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ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS...

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Issued by CTC Warren, Ohio STC Saltillo, Mex. February 2017 4 Way GT 280 Sealed Connection System GT 2.8 Female Terminal System (Sealed) ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895
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Page 1: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Issued by

CTC Warren, Ohio

STC Saltillo, Mex.

February 2017

4 Way GT 280 Sealed Connection System GT 2.8 Female Terminal System (Sealed)

ASSEMBLY MANUALS

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY MANUAL - 33278895

Page 2: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

The information contained in these assembly instructions is subject to alteration without prior notice and does not represent

any obligation on the part of DELPHI. All the information is correct at time of releasing. Reprinting or translation is not

permitted without written permission from DELPHI. © Copyright 2017 DELPHI. All rights reserved.

Developed by : Deniss Guerrero +52 (844) 438 90 60

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

Page 3: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

TABLE OF CONTENTS

3

PRE–ASSEMBLY SECTION

ASSEMBLY OF THE FEMALE CONNECTOR 5

List of Components & Exploded View 6

Step 1 – Insert Connector Seal 7

Step 2 – Install PLR to Pre-Stage Position 8

Step 3 – Assemble CPA to Pre-Stage Position (Optional Component) 9

Connector Assembly – Completed 9

HARNESS ASSEMBLY SECTION

ASSEMBLY OF THE FEMALE HARNESS ASSEMBLY CONNECTOR 10

List of Components & Exploded View 11

Step 1 – Identify Cavities 12

Step 2 – Assemble Cavity Plug (If Required) 12

Step 3 – Align Terminals Female 2.8 and Female Assembly 13

Step 4 – Insert Terminals Female GT 2.8 (Or Equivalent) 14

Step 5 – Lock PLR to Full-Stage Position 15

Harness Assembly – Completed 16

Page 4: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

TABLE OF CONTENTS

4

CAR ASSEMBLY SECTION

ASSEMBLY OF THE CONNECTION SYSTEM 17

List of Components & Exploded View 18

3D Model 19

Step 1 – Identify Index Features 20

Step 2 – Align Index Features and Mate Female Assembly and Mating Part Together 20

Step 3 – Lock CPA to Full – Stage Position (Optional Component) 21

Connection System – Completed Assembly 22

DISASSEMBLY SECTION

DISASSEMBLY OF THE CONNECTION SYSTEM 23

Step 1 – Move CPA to Pre-Stage Position (Optional Component) 24

Step 2 – Disconnect 25

Connection System – Completed Disassembly 25

REPAIR / REPLACEMENT SECTION

FEMALE CONNECTOR SUB COMPONENTS: 26

PLR Replacement – Step 1 (Remove PLR) 27

Step 2 (Install PLR) 28

TERMINAL F 2.8 Replacement – Step 1 (Remove Terminal) 28

Step 2 (Insert Terminal) 30

Recommended Repair Tools 31

REVISIONS 32

Page 5: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

ASSEMBLY OF THE

FEMALE CONNECTOR

5

CONNECTOR ASSEMBLY

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY

Page 6: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 6

Pictures used in this Assembly Manual and original parts may differ in some details. These differences have no influence on the assembly process.

ASSEMBLY

FEMALE CONNECTOR

QUANTITY COMPONENTS

1 PLR

1 CONNECTOR SEAL

1 FEMALE CONNECTOR

1 CPA *

LIST OF COMPONENTS & EXPLODED VIEW

CONNECTOR

SEAL

CPA * PLR

* OPTIONAL COMPONENT

Page 7: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 7

STEP 1a – Insert Connector Seal

STEP 1b – Insert Connector Seal

ASSEMBLY

CONNECTOR SEAL ASSEMBLED

VERIFY THE ORIENTATION OF THE SEAL AND INSERT IT INTO THE CONNECTOR

IMPORTANT! VERIFY THAT CONNECTOR SEAL IS NOT BUNCHED OR ROLLED

DURING THE INSERTION

Page 8: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 8

STEP 2a – Install PLR to Pre-Stage Position

STEP 2b – Install PLR to Pre-Stage Position

ASSEMBLY

IDENTIFY THE CORRECT ORIENTATION

OF THE PLR

PLR IS NOW

IN PRE-STAGE POSITION

INSERT PLR ONTO THE CONNECTOR

VERIFY AUDIBLE CLICK

VERIFY THAT THE LOCKS ON CONNECTOR

ARE FASTENED ON THE PLR SLOTS

Page 9: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 9

STEP 3 – Assemble CPA to Pre-Stage Position (Optional Component)

FEMALE CONNECTOR ASSEMBLY – COMPLETED

ASSEMBLY

VERIFY AUDIBLE CLICK

CPA IS NOW

IN PRE-STAGE POSITION

IDENTIFY THE CORRECT ORIENTATION OF

CPA AND PUSH IT ONTO THE CONNECTOR

Page 10: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

10

FEMALE ASSEMBLY

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY

ASSEMBLY OF THE

FEMALE HARNESS ASSEMBLY

Page 11: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 11

Pictures used in this Assembly Manual and original parts may differ in some details, these differences have no influence on the assembly process.

