments Corp. •NEC Corporation•Neles-Jamesbury Oy•NEMA•Niigata Masoneilan Co., Ltd.•Nippon Gear Co., Ltd.•Norsk Hydro a.s.•Ohkura Electric Co., Inc.•Omni Flow Computers•Oval Engineering Co., Ltd.

Fieldbus Foundation Members•PC&E•PDVSA-Servicois Automatizagion

•Pepperl+Fuchs•PMV,Palmstiernas Instruments•POHTO•Praxair, Inc.•Presys Instrumentos e Sistemas Ltda.

•R. Stahl Schaltgeräte GmbH•Relcom Inc.•Research Reacto Institute of Kioto University

•Richard Hirschmann Of America, Inc.

•Rockwell Automation•Rosemount Analytical, Inc.•Rosemount Inc.•Saudi Arabian Oil Company•Shanoc, Inc.•Shenyang Institue of Automation•Shell Oil Company•Shimadzu Corporation•SHIP STAR Associates Inc.•Siemens Energy & automation, Inc.

•Sira Test & Certification, Ltd.•SMAR •Smar Research

Fieldbus Foundation Members•Softing GmbH•SRC NIITEPLOPRIBOR•SRI International•Stone & Webster Engineering Corp.

•StoneL Corporation•The Foxboro•Tokyo Keiso Co., Ltd.•Toshiba Corporation•VALTEK International•VEGA Grieshaber KG•Walsh Automation Inc.•Westinghouse Electric•Westlock Controls

•Wonderware Corporation•WorldFIP Europe•Yamaha Corporation•Yamatake-Honeywell Co., Ltd.•Yokogawa Electric Corporation•Yokogawa Electronics Co., Ltd

Asahi/AmericaAsahi/AmericaBus SystemsBus Systems

Actuator Bus System

Allows two wire control / communications with actuator for control and status information.Allows simple installation and results in significant installation savings to the customer over conventional control.

Bus SystemsBus SystemsAsahi/AmericaAsahi/America

Customary Wiring Customary Wiring MethodMethod

PLCPLCI/O CabinetI/O Cabinet


Bus Wiring MethodBus Wiring MethodPLCPLC


Bus Wiring MethodBus Wiring Method


Bus systems require only a two wire bus to each valve (Plus power for electric actuators).Solenoid valves for pneumatic actuators are typically powered from the bus system.


Labor CostsLabor CostsThe utilization of a serial The utilization of a serial communications field networkcommunications field networkwill greatly contribute to thewill greatly contribute to theoverall overall reduction of labor costs.reduction of labor costs.Compared to the conventional Compared to the conventional hardwired system hardwired system individual wiresindividual wires must be pulled must be pulled through a protected conduit that is hundreds of through a protected conduit that is hundreds of feet long.feet long.Hardwired 180 valve system Hardwired 180 valve system $223,905$223,905Networked 180 valve system Networked 180 valve system $102,129$102,129


Material CostsMaterial CostsThe amount of The amount of conduit, fittings, wireconduit, fittings, wireand junction housingsand junction housings is greatly is greatly reduced.reduced.When compared with conventionalWhen compared with conventionalsystems, field networks eliminate a systems, field networks eliminate a substantial amountsubstantial amount of field wiring of field wiring andandthe labor necessary to install it.the labor necessary to install it.Hardwired 180 valve system Hardwired 180 valve system $228,000.00$228,000.00Networked 180 valve system Networked 180 valve system $152,000.00$152,000.00


Maintenance CostsMaintenance CostsField networks create the Field networks create the foundation for a plant wide foundation for a plant wide valve management system that valve management system that takes full responsibility for takes full responsibility for monitoring and diagnosing monitoring and diagnosing valve performance from valve performance from installation to installation to predictive/predictive/preventive maintenance schedulingpreventive maintenance scheduling.


A/A Plans to integrate two of themany buses available into our actuation products.• FirstFirst is the ASI System is the ASI System ((Now Now AvailableAvailable))• Both are internationally Both are internationally recognizedrecognized

• SecondSecond will be Foundation Fieldbuswill be Foundation Fieldbus


Chosen for high level flexibilityRecognized by Instrumentation, Systems and Automation Society (ISA)Intended to replace 4-20mA devicesHigh level of diagnostics can be integrated into device package.


Manufactures Of Foundation Fieldbus Manufactures Of Foundation Fieldbus Equipment.Equipment.


AS-I Bus Chosen for wide support and simplicity.AS-I is used in on/off applications.(Which is the

Majority of Systems)Interface cards are available for Electric and Pneumatic ActuatorsEconomically Priced


Provides industry standard NAMUR mounting.Nema 4X Enclosure

is resistant to most acids, and salt solutions.Low Profile Design

Asahi/AmericaAsahi/America AutomatedAutomated Bus SystemsBus Systems

Pneumatic Actuator Interface Pneumatic Actuator Interface

Provides Open/Close relaysOpen/Close position feedback via limit switchesInterface to line voltage electric actuators.

