Assembly Instructions_Drinking Systems

Assembly instructions

Drinking systems

Code No. 99-97-0707

Edition: 11/2012 GB

Page I Overview changes/ updates in the manual

Drinking systems Edition:11/2012 M 0707 GB

Overview of changes / updates in the manual

Chapter name

Type of change / update

Product information

/ Editor’s initials Issue date

Page

6 "Installing the water

connection unit in the

house"

Reference to the

mounting instructions

"Water connection

units", chapter abridged

SSa 11/2012 various

diverse sections

Suspension rope 3mm

PES replaces rope

2.5mm

1143 01/2012 diverse

8.2 "Component parts of

the mixing tank"

New lye pump for

mixing tank1160 01/2012 40

diverse sections

Universal dowel UX as

replacement for

"dowel S"

1157 01/2012 diverse

5.2.1 "Recommended

number of birds per

nipple"

New drinking nipple (30-

00-3250) supplemented1211 01/2012 22

21 "Gradient pressure

regulators for nipple

drinker systems"

Chapter added about

gradient regulator 454 07/2010 131

No. 1362 February 22, 2013

DuoFlow drinking system for broiler and broiler breeders

There is a new drinking system available for broilers and broiler breeders. It provides water ofconstant quality to the birds thanks to a permanent circulation of the entire drinking line length.

The Duo-Flow drinker offers following advantages to the user:

• Easy installation by means of a self-supporting plastic profile without additional aluminumsupporting rail and an easy assembly of the drinker elements.

• Integrated anti-perch profile• Constant water quality and temperature on the entire drinking line length • Constant concentration of drinking water additives inside the drinking line• Reduced bio film formation

Function

Fig. 1: DuoFlow drinking line

The drinking water circulates in two lines within the drinker elements (fig. 1, pos. 3). In the upperline section the pump conveys the water to the end of the line, in the lower line it flows back to thecirculation unit (fig. 1, pos. 1). The pressure regulator (fig. 1, pos. 2) ensures that the water alwayscontinues to run corresponding to the consumption of the birds.

Pos. 1

Pos. 2

Pos. 3

Pos. 4

Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de

Productinformation

Page 2 PI No. 1362

Fig. 2: Schematic illustration of the DuoFlow system

Thanks to the work of the pump, the water column of the circulation unit (fig. 2, pos. A) is 8 - 10 cmhigher than that of the pressure regulator (fig. 2, pos. B).

Fig. 3: Schematic illustration of the circulation unit

A float switch inside the presettling tank (fig. 3, pos. 1) stops the pump as soon as it is empty (e.g. when the water is turned off). Thus, it prevents the pump from running dry.

With lateral supply, the maximum row length is 120 m.

Pos. A

Pos. B

Pos. 1

PI-No. 1362 Page 3

Combimaster 4050

The DuoFlow drinker is equipped with the new Combimaster 4050 drinking nipple. This 360°-drinking nipple offers:

• a solid plastic housing • a stainless steel insert for upper and lower pin • a low screw-in depth for a minimum narrowing of the pipe diameter • a flow rate of 45 ml/min at vertical actuation and 30 ml/min at horizontal actuation

Below you can find the flow rate diagram:

Coding

The coding of the DuoFlow is according to that of the well-established nipple drinking systems. Inboth cases there is a pressure regulator unit which contains, beside the pressure regulator, alsoa circulation unit and breather as well as the different drinking elements.

Pressure regulator unit

30-61-5710 - Pressure regulator unit with by-pass and accessories for DuoFlow (< 120 m length)

Number Code no. Description

1 30-61-5701 Breather cpl DuoFlow

1 30-61-5702 Circulating unit DuoFlow

1 30-61-5703 Pressure regulator for circulating unit DuoFlow

1 30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow

30-61-5711 - Pressure regulator unit central with by-pass and accessories f/DuoFlow (< 120 m length)

Anzahl Code-Nr. Bezeichnung

2 30-61-5701 Breather cpl DuoFlow

1 30-61-5702 Circulating unit DuoFlow

1 30-61-5703 Pressure regulator for circulating unit DuoFlow

1 30-61-5708 Coupling for central water supply DuoFlow

1 30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow

Page 4 PI No. 1362

Drinker elements:

The drinker elements already contain the drip cups:

Overview of spare parts

The DuoFlow drinker has been available since January 2013.

Code-no. Description

30-61-5707 Waterer nipple 3000-10 Combimaster 4050-00/ with drip cup DuoFlow




Code no. Description Picture

30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow

30-61-5701 Breather cpl DuoFlow

30-61-5702 Circulating unit DuoFlow

30-61-5703 Pressure regulator for circulating unit DuoFlow

30-61-5704Waterer nipple 3000-15 Combimaster 4050-00/ with drip cup DuoFlow




30-00-3570 Nipple CombiMaster 45/35-360 orange L4050-02

30-00-3584 Drip cup 1-arm pluggable orange for Combimasterr

30-61-5708 Coupling for central water supply DuoFlow

Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -

Fattening system Fattening systems

No. 1321 September 28, 2012

Computer-controlled rinsing device for nipple lines in floor housing systems for broilers

The automatic rinsing of nipple lines in poultry houses during a batch gets more and more important as it increases the water quality and the animal health. On the one hand it enhances the effectivity of vaccination or medicine, on the other hand it improves the well-being of the birds on hot days by rinsing the drinkers with cool water.

Furthermore, periodical rinsing decreases the formation of a biofilm in the nipple lines and thus effectively counteracts residue disposits. Especially for removing water-soluble antibiotic residues, which formed a permanent bond with the biofilm, the periodical rinsing is a very effective measure.

In order to be able to use all these advantages in an easy-to-handle manner there is an automatic rinsing system for nipple lines available now. A computer controls the rinsing process according to the previously set rinsing dates and times. Thus, the technical equipment is based on well-proven components of the rinsing system such as rinsing breather and cross drainage (see product information no. 523).

Operation

An automatic breather (fig. 1, pos. 1) is positioned at the end of every nipple line. On the one hand it allows for the air to exhaust out of the nipple line and on the other hand the height of the water column can be read at this position.

Fig. 1: Schematic illustration of the rinsing outlet

The automatic breather is connected towith a drainage by means of a ¾" hose (fig. 1, pos. 2). This drainage which is installed below the house ceiling (fig. 1, pos. 3) leads the rinsing water out of the house.


Productinformation

PI-Nr. 1321 Page 1

In order to automate the rinsing process, the well-established pressure regulator in every nipple line is equipped with a 24-Volt solenoid valve (30-63-3618, fig. 2) which is controlled by a "rinsing computer".

Fig. 2: Pressure regulator with solenoid valve Fig. 3: "Rinsing computer"

Coding

• Supply / Breather

The automatic rinsing system is a supplement to the standard nipple drinker, which is why the material for the nipple line is applied as a supplementary parts list:

30-63-3671 - Addition rising system automatic 24V per pressure regulator unit

Calc.: 1 x per pressure regulator with lateral supply

Pos. Code no. Description Quantity

1 30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts 1

2 30-63-3600 Pressure regulator L3200 without additional parts -1

3 30-61-3810 Complement automatic rinsing per pressure regulator unit 1

30-61-3430 Breather revolving for end-set cpl L4244 -1

30-00-3832 Backnut 3/4" PVC 1

30-00-3833 Gasket - rubber 3/4" for plug at t-piece 1

30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209 1

30-61-3433 End cap with hole with angle for discharge pipe dia 50 1

30-00-3051 Hose 3/4" yellow 5

30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm 2

99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end 1

30-61-3441 Breather revolving automatic for rinsing L4255 II 1

30-63-3672 - Addition rising system automatic 24V per pressure regulator unit central

Calc.: 1 x per pressure regulator with central supply

Pos. Code no. Description Quantity

1 30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts 1

2 30-63-3600 Pressure regulator L3200 without additional parts -1

3 30-61-3810 Complement automatic rinsing per pressure regulator unit 2

30-61-3430 Breather revolving for end-set cpl L4244 -1

30-00-3832 Backnut 3/4" PVC 1

30-00-3833 Gasket - rubber 3/4" for plug at t-piece 1

30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209 1

30-61-3433 End cap with hole with angle for discharge pipe dia 50 1

30-00-3051 Hose 3/4" yellow 5


99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end 1

30-61-3441 Breather revolving automatic for rinsing L4255 II 1

Page 2 PI-Nr. 1321

• Rinsing outlet

The material for the drainage for the rinsing water to drain off is coded as follows:

• Control

Depending on the number of used nipple lines the following controls are available:

30-61-3811 - Accessories for autom. rinsing per runn. mtr. cross discharge

Calc.: 1x per meter house width

Code no. Description Quantity

30-61-3435 Pipe plastic 50x2000 0,5

99-50-3037 Pipe clamp 48-52mm S M8 galv 1

62-00-3128 Dowel screw M 8x80 galv with wood thread 1

30-61-3812 - Starter-kit automatic rinsing for mounting at interm.ceiling

Calc.: 1x per house with intermediate ceiling


30-61-3435 Pipe plastic 50x2000 3

30-61-3436 Bend plastic 50mm-87deg 3

30-61-3437 Cap plastic 50mm 1




30-61-3813 - Starter-kit automatic rinsing for mount. without interm.ceiling

Calc.: 1x per house without intermediate ceiling


30-61-3435 Pipe plastic 50x2000 6


30-61-3437 Cap plastic 50mm 2





Code no. DescriptionNumber of nipple lines

30-61-3443 Control-box aut. irrigation system up to 8 lines Max. 8

30-61-3395 Control-box aut. irrigation system maximumBase control for 30-61-3390 and

30-61-3391

30-61-3390 Extension f/irrigation system up to 8 linesExtension

max. 8 lines for 30-61-3395

30-61-3391 Extension f/irrigation system up to 16 linesExtension

max. 16 lines for 30-61-3395

60-48-3345Transformer 20/24V 25VA TKH-25 Kalk.: 1 x pro Spülsystem

PI-Nr. 1321 Page 3

• Spare parts

The following illustration shows the single positions of the articles:

Fig. 4: Schematic illustration of the rinsing outlet assembly with position numbers

Pos. Code no. Description

1 30-61-3441 Breather revolving automatic for rinsing L4255 II

2 30-00-3832 Backnut 3/4" PVC

3 30-00-3833 Gasket - rubber 3/4" for plug at t-piece

4 30-61-3532Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209

5 99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end

6 30-61-3433 End cap with hole with angle for discharge pipe dia 50

7 30-61-3435 Pipe plastic 50x2000

Page 4 PI-Nr. 1321

The automatic rinsing system is available with immediate effect.

8 30-00-3051 Hose 3/4" yellow

9 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm

10 99-50-3037 Pipe clamp 48-52mm S M8 galv

11 62-00-3128 Dowel screw M 8x80 galv with wood thread

12 30-61-3436 Bend plastic 50mm-87deg

13 30-61-3438 Bend plastic 50mm-67deg

14 30-61-3437 Cap plastic 50mm

Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -Fattening Systems Fattening Systems

PI-Nr. 1321 Page 5

No. 1310 November 9, 2012

Additional shut-off valve for 30-61-3472 hose-connecting-set 1/2" for pressure regulator and

ball tank

In order to improve the handling of the drinking line, the "hose-connecting-set for pressure regulator and ball tank" (30-61-3472) is equipped with an additional shut-off valve for the direct installtion to the pressure regulator:

In this way, the water flow to the drinker can be closed or opened directly at the pressure regulator in a user-friendly manner.

Revised parts list:

Code no. Description

30-63-3696 Shut-off valve 1/2" for pressure regulator L3200

Pos. Code no Description Pcs

1 20-50-3472 Ball valve 1/2" m/fm brs 1

2 30-63-3696 Shut-off valve 1/2" for pressure regulator L3200 1

3 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle 1

4 30-00-3059 Hose high pressure 1/2" 4 m

5 30-00-3036 Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head 1

6 30-00-3846 Sealing strip 0,1mm/12m for thread HDF 0.2 RO

7 30-61-3473 Hose band clip SST 1/2" 12-22 W4 9mm wide 2


Productinformation

PI-Nr. 1310 Page 1

Installation shut-off valve

The shut-off valve (pos. 1) is screwed together with the gasket rubber (pos. 2) directly to the water inlet of the pressure regulator.

Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -

Poultry Meat Production Poultry Meat Production

Page 2 PI-Nr. 1310

No. 1263 May 9, 2012

New pressure reducer with filter Duo DFR II for water connection units ¾" and 1"

With the ambition to get longer rinsing intervals and to make the operation easier we have now revised the pressure reducers with filter for the water connection units ¾" and 1".

The new pressure reducer with filter Duo DFR II has a ball valve at the filter cup, which just has to be opened for the rinsing. Unlike the previous model Duo DRF, it is no longer necessary to turn the lower part of the filter cup.

Furthermore, the new pressure reducer with filter is equipped with an enlarged filter element which allows for an extension the rinsing interval.

Coding

The following table shows the code numbers and descriptions of the new pressure reducer with filter:

Technical data

Pos. Connection size

Code No. OLD

Code-No. NEW

Description

1 3/4“ 30-61-3617 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer

2 1“ 30-61-3616 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer

Pos Code No. Descriptionmax. pressure

back pressure

flow rate(at 1,1 bar)

1 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer

16 bar 1.5 - 6 bar 2.3 cbm/h

2 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer

16 bar 1.5 - 6 bar 2.75 cbm/h


Productinformation

PI-Nr. 1263 Page 1

Installation dimensions

The following table gives an overview of the installation dimension of the filters:

Installation

The pressure reducer with filter must be installed according to the instruction manual delivered with the device.

It is important that ....

• the flow direction is taken into consideration for the installation to the water pipe. Please observe the arrow indicating the flow direction on the flange housing!

• the filter housing is in an upright position in the main axis.• the manometer is sealed.

Operation

The operation of the pressure reducer with filter is described in the instruction manual delivered with the device.

For the rinsing …

• the ball valve at the filter cup must be turned by clockwise rotations.• when the rinsing is finished the ball valve must be shut / turned by counterclockwise

rotations.

For the regulation of the back pressure the adjusting screw at the flange housing must be released and turned:

• Turning in plus-direction: back pressure increases.• Turning in minus-direction: back pressure drops.

Pos. Code No. Description H L I T

1 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer

330 172 110 90

2 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer

330 180 110 90

Page 2 PI-Nr. 1263

Spare parts

• 30-61-3682 Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer• 30-61-3683 Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer

Filter housing f/pressure red. +filter Duo DFR 3/4" a. 1"

Filter cup incl ball valve f/pres-sure red.+filter Duo FRII, DFRII 3/4"

The change-over to the new pressure reducer with filter will become effective as soon as the stock of the old ones is exhausted.

Pos. Code No. Description

1 30-61-3619Manometer f/pressure red.+filter Duo DFR 3/4" & 1"

2 30-61-3623Control cartridge f/pressure red.+filter Duo DFR 3/4" & 1"

3Filter housing f/pressure red. +filter Duo DFR 1"

4 30-61-3632Filter insert f/pressure red.+filter Duo FRII, DFRII 3/4"

5 30-62-4252O-ring for filter cup Duo FRII, DRFII 3/4"

6 30-61-3631

7 30-62-4251Wrench for filter cup Duo FRII, DFRII


PI-Nr. 1263 Page 3

No. 1262 May 7, 2012

New reversible flow filters Duo FRII for ¾"- and 1"-water connection units

In the frame of product development, the reversible flow filters for ¾"- and 1"- water connection units have been modified in order to make them more easy to use and to extend the flushing intervals.

A ball valve is fitted to the filter casing of the new Duo FRII reversible flow filter. For flushing, the ball valve is simply opened. The lower part of the filter casing no longer has to be twisted, as was the case with the previous model. Furthermore the new reversible flow filter Duo FRII is equipped with a larger filter element which permits an extended flushing interval.

table 1: Coding

table 2: Technical specifications

Pos.Connect.

widthCode-No.

OLDCode-No.

NEWDescription

1 3/4” 30-61-3627 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer

2 1” 30-61-3677 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer

Pos. Code-No. DescriptionMax.

press.Flow rate (at

0.5 bar/p)

1 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer 16 bar 2.7 cbm/h

2 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer 16 bar 3.6 cbm/h


Productinformation

PI-Nr. 1262 Page 1

Installation dimensions

Fig. 1: Installation dimensions of the reversible flow filter Duo FRII

Installation

The reversible flow filter has to be installed according to the instructions that are supplied with the device.