ASSEMBLY

FEMALE CONNECTOR

ASSEMBLY

QUANTITY COMPONENTS

1 FEMALE CONNECTOR ASSEMBLY

4 MAX SEALED TERMINAL GT 2.8

AS REQUIRED CAVITY PLUG *

LIST OF COMPONENTS & EXPLODED VIEW

SEALED TERMINAL GT 2.8

* OPTIONAL COMPONENT

CAVITY PLUG *

Page 12: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 12

STEP 1 – Identify Cavities

STEP 2a – Assemble Cavity Plug (If Required)

ASSEMBLY

CAVITY ID NUMBERS LOCATED AT THE BACK OF THE CONNECTOR

BACK VIEW

PUSH THE PLUG INTO ITS RESPECTIVE CAVITY

UNTIL THE PLUG IS EVEN WITH THE EDGE OF

THE CAVITY

PLUG CAN BE INSERTED WITH THE FINGERS

OR WITH TOOL 10914973 IF NECESSARY

Page 13: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 13

STEP 2b – Assemble Cavity Plug (If Required)

STEP 3 – Align Terminals Female GT 2.8 (Or Equivalent) and Female Assembly

ASSEMBLY

INSERT FEMALE TERMINALS INTO RECEPTACLE HOUSING ACCORDING TO INSERTION PLAN.

- PROPER ORIENTATION OF TERMINAL REQUIRED -

INDEX FEATURES

TERMINAL FRONT VIEW

CAVITY PLUG INSTALLED

0 mm

Page 14: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 14

STEP 4a – Insert Terminals Female GT 2.8 (Or Equivalent)

STEP 4b – Insert Terminals Female GT 2.8 (Or Equivalent)

ASSEMBLY

GENTLY PULL ON THE CABLE TO

VERIFY THE LOCK SYSTEM 3 USE THE SAME PROCESS TO INSERT THE

REMAINING TERMINALS NEEDED

TERMINAL FULLY ENGAGED

UNDER THE FLEX LOCK

VERIFY AUDIBLE CLICK 2 PUSH THE TERMINAL STRAIGHT

INTO THE CAVITY 1

Page 15: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 15

STEP 5a – Lock PLR to Full-Stage Position

STEP 5b – Lock PLR to Full-Stage Position

ASSEMBLY

PLR IS NOW IN

FULL-STAGE POSITION

PUSH THE PLR FORWARD

DO NOT FORCE THE PLR, IF IT CAN’T BE LOCKED REVISE IF TERMINALS ARE PROPERLY SEATED

VERIFY AUDIBLE CLICK

VERIFY THAT THE LOCK ON CONNECTOR IS

FASTENED ON THE PLR SLOT

Page 16: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 16

FEMALE HARNESS ASSEMBLY – COMPLETED

ASSEMBLY

PERFORM TESTS. APPLY COVERINGS AS REQUIRED. INSPECT THE ASSEMBLY.

Page 17: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

ASSEMBLY OF THE

CONNECTION SYSTEM

17

FEMALE ASSEMBLY

MATING PART

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY

Page 18: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 18

LIST OF COMPONENTS & EXPLODED VIEW

ASSEMBLY

MATING PART

QUANTITY COMPONENTS OF 4 WAY GT 280 SEALED CONNECTION SYSTEM

1 MATING PART

1 FEMALE ASSEMBLY

Pictures used in this Assembly Manual and original parts may differ in some details. These differences have no influence on the assembly process.

FEMALE ASSEMBLY

Page 19: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 19

3D MODEL VIEW

CLICK IMAGE TO START

3D VISUALIZATION

ASSEMBLY

Page 20: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 20

STEP 1 – Identify Index Features

STEP 2a – Align Index Features and Mate Female Assembly and Mating Part Together

ASSEMBLY

IMPORTANT! IF THE INDEXES DON'T LINE UP, DO NOT CONTINUE.

