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ASPHALT PLANT - '+domain name+' · DRYING DRUM In the double drum asphalt mix plant, the first drum...

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ASPHALT PLANT atlasindustries.in Available as stationary and mobile . STATIONARY VARIANTS : DDM 45 (40-60 tph), DDM 50 (60-90 tph), DDM 60 (90-120 tph) MOBILE VARIANTS : MDDM 45 (40-60 tph), MDDM 50 (60-90 tph), MDDM 60 (90-120 tph) Capacities above 120 tph are tailor made.
Transcript

ASPHALT

PLANT

atlasindustries.in

Avai lab le as s ta t ionary and mobi le .

STATIONARY VARIANTS : DDM 45 (40-60 tph) , DDM 50 (60-90 tph) , DDM 60 (90-120 tph)

MOBILE VARIANTS : MDDM 45 (40-60 tph) , MDDM 50 (60-90 tph) , MDDM 60 (90-120 tph)

Capac i t ies above 120 tph are ta i lor made.

www.atlasindustries.in

ATLAS INDUSTRIESATLAS is one of INDIA’S leading manufacturers of road and civil construction machinery. We specialize in delivering professional-grade solutions for

customers.

ATLAS INDUSTRIES is an ISO 9001 : 2008 company engaged in design, development, manufacturing, marketing and servicing a complete line

of Asphalt Drum Mix Plants, Wet Mix Macadam Plants, Concrete Batch Mix Plants, Bitumen Pressure Distributors and Mechanical Brooms.

WHEN YOU WORK WITH US, YOU CAN EXPECT:

PROFESSIONALISM: We're dedicated to providing exceptional service to our clients by being responsive, effective, and reliable.

PERSISTENCE: We do things the right way, even when it's the hard way. We'll always seek to do what's best for you and your company.

PRECISION: We're proud of every job we do.

EXPERIENCE: With 30+ years of experience in manufacturing road construction equipments we know exactly what we're doing.

QUALITY: The best quality products in the business.

www.atlasindustries.in

AGGREGATE

In our stationary and mobile asphalt drum mix plant all the four bins

are fitted with individual A. C./ D. C. motors and gear box to control

and regulate the flow of aggregate from each bin.

Gathering conveyor is equipped with scrapper and driven by A. C.

motor. Aggregate from the gathering is fed to the drum with a

slinger conveyor after removing oversize materials.

* - Supplied with mobile plants.

FEEDERINDIVIDUAL FEEDER GATES VIBRATORY MOTOR GATHERING & SLINGER BELT

*WIRING TRAY NO FLOW INDICATOR SWITCH *JUNCTION BOX

VIBRATING

SCREENIn the stationary as well as mobile drum mix plants, a

rugged single deck vibratory screen is placed at the end

of cold aggregate feeder. Its job is to remove the

oversized materials.

www.atlasindustries.in

SLINGER

The slinger conveyor belt is an important component in a stationary

or mobile drum mix plant. Driven by A. C. motor, aggregates are

transferred to drying and mixing unit of the hot mix plant. It is

equipped with weigh bridge (Load Cell) for continuous monitoring

of weight (tons/hour)

Its job is to weigh aggregate and transfer it to the mixing and drying

unit .

CONVEYOR

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DRYING DRUM

In the double drum asphalt mix plant, the first drum is for heating

of aggregates and the second drum is for mixing of aggregates

with bitumen and minerals . The double drum asphalt plant dryer

is counterflow type. The mixing drum is separate ensuring that

bitumen is never exposed to extreme temperatures.

* - Supplied with mobile plants.; ** - Supplied with export quality plants.

SPRING SUPPORT FLIGHTS **STAINLESS STEEL COATING

*INTERNAL CABLING DRUM SPOKES THRUST & TRUNION ROLLERS *JUNCTION BOX

& MIXING DRUM

www.atlasindustries.in

MULTI FUEL

High pressure jet burner is capable of heating the aggregate to the

required temperature without any un burnt fuel or carbon residue on the

aggregate and to reduce the moisture content of the aggregate to

minimum. The unit is also with suitable type of thermometric instrument

fitted at proper places so as to indicate the temperature of exhaust

gases, bitumen and mixture. For pressure Jet burner a suitable Fuel

storage tank with fuel transfer pump is provided. The low noise burner has

sufficient capacity to cover the entire range of thermal energy required

for drying the aggregates with various type of fuel.

BURNER

HIGH ENERGY EFFICIENCY AND LOW NOISE BURNERS.

LDO, DIESEL & FO COMPATIBLE BURNERS

www.atlasindustries.in

LOAD OUT

The aggregate discharged from the drying drum is collected into a heat

resistant belt supported by inclined load out conveyor equipped with GOB

hopper with hydraulically operated cam shell gate to provide surge

capacity when changing trucks and to control segregation in the hot mix.