Important:

• the installation in the water line has to be carried under consieration of the flow direction

observe the arrow at the flange casing!• the main axis of filter casing has to stand vertically

Operation

The operation of the reversible flow filter is also described in the operating instructions.

The flushing process:

• for opening, the ball valve of the filter casing has to be twisted to the right • after termination of the flushing process, the ball valve has to be twisted to the left and thus

closed

Pos. Code-Nr. Bezeichnung H L I T

1 30-61-3679Reversible flow filter DUO FRII 3/4" wo/manometer

330 172 110 85

1 30-61-3678Reversible flow filter DUO FRII 1" wo/manometer

330 180 110 85

Page 2 PI-Nr. 1262

Spare parts

Fig. 2: Spare parts for the reversible flow filter Duo FRII

The new reversible flow filters will be delivered as soon as the stock of old filters is exhausted.

Code-No. Description

30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer

30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer

Pos. Code-No. Description

1

Filtergehäuse f. Druckminderer+Filter Duo DFRII 3/4” u. 1”Filtergehäuse f. Druckminderer+Filter Duo DFRII 1”

2 30-61-3632Filter insert f/pressure red.+filter Duo FRII, DFRII 3/4"

3 30-62-4252 O-ring for filter cup Duo FRII, DRFII 3/4"

4 30-61-3631Filter cup incl ball valve f/pressure red.+filter Duo FRII, DFRII 3/4"

30-62-4251 Wrench for filter cup Duo FRII, DFRII


PI-Nr. 1262 Page 3

No. 1258 June 16, 1998

Closed pendulum for Penduval turkey drinkerThe turkey drinker Penduval is now also optionally available with a closed pendulum. The proven Penduval turkey drinker remains available with open pendulum in the standard version..

Abb. 1: Drinker for rearing and fatteningAbb. 2: 30-61-5357 Pendulum closed for drinker with turkey nipple

The open pendulum (30-61-5354) is a small tube so that the water runs into the drinker pan through the inside of the pendulum.

The closed pendulum on the other hand is made from a solid piece so that the water runs into the drinker pan along the outside of the pendulum. The closed design makes for easier cleaning.

Coding

The following table gives an overview of the Penduval drinker elements with closed pendulum:

Pos. Code No. DescriptionStarter ball

30mm

1 30-61-5496 Waterer nipple cpl 3000-03 turkey/cock fattening pendulum closed



4 30-61-5396 Waterer nipple cpl 3000-03 rearing turkey/pullet fattening pendulum closed x




Productinformation

PI-Nr. 1258 Page 1

The starter ball

helps the young chicks in the first three to five rearing days to find and access the water source as it deflects the pendulum and thus makes for a filled drinker pan.

Pressure control and vent are the same as for the Penduval drinker with open pendulum (also see product information No. 569).

Spare parts

The following table lists the available spare parts:

Code No. Description

30-61-3103 Ball 30mm f/turkey nipple pendulum closed


1 30-61-5351Pan f/turkey and cocks production L4630 for drinker with turkey nipple

2 30-61-5352Pan for turkey rearing and hen growing L4631 for drinker with turkey nipple

3 30-61-5353Pendulum bracket L4632 for drinker with turkey nipple

4 30-61-5357 Pendulum clossed for drinker with turkey nipple

5 30-61-5356 Suspension clip L4397 for waterer with turkey nipple

6 30-61-5350 Turkey nipple L4070

7 30-61-3103 Ball 30mm f/turkey nipple pendulum closed


Page 2 PI-Nr. 1258

Table of contents Page I

1 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Prevention of reasonably predictable incorrect uses. . . . . . . . . . . . . . . . . . . 2

1.4 Explaining the symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4.1 Safety symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4.2 Safety symbols in the manual and on the installation . . . . . . . . . . . . . . . . . . . . 31.4.3 Safety symbols and notes on your installation. . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.6 Obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.7 Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.8 Disorders due to power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.9 First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.10 Pollution abatement regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.11 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.12 Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.13 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Safety regulations for the use of electrical appliances . . . . . . . . . . . . . . . . 8

2.3 System safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3.1 Danger zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3.2 Entire system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.3.3 Individual components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.1 Water supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.2 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.3 Ventilation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 Personal safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.4.1 Clothing for personal safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.1 Clothing and footwear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.2 Jewellery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.3 Hair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.4.2 Assembly and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.4.3 Employing external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5 Safety contrivances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.6 Dangers resulting from non-compliance with the safety instructions . . . . 15

3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4 Recommended tools for the assembly . . . . . . . . . . . . . . . . . . . . . . . . .17

Drinking systemsEdition:11/2012 M 0707 GB

Page II Table of contents

5 Important notes for planning and assembly . . . . . . . . . . . . . . . . . . . . .18

5.1 Overview drinker systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185.1.1 Nipple drinkers suspended with alu T-profile . . . . . . . . . . . . . . . . . . . . . . . . . .185.1.2 Nipple drinkers suspended with supporting tube and anti-roost-wire . . . . . . .195.1.3 Nipple drinkers "Penduval" for turkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.4 Nipple drinkers standing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.5 Nipple drinker A-Reuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.6 Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

5.2 Overview nipple drinkers for floor management . . . . . . . . . . . . . . . . . . . . . .215.2.1 Recommended number of birds per nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . .225.2.2 Number of drinker lines per house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

5.3 Position of the water supply per line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

5.4 Evaluation of lifting load for suspended nipple drinkers . . . . . . . . . . . . . . .25

5.5 Most important data of round drinkers and their use . . . . . . . . . . . . . . . . . .25

5.6 Evaluating the lifting load for suspended lines . . . . . . . . . . . . . . . . . . . . . . .26

5.7 Determine number and position of the lines. . . . . . . . . . . . . . . . . . . . . . . . . .26

5.8 Assembly order for the individual lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

5.9 Delivery condition of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . .26

5.10 Assembly of nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275.10.1 Shorten the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275.10.2 Connecting the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285.10.3 Squeeze and loosen the clip hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

5.11 Suspension of the nipple drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

5.12 Pressure regulator / ball tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

5.13 Important safety instructions when using the glue Tangit and cleaner

Tangit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.14 Assembly order for dowelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6 Installing the water connection unit in the house . . . . . . . . . . . . . . . .33

7 Medicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

7.1 Medicator with connection material ¾". . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

7.2 Medicator with connection material 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

7.3 Medicator with connection material 1" and 1 ½" . . . . . . . . . . . . . . . . . . . . . .37

7.4 Assembling the medicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

8 Assembling the mixing tank for medicines 60 l with lye pump. . . . . .39

8.1 Components of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

8.2 Component parts of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

9 Overview of spare parts for accessories drinker lines . . . . . . . . . . . .42

9.1 Breathing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42


Table of contents Page III

9.1.1 Breather cpl revolving L4244 orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429.1.2 Breathing with automatic flushing system . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.2 Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449.2.1 Overview of pressure regulators with lateral supply . . . . . . . . . . . . . . . . . . . . 449.2.2 Overview of pressure regulators with central supply . . . . . . . . . . . . . . . . . . . . 459.2.3 Spare parts: "Pressure regulator L3200 without additional parts" . . . . . . . . . . 469.2.4 Additional parts for pressure regulator L3200 . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.3 Ball tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499.3.1 Component parts for a ball tank with flush system 1 outlet . . . . . . . . . . . . . . . 509.3.2 Ball tank with flush system 2 outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.4 Gradient regulator for nipple drinker systems . . . . . . . . . . . . . . . . . . . . . . . 54

10 Suspension for the nipple drinker lines with alu T-profile. . . . . . . . . .56

10.1 Suspension material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

10.2 Mounting the screw hooks at the ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

10.3 Length of the main traction rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.4 Suspension ropes and pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

11 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . .60

12 Assembly of the suspended nipple drinker lines with alu T-profile

(standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

12.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

12.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 6312.2.1 Assembly of drip cups and clips for nipple pipe. . . . . . . . . . . . . . . . . . . . . . . . 6312.2.2 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6412.2.3 Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . . 6512.2.3.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6512.2.3.2 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6512.2.3.3 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6712.2.3.4 Assembly of the additional parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812.2.4 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6912.2.4.1 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012.2.4.2 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7112.2.5 Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7212.2.6 Connecting the drinker elements and mounting the breather revolving . . . . . 73

13 Assembly of the suspended turkey drinker lines (Penduval) . . . . . . .75

13.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

13.2 Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

13.3 Assembly of the suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

13.4 Assembling the elements of the turkey nipple drinker. . . . . . . . . . . . . . . . . 7813.4.1 Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . . 79


Page IV Table of contents

13.4.1.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7913.4.1.2 Overview: Pressure regulator units for turkey nipple drinkers . . . . . . . . . . . . . . . . .7913.4.1.3 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8113.4.1.4 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8313.4.1.5 Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8413.4.2 Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8513.4.3 Joining the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8613.4.4 Mounting the breather revolving to the drinker line. . . . . . . . . . . . . . . . . . . . . .8713.4.4.1 Preparation of the aluminium profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8713.4.4.2 Breather revolving for end-set or breather revolving automatic for rinsing . . . . . . . .87

14 Assembly of the suspended nipple drinker with supporting tube

(standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

14.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

14.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .9014.2.1 Assembly of the drip cups and suspension for tube . . . . . . . . . . . . . . . . . . . . .9014.2.2 Assembly of the couplers for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9114.2.3 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .9114.2.3.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9114.2.3.2 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9214.2.3.3 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9314.2.3.4 Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

15 Assembly of the standing nipple drinker lines . . . . . . . . . . . . . . . . . . .95

15.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

15.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.1 Adaptation of the alu profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.2 Assembly of drip cups and clips for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . .9715.2.3 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.4 Mounting the drinker elements at the supports. . . . . . . . . . . . . . . . . . . . . . . . .9815.2.5 Coupling the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9915.2.6 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .9915.2.7 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9915.2.8 Mounting the breather revolving at the nipple pipe . . . . . . . . . . . . . . . . . . . .10015.2.9 Alignment of the drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10015.2.10 Assembly of the roost-tubes 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10115.2.11 Fastening the posts on the floor / grating . . . . . . . . . . . . . . . . . . . . . . . . . . .102

16 Assembly of the nipple drinker lines for A-rack - metal . . . . . . . . . .103

16.1 General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

16.2 Insert and couple the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

16.3 Assembly of the drip cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

16.4 Assembly of the supporting pipes for nipple pipe . . . . . . . . . . . . . . . . . . . .106

16.5 Fixing the nipple pipes at the supporting pipe . . . . . . . . . . . . . . . . . . . . . . .107


Table of contents Page V

16.6 Coupling two units A-racks metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

16.7 Mounting the pressure regulator and breather revolving . . . . . . . . . . . . . 10916.7.1 Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10916.7.2 Breather revolving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

17 Assembly of the hose-connecting-set ½" . . . . . . . . . . . . . . . . . . . . . . 111

18 Mixing tank and pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

18.1 Assembly of the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

18.2 Assembly of the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

19 Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

19.1 Description of the round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

19.2 Parts list Round drinkers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11819.2.1 Round drinker Jumbo-T (Code No. 30 03 3330) . . . . . . . . . . . . . . . . . . . . . . 11819.2.2 Round drinker Jumbo-B (Code No. 30 03 3310) . . . . . . . . . . . . . . . . . . . . . . 11919.2.3 Round drinker Jumbo-J (Code No. 30 03 3300) . . . . . . . . . . . . . . . . . . . . . . 12019.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320) . . . . . . . . . . . . . . . . . . . . . 12119.2.5 Valve insert cpl Jumbo-B/T/J/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12219.2.6 Chick-fount plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12319.2.7 Round drinker Minimaster 2 without connection-material . . . . . . . . . . . . . . . 12319.2.8 Round drinker Minimaster 2 with connection-material. . . . . . . . . . . . . . . . . . 12419.2.9 Starter cup L4059 with hose and adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 12519.2.10 Cup round for DOS-nipple NE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

20 Assembly of the water pipes for round drinkers . . . . . . . . . . . . . . . .127

20.1 Suspension ropes for fastening the water pipes . . . . . . . . . . . . . . . . . . . 127

20.2 Mounting of the water pipes in the house . . . . . . . . . . . . . . . . . . . . . . . . . . 129

21 Gradient pressure regulators for nipple drinker systems . . . . . . . . .131

21.1 Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

22 Mounting of the anti-roost wire (as option). . . . . . . . . . . . . . . . . . . . .136

22.1 Anti-roost wire for T-profile alu, lateral water supply . . . . . . . . . . . . . . . . . 136

22.2 Anti-roost wire for T-profile alu - central water supply. . . . . . . . . . . . . . . . 139

22.3 Anti-roost wire for supporting tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

22.4 Assembly of the current supply for anti-roost wire . . . . . . . . . . . . . . . . . . 14222.4.1 Assembly of the cross cables and connection of the single lines . . . . . . . . 14222.4.2 Connection of the electric fencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148


Page 1 Basic instructions

1 Basic instructions

1.1 Basics

The Big Dutchman installation has been constructed according to the current state of

the art and all acknowledged regulations regarding technical safety. The installation is

reliable. Upon operation, however, dangers to life and limb of the user or third persons

or impairments of the system or other material property are still possible.

The system may only be mounted, attended, repaired und used:

• for due use

• in an excellent state from the safety and technical point of view

• by persons who are familiar with the safety regulations

In the event of special problems which are not described in detail in this manual, we

recommend to contact us for your own safety.

1.2 Designated use

The Big Dutchman nipple drinkers and round drinkers are only intended for the normal

use in the poultry management to provide the chicks, pullets, laying hens and turkeys

with fresh clean water.

The Big Dutchman system may only be used according to its designated use.

Every other use is considered as non-designated use. The manufacturer does not

accept liability for damages resulting from other uses, the user alone has to bear the

risk. The designated use also includes the exact following of the operation,

maintenance and repair conditions as prescribed by the manufacturer.

!Please take care of this manual and always keep it in the same place

close to the installation for quick reference. All persons working with the

system, assembling, cleaning and servicing have to be familiar with the

contents of these instructions.

Please observe the contained safety instructions!

If this manual gets damaged or lost, request a new copy from Big

Dutchman.


Basic instructions Page 2

1.3 Prevention of reasonably predictable incorrect uses

The following uses of the Big Dutchman drinker systems are generally not allowed

and considered as non-designated use:

• The watering of other animal species than poultry.

• The watering of animals with other liquids than drinking water.

–Except: feedstuffs additives and medicines which usually are given via the

drinking system.

• The use outdoor, especially in areas that are susceptible to frost.

• In case of suspended drinker lines: the lifting or moving of other loads than the

actual drinker line.

A non-designated use will lead to a liability exclusion by Big Dutchman.

Only the user of the system takes the risk resulting from a misuse!

1.4 Explaining the symbols

1.4.1 Safety symbols in this manual

Upon reading this manual you will come across the following symbols

WARNING

This symbol indicates risks possibly leading to personal injury resulting in

death or to severe injuries.

CAUTION

This symbol indicates risks or insecure procedures possibly leading to

injuries or material damage.

NOTE

This symbol indicates notes leading to an effective, economic and

environmentally-conscious handling of the installation.



1.4.2 Safety symbols in the manual and on the installation

These safety symbols illustrate remaining dangers when handling the system. They are

supplements to the above-mentioned symbols:

1.4.3 Safety symbols and notes on your installation

Depending on the type of installation you will find the following safety symbols. They

indicate technically remaining dangers when handling the system and give information

on how to avoid these dangers.

Warning against dangerous electrical voltage

Warning against the cold

Warning against slippery surface

GENERAL DANGER !

Installation automatically starts working. Before starting repair,

maintenance or cleaning work, put main switch to ”OFF”.

Danger of bruising due to rotating machine parts!

Close protective devices each time before taking the system

into operation. Opening protective devices is only allowed

when the system is in a standstill. People have to be authorised

for this.

RISK OF INJURY due to operating auger, chain or cable

discs!

Never reach into or climb into a feed container or trough while

the motor is running.



Implicitly observe the instructions attached to the installation, such as the arrow on the

motor indicating the direction of rotation.

The signs and safety instructions always have to be visible and must not be damaged.

If they are soiled by dust, manure, feed remains, oil or grease, clean them by means of

a water-detergent mixture.

