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ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards...

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ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity Assessment: Roles and Responsibilities B4. Initiating Standards Projects B5. Consensus Process for Standards Development B6. The Basics of Parliamentary Procedure B7. The Appeals Process B8. International Standards Development B9. ASME Conformity Assessment Programs
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Page 1: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9

MODULE B - PROCESS

SUBMODULESB1. Organizational StructureB2. Standards Development: Roles and ResponsibilitiesB3. Conformity Assessment: Roles and ResponsibilitiesB4. Initiating Standards ProjectsB5. Consensus Process for Standards DevelopmentB6. The Basics of Parliamentary ProcedureB7. The Appeals ProcessB8. International Standards DevelopmentB9. ASME Conformity Assessment Programs

Page 2: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9

DATE SLIDE CHANGE 11/24/0311/1/03

12216 & Notes23 Notes

2426 & Notes

27-2939 Notes

68 & Notes101

103 & Slide89, 90, 105, 110, 115, &

121Previous

slides 117-119 and

125

First item, changed “1 Mil Btu/hr” to “10 Mil Btu/hr”.First item revised.Last bulleted item revised.FAP & QMO programs deleted.Revised.Deleted; rest of the slides renumbered.Revised.New.RVA logo revised.Last option and answer revised.QMO deleted.

Deleted; rest of slides and quizzes renumbered.

REVISIONS

Page 3: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

B9. ASME Conformity Assessment Programs

Page 4: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 4

OBJECTIVES

This submodule will– Describe ASME’s conformity assessment

programs

Page 5: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 5

AGENDA

I. Introduction to Conformity Assessment

II. Board on Pressure Technology Programs

III. Board on Nuclear Codes & Standards Programs

IV. Board on Safety Codes & Standards Programs

V. Board on Standardization Programs

VI. Board on Conformity Assessment Programs

Page 6: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 6

I. INTRODUCTION TO CONFORMITY ASSESSMENT

Page 7: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 7

IMPORTANCE OF CONFORMITY ASSESSMENT PROCESS

• Conformity Assessment Process ensures– Products, services, or systems have the

required characteristics– Characteristics are consistent from product to

product, service to service, or system to system– Individuals can be evaluated to determine

whether they meet the qualification requirements of an ASME standard

Page 8: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 8

CONFORMITY ASSESSMENT

• Definition (ISO/IEC Guide 2)

“Any activity concerned with determining directly or indirectly that relevant requirements are fulfilled”

Examples: Sampling; testing and inspection; evaluation; verification and assurance of conformity (supplier’s declaration); certification; registration; accreditation; approval

Page 9: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 9

CONFORMITY ASSESSMENT

• ASME Program Types– Accreditation– Certification– Registration

Page 10: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 10

ACCREDITATION

• General definition (ISO/IEC Guide 2)

“Procedure by which an authoritative body gives formal recognition that a body or person is competent to carry out specific tasks”

Page 11: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 11

ASME ACCREDITATION

• Applicability– Companies that supply a product or service

covered by an ASME standard (not individuals)– Examples:

• Manufacturers of boilers or pressure vessels (ASME Boiler and Pressure Vessel Code)

• Organizations that certify elevator inspectors (ASME QEI-1 Standard for Qualification of Elevator Inspectors)

Page 12: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 12

ASME ACCREDITATION

• Meaning of ASME accreditation

– Supplier’s quality assurance program has been reviewed by ASME and meets the requirements of the relevant ASME standard [CSP-20]

NOTE: ASME only accredits the quality management system; the supplier must certify the product.

Page 13: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 13

ASME ACCREDITATION

• Accreditation process– ASME audit team on-site review

• Formal recognition– Certificate of Authorization or Accreditation– Certificate valid for specified period

Page 14: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 14

ASME ACCREDITATION

• Certificates– Certificate of Authorization

• Organization may certify that their equipment conforms to the ASME standard

• May stamp equipment with an ASME mark

– Certificate of Accreditation• Varies from program to program

Page 15: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 15

ASME ACCREDITATION

• Audits– Verify continued compliance– Typically annual– Types

• Announced• Unannounced

• Third-Party Inspection– Conducted by Authorized Inspection Agency, if

one exists

Page 16: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 16

CERTIFICATION

• General definition (ISO/IEC Guide 2)

“Procedure by which a third party gives written assurance that a product, process, or service conforms to specified requirements”

Page 17: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 17

ASME CERTIFICATION

• Applicability– An individual performing an activity whose

qualifications are covered by an ASME standard– Example: hazardous waste incinerator operator

