Page 1 of 10
A B C
Component A (fully mounted):
1. Cutting unit – 0670.05.00.003
2. Carrying beam – 0670.02.00.002
3. Vertical axle – 0260.01.07.000
Component B (fully mounted):
Welded frame (0670.04.01.003) including:
1. Spring lower hitch with bolt – 0670.01.09.000
2. Pawl – 0670.04.06.003
3. Cylinder lever – 0670.04.41.000
Component C (separately):
1. Front guard (fitted with plastic plugs and guard lock
pin) – 0670.04.02.003
2. Rear guard (fitted with plastic plugs and guard lock
pin) – 0670.04.03.003
D E F G
Component D (fully mounted): Component E (fully mounted): 1 Cylinder with arm CCJ-S452-16-50-28-400,
hydraulic hose MIHP-200-001, plug MIHZ-000-002
2 Welded head with spring tension pin 0670.01.03.00
3 Skew strip 0670.01.02.003
Component F: - Transmission guard –
0671.07.04.003
Component G (separately): 1 Disc with drum
2 Knife holder 1 Linkage – 0670.01.00.003
2 Support foot – 0670.01.05.000
3 Limiting chain – 0225.01.06.000
4 Hitch pin L –
0105.01.14.000
5 Hitch pin R –
0105.01.15.000
Checklist
MACHINE TYPE: SAMBA
1
2 3
2
1
2 1
3
1 3
2
2
4
5
1
2
3
1
2
Page 2 of 10
H I J K
Component H: (fully mounted): - Safety device – 0670.03.00.002
Component I: - Shaft B&P 7GN066CE007096MA
MIWB-066-000
Component J: - Spring – MISP-010-650
Component K:
- Knife replacement lever
Checklist
MACHINE TYPE: SAMBA
Page 3 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
Assembling
SAMBA mower
Complete machine assembled from components A to K.
1 Assembling drum
on disc bar
1. Set component A (cutting unit (1), carrying beam (2),
vertical axle (3)) flat on the ground.
2. Unfold the mower – straighten carrying beam; vertical
axle must be set vertically.
1. Prepare drum with disk.
2. Loosen 4 bolts with washers which fix drum cover
closing the drum.
- bolt M6 x 20 cl. 10.9 zinc-pl. HEX BOLT,
MUSHROOM HEAD – 4 pcs.
- lock washer dia 6.1 zinc-pl. – 4 pcs
4 bolts with
washers Drum cover
1
2 3
Page 4 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
1. Install knife holder on empty disc hub.
2. Install drum on knife holder.
3. Screw the drum using 4 bolts with washers to the hub.
- bolt M10 x 25 cl. 8.8 zinc-pl. – 4 pcs
- lock washer dia 10.2 zinc-pl. – 4 pcs
Drum must be perpendicular to the preceding disc, as shown.
1. Screw the drum cover using 4 bolts with washers to
the disc drum.
- bolt M6 x 20 cl. 10.9 zinc-pl. HEX BOLT,
MUSHROOM HEAD – 4 pcs.
- lock washer dia 6.1 zinc-pl.
2 Assembling welded
frame on cutterbar
1. Put welded frame on the cutterbar.
2. Between welded frame and the cutterbar, insert a
rubber spacer.
3. From the drum side, through openings in the frame,
insert 2 bolt M12 x 30 cl. 8.8 zinc-pl. with neck
4. On each bolt, install washer dia 12 zinc-pl.
5. Fasten the frame using self-locking nuts M12 cl. 8 zinc-
pl. – 2 pcs
This operation must be carried out, while fastening frame to
transmission (next step).
4 bolts with
washers
4 bolts with
washers
Drum cover
2
3 4 & 5
Knife holder 1
2
3
Page 5 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
Fasten welded frame to transmission using 4 bolts with 4
washers.
- bolt M12x 40 cl. 8.8 zinc-pl. – 4 pcs
- lock washer dia 12.2 zinc-pl. – 4 pcs
Before screwing the bolts, apply some blue assembly adhesive
for better installation in the transmission.
This operation must be carried out, while fastening frame to
cutterbar (previous step).
3
Assembling
transmission guard
and right guide
guard
Screw transmission guard using:
- bolt M 8x 20 cl. 8.8 zinc-pl. with neck – 2 pcs
- washer dia 8 zinc-pl. – 2 pcs
- self-locking nut M 8 cl. 8 zinc-pl. – 2 pcs
Fasten rubber-metal buffer 40 x 18 type D to transmission
guard using:
- washer dia 8 zinc-pl.
- self-locking nut M 8 cl. 8 zinc-pl.
4 bolts with
washers
2 bolts with
washers and
nuts
Rubber-metal
buffer
Page 6 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
Fasten right guide to welded frame using:
- bolt M12x 90 cl. 8.8 zinc-pl.