1.5 Ordering spare parts

Indicate the following for ordering spare parts:

• Code No. and description of the spare part or

• Invoice No. of original invoice

• Power supply e.g. 230/400V-3Ph.- 50/60Hz

DANGER OF SKIN CORROSION due to purifying agents!

Always wear protective clothing when repairing, maintaining

and cleaning the installation. Always observe the

manufacturer’s instructions when using acids!

If a safety symbol or instruction is fixed to a part to be replaced,

ensure that it will be fixed to the new part as well.

Operational safety is the prime necessity!

For your own safety only use original Big Dutchman spare parts. For

foreign products that have not been released or recommended or for

modifications carried out (e.g. software, control units) we cannot judge

whether there is a safety risk in connection with the Big Dutchman

systems.

You can find the exact description (Code No.) of the parts for ordering

spare parts by means of the position numbers in the spare parts lists (see

appendix).



1.6 Obligations

Closely adhere to the instructions in this manual.

A basic condition for safe operation and trouble-free handling of this system is the

knowledge of the basic safety instructions and regulations.

These mounting and operating instructions, particularly the safety instructions, have to

be observed by everyone working with this system. Moreover, the regulations and

instructions for the prevention of accidents valid at the respective place of use have to

be observed.

The manufacturer is not responsible for any damages to the machine resulting from

changes done by the user.

1.7 Warranty and liability

Warranty and liability claims regarding personal and material damage are excluded if

they result from one or several of the following causes:

• non-designated use of the installation

• inappropriate mounting and operating of the system

• operating the system with defective safety equipment or not duly fixed or not

functioning safety and protective devices,

• non-observance of the instructions in this manual regarding transport, stock

keeping, mounting, maintenance, operating and upgrading of the system

• unauthorised modifications on the system

• inappropriate repairs

• in the event of disasters caused by foreign matters or force majeure.

1.8 Disorders due to power failure

We recommend the installation of warning systems for a better monitoring of your

production units and the installation of an emergency power-generating set for

adequate supply with power in case of power failure. By this, you protect the animals

and thus your own economical health. For further information please contact your

property insurance.



1.9 First aid

For the case of an accident, unless specified otherwise, a first-aid kit must always be

available at the place of work. Material taken out and used is to be replaced

immediately.

If you need help, describe the accident as follows:

• where it happened

• what happened

• the number of persons injured

• what type of injury

• who is reporting the accident (your data)!

1.10 Pollution abatement regulations

All works on and with the installation have to be carried out in compliance with the legal

requirements concerning waste prevention and proper recycling / disposal of waste.

Special care has to be taken when carrying out installation, repair and maintenance

works, as water pollutants like lubricating grease and oils, as well as solvent-containing

cleaning solutions are not to pollute the soil or get into the canalisation! These materials

have to be kept, transported, collected and disposed of in appropriate containers!

1.11 Waste disposal

After finishing the assembly or repair of this installation, dispose of the packing material

and remains which do not need to be further used according to the legal provisions for

recycling. The same applies to the component parts after putting the installation out of

service.



1.12 Notes for use

We reserve the right to modify the construction and technical data for reasons of further

development.

Therefore, no claims can be derived from the information, pictures, drawings and

descriptions. Subject to correction !

Get the information on mounting, adjusting, operating and maintaining before taking

the system into operation.

Apart from the safety-relevant instructions in this manual and the safety precautions

valid in the country of use, also consider the generally acknowledged technical

regulations (safe and appropriate working according to UVV, VBG, VDE etc.).

1.13 Copyright

This manual is subject to copyright. The information and drawings included in this

manual shall not be copied without the manufacturer’s consent, nor shall they be used

for anything other than the designated use. Neither shall they be given to third parties.

If you find mistakes or unclear information in this manual, please do not hesitate to let

us know.

All trade marks mentioned or shown in the text are trade marks of their respective

owners and are recognised as patented.

© Copyright 2012 Big Dutchman

For further information please contact:

Big Dutchman International GmbH, P.O. Box 11 63, D-49360 Vechta, Germany,

Phone +49(0)4447/801-0, Fax +49(0)4447/801-237

e-mail: [email protected], Internet: www.bigdutchman.de


Safety instructions Page 8

2 Safety instructionsThese mounting and operating instructions, particularly the safety regulations, have to

be observed by all persons working on this system. Moreover the regulations for

accident prevention valid for this place have to be observed!

2.1 General safety instructions

All established safety precautions and other generally accepted safety regulations and

medical references have to be observed. Please check safety and function control

devices to ensure safe and accurate operation:

• before putting into operation

• at adequate time intervals

• after modifications and repairs.

Check the proper functioning of the system after any kind of repair works. You may only

take the device into operation, when all protective systems have been put into place

again. Follow the directions of the electric and water supply company.

2.2 Safety regulations for the use of electrical appliances

You have to ensure that the system with the electrical appliances is operated and

maintained according to the electro-technical regulations.

Installation and work on electric components/structural groups may only

be carried out by qualified personnel according to electro-technical

regulations (e.g. EN 60204, DIN VDE 0100/0113/0160).

Dangerous electric tensions are bare in case of open control equipment.

Be aware of the danger and keep workers of other professions away from

the danger zone !

Do not install control devices directly in the house, but in the service room

to prevent corrosion caused by ammonia gas.


Page 9 Safety instructions

Immediately switch off the installation in the event of malfunctions of the power supply

units. Use a bipolar voltage probe to make sure that the electrical equipment is not

alive.

Check the electrical wiring and cables for recognisable damage before putting the

device into operation. Replace damaged wiring and cables before taking the device

into operation.

Only use the fuses indicated in the circuit diagram. Immediately replace damaged

fuses. Never repair or bypass the fuses!

Never cover the electrical motor. This can cause high temperatures resulting in fire and

a break-down of the equipment.

The control box as well as the terminal and connector boxes of the installation must

always be kept shut.

Let damaged or broken plugs be replaced by an electrician.

Do not pull the plug from the socket at the flexible cable.

For the respective connections please see the enclosed connecting plan of the system

parts delivered.

2.3 System safety instructions

2.3.1 Danger zone

Warning

Never repair or bypass the fuses!

Damaged fuses have to be replaced with new fuses!

Never reach into the running installation. Before reaching into the

installation, turn the system off and secure it against unintentional

actuation.

Assure yourself beforehand that the main switch is in the OFF position and

can not be put in the ON position without your knowledge.



The different areas of the Big Dutchman installations are characterised by different

types of construction.

There are several system parts that run out, rotate or slide that can increase the risk of

an accident when you are unaware of the type of construction.

There are hazard areas where a risk of injury exists

• due to rotating parts

• due to electrical current in case of non-reliable or defective switching-off of

overload current.

2.3.2 Entire system

• Parts lying about on the system or around it can cause you to stumble or fall so that

you can get injured by the constructional parts of the system.

• Ignorance of the constructional structure of the system can lead to injuries.

• Parts lying about in / on the components (e.g. in the feed trough, on the egg belt,

in the nests etc.) can severely damage the system.

After repair or maintenance work, never place any objects (e.g. spare

parts, replaced parts, tools, cleaning implements etc.) in the accessible

areas of the system or around it!

Make sure that all loose or replaced parts have been removed from the

system components before the system is taken into operation again!

Make yourself familiar with the construction of the system in sufficient

light! If this is not possible at site, get all available information on the

remaining dangers in connection with this system!

When working under the installation, always wear a safety helmet!



2.3.3 Individual components

2.3.3.1 Water supply

• Leaky hoses, seals or nipple drinkers can cause water damage in the house and

destroy the installation and electrical systems.

• Danger of electric shock

• Danger of short circuits

2.3.3.2 Electrical components

First disconnect main power supply and then enter the house

compartment!

If you have to carry out maintenance, cleaning or repair work get the

information beforehand, where the main electric switch is located.

Put main switch to ”Off” and indicate maintenance or repair work by a sign

fixed to the main switch!

Immediately disconnect main water supply!

High electric tension!

If touching live parts, severe injuries due to electric shocks are possible!

During repair or maintenance work, live elements can be bare!

Never touch bare electrical components. Staff members must not use

machines with bare electrical components.



2.3.3.3 Ventilation system

• Rotating fans can lead to severe injuries.

• Fans can start due to their automatic control units.

2.4 Personal safety instructions

These safety instructions are intended to make you familiar with all information

regarding the system that are important for your safety and that of the system.

Maintenance may only be carried out by specially trained and briefed users.

Keep with the safety instructions in this manual.

Never reach through the protective grills or blade flaps into a fan, even if

it is not in operation!

Before carrying out repair or maintenance work, disconnect power supply

and indicate this by a sign fixed to the main switch!

Missing knowledge on the structural design of the installation can lead to

injuries.

Make yourself familiar with the design and construction of the installation

Inform yourself and your colleagues about the remaining dangers in

connection with this installation!



2.4.1 Clothing for personal safety

2.4.1.1 Clothing and footwear

• Wide, fluttering clothes increase the risk of an accident.

• Wide pieces of clothing, ties, scarves etc. can get caught in the moving or rotating

system parts.

• High heels are a safety risk.

• If you stumble, you can knock against sharp-edged, moving or rotating system

parts and get severely injured.

2.4.1.2 Jewellery

• Loose or large jewellery increases the risk of an accident.

• The large or loose parts of jewellery can get caught in components of the

installation.

Wear close-fitting clothes when carrying out mounting, maintenance and

cleaning work at the installtation.

Do not wear rings, chains, watches or other items which could get caught

at parts of the installation.

Never work with long hair that is not tied together. Your hair could get

caught in moving devices or system parts and thus cause serious injuries.

During all mounting, maintenance and cleaning work at the installation,

wear protective clothes and shoes as well as safety glasses and gloves if

required.

Secure wide, fluttering clothes or take them off!

When working at or on the system, only wear slip-free footwear and safety

shoes when replacing heavy system parts!

Take off all jewellery, particularly necklaces, bracelets and rings!



2.4.1.3 Hair

• Long hair increases the risk of an accident.

• Long hair can get caught in moving or rotating system parts.

2.4.2 Assembly and maintenance

Assembly of the installation can be carried out by the farmer himself or by an authorized

person. We assume that the operator or authorized person either have some sort of

technical training or have the necessary knowledge or practical experience that are a

main condition for a proper assembly of the installation.

Repairs must only be carried out by persons who can guarantee for a proper execution

on the basis of their training or their practical knowledge and experiences. Only the

owner or the operator have the power of such a decision.

Every electrical work must only be carried out by qualified electricians according to the

respectively valid electrical regulations such as DIN, VDE, safety regulations and the

prescriptions of the local electric power supply companies or the regulations valid in the

country.

Only work with appropriate tools; in case of possible danger to hands, use protective

gloves, and safety glasses in case of danger to the eyes.

Secure long hair by tying it back or wearing a bandanna or cap!

Always switch off the installation, disconnect the power supply and make

sure that the installation cannot be switched on again before carrying out

any repair, maintenance and cleaning work or before removing any

malfunction.

Secure the installation by putting a fixed sign at the main switch "Do not

activate!" and if required add the note that maintenance work is carried

out.



Check the proper functioning of the system after any kind of repair or maintenance. You

may only take the device into operation, when all protective systems have been put into

place again.

2.4.3 Employing external personnel

Mounting, maintenance and repair work is frequently carried out by non-operating

personnel, which is not familiar with the special circumstances and the inherent

dangers

You as operator are to survey the personnel and to define responsibilities and powers.

Inform these people in detail on the dangers of their area of work. Check their method

of working and intervene as soon as possible.

2.5 Safety contrivances

2.6 Dangers resulting from non-compliance with the safety instructions

Non-observance of these instructions can cause severe danger for life and health of

people or can lead to material or environmental damages and to the forfeiture of any

claim for damages. To be precise, the non-observance of these instructions can lead to:

• Failure of vital functions of the installation

• Failure of prescribed maintenance methods

• Dangers for people owing to electrical and mechanical influences.

As supervisor, you are responsible for the safety of external personnel!

It is strictly forbidden to remove or put out of operation any safety

contrivances. This leads to risk of injury and danger of life! Should the

safety devices be damaged, the system has to be put out of operation

immediately. The main switch has to be locked in zero position.


Introduction Page 16


3 IntroductionBesides an adequate feed supply, the provision of fresh, clean drinking water is

extremely important for birds. To achieve this, a reliable water supply must be available.

It has to be free from contamination and within easy reach of the animals.

Big Dutchman satisfies all these requirements - offering a wide range of drinking

systems with modern nipple drinkers and round drinkers.

The suspended or standing nipple drinkers can easily be winched up to the ceiling. This

considerably simplifies housing the birds as well the house cleaning.

The Big Dutchman nipple drinking system consists of:

• pressur control unit or ball tank with rinsing system

• nipple tube with different nipple types (depending on the production target)

• swivelling aeration or automatic rinsing aeration with water level indication

• suspension system

• anti-roost wire

Drinker accessories with:

• connecting unit with water meter (mechanical or electronical)

• medicator

• medication mixing tank

Besides nipple drinkers, Big Dutchman also offers the round drinkers Jumbo-B

(broilers), Jumbo-T (turkeys), Jumbo-J (junior) and Jumbo 98. These round drinkers

may be installed in either standing or suspended positions, thus making them suitable

for both small and large birds. Due to the small jet of water running alongside the bell,

it stays clean and water cannot project over the edge of the pan. Moreover, chick

drinkers (chick founts) and the Mini Master poultry drinker can be used with or without

connecting material.

Page 17 Recommended tools for the assembly


4 Recommended tools for the assemblyFor the assembly of the water supply we recommend using the following tools:

1 (each) cross head screw driver size 2 and 3

1 (each) open-ended / ring / socket spanner 8,10, 13 mm

1 (each) open-ended / ring spanner 17 mm and 19 mm

1 pair of combination pliers

1 pair of side cutters and pair of bolt cutters

1 pair of pincers

1 (each) sledge hammer 500 and 250 g

1 electric drilling machine

1 electric disk grinder

1 (each) twist drill dia 6, 8 and 10 mm

1 spirit level

1 metal cutting saw

1 paint brush

1 vise-grip wrench 250-350 mm long

1 electric screw driver with fittings for hex. head screws M5, M6, M8

1 set of hand radiotelephony devices

1 plate (hand cutting) shears for nipple pipes

Important notes for planning and assembly Page 18

5 Important notes for planning and assembly

5.1 Overview drinker systems

5.1.1 Nipple drinkers suspended with alu T-profile

For nipple drinkers with drip cup

30-61-3749 Waterer w/Top-Nipple 3000-09 orange



30-61-3849 Waterer w/Top-Nipple 3000-09 SST



30-61-3839 Waterer w/screwnip. 50 3000-09



30-61-3939 Waterer w/screwnip.100 3000-09



For nipple drinkers without drip cup

30-61-5109 Waterer w/SaniStar-4,5 3000-09






Page 19 Important notes for planning and assembly

5.1.2 Nipple drinkers suspended with supporting tube and anti-roost-wire

For nipple drinkers with drip cup

30-61-4849 Water. w/Top-nipple 3000-09SST with supp.tube+anti-roost-wire

30-61-4852 Water. w/Top-Nipple 3000-12SST w/supp.tube+anti-roost-wire

30-61-4855 Water. w/Top-Nipple 3000-15SST w/supp.tube+anti-roost-wire

30-61-4869 Waterer w/Top-nipple or3000-09 with supp.tube+anti-roost-wire



30-61-4859 Waterer w/screwnip. 50 3000-09 with supp.tube+anti-roost-wire



30-61-4939 Waterer w/screwnip.100 3000-09 with supp.tube+anti-roost-wire



For nipple drinkers without drip cup

30-61-5209 Waterer w/SaniStar-4,5 3000-09 with supp.tube+anti-roost wire







5.1.3 Nipple drinkers "Penduval" for turkeys

5.1.4 Nipple drinkers standing

5.1.5 Nipple drinker A-Reuter

A-rack metal:

A-rack wood:

30-61-5303 Water. w/turkey nipple 3000-03 turkey rearing/pullet fatten.