• Meaning of ASME certification– Individual has met the qualification criteria

specified in the standard– Does not license the individual to perform a

specific task

Page 18: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 18

ASME CERTIFICATION

• Certification process– Evaluation of education and/or experience

requirements – Oral or written examinations

• Formal recognition– Certificate or Certification Card– Valid for 3 to 5 years

• Benefits of certification– Means of compliance with regulation– Confirmation of competence

Page 19: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 19

ASME REGISTRATION(ASME ISO 9000 Registration)

• Applicability– Companies (“suppliers or organizations”)

• Meaning of registration– Company’s quality management system meets

International Organization for Standardization’s ISO 9000 standard

Page 20: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 20

POP QUIZ #1

a. To assess the conformity of a boiler and pressure vessel manufacturer to the ASME Boiler and Pressure Vessel Code

b. To assess the conformity of a boiler and pressure vessel manufacturer to the ISO 9001 standard

c. To assess the qualifications of an individual to be a hazardous waste incinerator operator

d. To assess the conformity of a company that will provide boiler and pressure vessel inspection services

For each of the following, what type of conformity assessment program is used: accreditation, certification or registration?

Page 21: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 21

POP QUIZ #2(Extra Credit)

a. Accreditation

b. Certification

c. Registration

Which program(s) review the applicant’s quality management system?

Page 22: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 22

CA PROGRAM MANAGEMENT

• Board on Conformity Assessment– Supervises all ASME

conformity assessment activities

Council on Codes and Standards

Board on Conformity Assessment

Page 23: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 23

CA PROGRAM MANAGEMENT

• CA Committees– Report directly to Board on

Conformity Assessment

Council on Codes and Standards

Board on Conformity Assessment

CA Committee(e.g. ISO 9000 Registration)

Page 24: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 24

CA PROGRAM MANAGEMENT

• CA Subcommittees– Dual reporting

Council on Codes and Standards

Board on Conformity Assessment

Board on Pressure Technology

Standards Committee*(e.g. Boiler and Pressure

Vessel Code)

CA Subcommittee(e.g. Boiler and Pressure

Vessel Accreditation)

CA Committee(e.g. ISO 9000 Registration)

* Note: Proposed alternative requirements shall be reviewed jointly by the relevant Supervisory Board and Board on Conformity Assessment.

Page 25: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 25

CURRENT ASME CA PROGRAMSCouncil on

Codes and Standards

Board on

Pressure Technology

Boiler and Pressure Vessel

(BPV)

Pressure

Relief Device Laboratory

(PRD)

Reinforced Thermoset Plastic Vessels (RTP)

Board on

Conformity Assessment

ISO 9000 Registration

Authorized Inspection

Agencies (AIA)

Resource Recovery Facility Operator (QRO)

Accreditation Programs (Quality control system, ASME standards)

Certification Programs (Qualifications of individuals, ASME standards)

Registration Programs (Quality management system, ISO standards)

Board on

Nuclear C&S

Board on

Safety C&S

Board on

Standard-ization

Board on

Performance Test Codes

Hazardous Waste Facility Operator

(QHO)

High Capacity Fossil-Fuel-Fired Facility Operator

(QFO)

Nuclear Components (N-

type)

Nuclear Material Organizations

(QSC)

Elevator Inspector Certification

Organizations (QEI)

Geometric Dimensioning and

Tolerancing Professionals

(GDTP)

Note: PTC-25 is an integral part

of PRD accreditation

Page 26: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 26

POP QUIZ #3

Look at the chart of ASME Conformity Assessment programs. To which Board(s) is (are) the program for Elevator Inspector Certification Organizations (QEI) accountable? _____

Page 27: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 27

ACCREDITED COMPANIESSeptember 1, 2003

Program No. Companies No. Certificates

BPV 4482 7908

N-type 123 320

QSC 45 53

AIA 25 25

PRD 11 47

RTP 10 10

QEI 2 2

TOTAL 4698 8365

Page 28: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 28

CONFORMITY ASSESSMENT ADMINISTRATION

• Confidentiality and Conflict of Interest– Statements must be signed by all staff,

committee members, and designees• Access to meetings

– Limited to members, staff, internal auditors and BCA Chair

• Records– Confidential, except accreditation/certification

status and scope– Applicant information not released– Records only maintained for life of Certificate