Hydraulic Power Pack is for hydraulic opening and closing of the hopper

gates. The storage capacity of GOB hopper ranges from 1 to 1.5 T

depending on the model of plant.

** - Supplied with export quality plants. Hot mix SILOS and bucket elevator can be supplied.

CONVEYOR

**FULLY COVERED LOAD OUT CONVEYOR TO REDUCE HEAT LOSS FROM HOT MIX

LIME / ADDITIVE

FILLERFor addition of dust or mineral to the mix material in the

mixing zone of the drying and mixing unit. It is provided

with a rotary valve driven by A. C. /D. C. motor. Filler

material is conveyed to the drum through the drum

through a pipe by suitable twin lobe compressor

The inlet of mineral is adjacent to the bitumen line in the

Drying drum.

www.atlasindustries.in

FUEL TANK

The dryer burner supplied is FO, Diesel and LDO compatible. There is

a standard fuel tank supplied with the plant to store and supply the

desired amount of fuel to the dryer burner. This tank also comes with

its pumping station.

F O R D R Y E R B U R N E R

PUMPING STATION

TWIN LUBE AIR COMPRESSOR

www.atlasindustries.in

BITUMEN

Our storage tanks are mounted on a sturdy FULL chassis. Storage tanks are

cylindrical or U shaped. The tank is insulated with glass wool to avoid heat

loss and reduce fuel consumption.

Automatic pressure Jet oil burner (diesel), bitumen pump with jacketed oil

body, bitumen metering system with variable speed motor and hot oil

circulation motor is provided.

Available in 10 to 50 T capacities

* - Supplied with mobile plants.

S T O R A G E A N D S U P P LY TA N K

“U” SHAPED BITUMEN TANK BITUMEN TANK BURNER

* INTERNAL WIRING WITH JUNCTION BOX & BITUMEN TANK WITH LIME FILLER + LDO TANK

www.atlasindustries.in

CONTROL CABIN

Fully computerized cabin with on board electric power console,

distribution, switch board, fully automatic processes are a

standard on ATLAS DM Series plants. User friendly software

ensures top notch performance.

Display of the entire process control parameters.

Provision to store, edit production details, mix proportions, etc is

possible.

Panel enables the plant to run in Auto & manual mode.

A N D M I C R O P R O C E S S O R B A S E D PA N E L

FAULT INDICATION SYSTEM MICROPROCESSOR BASED PANEL BOARD

www.atlasindustries.in

PLC PANEL

PLC panel is compact compared to the microprocessor based

panel. The PLC panel is also very low on maintenance.

Programming can be customized which is not possible on

Microprocessor based panel.

Programming can be changed from the manufacturers end as

per customers requirement and can be easily incorporated by the client at his site.

*** - Optional.

*** TOUCH SCREEN DISPLAY PLC PANEL BOARD

www.atlasindustries.in

POLLUTION

VENTURI TYPE Wet dust collectors are highly efficient and are known to

maintain required environmental standards. The extreme turbulence

leads to superb entrapping of dust laden exhaust gas.

Large size stainless steel nozzles provide clog free operation to ensure optimum cleaning efficiency.

• - Supplied with mobile plants.

Bag house filter can be supplied instead of wet dust collector for more pollution control efficiency.

CONTROL

WET DUST COLLECTOR POLLUTION CONTROL UNIT WITH CHIMNEY * VENTURI WITH DRYER

www.atlasindustries.in

DRYING AND MIXING DRUM IN ONE CHASSIS

EXTRA TANK WITH CONTROL CABIN MOBILE AGGREGATE FEEDER

MOBILE PLANT

A mobile is similar to stationary plant except for its layout.

Mobile plant comes with-

- Aggregate feeder on a chassis with an axle

- Drying and mixing drum on a double axle chassis.

- LDO + Bitumen tank + Lime filler on one chassis with single axles.

- Cabin and pollution control with or without open space is a chassis

with single axle.

Built on rugged structure, a mobile plant comes with pneumatic

braking system and king pin attachment feature. The plant also comes

with internal cabling and junction box on each chassis so that wiring is

quick and simple.

KING PIN MOBILE BITUMEN TANK

AXLE WITH PNEUMATIC BRAKING

MOBILE BITUMEN TANK

ATLAS INDUSTRIES

Plot No. 14/1, G.I.D.C. II, Dediyasan, Mehsana - 384004, Gujarat, India.

Factory: +91 2762 224065

Fax: +91 2762 224066

For export Inquiries : +91 97238 10565

For domestic Inquiries: +91 98240 40565


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