Page 21: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 21

STEP 2b – Align Index Features and Mate Female Assembly and Mating Part Together

STEP 3a – Lock CPA to Full-Stage Position (Optional Component)

ASSEMBLY

SLIDE THE CPA FORWARD, AS SHOWN BELOW, TO SECURE THE ASSEMBLY

VERIFY

AUDIBLE CLICK

Page 22: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 22

STEP 3b – Lock CPA to Full-Stage Position (Optional Component)

CONNECTION SYSTEM – COMPLETED

ASSEMBLY

CPA IS NOW IN FULL-STAGE POSITION

VERIFY AUDIBLE CLICK

CPA IS FLUSH WITH THE

CONNECTOR LOCK

Page 23: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

DISASSEMBLY OF THE

CONNECTION SYSTEM

23

FEMALE ASSEMBLY

MATING PART

DISASSEMBLY

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

Page 24: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 24

STEP 1a – Move CPA to Pre-Stage Position (Optional Component)

STEP 1b – Move CPA to Pre-Stage Position (Optional Component)

DISASSEMBLY

SLIDE THE CPA BACK TO PLACE IT

IN PRE-STAGE

CPA IS NOW IN

PRE-STAGE POSITION

VERIFY AUDIBLE CLICK

IF NECESSARY, TOOL 12122647 COULD BE

USED TO PULL THE CPA BACK

Page 25: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 25

STEP 2 – Disconnect

CONNECTION SYSTEM – COMPLETED DISASSEMBLY

DISASSEMBLY

LOCATE AND PRESS DOWN THE CONNECTOR LOCK (1);

WITH THE LOCK DEFLECTED, DISENGAGE THE CONNECTORS (2)

1

2

Page 26: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

REPAIR / REPLACEMENT OF

THE FEMALE ASSEMBLY

26

REPAIR / REPLACEMENT

FEMALE ASSEMBLY

Page 27: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 27

PLR REPLACEMENT (Remove PLR) – STEP 1a

PLR REPLACEMENT (Remove PLR) – STEP 1b

REPAIR / REPLACEMENT

PLACE TOOL 12122647 BETWEEN THE PLR

AND CONNECTOR

ROTATE THE TOOL AND PULL THE PLR UNTIL

IT’S PLACED IN PRE-STAGE POSITION

USE THE SAME PROCEDURE TO REMOVE THE

PLR COMPLETELY

PLR RELEASED

Page 28: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 28

PLR REPLACEMENT (Install PLR) – STEP 2

FEMALE TERMINAL GT 2.8 REPLACEMENT (Remove Terminal) – STEP 1a

REPAIR / REPLACEMENT

REFER TO PRE-ASSEMBLY SECTION

TERMINAL

FLEX LOCK

PLR MUST BE RELEASED BEFORE TERMINAL REMOVAL

Page 29: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 29

FEMALE TERMINAL GT 2.8 REPLACEMENT (Remove Terminal) – STEP 1b

FEMALE TERMINAL GT 2.8 REPLACEMENT (Remove Terminal) – STEP 1c

REPAIR / REPLACEMENT

REMOVE TERMINALS

* This graph just represents how this kind of terminals are removed.

Flex Lock

IDENTIFY

Terminal Flex Lock

Terminal

Mating End

Cable End

REMOVE TERMINALS

Locate Flex Lock at the front of the cavity. Insert (Operation 1) tool 15315247 (with the angular side facing the lock) or tool 12094429 between Flex Lock and Terminal, deflect the Flex Lock to unseat the Terminal and gently pull on the cable to remove (Operation 2) the Female Terminal from the receptacle.

OPERATION 1

OPERATION 2 Removal Tool

* This graph just represents how this kind of terminals are removed.

Page 30: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 30

FEMALE TERMINAL GT 2.8 REPLACEMENT (Insert Terminal) – STEP 2

REPAIR / REPLACEMENT

REFER TO HARNESS ASSEMBLY SECTION

Page 31: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895 31

RECOMMENDED REPAIR TOOLS

1 2

3

ITEM DELPHI PART NUMBER J-38125-H NUMBER

1 10914973 -

2 12122647 -

3 15315247 * J-38125-553

* Alternative Tool for Item 3 12094429 J-38125-12A

Page 32: ASSEMBLY MANUAL - 33278895 4 Way GT 280 Sealed …€¦ · ASSEMBLY MANUALS PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY ASSEMBLY MANUAL - 33278895 . The information contained in

Assembly Manual 4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

© Delphi Corporation. All Rights Reserved

www.delphi.com

Assembly Manual - 33278895

DATE REV REVISION HISTORY AUTH

10FE17 01 RELEASED 430448

32

REVISIONS


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