Page 29: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 29

ASME TERMINOLOGY

BPV Nuclear, AIA(Non-Nuclear) QEI, FAP ISO 9000

shop review survey assessment

audit audit surveillance(for cause or auditunannounced)

team leader team leader lead auditor

team member team member auditor

Page 30: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 30

II. BOARD ON PRESSURE TECHNOLOGY PROGRAMS

Page 31: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 31

BOARD ON PRESSURE TECHNOLOGY PROGRAMS

• Accreditation programs– Boiler and Pressure Vessel (BPV)– Pressure Relief Device Laboratory (PRD)– Reinforced Thermoset Plastic Vessels (RTP)

Page 32: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 32

BOILER AND PRESSURE VESSEL ACCREDITATION (BPV)

• History– 1916 Accreditation program started– 1968 Program changed to be based on

QA/QC requirements– 1972 Accreditation offered internationally– Today

• ASME’s largest program• 4400+ Certificate Holders• Companies in 60+ countries• Referenced in laws and regs. of nearly all US

States, Canadian Provinces, and other countries

Page 33: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 33

ROLES AND RESPONSIBILITIES

ManufacturerManufacturer

Insurance Company(BPV insurance)

Insurance Company(BPV insurance)

Jurisdiction(Regulatory Authority)

Jurisdiction(Regulatory Authority)

ASMEASME

Inspectors Inspectors

• Develops Code

Authorized Inspection Agencies (AIA)

• Accredits Inspection Agencies• Issues BPV Certificate

Page 34: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 34

Authorized Inspection Agencies (AIA)

ROLES AND RESPONSIBILITIES

ASMEASME

• Adopts ASME Code

Jurisdiction(Regulatory Authority)

Jurisdiction(Regulatory Authority)

Insurance Company(BPV insurance)

Insurance Company(BPV insurance)

• Licenses insurance companies

ManufacturerManufacturer

• May lead Shop Review Team

Page 35: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 35

ROLES AND RESPONSIBILITIES

ASMEASME

Jurisdiction(Regulatory Authority)

Jurisdiction(Regulatory Authority)

Insurance Company(BPV insurance)

Insurance Company(BPV insurance)

• Trains & commissions Inspectors

National Boardof BPV Inspectors

National Boardof BPV Inspectors

Authorized Inspection Agencies (AIA)

• May register stamped equipment

ManufacturerManufacturer

• May lead Shop Review Team

Page 36: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 36

ROLES AND RESPONSIBILITIES

ManufacturerManufacturer

• Adopts ASME Code• Licenses insurance companies• May lead Shop Review Team

ASMEASME • Develops Code • Accredits Inspection Agencies• Issues BPV Certificate

• Trains & commissions Inspectors• May lead Shop Review Team• May register stamped equipment

National Boardof BPV Inspectors

National Boardof BPV Inspectors

Insurance Company(BPV insurance)

Insurance Company(BPV insurance)

Jurisdiction(Regulatory Authority)

Jurisdiction(Regulatory Authority)

Authorized Inspection Agencies (AIA)

Page 37: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 37

BOILER AND PRESSURE VESSEL ACCREDITATION (BPV)

• Applicability– Manufacturers of boilers and pressure vessels

(non-nuclear)

• Defining Code or Standard– ASME Boiler and Pressure Vessel Code

Page 38: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 38

BOILER AND PRESSURE VESSEL ACCREDITATION (BPV)

• Accreditation requirements– A subscription to relevant Code sections– A contract with an Authorized Inspection

Agency (in most cases)– An implemented, documented QC system

Page 39: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 39

BOILER AND PRESSURE VESSEL ACCREDITATION (BPV)

• Shop Review– Review of QC manual and QC system

implementation (1-2 days)– Team

• Leader: ASME Designee (Jurisdiction, National Board, or ASME Consultant)

• AIA (where required)

Page 40: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 40

BOILER AND PRESSURE VESSEL ACCREDITATION (BPV)

• Certificate– H (Cast iron) and UM Certificates valid for one

year– All others valid for three years

• Audits– Only when required by Subcommittee

Page 41: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 41

POP QUIZ #4

a. The ASME Subcommittee on BPV Accreditation

b. The ASME Committee on Authorized Inspection Agency accreditation

c. An ASME Consultant

d. The local regulatory authority (Jurisdiction)

e. The insurance company providing BPV insurance to the applicant

f. A National Board Consultant

Who can lead a BPV Shop Review team?