Electric Actuator Interface Electric Actuator Interface


Technical Specifications Technical Specifications

Maximum Length of Wire Run:Maximum Length of Wire Run:100 meters (300 meters using repeaters/extenders)100 meters (300 meters using repeaters/extenders)Maximum Number of Devices per Network (Master):Maximum Number of Devices per Network (Master):31 (Each Device can have 4 inputs and outputs)31 (Each Device can have 4 inputs and outputs)

Cycle Time:Cycle Time:5ms or less with 31 Nodes5ms or less with 31 Nodes

Control Current Consumption:Control Current Consumption: (Pneumatic Actuators)(Pneumatic Actuators)Less than 160ma (Solenoid De-Less than 160ma (Solenoid De-

energized)energized)Less than 185ma (Solenoid Energized)Less than 185ma (Solenoid Energized)


POWER SUPPLY

100 m

AS-i PS

AS-i Controller

24VDC PS

M


Standard ASI Net WorkStandard ASI Net WorkMaximum Length of 100 MetersMaximum Length of 100 Meters

POWER SUPPLY

100 m 100 m

100 m

AS-I Repeater

AS-I PS

MC

RR

MC = Master ControllerAS-I PS = Power SupplyR = Repeater


ASI Network with Repeaters ASI Network with Repeaters (Maximum of 2)(Maximum of 2)Total Length of Run is Now 300 MetersTotal Length of Run is Now 300 Meters


Ring StructureRing Structure

If Line is cut all valves will still functionIf Line is cut all valves will still function

Valves Still OperateValves Still Operate

Existing SystemExisting System

GatewayGateway

ASIASI

Gateways Gateways allow interfaceallow interface with other systems. with other systems. It occupies the space of It occupies the space of one node onlyone node only on the on the existing system.existing system.

31 Nodes can be added31 Nodes can be added


Technical Specifications Technical Specifications

Cable Requirements:Cable Requirements:AS-I Yellow CableAS-I Yellow Cable

Connector Type:Connector Type:

Addressing:Addressing:Each Node is assigned a unique Each Node is assigned a unique

address:address:Assigned by the Master or a handheld deviceAssigned by the Master or a handheld device

Any Cable with the following designations:Any Cable with the following designations:H05VV-F2X1.5 according to DIN VDE 0281H05VV-F2X1.5 according to DIN VDE 0281

M-12 (Pin1=Positive) (Pin2=Negative)M-12 (Pin1=Positive) (Pin2=Negative)


Asahi Engineering Co., Ltd. Asahi Engineering Co., Ltd.

Bureau of Waterworks Bureau of Waterworks

Chubu Electric Power Co., IncChubu Electric Power Co., Inc

Chiyoda CorporationChiyoda Corporation Nitto Dainippon Nitto Dainippon

Ink & Chemicals, Inc.Ink & Chemicals, Inc.

Idemitsu Engineering Co., Ltd. Idemitsu Engineering Co., Ltd.

Japan Energy CorporationJapan Energy Corporation

JGC CorporationJGC Corporation

Kaneka Engineering Corp. Kaneka Engineering Corp.

Konica Corp.Konica Corp.

Kuraray Engineering Co., Ltd. Kuraray Engineering Co., Ltd.

Kurihara Kogyo Co., Ltd. Kurihara Kogyo Co., Ltd.

Kyoto Petroleum Industries, LtdKyoto Petroleum Industries, Ltd

Mitsubishi Chemical Corp. Mitsubishi Chemical Corp.

Company Installations of Foundation Fieldbus In Company Installations of Foundation Fieldbus In JapanJapan


Mitsubishi Chemical Corp. Mitsubishi Chemical Corp.

Mitsui Chemicals Corporation Mitsui Chemicals Corporation

Mitsui Petrochemicals Ind., Ltd. Mitsui Petrochemicals Ind., Ltd.

Nichigo Engineering Co., Ltd. Nichigo Engineering Co., Ltd.

Nippon Shokubai Co., Ltd. Nippon Shokubai Co., Ltd.

Nippon Steel Corporation Nippon Steel Corporation

NITTETSU ELEX Co., Ltd.NITTETSU ELEX Co., Ltd.

Nitto Chemical Ind. Co., Ltd. Nitto Chemical Ind. Co., Ltd.

Osaka Gas Co., Ltd Sumitomo Osaka Gas Co., Ltd Sumitomo

Chemical Eng. Co.,Ltd. Chemical Eng. Co.,Ltd.

Tohaku Electric Power Co., Ltd. Tohaku Electric Power Co., Ltd.