30-61-5403 Waterer with turkey nipple 3000-03 for fattening of cocks



30-61-3549 Waterer w/screwnip. 50 3000-09 standing



30-61-3559 Waterer w/top-nipple 3000-09 SST / standing



15-22-5240 A-rack metal 5800 / 4 perches / 2 x 12 drinkers



15-22-5461 A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples

15-22-5471 A-rack metal 5800 / 7 perches / 1 feedline / 24 nipples

15-22-5472 A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples

15-22-5482 A-rack metal 5800 / 8 perches / 2 feedlines / 24 nipples

36-00-3479 Waterer w/screwnip. 50 3000-09 with covering plate for A-rack





5.1.6 Round drinkers

5.2 Overview nipple drinkers for floor management

(*) = only in connection with pendulum and pan

All nipples listed above, except for the screw-nipples, can be operated both in

horizontal and vertical direction.

30-03-3300 Round drinker J-J cpl.

30-03-3310 Round drinker J-B cpl.

30-03-3320 Round drinker J-98 cpl.

30-03-3330 Round drinker J-T cpl.

30-68-1500 Chick-fount plastic 2,5l.

30-68-1510 Chick-fount plastic 5,0l.

30-05-1050 Round drinker Minimaster 2 without connection-material

30-05-1060 Round drinker Minimaster 2 with connection-material

30-00-3419 Nipple Top- 80/40-360 L4022 screwable

30-00-3414 Nipple Top- 80/40-360 orange L4024 screwable

30-00-3107 Nipple screw-100/-#4001 screwable

30-00-1026 Nipple screw-100/-#4001 screwable

30-61-5000 Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable

30-00-3207 Nipple Top- 45/30-360 L4077 screwable

30-00-3208 Nipple Top- 45/30-360 orange L4078 screwable

30-00-3250 Nipple #10-4610-40/30-360°orange

30-61-5350 (*) Turkey nipple L4070



For the rearing you have to install starter cups for the first 5 days (120-150 birds/starter

cup). In case of heavier birds, the number of birds has to be reduced proportionally per

nipple drinker.

5.2.1 Recommended number of birds per nipple

Meanings: LW= week of age / LG= live weight

Nipple Top- 45/30-360 L4077 screwable (Code No.: 30-00-3207)

Flow rate [ml / min] Use Number of birds per nipple

vertical horizontal Central Europe Hot regions

broilers (<2.3kg LG) 12-15 8-10

broilers (2.3kg LG) 8-12 6-8

broiler parents (0-18. LW) 10 8

45 30 layer breeders (0-18. LW) 12-16 9-12

pullets 12-16 9-12

duck rearing (<3. LW) 25-30 19-23

finishing ducks (<3 kg LG 8-12 6-9

Nipple Top- 80/40-360 L4022 screwable (Code No.: 30-00-3419)



broilers (<2.3kg LG) 20-25 15-19

broilers (2.3kg LG) 15-18 11-14


80 40 broiler parents (0-64. LW) 8-10 6-8

layer breeders (0-18. LW) 12-16 9-12

pullets 12-16 9-12

duck rearing (<3. LW) 25-30 19-23

finishing ducks (<3 kg LG 8-12 6-9

Nipple Top- 45/30-360 orange L4078 screwable (Code No.: 30-00-3208)



broilers (<2.3kg LG) 12-15 8-10

broilers (2.3kg LG) 8-12 6-8

45 30 broiler parents (0-18. LW) (10)1 (8)1

layer breeders (0-18. LW) (12-16)1 (9-12)1

( )1 = better 30-00-3207 pullets 12-16 9-12



Nipple #10-4610-40/30-360°orange (Code Nr.: 30-00-3250)



broilers (<2.3kg LG) 12-15 8-10

45 30 broilers (2.3kg LG) 8-12 6-8

pullets 12-16 9-12

Nipple Top- 80/40-360 orange L4024 screwable (Code No.: 30-00-3414)



broilers (<2.3kg LG) 20-25 15-19

broilers (2.3kg LG) 15-18 11-14

80 40 broiler parents (0-18. LW) (10)2 (8)2

layer breeders (0-18. LW) (12-16)2 (9-12)2

( )2 = better 30-00-3419 pullets 12-16 9-12

Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable (Code Nr.: 30-61-5000)



45 30 broilers (<2.3kg LG) 12-15 8-10


Nipple screw- 50/- #4071 screwable (Code No.: 30-00-3107)


Central Europe Hot regions

50 laying hen 8-10 6-8

layer breeders (18.-72. LW) 8-10 6-8

Nipple screw-100/- #4001 screwable (Code No.: 30-00-1026)



90-100 laying hens 8-10 6-8

broiler parents (18.-64. LW) 8-10 6-8

Turkey nipples L4070 (Code No.: 30-61-5350)



turkey rearing 30-40

180-200 hen finishing 25-30

male finishing 20



5.2.2 Number of drinker lines per house

For layers and breeders: one drinker line per 5 to 7 m house width.

For broilers: one drinker line 2.5 to 3.5 m house width.

5.3 Position of the water supply per line

For broiler / duck growing for more than:

• 300 Top nipples or

• 300 Top-Combi-nipples or

• 450 Sanistar nipples.

For layer management for more than:

• 300 screw nipples 50.

For broiler breeder management for more than:

• 150 Top nipples for rearing broiler breeders or

• 100 screw nipples 100 for broiler breeders 0-64 weeks

• 100 screw nipples 100 for broiler breeders week 18 to 64

water has to be supplied from the centre of the drinker line.

Example: house length 100 m

nipple tube 3 m with 15 Top nipples, nipple tube with 9 Top nipples,

House length 100 m / length of nipple tube 3m = 33.3 nipple tubes x 15 nipples/nipple

tube = approx. 510 nipples / 300 nipples per water supply = 1.7 = 1 central pressure

regulator or ball tank with 2 outlets.

House length 100 m / length of nipple tube 3 m = 33.3 nipple tubes x 9 nipples/nipple

tube = approx. 300 nipples / 300 nipples per water supply = 1 pressure regulator or ball

tank.

Generally install one drinker line more than feeding lines.

From a certain length of drinker line and a certain number of drinking

nipples onwards it can be necessary that water is supplied from the centre

of the drinker line.



5.4 Evaluation of lifting load for suspended nipple drinkers

nipple drinker 3m incl. aluminium profile or stay pipe and water: 3.6kg / pc

pressure regulator incl. aeration: 10.0kg / pc

If load halving is used, only half of the evaluated total weight has to be considered for

selecting the cable winch.

5.5 Most important data of round drinkers and their use

* only with Jumbo-B chick ring, Code No. 30 03 3129

For heavy birds and in hot climate zones the number of birds/drinker has to be reduced

proportionally.

Description

Technical data

Jumbo-T

30-03-3330

Jumbo-B

30-03-3310

Jumbo-J

30-03-3300

Jumbo 98

30-03-3320

Diametre (mm) 480 400 370 305

Height (mm) 650 640 280 500

Height of edge 70 60 110 95

Weight without ballast in kg: 1,9 1,75 1,1 1,0

Contents ballast tank in ltr.: 7 7 5 -

Min. working pressure in bar: 0,2 0,2 0,2 0,2

Max. working pressure in bar: 0,5 0,5 0,5 0,5

Optimum water level in the

channel in mm:

10-20 10-20 10-20 10-20

Recommended no. of birds/

drinker:

Turkeys 2-25 kg 80-120 - - 80-100

Turkeys 0-10 kg - 80-100 - -

Broiler breeders - 100-150 - -

Layers and broilers - 100-150 100-150 -

Day-old chicks - 300* 300 -



5.6 Evaluating the lifting load for suspended lines

• round drinker Jumbo-(J)unior incl. ballast weight: 6.1 kg/pc.

• round drinker Jumbo-(B)roiler incl. ballast weight: 8.8 kg/pc.

• round drinker Jumbo-(T)urkey incl. ballast weight: 8.9 kg/pc.

• round drinker Jumbo 98 cpl. incl. water: 2.5 kg/pc.

If load halving is used, only half of the evaluated total weight has to be considered for

selecting the cable winch.

5.7 Determine number and position of the lines

1. At first determine the number of nipple drinker lines according to the installation or

project drawing.

2. Mark these distances at the gable walls or onto the house floor.

5.8 Assembly order for the individual lines

Lateral water supply:

Always start the assembly at the side of the water supply.

Central water supply:

Always start the assembly at the position of the central water supply.

5.9 Delivery condition of the nipple drinker elements

Nipple drinker elements turkeys:

The elements of the suspended nipple drinkers for turkeys with a length of 3m are

supplied premounted.

Standard nipple drinker elements (suspended and standing):

The elements with a length of 3m have to be produced at site. For this purpose, you

will need a suitable working table where you can pre-mount the 3 m elements.

If several drinker lines are installed, mount the outer lines first. Work in

"inward direction" so that the adjacent areas can be used to store the

material whilst you are working.



5.10 Assembly of nipple pipes

5.10.1 Shorten the nipple pipes

!

Important:

Never saw off a nipple pipe!

Only use the "cutting plier for plastic pipe up to 42mm" (BD Code No. 99-

98-3801) to shorten the nipple pipes.

After having shortened the pipes, the outer nipple pipe edges have to

be slightly bevelled and soiling as well as chips have to be removed

from the nipple tube. Rinse the pipe, if necessary.

The nipple pipes must be treated carefully. Inexpert mounting may cause

leaky nipples.



5.10.2 Connecting the nipple pipes

When connecting the nipple pipes make sure that the clip hoses for

coupler for nipple pipe are pressed together at the vertical flat side of

the nipple pipes, using the "special pliers 220 Knipex 1099".

Pos. Qty. Code no. Description

1 Nipple pipe

2

30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor

83-00-6658 Coupler cpl W-PVC/SST for nipple pipe-28 laying3 30-00-3112 Clip hose 031.6-706 R SST for coupler f/n-pipe laying/

rearg.4 99-98-3728 Special pliers 220 Knipex 1099



5.10.3 Squeeze and loosen the clip hoses

press together the clip hoses evenly

set the special pliers at the front set the special pliers laterally

special pliers for loosening the clip hoses



5.11 Suspension of the nipple drinker lines

5.12 Pressure regulator / ball tank

For the assembly of the suspension see also the Big Dutchman manual

"suspension systems".

The pressure regulator / ball tank and the breather revolving cpl. are

supplied pre-mounted. If parts have to be dismounted or other repairs

shall be carried out, this may only be done by experts.

If longer drinker lines are installed, the water supply is effected from

the middle of the drinker line. Then start the assembly of the pressure

regulator or ball tank in the middle of the drinker line.



5.13 Important safety instructions when using the glue Tangit and cleaner Tangit

Tangit special adhesive is used during the assembly. The following safety

instructions have to be strictly observed when using this special adhesive:

Attention

Tangit glue is highly inflammable.

Do not use open fire or light.

Do not smoke, weld or grind at the place of work.

Take into consideration the notes of the producer on the glue

tin !Solvent vapors which are heavier than air can build up

explosive mixes. Therefore, provide sufficient ventilation

during working and drying and also after gluing.

Before carrying out welding or grinding work remove

accumulations of solvent vapors.

Consider the user's instructions!



5.14 Assembly order for dowelling

.

1. Copy the hole spacing of the component part to the holding ground.

2. The distance from edge to core material should at least be one length of a dowel.

3. Select the appropriate drilling method for the building material.

4. Drill the holes.

5. Clean the bore holes (remove the borehole debris).

6. Insert the dowels.

7. Insert the screws.

Figure 5-1: Pre-positioned installation in aerated concrete / standard concrete

Figure 5-2: Push-through installation in hollow concrete block / gypsum plaster board

Always read the assembly instructions on the packaging.


Page 33 Installing the water connection unit in the house

6 Installing the water connection unit in the house

!Please find detailed information about the assembly of water connection

units in the manual "Water connection units / Mounting instructions".

The instructions in the manual must be followed!

Install the main water connection at the place determined by the planning

documentation.

Consider the regulations of the water and electricity supply plants.

Do not use hemp or similar materials for sealing the thread but only

sealing strip 0.1 mm/12m for thread HDF

(Code No. 30 00 3846)

The installation of the water connection unit is normally carried out in a

separate service room.

The water connection unit can be assembled according to the

requirements.

It is also possible to connect a vitamin or medicine unit.


Installing the water connection unit in the house Page 34

Since the components of the connection units are screwed together, the PVC parts do

not have to be glued and the connection units can easily be extended.

Example:

Turkey house with

round drinkers

The water connection

units are characterized

by a very compact

construction. The

assembly may also be

carried out in small

service rooms.


Page 35 Medicators

7 Medicators

7.1 Medicator with connection material ¾"

Connection material for both medicators:


1 30-62-3001 Medicator 9-3400L/h 0.2-2.5% w/connection material 3/4"

1 1 30-61-3240 Medicator 9-3400L/h 0.2-2.5% 0.27-6.00 bar


1 30-62-3002 Medicator 9-3400L/h 0.2-5.0% w/connection material 3/4"

1 1 30-61-3245 Medicator 9-3400L/h 0.2-5.0% 0.27-6.00 bar


2 1 M 30-00-3051 Hose 3/4" yellow3 4 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm4 2 30-00-3077 Bend 3/4"fmx20mm PA5 2 30-00-3122 Hose union 3/4"x19 brs flat6 2 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv7 2 99-20-1026 Washer A 8.4 DIN 125 galv8 2 99-98-3784 Dowel universal UX 10x60 wo/collar


Medicators Page 36

7.2 Medicator with connection material 1"

Connection material for both medicators:


1 30-62-3011 Medicator 9-3400l/h 0,2-2,5% w/connection material 1"1 1 30-61-3240 Medicator 9-3400l/h 0.2-2.5% 0.27-6.00 bar


1 30-62-3012 Medicator 9-3400l/h 0,2-5,0% w/connection material 1"1 1 30-61-3245 Medicator 9-3400l/h 0.2-5.0% 0.27-6.00 bar


2 1 M 30-00-3051 Hose 3/4" yellow3 4 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm4 2 30-00-3077 Bend 3/4"fmx20mm PA5 2 30-00-3118 Bend 3/4"fmx20mm PA6 2 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv7 2 99-98-3784 Dowel universal UX 10x60 wo/collar8 2 99-20-1026 Washer A 8.4 DIN 125 galv


Page 37 Medicators

7.3 Medicator with connection material 1" and 1 ½"


1 30-61-3060 Medicator 500-8000l/h 0.2-2.0% w/connection material 1"+1 1/2"

1 1 30-61-3055 Medicator 500-8000l/h 0.2-2.0% 0.15-8.00 bar2 1 30-61-3056 Holder for D8R w/4 feet3 1 30-61-3057 Connection-material 1"+1 1/2" for medicator D8R


Medicators Page 38

7.4 Assembling the medicator

The Big Dutchman medicator allows for a simple and safe supply of vitamins and

medicines to your birds via the drinking water. The dosing can be adjusted very

precisely since the compounds are supplied proportionally to the actual water

consumption. Please observe the instructions for use which are enclosed to each

medicator.

The wall bracket of the medicator is fastened at the provided place. The following is

required for this:

Now the medicator can be clamped into the wall bracket.

Code No. Description

99-98-3784 Dowel universal UX 10x60 wo/collar

99-10-3733 Hexagon head wood screw 8x 60 DIN

571 galv.

Note:

Connect the medicator to the pressure regulating unit according to the

instructions!

See to it that all protective covers are removed from the water connection

units and from the medicine supply line.