Page 42: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 42

BPV CODE SYMBOL STAMPS

Stamps (for non-nuclear code sections)– Each applies to specific

product type– Requirements for

Certificate of Authorization vary

Heating boilers

Pressure Vessel Safety Valves

Power Boilers

Page 43: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 43

BPV ACCREDITATION PROCESSBPV ACCREDITATION PROCESS

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

Page 44: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 44

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

BPV ACCREDITATION PROCESSBPV ACCREDITATION PROCESS

Before review, applicant must:• Ensure all accreditation

requirements are in place• Complete review checklist

by adding QC Manual references

Page 45: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 45

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

BPV ACCREDITATION PROCESS

Shop Review• On-site evaluation including

– Review of QC manual – Demonstration of QC

system• Demonstration includes

demo of– QC admin functions– Product manufacturing,

fabrication and testing• Demonstration conducted

on– In-process work and/or

mock-up– Past job documentation

Page 46: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 46

CONDUCT OF SHOP REVIEW

• Activities– Review of QC Manual– Opening meeting (introductions, shop tour)– Report on QC Manual review

(cont’d)

Page 47: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 47

CONDUCT OF SHOP REVIEW

• Activities (cont’d)– Implementation demonstration– Review Team Executive Session (Private)

• Review and document deficiencies• Formulate recommendation

– Exit Meeting with Applicant• By Team Leader• Report deficiencies and recommendation

Page 48: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 48

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

BPV ACCREDITATION PROCESSBPV ACCREDITATION PROCESS

Deficiencies may be• Corrected and verified

during Shop Review• Corrected after Shop

Review; verified by AIA• Corrected after Shop

Review; verified by additional Shop Review

Note: method determined by severity of deficiency

Page 49: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 49

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

BPV ACCREDITATION PROCESSBPV ACCREDITATION PROCESS

Accreditation decision• Responsibility of ASME

Subcommittee on BPV Accreditation

• Based on Review Team report and recommendation

Applicant may:• Request re-consideration• Initiate formal appeal

Page 50: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 50

Issuance of Certificate

Initial Preparation

Shop Review

Accreditation Decision

Deficiency Correction

BPV ACCREDITATION PROCESSBPV ACCREDITATION PROCESS

Certificate• Issued by ASME staff• Issued when required

fees paid

Page 51: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 51

POP QUIZ #5

a. Board on Pressure Technology

b. Board on Conformity Assessment

c. Committee on Boilers and Pressure Vessels

d. Subcommittee on BPV Accreditation

e. Shop Review Team

Who is responsible for making the final decision on BPV accreditation?

Page 52: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 52

BOARD ON PRESSURE TECHNOLOGY PROGRAMS

• Accreditation programs– Boiler and Pressure Vessel (BPV)– Pressure Relief Device Laboratory (PRD)– Reinforced Thermoset Plastic Vessels (RTP)

Page 53: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 53

PRESSURE RELIEF DEVICE LABORATORY (PRD)

• Applicability– Laboratories that perform capacity certification

tests required for ASME accredited valve manufacturers

• Defining Code or Standard– Boiler and Pressure Vessel Code, Section VIII,

Division 1, UG-131(f) and Appendix 25 – ASME PTC 25 (Pressure Relief Devices)

Page 54: ASME C&S Training Module B9 MODULE B - PROCESS SUBMODULES B1. Organizational Structure B2. Standards Development: Roles and Responsibilities B3. Conformity.

ASME C&S Training Module B9ASME C&S Training Module B9 Slide 54

PRESSURE RELIEF DEVICE LABORATORY (PRD)

• Accreditation requirements– Certain facility requirements– Certain specified testing procedures– Effective, documented QC system– Qualification of Observers (All tests must be

supervised and certified by an ASME Authorized Observer)

– Demonstrated ability to perform tests to standard

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 55

PRESSURE RELIEF DEVICE LABORATORY (PRD)

• Shop review– Review Team

• National Board of Boiler and Pressure Vessel Inspectors

– Reviewed• Facility• QC manual and QC system• Testing procedures• Observer qualifications• Comparison of test results with National

Board Laboratory results

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 56

PRESSURE RELIEF DEVICE LABORATORY (PRD)

• Certificate– Valid for 5 years

• Audits– “For cause” only

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 57

POP QUIZ #6

Name at least three requirements for PRD accreditation.