Tokyo Metropolitan GovernmentTokyo Metropolitan Government

Toho Gas Co., Ltd. Toho Gas Co., Ltd.

Tokyo Gas Co., Ltd.Tokyo Gas Co., Ltd.

AbbottAbitibi Consolidated Sales Corp.Accord ControlsAgrium c/o Agra-Monenco c/o Agra-Monenco/FMCAgrium U.S. Inc.AK Steel Corp.ALCO Chemical Co.Allegheny EnergyAllegheny PowerAllied SignalAlpha/Owens CorningAmalgamated Sugar Co.American Soda L.L.P.Anheuser-BuschAppleton PapersArchimica Inc.

ARCO AlaskaAtlas Paper MillsAurora Energy, L.L.C.Austin UtilitiesB.I. ChemicalsBayer CorporationBCI ChemicalsBonide ProductsBorden ChemicalBP AllianceBP AMOCO, Inc.Bristol-Meyers SquibbBunge Corp.Cabot Corp.California Energy Geothermal Callery Chemical Co.Canandaigua Wine Co.Cargill, Inc.

Asahi/AmericaAsahi/AmericaCompany Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA

Bus SystemsBus Systems

Carriage IndustriesCasco Bay Energy Co., L.L.C.Celotex Corp.Certainteed Corp.Champion International Corp.CIL Isotope Separations, Inc.City Of Painseville, Municipal Electric PlantCK WITCO Corp.Cognis Corp.Condea Vista ChemicalConoco, Inc.Copland IndustriesCorning GlassCorning Inc.Corning Inc.Creanova Inc.Daishowa America

.

Dare County Water Department Of Chemical EngineeringDonohue IndustriesDow-AgrosciencesDuke EnergyDuke Fluor DanielE.I. Du Pont De NemoursEastman Chemical Co.Elf Atochem North America Inc.Eli Lilly & Co.Engelhardt Corp.Engineered Carbons, Inc.Exxon MobilFirmenichFlint Ink


Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA

Flint MandersFMC CorporationFormosa Plastics Corp.Franklin HeatingFraser PaperGeneral ElectricGoodyear Tire & Rubber Co.Great Lakes ChemicalGreif Bros. Corp.GSEGSIHenkel Corp.Holtrachem Manufacturing Co.ICS TriplexIngomar Packing Co.ISAIspat-Inland, Inc.J & L Specialty Steel

J.R. Simplot Co.Kaiser #2 FPLKaiser Aluminum & ChemicalKerr Mc GeeKN Energy, Inc.Knolls Atomic Power LabsKOSAKvaerner ProcessK.V. MARK Corp.Land O・ LakesLee CollegeLouisiana State UniversityMasseyMcWhorter TechnologiesMead Johnson NutritionalMedical Area Total Energy Plant, Inc.Merck & Co., Inc.Minnesota Power



MOBIL B & PMOBIL OilMohave GenerationMonsanto CompanyMontana Dakota UtilitiesNiacetNitram, Inc.Northeast Wisconsin Technical CollegeNorthfield LaboratoriesNorton Coated AbrasivesNovartis Crop ProtectionNu-West IndustriesNylonge CorporationOdyssey Manufacturing CompanyOrmet Primary Aluminum CompanyOsram SylvaniaPaktankParke-Davis

Penn State UniversityPetroLube / CondatPhelps DodgePhilip MorrisPierce & Stevens Corp.Plainwell TissuePPG Industries, Inc.Purdue UniversityQuest Separation TechnologiesRegeneron Pharmaceuticals, Inc.RhodiaRittman Paper BoardRock-Tenn CompanyRohm & Haas, Inc.Seattle SteamSIP, Inc.



SolutiaSouthern EdisonSpecialty Industrial Products, Inc.Sprague PaperboardSterling ChemicalSulivan ParkTechnical SpecialtiesUSS KennedyVanchemVelsicol Chemical Corp.Voith Sulzer, Inc.Vulcan ChemicalsWaldron EngineeringWausau-MosineeWestern Research Corp.Westinghouse Electric Co.Westvaco Corporation

WeyerhaeuserWheeling Pittsburgh Steel Corp.Worthington Generation L.L.C.Wyckoff Chemical CompanyWyeth Ayerst Pharmaceutical



AS-I ManufacturersAS-I Manufacturers


Over 10,000 nodes!!Over 10,000 nodes!!

AS-I UsersAS-I UsersBus SystemsBus Systems

Asahi/AmericaAsahi/America

Plants using 6 or more on/off valves Plants using 6 or more on/off valves controlled from PLCscontrolled from PLCs

Waste Water Treatment

Potable Water TreatmentMiningBreweriesAquariumsAutomotiveOil Industry

MarketsMarkets


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