Page 39 Assembling the mixing tank for medicines 60 l with lye pump

8 Assembling the mixing tank for medicines 60 l with lye pump

8.1 Components of the mixing tank


30-61-3105 Mixing tank 60L f/medicines with lye pumpA Lye pump 230V-50HzB Electric supply with nest of intervalsC Connection with float valveD Connection-unit for fillingE Opening for flex. suction tube of the medicator


Assembling the mixing tank for medicines 60 l with lye pump Page 40

8.2 Component parts of the mixing tank


30-61-3105 Mixing tank 60L f/medicines with lye pump

1 Tank 75 l 042 120 01 01 NPE

2 Cover 040 120 05 01 NPE

3 Frame 042 100 01 00

4 30-61-3107 Centrifugal pump RM PP for mixing tank 60l/180l

5 Cable end sleeve 1mm² 52 01 001

6 Covering for pump 042 120 13 01

7 30-00-3775 Backnut ½" PVC 4218

8 Outlet ¾" angular 90° 4209

9 Flat nut ¾" brass 6320

10 Angle 90° 4343

11 Sealing ring 3/4" external thread 4212

12 Float valve 4204

13 Sealing ring ½" external thread 4214

14 Gardena cock piece ½" 42 50 021

15 Gardena cock piece ¾" 42 50 041

16 Gardena water stop 42 50 026

17 Hose coupling 100 mm 003 2 009 0

18 Worm drive hose clip 20-32 40 11 407

19 Scale 60 l 63 60 005

20 Grounding connection standard 51 85 001

21 Hexagon head screw M 5x8 DIN 933 21 56 046

22 Washer B 5.3 DIN 125 26 02 108

23 Cable connection PG 9 51 70 002

24 Counternut PG 9 DIN 46320 51 71 002

25 Shock-proof plug 51 40 002

26 Sheet metal screw BZ 6.3x19 DIN 7976 21 79 035

27 99-50-1147 Washer B 6.4 DIN 125 26 02 109

28 Hexagon head screw M 6x10 DIN 933 21 56 066

29 Crimp type socket 52 02 001

30 Receptacle for tabs 52 03 001

31 Tube cap 70 50 227


Page 41 Assembling the mixing tank for medicines 60 l with lye pump


Overview of spare parts for accessories drinker lines Page 42

9 Overview of spare parts for accessories drinker lines

9.1 Breathing

9.1.1 Breather cpl revolving L4244 orange


1 30-61-3430 Breather revolving for end-set cpl L42441 1 Sealing segment with suspender 001 390 18 012 1 Swivelling segment with hose nozzle 001 390 19 033 1 39-00-4204 O-ring 16x3 4 1 Thread piece 001 390 21 005 1 Safety element 001 390 20 026 1 Clamp for tube 22x227 1 Washer 001 390 24 008 1 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv9 1 99-10-1045 Hexagon nut M 6 galv DIN 934

10 1 99-50-1147 Washer B 6.4 DIN 125 galv11 1 Hose coupling with clamp for tube 22x22 4367-0512 1 Partial breathing topside orange 030 200 19 06

including:13 1 Breather connector yellow complete with gasket14 1 Ball dia 1015 1 Flat spiral spring dia 20x450lg


Page 43 Overview of spare parts for accessories drinker lines

9.1.2 Breathing with automatic flushing system

This flushing system mainly consists of:

a) flush breather and

b) waste water cross drainage

The automatic flushing system is mounted at the end

of the nipple drinker line like the conventional

swivelling breather unit. At the end of the automatic

flushing system there are two connection units 3/4".

One of them is closed by means of a cap (7).

This one is screwed off for cleaning.

The other screw connection is provided with a hose

nozzle (5) where a waste water tube can be

connected.


30-61-3431 Flush breather unit automatic cpl. L42551 30-63-3464 Breather connector yellow cpl. with seal 2 30-61-3097 Ball Ø 8mm red3 30-63-3462 Hose 12x2; 450lg4 30-63-3463 Pressure spring 030 220 09 00 for breather tube5 30-00-3070 Hose nozzle with swivel nut ¾"6 30-61-3801 Sealing ring 26.7 inside7 30-61-3802 Cap 3/4" red PVC for rinsing breather8 Breather unit cpl



9.2 Pressure regulator

9.2.1 Overview of pressure regulators with lateral supply

30-63-3600

Pressure regulator L3200 without additional

parts


1 30-63-3620 Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle


1 30-63-3630 Pressure regul. L3200/turkey drinker cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle


1 30-63-3640 Pressure regul. L3200/n-pipe 28mm cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle



9.2.2 Overview of pressure regulators with central supply


1 30-63-3650 Pressure regul. L3200 central/22mm cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle


1 30-63-3660 Pressure regul. L3200 central/turkeys cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle


1 30-63-3670 Pressure regul. L3200 central/28mm cpl w/rinsing system

1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle



9.2.3 Spare parts: "Pressure regulator L3200 without additional parts"

!Important:

The pressure regulator is supplied ready for assembly.

A disassembly of these parts or other repairs may only be carried out by

qualified persons!


1 1 30-63-3680 Upper part for housing L32002 1 30-63-3608 Plug for outlet for L32003 1 30-63-3686 Valve lever L32004 1 30-63-3685 Lever operation L32005 1 30-63-3688 Diaphragm L32006 1 99-20-1500 Hex nut M 10 stainless steel DIN 9347 1 30-63-3683 Adjustment nut L32008 1 30-63-3681 Boot for housing L32009 1 30-63-3682 Adjustment wheel for pressure regulator L3200

10 2 30-63-3689 Valve seal L320011 2 30-63-3695 O-ring 20.0x2.5 L320012 1 30-63-3691 Flush bordering L320013 1 30-63-3692 Adjusting mechanism L3200 14 1 30-63-3693 Swivel nut for adjusting mechanism L320015 1 30-63-3694 Toggle for adjusting mechanism L320016 2 30-63-3687 Lever collet L320017 11 30-63-3487 Tapping screw B 4.2x13 DIN 798118 1 30-63-3684 Diaphragm plate L320019 1 30-63-3690 Compression spring L3200





9.2.4 Additional parts for pressure regulator L3200

(*) = quantities apply to a central supply


1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3601 Suspension small for T-profile alu for L32004 1 (2*) 30-63-3603 Transition piece orange cpl square pipe to press. regulat.5 1(2*) 30-63-3604 Connecting branch for nipple pipe 28mm for L32006 1 30-63-3607 Breather tube 450mm for L32007 1 30-63-3609 Hose nozzle for pressure regulator L32008 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle9 4 Tapping screw BZ 5.5x13



9.3 Ball tank

Code No. 30 61 3401

Ball tank with flush system 1 outlet for

floor management

Code No. 30 61 3402

Ball tank with flush system 2 outlets for

floor management



9.3.1 Component parts for a ball tank with flush system 1 outlet


30-61-3401 Ball tank with flush system 1 outlet for floor management

1 Tank 001 380 03 01

2 Cover 001 380 04 00

3 Float valve cpl. 4254

4 Outlet with support 001 380 13 00

5 Sealing piece 001 380 11 00

6 Guiding piece 001 380 12 00

7 Flat nut 001 380 16 01

8 Sealing plug 3/4" 001 370 29 01

9 30-00-3835 Gasket - rubber 3/4" for ball tank lower


11 81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200

12 30-00-3837 O-ring 12.0x3.0 for aeration of ball tank

13 Hose coupling 4367

14 Straight pin 3m6x16 DIN 7

15 Oval head screw M 5x30 DIN 7985

16 Hexagon head screw M 6x20 DIN 933

17 99-10-1045 Hexagon nut M 6 galv DIN 934

18 99-20-1170 Washer A 6.4x18x1.5 DIN 9021 galv

19 99-10-1023 Hexagon nut M 5 galv DIN 934-8

20 Circlip 001 390 23 00

21 Angle nozzle with swivel nut ½" 4313

22 Float valve 001 390 09 02

23 Lever 001 390 01 00

24 Retainer 001 390 02 00

25 Piston 001 390 04 01

26 Nozzle 001 390 22 00

27 Tightening nut 001 390 15 00

28 Retainer for nozzle 001 300 07 00

29 Flat nut 001 390 12 01

30 30-00-3619 Rubber washer for float valve # 4254

31 30-00-3617 Valve seal for float valve 4204/4254

32 Bolt 001 390 03 00

33 81-00-8387 Washer for balltank L-001 370 10 00



Ball tank with flush system 1 outlet:

Float valve single (pos 3):



9.3.2 Ball tank with flush system 2 outlets


30 61 3402 Ball tank with flush system 2 outlets for floor management

1 Tank 001 380 03 01

2 Cover 001 380 04 00

3 Float valve cpl. 4254

4 Outlet with support 001 380 13 00

5 Sealing piece 001 380 11 00

6 Guiding piece 001 380 12 00

7 Flat nut 001 380 16 01

8 Sealing plug 3/4" 001 370 29 01

9 30-00-3835 Gasket - rubber 3/4" for ball tank lower


11 81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200

12 30-00-3837 O-ring 12.0x3.0 for aeration of ball tank

13 Hose coupling 4367

14 Straight pin 3m6x16 DIN 7

15 Oval head screw M 5x30 DIN 7985

16 Hexagon head screw M 6x20 DIN 933

17 99-10-1045 Hexagon nut M 6 galv DIN 934



20 Circlip 001 390 23 00

21 Angle nozzle with swivel nut ½" 4313

22 Float 001 390 09 02

23 Lever 001 390 01 00

24 Retainer 001 390 02 00

25 Piston 001 390 04 01

26 Nozzle 001 390 22 00

27 Tightening nut 001 390 15 00

28 Retainer for nozzle 001 300 07 00

29 Flat nut 001 390 12 01

30 30-00-3619 Rubber washer for float valve # 4254

31 30-00-3617 Valve seal for float valve 4204/4254

32 Bolt 001 390 03 00

33 81-00-8387 Washer for balltank L-001 370 10 00



Ball tank with flush system 2 outlets:

Float valve single (pos 3):



9.4 Gradient regulator for nipple drinker systems




30-63-3424 Pressure regulator L4275 for gradient with 15cm reduction (red)

30-63-3427 Pressure regulator L4274 for gradient with 10cm reduction (blue)

1 1 30-63-3488 Bottom for gradient pressure regulator2 1 30-63-3489 Cover

3a 1 60-63-3490 Insert red for gradient pressure regulator with 15cm reduction 3b 1 30-63-3491 Insert blue for gradient pressure regulator with 10cm reduction 4 1 30-63-3492 Inser 22x22, yellow5 1 30-63-3493 Insert sleeve6 2 30-63-3494 Form O-ring7 1 30-63-3495 Housing8 2 30-61-3483 Retainer POM for nipple pipe D229 4 99-10-1181 Raised head screw M5x45 galv DIN 7985

10 1 30-63-3496 O-ring 17.0x2.0 NBR 7011 2 30-63-3497 O-ring 85.0x2.012 1 30-63-3498 Safety retainer for gradient pressure regulator13 4 99-10-1023 Hexagonal nut M 5 galv. DIN 934-8

14a 1 30-63-3499 Valve pin for gradient pressure regulator with 15 cm reduction14b 1 30-63-3500 Valve pin for gradient pressure regulator with 10cm reduction15 1 30-63-3463 Pressure spring 030 220 09 00 for breather tube16 1 30-63-3464 Breather nozzle yellow cpl. for breather hose17 1 001 550 03 00 Flat seal18 1 001 370 19 03 Ball 8mm19 1 001 320 08 00 Hose 12x2-450 long


Suspension for the nipple drinker lines with alu T-profile Page 56

10 Suspension for the nipple drinker lines with alu T-profile

1. The height adjustment of the ready mounted drinker lines is made via traction

ropes, idler pulleys and hand cable winches / ceiling winches.

2. In short houses the hand cable winches are fastened on the face. In long houses

(100 - 150 m) ceiling winches are installed in the centre of the house.

10.1 Suspension material

Calculation: 1x per suspension point / ceiling height 3m / distance between the

suspension points max.3m without ceiling fastening.

Suspension material for a 3 m drinker element standard:

Suspension material for a 3 m drinker element with turkey nipple:

Please read chapter 5 with the planning notes before starting with the

assembly.

Also observe the Big Dutchman manual "Suspension systems".


1 30-61-3498 Suspension-assy for waterer 3m1 1 99-50-0120 Cable clamp 5mm galv. similar DIN 7412 1 30-61-3485 Plug PE for rope wo/nut3 1 30-61-3482 Suspension clip with insulator4 1 30-61-3486 Nut PE f/rope5 1 00-00-0313 Pulley 1 7/8" 47,6mm plastic with suspension eye6 3.50 M 99-50-1019 Suspension rope 3mm PES black


1 30-61-5398 Suspension for turkey nipple drinker 3m with wire rope 2mm

1 1 00-00-0313 Pulley 1 7/8" 47.6mm plastic with suspension eye2 1 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7413 3.50 M 99-50-1260 Wire rope 2mm galv4 1 11-00-3002 Cable lock AM


Page 57 Suspension for the nipple drinker lines with alu T-profile

10.2 Mounting the screw hooks at the ceiling

1. Determine the total length of a drinker line. Then screw the first (3) and last (5)

screw hook of a drinker line. Connect both hooks by means of a chalk line (4) (see

following illlustration).

2. Now the other screw hooks are mounted alternating with a distance of approx. 3 m

(1) - approx. 20 cm (2) each, offset opposite the chalk line.

Please observe that the openings of the hooks may not show towards

the chalk line when screwing in the hooks.

1= distance approx. 3m 5= last screw hook of the line

2= distance 20 cm 6= screw hook for suspension rope of the

pressure reducer

3= first screw hook of the line A= water supply side (pressure regulator)

4= chalk line B= water outlet side (aeration)


Suspension for the nipple drinker lines with alu T-profile Page 58

10.3 Length of the main traction rope

Cut the main traction rope (3) to size. Length of the main traction rope = C+D+E.

• The main traction rope (3) ends in front of the last but two pulley!

A= front house section 3= main traction rope

B= rear house section 4= cable clamp

1= suspension rope pressure regulator /

ball tank

5= pulley

2= suspension rope drinker line 6= cable winch

7= suspension rope aeration


Page 59 Suspension for the nipple drinker lines with alu T-profile

10.4 Suspension ropes and pulleys

1. The suspension rope / wire rope (1) is cut to a suitable length (house floor to height

of main traction rope max. 3.5 m).

2. For the last two suspensions of a drinker line you have to add 3 m each (last but

one pulley) respectively 6 m (last pulley) suspension rope / wire rope. (See

following illustration; details A and B).

The ends of the suspension rope PES are melt together to avoid that the fan out.

3. One pulley (4) is suspended in each screw hook (5 / ceiling).

4. The suspension rope / wire rope (1) is fastened at the main traction rope (2) by

means of a cable clamp (3) (See previous illustration; detail C).

Suspension material to be used for:

Standard nipple drinkers 99-50-1019 Suspension rope 3mm PES black

Turkey nipple drinkers 99 50 1260 Wire rope 2mm galv


1 99-50-1019 Suspension rope 3mm PES black99-50-1260 Wire rope 2mm galv (turkey nipple drinker)

2 99-50-3703 Wire rope 4mm galv.3 99-50-0120 Cable clamp 5mm galv. similar DIN 7414 00-00-0313 Pulley 1 7/8" 47.6mm plastic with suspension eye5 Screw hook to be provided at site


Preparation of the pressure regulator Page 60


11 Preparation of the pressure regulator

1. Remove the

transport plugs

(3 pieces).

2. Apply a lubricant

to the O-ring (A)

of the transition

piece (vaseline,

acid-free fat,

washing-up

liquid).

3. Put the transition piece into the discharge hole and twist it until the web of the

transition piece grasp at the groove of the pressure regulator (B).

4. For central water supply: Turn the plug (C) at the second outlet by 180° and pull

it out. Insert the second transition piece as described under point 2 and 3.

5. Apply a lubricant to the mould seal (D) in the transition piece (vaseline, acid-free

fat, washing-up liquid).

Attention

In order to prevent damages at the mould seal, the outer edge of the

nipple pipe has slightly to be bevelled before inserting the nipple pipe

in the connecting pieces!

Page 61 Assembly of the suspended nipple drinker lines with alu T-profile (standard)

12 Assembly of the suspended nipple drinker lines with alu T-profile (standard)

12.1 Overall views


assembly.

Lateral supply:


Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 62

Central supply:



12.2 Assembly of the nipple drinker elements

12.2.1 Assembly of drip cups and clips for nipple pipe

Distances of the clips:

At first the drip cups are mounted at the nipple pipes, if

provided for the drinker lines.

The clips can be displaced.


1 30-61-3480 Profile alu for waterer 3m2 30-61-3483 Clip POM for nipple pipe d223 30-61-3497 Drip cup 1-arm with clamp bracket L



12.2.2 Assembly of the couplers

1. At the end of the alu profile (1), two coupler halves (3) are screwed together by

means of hexagon head screws M6 x 12 (5) and hexagon nuts M6 (6).

Important: Do not tighten the screws.

2. At the same end a coupler for nipple pipe (4) is pushed on the nipple pipe (2) and

fastened by pressing the clips (see also chapter 5.11.2.1).


1 30-61-3480 Profile alu for waterer 3m2 1 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor5 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv6 2 99-20-1045 Hexagon nut 3/4" brs

All preassembled elements are distributed under the suspensions in

the house.