___________________

___________________

___________________

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 58

BOARD ON PRESSURE TECHNOLOGY PROGRAMS

• Accreditation programs– Boiler and Pressure Vessel (BPV)– Pressure Vessel Relief Device (PRD)– Reinforced Thermoset Plastic Vessels (RTP)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 59

REINFORCED THERMOSET PLASTIC VESSELS (RTP)

• Applicability– Manufacturers of reinforced

thermoset plastic (RTP) vessels operating at pressures not to exceed 15 psig

Note: Vessels typically contain corrosive or hazardous materials

• Defining Code or Standard– RTP-1 Standard for Reinforced

Plastic Corrosion Resistant Equipment

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 60

REINFORCED THERMOSET PLASTIC VESSELS (RTP)

• Accreditation requirements– Effective, documented QA/QC

system– “Certified Individuals”

• Employee of Certificate Holder• Responsible for internal audits,

verifying qualifications, verifying corrective actions, etc.

• Approves application of mark

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 61

REINFORCED THERMOSET PLASTIC VESSELS (RTP)

• Survey– 3 days– Survey Team

• Two ASME consultants

• Certificate– Valid for 3 years

• Audits– Annual, unannounced – Additional random audits

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 62

POP QUIZ #7

For accreditation, what must an applicant have in addition to a well-documented, effectively implemented QC system? _____

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 63

III. BOARD ON NUCLEAR CODES & STANDARDS PROGRAMS

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 64

BOARD ON NUCLEAR C&S PROGRAMS

• Accreditation programs– Nuclear Components (N-type certificates)– Nuclear Material Organizations (QSC)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 65

NUCLEAR COMPONENTS (N-type certificates)

• Applicability– Companies that manufacture, assemble or

install nuclear components or their core support structures, containment structures or transport packaging

• Defining Code or Standard– ASME Boiler and Pressure Vessel Code, Section

III, Subsection NCA (and other subsections)– NQA-1(Nuclear Quality Assurance)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 66

NUCLEAR COMPONENTS (N-type certificates)

• Accreditation requirements– Certificate of Authorization

• Documented QA program to ensure compliance with standards

• Demonstration of the implemented program (staff, equipment, procedures, etc.)

– Certificate of Accreditation• Documented QA program• Capability to implement program

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 67

NUCLEAR COMPONENTS (N-type certificates)

• Survey– 3-4 days– Team

• Leader: ASME consultant• Members: ASME consultants, AIA,

jurisdiction representative

• Certificate – Valid for 3 years

• Audits– “For cause” only

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 68

NUCLEAR COMPONENTS(N-type Certificates)

Nuclear vessels, pumps, valves, piping systems, storage tanks, core support structures, concrete containments, and transport packaging

Field installation and shop assembly

Fabrication, with or without design responsibility, for nuclear appurtenances and supports

Pressure relief valves

• Stamps

(cont’d)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 69

NUCLEAR COMPONENTS(N-type Certificates)

• Stamps (cont‘d)

Nuclear supports

Containments for spent nuclear fuel and high level radioactive waste

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 70

POP QUIZ #8

a. Certificate of Accreditation holder

b. Certificate of Authorization holder

c. Authorized Inspection Agency

Who is permitted to use an “N” Stamp?

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 71

BOARD ON NUCLEAR C&S PROGRAMS

• Accreditation programs– Nuclear Components (N-type certificates)– Nuclear Material Organizations (QSC)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 72

NUCLEAR MATERIAL ORGANIZATIONS (QSC)

• Applicability– Suppliers of materials to holders of Nuclear

Component Certificates (N-type certificates)

• Defining Code or Standard– ASME Boiler and Pressure Vessel Code, Section

III, Rules for Construction of Nuclear Facility Components

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 73

NUCLEAR MATERIAL ORGANIZATIONS (QSC)

• Accreditation requirements– Quality System Certificate

• Documented QA Program• Demonstration of implemented program

– There are no stamps associated with this program

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 74

NUCLEAR MATERIAL ORGANIZATIONS (QSC)

• Product forms– Bars, plates, tubular products– Forgings, castings– Fasteners, flanges, fittings

• Welding material– Electrodes, wires, flux, filler metal

• Prestressing systems (Div. 2)– Strands, wires, bars, anchorages, couplings

• Concrete reinforcing systems (Div. 2)– Bars, splice products

• Semi-finished product forms– Rounds, billets, ingots, rods, wires, strips

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 75

NUCLEAR MATERIAL ORGANIZATIONS (QSC)

• Survey– 3 days– Team

• Two ASME consultants

• Certificate – Valid for 3 years

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 76

NUCLEAR MATERIAL ORGANIZATIONS (QSC)

• Audits– Annual, unannounced – Additional audits chosen on programmed

random basis

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 77

POP QUIZ #9

a. Tanks

b. Fasteners

c. Valves

d. Bars

e. Filler metal

Which of the following products are covered by the Nuclear Materials program?