- spring dia 7 L= 67 (0260.04.08.000)
- enlarged washer dia 12 (34) zinc-pl.
- self-locking nut M12 cl. 8 zinc-pl
4 Assembling front
and rear barriers
Put front and rear guard on welded frame:
- insert pins through openings in guards and welded frame,
- install spacers,
- hammer safety pins.
Depending on mower model, number of fastening elements is
given in the below table:
SAMBA Pin
dia 12 L=90
Pin
dia 12 L=85
Dowel pin
dia 4x20
stainless
Washer
dia 12 zinc-
pl.
160 2 pcs. 4 pcs. 12 pcs. 18 pcs.
200 2 pcs. 4 pcs. 12 pcs. 18 pcs.
240 2 pcs. 4 pcs. 12 pcs. 18 pcs.
280 2 pcs. 6 pcs. 16 pcs. 22 pcs.
Check barriers for proper closing and lock pins for function.
Note whether barrier mounting pins are properly spaced (as
shown).
Spring,
washer,
nut
Bolt
Rear
barrier
Front
barrier
Page 7 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
5 Assembling linkage
on vertical axle
Assemble the complete linkage component on vertical
axle.
Secure the linkage against tilting and falling.
6
Assembling safety
device on carrying
beam and linkage
1. Install the safety device component on carrying beam.
2. Through eye-bolts on the beam and opening on the
safety device, insert pin dia18 L-75 (SO. 18.00.075)
3. At both sides, secure the safety device pin using
washers and hammer dowel pins:
- washer dia 18 zinc-pl. – 2 pcs
- dowel pin dia 5 x 30 stainless – 2 pcs
4. Install the other end of the safety device on hitch
assembly and secure it using cotter A 11 x 45
7
Assembling welded
head, hydraulic
cylinder, skew strip
on vertical axle and
carrying beam
1. Install welded head on vertical axle.
2. Insert bolt through opening in welded frame and
vertical axle:
- bolt M12 x 100 cl. 8.8 zinc-pl. (82101)
3. Install washer and screw the bolt using nut, so as to
fasten the welded head:
- washer dia 12 zinc-pl.
- nut M12 cl. 8 zinc-pl.
Vertical axle
Linkage
1
2
and
3
4
1
2 3
Page 8 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
Mount skew strip on carrying beam:
1. Insert pin through opening in carrying frame and skew
strip
- pin dia 25 L=60 (SO.25.00.060)
2. Secure the pin at both sides using washer; hammer
dowel pins:
- washer dia 24 zinc-pl. for pin – 2 pcs.
- dowel pin dia 5 x 36 stainless – 2 pcs
Assembling cylinder long arm on lever.
1. Insert cylinder arm eye into lever.
2. Fasten the eye on lever using pin:
- pin dia 25 L=60 (SO.26.00.060)
3. Secure the pin using washers and hammer dowel pins:
- washer dia 24 zinc-pl. for pin – 2 pcs.
- dowel pin dia 5 x 36 stainless – 2 pcs
1. Insert hydraulic hose through two rings.
2. Insert EURO M14 x 1.5 plug into holder on the
linkage.
1 2
1 2
3
1
2
Page 9 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
8 Assembling
unloading spring
Screw spring into bolt mounted on spring lower hitch.
SAMBA 160 and 200 – do not screw the nut on bolt, set spring
lower mounting to be flush with lower hitch (L = 0 mm).
SAMBA 240 i 280 – unscrew nut on the bolt to set the 80mm
distance between lower hitch and spring lower mounting (L = 80
mm)
SAMBA 160 200 240 280
Distance (L) 0 mm 0 mm 80 mm 80 mm
Lift carrying beam with linkage so it is set vertically.
Prevent the machine from falling.
1. Screw bolt into spring upper mounting.
2. Using nut, set the distance (between flat surface of
upper mounting and washer under the bolt) specified
in the below table
SAMBA 160 200 240 280
Distance (L) 100 mm 100 mm 120 mm 120 mm
Page 10 of 10
MACHINE TYPE SAMBA
No.
Action Quality Safety Hints Figure / Photo / Other
9 Assembling drive
shaft
Install drive shaft onto transmission shaft (spline powering the
pulleys).
Push transmission shaft on spline until safety device is
engaged.
Install rubber guard of drive shaft (bellow) on drive shaft
(spline) casing in corresponding undercut on the casing.
Couple rubber guard with shaft casing using metal clip:
- metal clip screwed 100 x 120
10 Assembling knife
replacement lever
Place knife replacement lever on side wall of the linkage in
corresponding holder.
1. Insert lever handle through two rings welded on side
wall of the linkage.
2. Insert the other end of the lever handle in plastic
holder to prevent the lever from falling.
Drive shaft spline
Drive shaft
1
2
Plastic
holder