At the beginning and at the end of a line, coupler halves and couplers are

not necessary.



12.2.3 Mounting the pressure regulator at the nipple pipe

12.2.3.1 Preparation of the pressure regulator

12.2.3.2 Assembly: Lateral water supply

Regarding the preparation of the pressure regulator see chapter 11.

Attention






1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).

2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure

regulator).

Important: It is absolutely necessary that you read chapter 5.11.1 before you

shorten the pipe!

3. Push the nipple pipe into the transition piece (3).

Important: If not yet made, you should bevel the edges of the nipple pipe and apply

a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before

pushing in.

4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head

screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).


1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 2 99-20-1045 Hexagon nut 3/4" brs7 4 99-50-1147 Washer B 6.4 DIN 125 galv8 Alu-T-profile

If an alu-profile has to be shortened, the drill holes 7 mm have to be made

newly!



12.2.3.3 Assembly: Central water supply

Attention





1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 4 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 4 99-20-1045 Hexagon nut 3/4" brs7 4 99-50-1147 Washer B 6.4 DIN 125 galv8 Alu-T-profile



1. Cut the nipple pipe at the place provided for the pressure regulator. The distance

between the ends of the pipes must be 200 mm.

Important: Read chapter before shortening / cutting the pipes!

2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the

alu T-profile.

3. Drill holes Ø 7 mm in the alu-profile.

4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).

5. Fasten the pressure regulator at the suspension by means of 4 hexagon head

screws 5x13.

6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm

each side).

Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,

acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before

pushing in.

7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws

M6x20, 2 hexagon nuts M6 and 4 washers B6.4.

12.2.3.4 Assembly of the additional parts

!Important:

Do not place the suspension above the coupling plates of the alu-

profiles.

Regarding the assembly of the additional parts: see chapter 9.2.4.



12.2.4 Mounting the ball tank to the nipple pipe


1 30-61-3454 Ball tank unit with flush system1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-61-3430 Breather revolving for end-set cpl L4244


1 30-61-3455 Ball tank unit central with flush system1 1 30-61-3402 Ball tank with flush system 2 outlets for floor management2 2 30-61-3430 Breather revolving for end-set cpl L4244


1 30-61-3954 Ball tank unit for supporting tube over nipple drinker1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-61-3430 Breather revolving for end-set cpl L42443 2 83-00-3415 Adaptor cpl for tube 3/4" over nipple drinker4 2 99-10-3938 Drilling screw 4.8x 25 DIN 7504-K


1 30-61-3955 Ball tank unit central for supp.tube over nipple drinker1 1 30-61-3402 Ball tank with flush system 2 outlets for floor management2 2 30-61-3430 Breather revolving for end-set cpl L42443 4 83-00-3415 Adaptor cpl for tube 3/4" over nipple drinker4 4 99-10-3938 Drilling screw 4.8x 25 DIN 7504-K.




1. Cut the nipple pipe to a suitable length.

Important: Read chapter 5.11.1 before shortening the pipes!

2. Fasten the ball tank (1) straightly at the alu-profile using 2 hexagon head screws

M6x20, hexagon nuts M6 and 4 washers B6.4 (bore holes are provided).

3. Connect the nipple pipe and ball tank by means of a coupler (2).

4. Press clips of the nipple pipe coupler together using the pliers. (See chapter 5.10.3)


newly!


1 1 30-61-3401 Ball tank with rinsing system 1 outlet for floor production2 1 30-00-3025 Coupler cplt W-PVC/SST for nipple tube-22 laying/floor

production3 30-61-3480 Profile aluminium for drinker lien 3 m4 2 30-63-3601 Hex head screw M6x205 4 30-63-3603 Hex head nut M66 4 99-50-1147 Washer B6.4




1. Cut the nipple pipe to a suitable length.

Important: Read chapter 5.11.1 before shortening the pipes!

2. At each outlet, the ball tank (1) has to be screwed straightly at the alu-profile,

using 2 hexagon head screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4

(bore holes are provided).

3. Connect nipple pipe and ball tank with a coupler (2).

4. Press clips of the nipple pipe couplers together using the pliers.(See chapter

5.10.3)


1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor3 30-61-3480 Profil Alu (LU) für Tränke 3m4 2 Hexagon head screw M6x205 4 Hexagon nut M66 4 Washer B6.4


newly!



12.2.5 Suspending the drinker elements

1. Push a suspension clip with insulator (2) to the places provided for the suspension

at the alu-profile of each drinker element (near the coupling plates would be

optimal).

2. Insert the end of a suspension rope (1) through the top hole in the suspension of

the pressure regulator (5) and fasten it by means of the plug PE (3) / milled nut (4).

3. Insert the end of a suspension rope (1) through the hole of the suspension clip (2)

and fasten it by means of the plug PE (3) / milled nut (4).

4. Preassemble all elements in this order.

The further assembly can be facilitated by using small suppports for

depositing the single drinker elements.

Start with the assembly of the suspension at the pressure regulator!


1 3.50 M 99-50-1019 Suspension rope 3mm PES black2 30-61-3482 Suspension clip with insulator3 30-61-3485 Plug PE for rope wo/nut4 30-61-3486 Nut PE f/rope5 1 30-63-3601 Suspension small for T-profile alu for L3200



12.2.6 Connecting the drinker elements and mounting the breather revolving

1. Jam the profile alu (1) between the preassembled coupler halves (3) of the

following profile alu and screw them by means of hexagon head screws M 6 x 12

(6) and hexagon nuts M 6 (8).

2. Connect the nipple pipes (2) with the couplers for nipple pipe (4).

!Important:

The alu T-profiles must tightly abut. This guarantees a good and stable

longitudinal alignment of the profiles.


1 30-61-3480 Profile alu for waterer 3m2 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor5 30-61-3430 Breather revolving for end-set cpl L42446 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv7 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 4 99-20-1045 Hexagon nut 3/4" brs9 4 Washers B 6.4



3. At the other end of a drinker line, a breather revolving (5) has to be screwed at the

profile alu, using hexagon head screws M 6x16 (7), hexagon nuts M6 (8) and

washers B 6.4 (9).

4. Displace the last pulley at the ceiling, if necessary.

5. Tighten all hexagon head screws and hexagon nuts of the coupler halves (3).

6. Press together all clips of the nipple pipe couplers (4) (see chapter 5.10.3)

7. Align the complete drinker line by lengthening / shortening the suspension rope by

means of the nut / plug.


Page 75 Assembly of the suspended turkey drinker lines (Penduval)

13 Assembly of the suspended turkey drinker lines (Penduval)

13.1 Overall views


assembly.

Lateral supply:


Assembly of the suspended turkey drinker lines (Penduval) Page 76

Central supply:



13.2 Preliminary note

13.3 Assembly of the suspension

!Important:

The turkey nipple drinker may only be operated with a pressure

regulator! A ball tank is not appropriate for it!

Regarding the assembly of the suspension (hooks and wire ropes) at

the ceiling read chapter 10.


1 30-61-5398 Suspension for turkey nipple drinker 3m with wire rope 2mm

1 1 00-00-0313 Pulley 1 7/8" 47,6mm plastic with suspension eye2 1 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7413 1 11-00-3002 Cable lock AM4 3.50 M 99-50-1260 Wire rope 2mm galv

Pos 1 Pos 2 Pos 3



13.4 Assembling the elements of the turkey nipple drinker

1. The preassembled elements are distributed under the suspensions in the house.

At the beginning and at the end of a line, coupler halves for profile alu and couplers

for nipple pipe do not have to be installed.

Distribution in case of short drinker lines:

a) Put the pressure regulator under the first ceiling bracket (water supply side)

b) breather revolving under the last ceiling hook of the drinker line.

Distribution in case of longer drinker lines:

a) Put the pressure regulator in the middle of a drinker line.

b) Breather revolving under the first and last ceiling bracket of a drinker line.

Rearing / Pan for hen fattening Pan for male fattening





13.4.1.2 Overview: Pressure regulator units for turkey nipple drinkers

Regarding the preparation of the pressure regulator see chapter 11

"Preparation of the pressure regulator".


1 30-63-5311 Pressure regulator unit with by-pass f/turkey nipple drink.

1 1 30-61-3430 Breather revolving for end-set cpl L42442 0.25 99-50-3760 Glue Tangit 0.125 kg tube3 2 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 4 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7415 1 30-61-5355 Connecting piece L4380 for waterer with turkey nipple6 1 30-63-3630 Pressure regul. L3200/turkey drinker cpl w/rinsing system

6.1 1 30-63-3600 Pressure regulator L3200 without additional parts6.2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32006.3 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32006.4 1 30-63-3607 Breather tube 450mm for L32006.5 1 30-63-3609 Hose nozzle for pressure regulator L32006.6 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle




1 30-63-5313 Press. regul. unit centr. with by-pass f/turkey nipple drink.

1 2 30-61-3430 Breather revolving for end-set cpl L42442 0.25 99-50-3760 Glue Tangit 0.125 kg tube3 4 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7415 2 30-61-5355 Connecting piece L4380 for waterer with turkey nipple6 1 30-63-3660 Pressure regul. L3200 central/turkeys cpl w/rinsing system

6.1 1 30-63-3600 Pressure regulator L3200 without additional parts6.2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32006.3 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32006.4 1 30-63-3607 Breather tube 450mm for L32006.5 1 30-63-3609 Hose nozzle for pressure regulator L32006.6 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle




Attention





1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 2 99-20-1045 Hexagon nut 3/4" brs7 4 Washer 6.4 DIN 1258 T-profile alu



1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).

2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure

regulator).

Important: It is absolutely necessary that you read chapter 5.11.1 before you

shorten the pipe!


Important: If not yet made, you should bevel the edges of the nipple pipe and apply

a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before

pushing in.

4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head

screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).


newly!




Attention





1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 4 EJOT DELTA PT screw WN 5411 Z 5x135 4 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 4 99-20-1045 Hexagon nut 3/4" brs7 4 Washer 6.4 DIN 1258 T-profile alu



1. Cut the nipple pipe at the place provided for the pressure regulator. The distance

between the ends of the pipes must be 200 mm.

Important: Read chapter before shortening / cutting the pipes!

2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the

alu T-profile.

3. Drill holes Ø 7 mm in the alu-profile.

4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).

5. Fasten the pressure regulator at the suspension by means of 4 hexagon head

screws 5x13.

6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm

each side).

Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,

acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before

pushing in.

7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws

M6x20, 2 hexagon nuts M6 and 4 washers B6.4.


!Important:

Do not place the suspension above the coupling plates of the alu-

profiles.




13.4.2 Suspending the drinker elements

1. Fasten the suspension clips at the alu-profile. These are placed beside the metal

coupler.

2. Pull the wire rope suspending from the ceiling approx. 50 cm through the boring 1

in the tightener.

3. Redraw through boring 2 in the suspension / suspension clip.

4. For the fastening, the end is drawn in approx. 5 cm through the boring 3 in the

tightener. Then...

5. guide it through the borings 4 and 5. The end of the wire rope is put under the wire

between boring 4 and 5.

6. Now tighten the wire rope. The loop between suspension and tightener must

be 10 cm long.

7. The drinker line is aligned by lengthening / shortening the wire rope loop through

the tightener.

The further assembly can be facilitated by using small suppports for

depositing the single drinker elements.

Start with the assembly of the suspension at the pressure regulator!

Tightener Face Back Face



13.4.3 Joining the drinker elements

1. Jam the profile alu (1) between the preassembled coupler halves (3) of the

following profile alu and screw it down with hexagon head screws M 6 x 12 (6) and

hexagon nuts M 6 (8).

2. Connect the nipple pipes (2) with the couples for nipple pipe (4).

3.Displace the last pulley at the

ceiling, if necessary.

4.Tighten all hexagon head

screws and hexagon nuts of the

coupler halves (3).

5.Press together all clips of the

nipple pipe couplers (4). (See

chapter 5.11.2.1)

6.The drinker line is aligned by

lengthening / shortening the wire

rope loop through the tightener.

!Important:




1 Profile alu for waterer for turkeys 3m2 Nipple pipe3 2 Coupler half for profile alul4 Coupler for nipple pipe5 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv6 2 99-20-1045 Hexagon nut 3/4" brs



13.4.4 Mounting the breather revolving to the drinker line

13.4.4.1 Preparation of the aluminium profile

13.4.4.2 Breather revolving for end-set or breather revolving automatic for rinsing

Before screwing the alu profile with the

breather revolving, it has to be notched

according to the mm-values stated

below.

breather revolving breather revolving automatic for

rinsing


1 1 30-61-3430 Breather revolving for end-set cpl L42442 30-61-3441 Breather revolving automatic for rinsing L4255 II3 1 30-61-5355 Connecting piece L4380 for waterer with turkey nipple4 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv5 1 99-10-1045 Hexagon nut M 6 galv DIN 9346 1 99-50-1147 Washer B 6.4 DIN 125 galv7 1 Alu profile for waterer for turkeys 3m


Assembly of the suspended nipple drinker with supporting tube (standard) Page 88

14 Assembly of the suspended nipple drinker with supporting tube (standard)

14.1 Overall views


assembly.

Lateral supply:


Page 89 Assembly of the suspended nipple drinker with supporting tube (standard)

Central supply:




14.2.1 Assembly of the drip cups and suspension for tube

Distances between the 4 suspensions:

At first the drip cups are mounted at the nipple pipes, if

provided for the drinker lines.


1 83-00-3420 Tube 27.0x1,00-3050 reduced2 30-61-3340 Suspension for tube 3/4" over nipple drinker3 30-61-3497 Drip cup 1-arm with clamp bracket L



14.2.2 Assembly of the couplers for nipple pipe

1. A coupler (3) is pushed onto the nipple pipe (1) at one end of the nipple pipes and

fastened by pressing the clips together (consider chapter 5.11.2.1!).




1 1 Nipple pipe2 1 83-00-3420 Tube 27.0x1,00-3050 reduced3 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor

All preassembled elements are distributed below the suspension in

the house.

At the beginning and at the end of a line nipple pipe couplers do not have

to be installed.

Regarding the preparation of the pressure regulator see chapter 11.




1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).


Important: If not yet done, you should apply a lubricant to the mould seal in the

transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of

the nipple pipe before pushing in the nipple pipe.

3. Screw the bracket for pressure regulator (5) at the pressure regulator, using 2

hexagon head screws M6x16 and 2 hexagon nuts M6.

Attention





1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 1 30-63-3611 Bracket for pressure regulator L3200 at supporting tube6 1 83-00-3420 Tube 27.0x1,00-3050 reduced7 3 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 3 99-20-1045 Hexagon nut 3/4" brs



4. Push the supporting tube into the bracket for pressure regulator and fix it with 1

hexagon head screw M6 x 16 and nut M6.


1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).

Attention





1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 30-63-3611 Bracket for pressure regulator L3200 at supporting tube6 2 83-00-3420 Tube 27.0x1,00-3050 reduced7 6 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 6 99-20-1045 Hexagon nut 3/4" brs




Important: If not yet done, you should apply a lubricant to the mould seal in the

transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of

the nipple pipe before pushing in the nipple pipe.

3. Screw both brackets for pressure regulator (5) at the pressure regulator, using 2

hexagon head screws M6x16 and hexagon nuts.

4. Push the supporting tubes into the brackets for pressure regulator and screw them

with 1 hexagon head screw M6x16 and hexagon nut.




Page 95 Assembly of the standing nipple drinker lines

15 Assembly of the standing nipple drinker lines

15.1 Overall views


assembly.

Lateral supply:


Assembly of the standing nipple drinker lines Page 96

Central supply:




15.2.1 Adaptation of the alu profiles

1. The first alu profile of a drinker line (side of water supply) is bored to 8.5 mm in the

third boring at both ends.

2. At each alu profile inside the line, the third boring for fastening at the support is

bored only at one end to 8.5 mm.

15.2.2 Assembly of drip cups and clips for nipple pipe

15.2.3 Assembly of the couplers

The assembly of the components is carried out as described in chapter

12.2.1.


12.2.2.

All preassembled elements are distributed under the suspensions in

the house.

At the beginning and at the end of a line, coupler halves and couplers are

not necessary.