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 78

IV. BOARD ON SAFETY CODES & STANDARDS PROGRAMS

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 79

ELEVATOR INSPECTOR CERTIFICATION ORGANIZATIONS (QEI)

• Background– 1981

• Trend towards private inspection• Elevator industry meets re quality of private

inspections (ASME participates)– 1984

• ASME QEI Committee develops American National Standard for inspectors

– 1987 • ASME establishes CA program to accredit

inspector certification organizations

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 80

ELEVATOR INSPECTOR CERTIFICATION ORGANIZATIONS (QEI)

• Applicability– Organizations that certify elevator inspectors

• Defining Code or Standard– QEI-1, Standard for the Qualification of Elevator

Inspectors– Referenced by A17.1, Safety Code for Elevators

and Escalators

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 81

ELEVATOR INSPECTOR CERTIFICATION ORGANIZATIONS (QEI)

• Accreditation requirements– Documented certification system that ensures

compliance with QEI-1 Standard– Demonstrated implementation of system,

including• Qualification of personnel• Record-keeping• Impartiality

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 82

ELEVATOR INSPECTOR CERTIFICATION ORGANIZATIONS (QEI)

• Survey– 2-3 days– Team: one ASME Consultant

• Certificate– Valid for 3 years

• Audits– Annually, with several days notice

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 83

POP QUIZ #10

True or False. Audits of accredited QEI organizations are unannounced.

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 84

V. BOARD ON STANDARDIZATION PROGRAMS

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 85

DIMENSIONING & TOLERANCING PROFESSIONALS (GDTP)

• Applicability– Individuals who need or want to demonstrate an

understanding of and ability to apply the geometric dimensioning and tolerancing principles expressed in the standard

– Examples: Designers, draftsmen, production or manufacturing engineers, CAD/CAM users, etc.

• Defining Code or Standard– Y14.5 Standard on Geometric Dimensioning and

Tolerancing

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 86

DIMENSIONING & TOLERANCING PROFESSIONALS (GDTP)

• Certification requirements– Technologist GDTP

• Ability to understand drawings prepared using the language of the Standard

– Senior GDTP• Ability to understand drawings prepared

using the language of the Standard• Ability to select and apply geometric controls

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 87

DIMENSIONING & TOLERANCING PROFESSIONALS (GDTP)

• Certification process– Written examination

• Multiple choice • Minimum 100 questions• Maximum time allowed

– Technologist GDTP exam: 4 hours– Senior GDTP exam: 6 hours

• Certificate– Valid for 3 years

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 88

POP QUIZ #11

1. Skills required _____

2. Time allowed for completion of exam _____

What is the difference between Technologist GDTP and Senior GDTP in regard to the following?

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 89

VI. BOARD ON CONFORMITY ASSESSMENT PROGRAMS

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 90

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 91

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 92

QUALITY MANAGEMENT SYSTEM (QMS)

• Purpose– Assure that products consistently meet

customer requirements– Enhance customer satisfaction

• Developing a QMS– Determine customer needs– Establish quality policy and objectives– Determine necessary processes– Provide necessary resources– Eliminate causes of nonconformity– Apply process of continual improvement

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 93

ISO 9000 QMS STANDARDS

• ISO 9000 Standards– Generic in scope (manufacturing, service, etc.)– First published in 1987; revised in 1994; major

revisions in 2000– Primary standards (2000 editions)

• ISO 9000 – Fundamentals and vocabulary• ISO 9001 – QMS requirements• ISO 9004 – Guidelines for performance

improvements

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 94

ISO REGISTRATION

• Definition– Certifies compliance of company’s

(“organization’s”) QM system with ISO 9001– Does not imply product conformity or

environmental performance

• Applicability– Any organization, regardless of the product or

service they provide

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ISO REGISTRATION

• Registration (certification) process– On-site “assessment” by ISO Registrar (e.g.