15.2.4 Mounting the drinker elements at the supports

1. At the first drinker element of a line, two supports (3) have to be installed.

2. For every subsequent element within a line, only one support is required.

3. The first drinker element of a line is screwed to the supports (3) in both bored holes,

using one hexagon head screw each M8x40 (6), three washers (4) and one

threaded plate (5).

4. All subsequent drinker elements are fastened at one post, as described under

point 3.


1 1 30-61-3819 Nipple pipe 2980-09-screw-502 1 30-61-3480 Profile alu for waterer 3m3 1 30-61-3091 Support 670mm galv4 3 15-00-3711 Washer PP-black 19x8.5-65 1 65-00-1070 Threaded plate M 8x38 plastic6 1 99-10-1085 Hexagon head screw M 8x 40 galv. DIN 933 8.8



15.2.5 Coupling the drinker elements

1.Jam the subsequent alu profile (1)

between the preassembled coupler halves

of the previous alu profile (1) and screw it by

means of hexagon head screws M6 x 12 (6)

and hexagon nuts M6 (8).

2.Connect the nipple pipes (2) with the

couplers (4).


15.2.7 Mounting the ball tank to the nipple pipe

!Important:




1 1 30-61-3480 Profile alu for waterer 3m2 1 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor6 4 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv8 4 99-10-1045 Hexagon nut M 6 galv DIN 934

The mounting of the pressure regulator at the nipple pipe is carried out as

described in chapter 12.2.3.

The mounting of the ball tank at the nipple pipe is carried out as described

in chapter 12.2.4.



15.2.8 Mounting the breather revolving at the nipple pipe

15.2.9 Alignment of the drinker lines

1. Align the complete drinker line in longitudinal direction and in the height.

2. Tighten all hexagon head screws and hexagon nuts of the coupler halves.

3. Press together the clips of the nipple pipe coupler (4) by means of the pliers.

(see also chapter 5.10.3!)

The assembly of the breather revolving at the nipple pipe is carried out as

described in chapter 12.2.6.



15.2.10 Assembly of the roost-tubes 1"

1. Distribute the tubes (1) along the complete drinker line.

Note: The reduced tube ends must all show in one direction.

2. Screw the tubes (1) loosely to the posts using the U-bolts (2) and hexagon head

nuts M 8 galv. (3).

Note: Tube projection at both ends of a drinker line approx. 5 cm.

3. The reduced tube end is pushed into the next tube and fixed by means of a drilling

screw (5).

4. Put a cap (4) on the projecting ends of the tubes (1) of a drinker line.

5. Tighten all hexagon head nuts M 8 at the posts with the U-bolts.


1 1 83-02-2549 Tube 33,5x1,50-5800 reduced (coupled 5750)2 1 99-50-1248 U-bolt galv 8x35/W38/H693 1 99-10-1040 Hexagon nut M 8 galv DIN 934-84 2 65-97-3703 Cap plastic for tube 1" GPN 250/33,75 1 Drilling screw



15.2.11 Fastening the posts on the floor / grating

1. Drinker line on the house floor: Fastening with hexagon wood screws and

dowels.

2. Drinker line on grating: Fastening by means of straps.


1 2 99-10-3716 Hexagon head wood screw 6x 40 DIN 571 galv2 2 99-98-3781 Dowel universal UX 8x50 wo/collar3 2 Strap


Page 103 Assembly of the nipple drinker lines for A-rack - metal

16 Assembly of the nipple drinker lines for A-rack - metal

Nipple drinkers are mounted at following types of A-rack metal:


assembly.

!Important:

Regarding the assembly of the stands for A-rack metal please observe the

corresponding assembly manual!

The assembly of the drinker line described in the following is

identical for all types of A-racks metal listed below.


1 15-22-5240 A-rack metal 5800 with 4 perches with drinker / 2 x 12 drinking nipples

2 15-22-5250 A-rack metal 5800 / 5 perches / 2 x 12 drinking nipples3 15-22-5260 A-rack metal 5800 / 6 perches / 2 x 12 drinking nipples4 15-22-5461 A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples5 15-22-5471 A-rack metal 5800 / 7 perches / 1 feedline / 24 nipples6 15-22-5472 A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples7 15-22-5482 A-rack metal 5800 / 8 perches / 2 feedlines / 24 nipples


Assembly of the nipple drinker lines for A-rack - metal Page 104

16.1 General view



16.2 Insert and couple the nipple pipes

16.3 Assembly of the drip cups


1 2 30-61-3832 Nipple pipe 2980-12-Top-nipple SST2 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor3 Cross member for A-rack metal


12.2.1.



16.4 Assembly of the supporting pipes for nipple pipe


1 99-40-3813 Pipe 1"x6000 galv DIN 24402 99-50-3001 U-bolt galv 8x25/W35/H48 w/hook3 99-20-1026 Washer A 8.4 DIN 125 galv4 99-10-1040 Hexagon nut M 8 galv DIN 934-85 Cross member for A-rack metal



16.5 Fixing the nipple pipes at the supporting pipe


1 99-40-3813 Pipe 1"x6000 galv DIN 24402 6 37-97-3314 Clip orange for nipple pipe at tube 1"3 2 30-61-3832 Nipple pipe 2980-12-Top-nipple SST4 6 99-10-1724 Hexagon head screw M 4x 35 DIN 9335 6 99-20-1123 Self-locking counter nut M 4 DIN 980-8 galv



16.6 Coupling two units A-racks metal

Regarding the handling of the Tangit glue and cleaner, please read

chapter 5.13.

The nipple pipes of two units A-rack are connected by means of two

transition pieces and one piece of transparent hose. The hose and the

transition pieces are glued together!


1 30-61-3832 Nipple pipe 2980-12-Top-nipple SST2 30-00-3106 Transition piece from square pipe to tube 3/4"3 30-00-1029 Hose transparent 3/4"4 99-50-3757 Glue Tangit 0.250 kg tin



16.7 Mounting the pressure regulator and breather revolving

16.7.1 Pressure regulator

Make sure that the end of the supporting pipes is closed with a plug!


1 1 83-02-5356 Bracket for pressure regulator at tube 1"2 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv3 2 99-10-1045 Hexagon nut M 6 galv DIN 934 4 2 99-50-3003 U-bolt galv 8x25/W34/H505 4 99-10-1040 Hexagon nut M 8 galv DIN 934-86 1 30-63-3620 Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system7 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.



16.7.2 Breather revolving

Make sure that the end of the supporting pipes is closed with a plug!


1 1 30-61-3430 Breather revolving for end-set cpl L42442 1 83-02-5356 Bracket for pressure regulator at tube 1"3 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv4 4 99-10-1045 Hexagon nut M 6 galv DIN 934 5 4 U-washers B 6.4 6 2 99-50-3003 U-bolt galv 8x25/W34/H507 4 99-10-1040 Hexagon nut M 8 galv DIN 934-8


Page 111 Assembly of the hose-connecting-set ½"


17 Assembly of the hose-connecting-set ½"

The hose-connecting-set ½" is installed after the assembly of the drinker

lines in order to connect it with the water supply.

• Measure the distance between pressure regulator

and/or ball tank and water supply (distance < 4 m). Cut

the hose high pressure (2) to the measured size.

• Fix a hose nozzle (3) at the end of the hose, using a

hose band clip (5).

• Fix the ball valve (1) at the water supply unit.

(Important: Only use the sealing strip for thread

(4)! Never use hemp or similar expanding

material!).

• Fasten the hose nozzle (3) at the ball valve (1).

(Important: Only use the sealing strip for thread

(4)! Never use hemp or similar expanding

material!).

• Fasten the hose at the pressure regulator or ball tank,

using a hose band clip (5).


1 30-61-3472 Hose-connecting-set 1/2" for pressure regulator or ball tank

1 1 20-50-3472 Ball valve 1/2" m/fm brs2 4 M 30-00-3059 Hose high pressure 1/2"3 1 30-00-3036 Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head 4 0.20 RO 30-00-3846 Sealing strip 0.1mm/12m for thread HDF5 2 30-61-3473 Hose band clip SST 1/2" 12-226 1 Joint ring

Mixing tank and pump Page 112

18 Mixing tank and pump

18.1 Assembly of the water tank


1 30-61-3700 Water tank 1500l GFK cpl with cover 1 1 30-61-3701 Water tank 1500L GFK2 1 30-61-3704 Cover for water reservoir 15003 1 30-61-3675 Siphon trap 1 1/2"x50 PVC4 1 30-61-3673 Bead chain 1500mm for plug5 1 30-61-3672 Drain valve 1 1/2"6 1.50 M 30-00-3051 Hose 3/4" yellow (not figured)7 1 30-00-3709 Hose band clip 3/4" 20- 32 (not figured)


1 30-61-3670 Water tank 2200l GFK cpl with cover1 1 30-61-3671 Water tank 2200L GFK2 1 30-61-3674 Cover for water reservoir 22003 1 30-61-3675 Siphon trap 1 1/2"x50 PVC4 1 30-61-3673 Bead chain 1500mm for plug5 1 30-61-3672 Drain valve 1 1/2"6 1.50 M 30-00-3051 Hose 3/4" yellow (not figured)7 1 30-00-3709 Hose band clip 3/4" 20- 32 (not figured)


Page 113 Mixing tank and pump

Joint the connections A, B, C, D of the water tank with the corresponding

connections of the water connecting unit.


A 1 30-61-3692 Accessory set f/filling of water tank cpl w/2 float valves (pos. 1-13)

1 1 20-50-3473 Ball valve 3/4" m/fm brs PN16 SST-lever2 3 30-00-1237 Hose nozzle 3/4"m x 20mm brs3 1 M 30-00-3051 Hose 3/4" yellow4 3 30-00-3709 Hose band clip 3/4" 20- 325 4 30-00-1238 Backnut 3/4"x49 brs6 4 30-00-1239 Rubber washer 26x42-2 for connection socket f/tube7 1 99-40-4053 T-piece 3/4fm x3/4fm x3/4fm8 1 99-40-4052 Elbow 90deg fm/fm PVC 3/4"9 2 99-40-4051 Socket 3/4" No 270 brs

10 2 30-00-3125 Threaded nipple brs 3/4"x6511 2 30-00-3120 Float valve 3/4" wo/ball (pos. 12 and 13)12 1 30-00-3121 Float valve 3/4" wo/ball13 1 30-00-3086 Ball dia 190 for float valve 3/4" and 1"

B 30-61-3665 Flex. suction tube 1"x2000 cpl.14 30-61-3666 Flexible suction tube 1"15 99-50-1460 Hose band clip 26- 38 (2pcs)16 30-00-3119 Hose nozzle 12 m brs17 30-61-3667 Spray head 1"fm brs18 30-00-3124 Hose union 1"x25 brs flat

C 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP519 30-00-3051 Hose 3/4" yellow 1.5 m19 30-00-3709 Hose band clip 3/4" 20- 32 (2 pcs)20 2 30-00-3076 Hose union 3/4"x12 brs flat

D 30-61-3662 Hose 3/4"x2000 with weight for runback21 30-00-3051 Hose high-pressure 3/4" yellow (2m)22 30-00-3709 Hose band clip 3/4" 20- 32 (2pcs)23 30-61-3663 Mould weight for hose24 2 30-00-3076 Hose union 3/4"x12 brs flat

E 30-00-3051 is part of the water tank 30-61-3670 + 30-61-370025 30-00-3051 Hose high-pressure 3/4" yellow 1.5 m26 30-00-3709 Hose band clip 3/4" 20- 32 (2 pcs)




Page 115 Mixing tank and pump

18.2 Assembly of the pump

Following water pumps are available:

Please observe the enclosed operating instructions for water pump and

hydrostat for water pump.


1 30-61-3685 Water pump JP5 for powdery medicines with accessories

1 1 30-61-3660 Water pump JP5 with hydrostat and mounting material1.1 1 30-61-3661 Water pump JP5 230V 0.5KW1.2 2 20-50-3717 Angle bracket galv f/2-3 tubes1.3 4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv1.4 4 99-10-1040 Hexagon nut M 8 galv DIN 934-81.5 4 37-80-2011 Washer A 8.4x25x2.0 DIN 9021 galv1.6 4 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603 galv1.7 4 99-98-3784 Dowel universal UX 10x60 wo/collar1.8 1 99-40-3715 Adaptor socket 32id x 1"fm w/octagon PVC NP101.9 1 99-40-3703 Screw union 32-32 PVC NP162 1 30-61-3665 Flex. suction tube 1"x2000 cpl3 1 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP54 2 30-61-3662 Hose 3/4"x2000 with weight for runback


1 30-61-3655 Water pump JP5 for liquid medicines with accessories1 1 30-61-3668 Hydrostat for pump JP52 1 30-61-3660 Water pump JP5 with hydrostat and mounting material

2.1 1 30-61-3661 Water pump JP5 230V 0,75KW2.2 2 20-50-3717 Angle bracket galv f/2-3 tubes2.3 4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv2.4 4 99-10-1040 Hexagon nut M 8 galv DIN 934-82.5 4 37-80-2011 Washer A 8.4x25x2.0 DIN 9021 galv2.6 4 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603 galv2.7 4 99-98-3784 Dowel universal UX 10x60 wo/collar2.8 1 99-40-3715 Adaptor socket 32id x 1"fm w/octagon PVC NP102.9 1 99-40-3703 Screw union 32-32 PVC NP163 1 30-61-3665 Flex. suction tube 1"x2000 cpl4 1 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP55 1 30-61-3662 Hose 3/4"x2000 with weight for runback


1 30-61-3661 Water pump JP5 230V 0.75KW

2 30-61-3668 Hydrostat for pump JP5



3 20-50-3717 Angle bracket galv f/2-3 tubes

4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv

5 99-98-3784 Dowel universal UX 10x60 wo/collar



8 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603

galv

C 30-61-3664 Pressure hose 3/4"x1500 cpl (for connection of pump)

18 30-00-3051 Hose 3/4" yellow

19 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm (2 pieces)

20 30-00-3076 Hose union 3/4"x12 brs flat (2 pieces)



Page 117 Round drinkers

19 Round drinkers

19.1 Description of the round drinkers

The round drinkers can be used in suspended or standing position.

Due to the small water jet around the bell, the bell will get only little dirty. The water will

not splash over the border.

In case of the Jumbo-J, the water supply is situated directly above the drinking trough.

The only differences between the Jumbo-B and Jumbo-T drinkers are the bell and the

big spring. Therefore both versions can very easily be modified by exchanging these

two parts (see spare parts list).