ASME)– Typically 2 to 5 days– ASME Teams: ASME Consultants

• Certificate– Certificate of Registration– Valid for three years

• Audits– “Surveillance audit”– Conducted annually and announced

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 96

ISO REGISTRATION

• Registration (certification) requirements– Management responsibility

• Quality policy, planning, and objectives• Control of documents and records

– Human Resources• Qualification and training of personnel

– Product/Service Realization• Control of design, purchasing, production• Traceability, storage, delivery

(cont’d)

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ISO REGISTRATION

• Registration (certification) requirements (cont’d)– Measurement, Analysis and Improvement

• Control of nonconformity• Internal audits• Corrective and preventive action

– Customer satisfaction

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 98

ISO 9000 REGISTRATION PROCESS

Pre-assessment

Registration

Document Review

Preparation

Assessment

Surveillance

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 99

ISO REGISTRATION HIERARCHY

Customer(Users of product)

Certificate Holder(Organization)

Registrar

Accreditation Body

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 100

ISO REGISTRATION HIERARCHY

Registrar• Conducts assessments

and surveillance audits in conformance with ISO/IEC Guide 62

• Accredited for specific scope

• Examples: ASME, UL, QMI, BSI

Customer(Users of product)

Certificate Holder(Organization)

Registrar

Accreditation Body

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 101

ISO REGISTRATION HIERARCHY

Accreditation Body• Accredits Registrars• Audits Registrars

annually• Examples: RAB, RvA

Customer(Users of product)

Certificate Holder(Organization)

Registrar

Accreditation Body

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 102

ASME ISO 9000 REGISTRATION PROGRAM

Accredited by ANSI-RAB and RvA

Scope: Basic metals and fabricated metal productsMachinery and equipmentEngineering ServicesRubber and plastic products (reinforced thermoset plastic tanks and vessels)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 103

COMBINING ISO ASSESSMENT AND ASME SHOP REVIEW

ISO9001Standard

ISO9001Standard

CommonElement

s

ASMEBoiler &PressureVesselCode

ASMEBoiler &PressureVesselCode

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 104

POP QUIZ #12

a. Accreditation body

b. Certification body

c. Registration body

ASME’s role in the ISO 9000 process is that of…

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 105

POP QUIZ #13(Extra Credit)

a. The Board on Conformity Assessment

b. The Board on Standardization

c. ANSI-RAB

The ASME Committee on ISO 9000 Registration is accountable to …

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 106

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 107

AUTHORIZED INSPECTION AGENCY (AIA)

• Description– Authorizes an agency or other body to perform

the inspections required by one or more sections of the ASME Boiler and Pressure Vessel Code

• Applicability– Government agencies in the U.S. and Canada

which adopt and enforce the ASME Boiler and Pressure Vessel Code

– Companies licensed in U.S. or Canada to sell BPV insurance

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AUTHORIZED INSPECTION AGENCY (AIA)

• Defining standards for AIA accreditation– QAI-1 Standard for Qualifications for Authorized

Inspection• Nuclear (originally based on N626.1)• Boiler and pressure vessel (non-nuclear)

– National Board of BPV Inspectors Rules and Regulations

• History– 1992 – Nuclear program implemented– 1997 – Non-nuclear program implemented

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AUTHORIZED INSPECTION AGENCY (AIA)

• Accreditation process– On-site Survey (2-3 days)– Survey Team: ASME Consultants

• Certificate– Valid for 3 years

• Audits– “For cause” only

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POP QUIZ #14

True or False. The QAI-1 Standard for Qualifications for Authorized Inspection is the only document containing requirements for this accreditation _____.

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 111

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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RESOURCE RECOVERY FACILITY OPERATOR (QRO)

• Background– 1986 NESCAUM asks ASME to develop

qualification requirements– 1987 QRO Committee formed– 1989 QRO-1 standard published– 1992 First written examinations– 1994 EPA requires operator certification– 1995 First site-specific oral examinations

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RESOURCE RECOVERY FACILITY OPERATOR (QRO)

• Applicability– Individuals who are chief facility operators or shift

supervisors at a resource recovery facility

• Defining standard– The knowledge and experience qualifications

described in ASME QRO-1 Standard for the Qualification and Certification of Resource Recovery Facility Operators

• Certification process– Provisional Certificate, then Operator Certificate

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 114

RESOURCE RECOVERY FACILITY OPERATOR (QRO)

• Provisional Certification– Requirements

• Experience (or formal education)• Knowledge of basics of municipal waste

generation, collection and combustion– Written exam

• Multiple choice, staff administered– Certificate

• Acceptable for any jurisdiction or technology • Valid for five years; renewable

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 115

RESOURCE RECOVERY FACILITY OPERATOR (QRO)

• Operator Certification– Requirements

• Chief facility operator or shift supervisor• Valid Provisional Certification• Knowledge of and competence in specific

technology in use by the applicant’s employer– Oral exam

• Three-member Board of Examiners (Industry, regulatory, ASME)

• Site-specific questions– Certificate

• Valid for 5 years

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 116

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 117

HAZARDOUS WASTE INCINERATOR OPERATOR (QHO)

• Applicability– Control room operators, field operators, and

supervisors of hazardous waste incinerators – Facility examples: chemical manufacturer,

research laboratory, regional facility– Not covered: operators of facilities exclusively

processing• Municipal solid waste• Pathological waste• Normal wastewater treatment plant sludge• Nuclear waste• Normal industrial waste (non-hazardous)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 118

HAZARDOUS WASTE INCINERATOR OPERATOR (QHO)

• Defining code or standard– ASME QHO-1 Standard for the Qualification and

Certification of Hazardous Waste Incinerator Operators

– Developed at request of CRWI (Coalition for Responsible Waste Incineration)

– Referenced in U.S. EPA regulations

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 119

HAZARDOUS WASTE INCINERATOR OPERATOR (QHO)

• Certification requirements– Provisional Certification

• Education and training qualifications met• Written examination

– Operator Certification • Valid Provisional Certification• Satisfactory knowledge of and competence in

specific technology in use at employer’s facility

• Oral examination similar to QRO

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 120

HAZARDOUS WASTE INCINERATOR OPERATOR (QHO)

• Certificate– Provisional Certificate

• Valid for 5 years• Accepted in any jurisdiction for any

technology– Operator Certificate

• Valid for 5 years• Renewable with demonstration that certificate

holder has remained current

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 121

POP QUIZ #15(Extra Credit)

What is the difference between the knowledge required for Provisional Certification and Operator Certification?

_____

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 122

BOARD ON CONFORMITY ASSESSMENT PROGRAMS

• Registration programs– ISO 9000 Registration

• Accreditation programs– Authorized Inspection Agencies (AIA)

• Certification programs– Resource Recovery Facility Operator (QRO)– Hazardous Waste Facility Operator (QHO)– High Capacity Fossil Fuel Fired Facility Operator

(QFO)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 123

FOSSIL FUEL FIRED PLANT OPERATOR (QFO)

• Applicability– Operators of plants with heat inputs of 10 Mil

Btu/hr or more– Positions requiring certification not specified

• Defining code or standard– ASME QFO Standard for High Capacity Fossil

Fuel Fired Plant Operators• Developed at request of US EPA

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 124

FOSSIL FUEL FIRED PLANT OPERATOR (QFO)

• Certification Classes – Certification is for a specific class of facility– Classes

• Class A: Pulverized fuel (including cyclone)• Class B: Oil, gas or combo in single burner• Class C: Oil, gas or combo in multiple burner• Class D: Stoker-fired plants• Class E: Fluidized bed plants• Class F: Auxiliary fired heat recovery steam

generators (HRSG)

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 125

FOSSIL FUEL FIRED PLANT OPERATOR (QFO)

• Certification requirements– Recommended education – Experience– Written examination

• Certificate– Valid for 5 years

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 126

POP QUIZ #16

a. The position the applicant holds

b. The technology in use at the site

c. None of the above, i.e. all QFO certificates are the same

The type of QFO certification an individual applies for depends on..

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 127

SUMMARY

I. Introduction to Conformity Assessment

II. Board on Pressure Technology Programs

III. Board on Nuclear Codes & Standards Programs

IV. Board on Safety Codes & Standards Programs

V. Board on Standardization Programs

VI. Board on Conformity Assessment Programs

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ASME C&S Training Module B9ASME C&S Training Module B9 Slide 128

REFERENCES

– Codes and Standards Policy CSP-5, Code Symbol Stamps and ASME Markings*

– Codes and Standards Policy CSP-19, ASME Designee and ASME Designated Organization*

– Codes and Standards Policy CSP-20, Policy on Accreditation, Certification and Registration*

– Codes and Standards Policy CSP-53, Policy on Protection of ASME Marks*

*Available on C&S Web site at

www.asme.org/cns/departments/procedures.html

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– Codes and Standards Policy CSP-58, Alternative Requirements Impacting Conformity Assessment*

– ISO/IEC Guide 2, Standardization and Related Activities – General Vocabulary

– Conformity Assessment Web site• www.asme.org/cns/accreditation/index.html

*Available on C&S Web site at

www.asme.org/cns/departments/procedures.html

REFERENCES(cont’d)


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