30 03 3330

Jumbo-T cpl

30 03 3310

Jumbo-B cpl

30 03 3300

Jumbo-J cpl

30-03-3320

Jumbo 98 cpl

Jumbo-(T)urkey Jumbo-(B)roiler Jumbo-(J)unior Jumbo 98


Round drinkers Page 118

19.2 Parts list Round drinkers

19.2.1 Round drinker Jumbo-T (Code No. 30 03 3330)


1 30-03-3171 Bell f/drinker Jumbo-T2 30-03-3102 Ballast container cpl for Jumbo B/T (Pos. 3-5)3 30-03-3103 Base f/drinker Jumbo-B/T4 30-03-3104 Cover for drinker Jumbo-B/T5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3106 Valve housing outer Jumbo-B/T7 30-03-3107 Valve housing inner Jumbo-B/T8 30-03-3108 Stem Jumbo-B/T9 30-03-3179 Big spring Jumbo-T

10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.5



19.2.2 Round drinker Jumbo-B (Code No. 30 03 3310)


1 30-03-3101 Bell f/drinker Jumbo-B2 30-03-3102 Ballast container cpl for Jumbo B/T (Pos. 3-5)3 30-03-3103 Base f/drinker Jumbo-B/T4 30-03-3104 Cover for drinker Jumbo-B/T5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3106 Valve housing outer Jumbo-B/T7 30-03-3107 Valve housing inner Jumbo-B/T8 30-03-3108 Stem Jumbo-B/T9 30-03-3109 Big spring Jumbo-B

10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.519 30-03-3129 Chick ring Jumbo-B (option)



19.2.3 Round drinker Jumbo-J (Code No. 30 03 3300)


1 Bell for drinker Jumbo-J2 Ballast container cpl. for Jumbo-J (Pos. 3-5)3 30-03-3183 Base f/drinker Jumbo-J4 Cover Jumbo-J5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3186 Valve body Jumbo-J7 Water pipe 0209106 Jumbo-J8 30-03-3188 Stem Jumbo-J9 30-03-3189 Big spring Jumbo-J

10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.5



19.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320)


1 30-02-3201 Bell f/drinker Jumbo-982 30-02-3206 Valve housing Jumbo-983 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/984 30-02-3209 Big spring Jumbo-985 30-02-3208 Adjusting screw Jumbo-986 30-02-3210 Backnut Jumbo-987 30-02-3207 Flow-tube Jumbo-988 30-03-3116 Socket Jumbo-B/T/J/98/Penta9 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/98

10 99-50-1019 Suspension rope 3mm PES black11 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9812 30-03-3113 Hose guide Jumbo-B/T/J/9813 30-03-3128 Hose - runn mtr - 5x8.5



19.2.5 Valve insert cpl Jumbo-B/T/J/98


30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/98consisting of:

2 30-03-3117 Valve body Jumbo-B/T/J/983 30-03-3118 Plunger for vanne Jumbo-B/T/J/984 30-03-3119 Filter for vanne Jumbo-B/T/J/985 30-03-3120 Rubber bullet Jumbo-B/T/J/986 30-03-3121 O-ring f/drinker Jumbo-B/T/J/98/Penta7 30-03-3122 Spring f/vanne Jumbo-B/T/J/98



19.2.6 Chick-fount plastic

19.2.7 Round drinker Minimaster 2 without connection-material


30-68-1500 Chick-fount plastic 2.5l1 30-68-1502 Jar plastic f/chick fount 2.5 ltr2 30-68-1501 Lower part for plastic chick-fount 2.5 ltr

30-68-1510 Chick-fount plastic 5,0l1 30-68-1513 Jar plastic f/chick-fount 5.0ltr 2 30-68-1512 Lower part for plastic chick-fount 5.0 ltr


30-05-1050 Round drinker Minimaster 2 without connection-material1 30-05-1051 Top incl. valve 412430 Minimaster2 30-05-1053 Float Minimaster 4124663 30-05-1052 Dish Minimaster 2 413420



19.2.8 Round drinker Minimaster 2 with connection-material


1 1 30-05-1060 Round drinker Minimaster 2 with connection-material2 1.50 M 30-05-1055 Hose green 6x1.5 4120033 1 30-05-1004 T-piece 412425 Minimaster4 1 30-03-3126 Side outlet to compress. Jumbo-B/T/J5 1 30-00-3629 Adapter for combi nipple (hexagon / pos B)6 30-00-3628 Adapter for plug-in nipple



19.2.9 Starter cup L4059 with hose and adapter


30-61-3475 Starter cup cpl for super nipple1 30-61-3467 Starter cup L4059-12 30-00-3648 Adapter L4333 for SST nipple (round/pos A)3 30-03-3128 Hose rng. m 5x8.5


30-61-3465 Starter cup cpl for the first week for super-combi-nipple1 30-61-3467 Starter cup L4059-14 30-00-3629 Adapter for combi nipple (hexagon / pos B)3 30-03-3128 Hose - runn mtr - 5x8.5



19.2.10 Cup round for DOS-nipple NE


1 30-00-3436 Cup round wo/clamp f/DOS-nipple NE2 30-00-3438 Clamp bracket closed NE for 30-00-3436 + 30-00-34373 30-00-3411 Nipple DOS- 40/30-360 l/gasket orange 10-5410 pluggable4 30-00-3447 Gasket for plug-in-/DOS-nipple5 Nipple pipe6 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor7 30-00-3112 Clip hose 031.6-706 R SST for coupler f/n-pipe laying/

rearg.


Page 127 Assembly of the water pipes for round drinkers

20 Assembly of the water pipes for round drinkers

20.1 Suspension ropes for fastening the water pipes

!Important:

The arrangement of the water pipes in the house is effected according to

the planning guidelines provided by Big Dutchman.


Assembly of the water pipes for round drinkers Page 128


1 1 99-10-3710 Rod threaded M10x1000 DIN 976 galv2 1 99-20-1029 Hexagon nut M 10 galv DIN 934-83 2 20-90-3759 Washer 13x50-2 galv4 4 11-31-3026 Fork head M 10 galv.5 4 99-10-1058 Hexagon head screw M 8x30 galv DIN 9336 4 99-20-1064 Self-locking counter nut M8 DIN 985-6 galv7 4 99-50-1077 Thimble 6mm for cable 5mm DIN 68998 4 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7419 1 99-50-3703 Wire rope 4mm galv

10 1 38-90-3809 Strap 200mmx4.511 1 99-50-3814 Hooked bolt galv 140x6.512 1 99-50-1059 Hose PE-LD 3/4" black NP 6


Page 129 Assembly of the water pipes for round drinkers

20.2 Mounting of the water pipes in the house

Procedure:

1. For the suspension of the water pipes, suspension ropes must be fixed in the

longitudinal direction of the house with a distance of approx. 2.5 m.

2. Tension the suspension ropes under the hooked bolts in longitudinal direction of

the house.

3. Hook the suspension ropes into the hooked bolts.

4. Fasten the water pipes with a distance of approx. 25 cm at the suspension ropes

using straps.

5. At the gable ends and in the front location of the house water pipes are to be

fixed with hose band clips. Fasten the hose band clips at the walls with a distance

of approx. 40 cm with dowels UX and chipboard screws 5x50.

6. In case of ceilings with an insulation, the hose band clips are to be fastened with

chipboard screws M6x70.


1 30-61-3651 Accessories f/water conduit PE for round drinkers (pos 1-8)

1 2 99-40-3892 Screw union 3/4"m x 3/4"Brs-PE2 3 99-40-3897 Coupler Brs for tube PE 3/4"3 1 30-61-3027 Ball valve w/nozzle 3/4"4 1 99-40-3172 Bracket elbow 3/4" No 471 galv5 100 99-10-3876 Chipboard screw 5.0x 50 SBC-Spax counter sunk hd

galZnC6 20 99-10-3907 Chipboard scrw 6.0x 70 SBC-Spax counter sunk hd galZnC7 100 99-98-3781 Dowel universal UX 8x50 wo/collar8 100 99-50-1114 Clip OBO- 24-34mm9 m 99-50-1059 Hose PE-LD 3/4" black NP 6


Assembly of the water pipes for round drinkers Page 130


Page 131 Gradient pressure regulators for nipple drinker systems

21 Gradient pressure regulators for nipple drinker systems

In houses with nipple drinkers and drip cups with a level difference of more

than 15 cm these water pressure regulators should always be used.

In case of nipple drinkers without drip cups the pressure regulation has to

be more precise (every 10 cm).


1 30-63-3424 Pressure regulator L4275 for gradient with 15cm reduction (red)

2 30-63-3427 Pressure regulator L4274 for gradient with 10cm reduction (blue)


Gradient pressure regulators for nipple drinker systems Page 132

21.1 Assembly instructions

• Except for the breather tube the BD gradient regulator is delivered ready-for-

installation. The gradient pressure regulator may only be taken apart by skilled

personnel.

• In the course of the nipple line one pressure regulator has to be installed each 15

cm or 10 cm (see illustration below).

• A maximum number of 4 pressure regulators per dinker line should not be

exceeded.

• In case of drinking lines with a gradient exceeding 60 cm, where more than 4

gradient regulators (4x15=60 cm) are required, a new water supply must be

arranged for by means of a pressure controller.

Pressure control unit Gradient regulator Breather

X = gradient



• Before the gradient regulator can be installed in the drinker line, the breather has

to be installed. In order to install the breather, put the red ball (18) into the breather

hose (19) and connect the hose to the hose nozzle at the gradient regulator.

• To install the gradient regulator in the drinking line cut out a 80 mm long piece of

the nipple pipe. Before sliding the gradient regulator on both pipe ends all parts

must be checked for impurities. Dirt and chippings must be removed.

• The gradient regulator can then easily be slid onto the pipe ends. The gaskets in

the fittings of the gradient pressure regulator are sealing the system without any

bonding gaskets or additional joining elements required.

!Important:

In case of a down-grade water always has to be supplied from the highest

point inside of the barn!

Note:

Observe the flow direction (at the side of the casing box) !!


Gradient pressure regulators for nipple drinker systems Page 134

• The supplied tube retainers / suspensions have to be plugged over the nipple pipe

/ hooked-in at the aluminium profile as close to the gradient regulator as possible

to ensure that the nipple pipe does not sag due to the weight of the gradient

pressure regulator.

• The gradient pressure regulator is now ready for use.




1 30-61-3340 Suspension L4327-2 for tube 3/4" over nippel drinker2 30-61-3483 Retainer POM for nipple pipe D22


Mounting of the anti-roost wire (as option) Page 136

22 Mounting of the anti-roost wire (as option)

22.1 Anti-roost wire for T-profile alu, lateral water supply

Important: Carefully unroll the anti-roost wire and avoid kinks and knots!

1. Clamp two additional suspension clips with insulator on every alu-profile for drinker

3 m. See to a regulator distribution of the suspension clips.

2. Draw the anti-roost wire 2mm from one end of the drinking line through the eyes of

the suspension ropes to the other end and cut it off.

3. Hook the wire rope into the rope guide of the suspension clip.

The anti-roost wire is used in the management of laying hens and pullets.

This can be ordered as option.


1 99-50-1260 Wire rope 2mm galv2 30-61-3482 Suspension clip with insulator


Page 137 Mounting of the anti-roost wire (as option)

6.Cut the wire rope

through after every 10th to

12th element of drinking

line (30 - 36 m).

7.Fasten one tension

spring each between the

cut ends of the wire rope

using one cable clamp per

rope end.

8. Hang an insulator with S-hook for insulator into the corresponding bore hole at the

bracket for pressure regulator.

9. In case the water is supplied with a ball tank, hang an insulator with an S-hook for

insulator into the eye of the ball tank.

4. Hang an insulator with S-hook for

insulator into the bore hole of the

revolving breather.

5. Fasten one end of the wire rope with a

cable clamp at the insulator.


1 1 11-00-9071 Insulator - oviform2 1 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 99-50-1260 Wire rope 2mm galv4 1 11-00-9073 S-hook 4x80 f/insulator5 1 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv



10. Tension the anti-roost wire until the tension springs are extended by about 60 mm.

Fasten the end of the wire-rope at the insulator with a cable clamp. Cut off the

exceeding end of the wire rope.


1 1 11-00-9071 Insulator - oviform2 1 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 99-50-1260 Wire rope 2mm galv4 1 11-00-9073 S-hook 4x80 f/insulator



22.2 Anti-roost wire for T-profile alu - central water supply

The assembly of the anti-roost wire is carried out as described in the previous chapter.

Additionally in case of central water

supply:

1. Cut off the wire rope centrally above

the pressure regulator / ball tank.

2. Put one Dolue connector on each end

of the cut-off wire rope.

3. The wire rope is fastened by means of

S-hooks and insulators at the

pressure regulator / ball tank as

described in the previous chapter.

4. Connect the wire rope ends, using a

cable and the Dolue connectors (see

graphics on the following page).




1 2 11-00-9071 Insulator - oviform2 2 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 2 99-98-5050 Dolue connect.12-poles/2.5-6.04 99-50-1260 Wire rope 2mm galv5 2 11-00-9073 S-hook 4x80 f/insulator6 99-30-3401 Cable - NYL 1.5 yellow 5/10KV7 30-61-3482 Suspension clip with insulator



22.3 Anti-roost wire for supporting tube

The wire rope for drinkers with supporting tube is assembled in the same

way as the drinker with alu-profile.



22.4 Assembly of the current supply for anti-roost wire

22.4.1 Assembly of the cross cables and connection of the single lines

1. After having mounted all anti-roost wires along the drinker lines, mount 2 cross

ropes (X,Y) for the current supply of the single lines:

•Cross rope X for the electric power supply of the anti-roost wire.

•Cross rope Y for the earthing of the drinker lines.

2. Fasten an insulator with thread for woodwork (5) per cross rope at both side walls

of the house with dowels (6) (detail A + B). (Detail A + B).



3. Fasten a wire rope (1) at one side wall at the insulator (5) with a cable clamp (2).

(Detail B).

4. Hang a tension spring (3) into the eye of the insulator (5) at the opposite side wall

of the house. (Detail A).

5. Push one Dolue connector (7) on every cross cable for the connection of the

electric fencer and one for every drinker line for the connection of the drinker line

with the cross cable. (Detail C).

6. Fasten every cross cable at the tension spring with a cable clamp (2). (Detail A).


1 40 M 99-50-1260 Wire rope 2mm galv2 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 2 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 8 M 99-30-3401 Cable - NYL 1.5 yellow 5/10KV5 8 11-00-9072 Insulator annular w/thread for woodwork6 8 99-98-3781 Dowel universal UX 8x50 wo/collar7 0.10 99-98-5050 Branch joint 12-poles/2.5-6.0

Example:

3 drinker lines / house = 3 Dolue connect. / cable

1 electric fencer / house = 1 Dolue connect. / cable

Total:

4 Dolue connectors on cross rope X

4 Dolue connectors on cross rope Y



12. Cut off one wire rope (1) per drinker line with the length of the cross rope (Y) to

the connection point of the pressure regulator resp. the ball tank.

In case of house widths of over 8 m:

The cross ropes must in addition be

suspended in the house centre.

7. Fasten an insulator with thread for

woodwork (5) in the house centre at

the roof beam. (Detail D).

8. Cut a wire rope (1) to a suitable length

and fasten it at the insulator and at the

cross rope using one cable clamp

each.


1 40 M 99-50-1260 Wire rope 2mm galv2 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7414 8 M 99-30-3401 Cable - NYL 1.5 yellow 5/10KV5 8 11-00-9072 Insulator annular w/thread for woodwork8 1 99-30-3104 Adjustable collar black AK2

9. Cutt off one cable-NYL (insulation

cable) (4) per drinker line with the

length of the cross cable (X) to the

connection point of the wire rope (1)

above the T-profile alu.

10. Connect one end of the cable (4) to

the cross cable (X) with a Dolue

connector. (Detail C)

11. Connect the other end of the cable (4)

at the anti-roost wire of the drinker line

(1) with an adjustable collar (8) (Detail

E).



13. Connect one end of the wire rope (1) to the cross cable (Y) with a Dolue connector

(7). (Detail C).

14. If you have a pressure regulator unit, screw the other end of the wire rope at the

alu-profile in a hole to be provided on site (diameter of 6.5 mm), using a hexagon

head screw M6x12, two washers and a hexagon nut M6.

15. If the water is supplied with a ball tank, put the other end of the wire rope (1)

between the ball tank and the alu-profile.

!Important

In order to avoid a "SHORT CIRCUIT" make sure that this wire rope does

not get in contact with the anti-roost wire of the drinker line

respectively that it cannot touch this during operation.

Lateral supply with alu-profile:

Pressure regulator: Ball tank:


1 99-50-1260 Wire rope 2mm galv2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv3 99-20-1045 Hexagon nut 3/4" brs4 99-50-1147 Washer B 6.4 DIN 125 galv5 Hose band clip



Central supply with alu-profile:

Pressure

regulator:

In case of a central pressure regulator, the alu-profile is

continuous and must not be bridged.

Ball tank:

(Position numbers:

see previous page)

Central supply with supporting tube:

Pressure

regulator:

(Position numbers:

see previous page)

Ball tank: The connection supporting tube / supporting tube is made in the

same way as the pressure regulator.



16. If you have a revolving breather, connect the other end of the wire rope to the alu-

profile for drinker.

Breather

revolving:


1 99-50-1260 Wire rope 2mm galv2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv3 99-20-1045 Hexagon nut 3/4" brs4 99-50-1147 Washer B 6.4 DIN 125 galv



22.4.2 Connection of the electric fencer

1. Fasten the electric fencer close to the cross ropes (X, Y).

2. Connect the connecting cable at the (+)- pole of the electric fencer (1) to the cross

cable (X) with a Dolue connector. (Detail C)

3. Fasten the connecting cable at the (-)- pole of the electric fencer (1) at the cross

cable (Y) using a Dolue connector. (Detail C).

4. The earthing and the connection of the electric fencer must be carried out at site

by an authorised expert.

Please consider the "General instructions for the installation and

connection of an electric fencer".


1 91-00-1273 Electric fencer Shocker 0.95 Range < 2400 m2 99-50-1260 Wire rope 2mm galv3 99-98-5050 Dolue connect.12-poles/2.5-6.0


Date post:	10-Jul-2016
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Assembly Instructions_Drinking Systems

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