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ASSESSMENT OF THE POTENTIAL OF SUSTAINABLE FARMING SYSTEM THROUGH FARM LEVEL ENERGY GENERATION: A CASE STUDY OF SIJUWA VDC, MORANG DISTRICT, NEPAL By Umesh Adhikari Examination Committee Dr. H.P.W. Jayasuriya (Chairperson) Prof. V. M. Salokhe Prof. S. Kumar Dr. P. Soni Asian Institute of Technology School of Environment, Resources and Development Thailand April 21, 2009 A thesis report submitted in partial fulfillment of the requirements for the degree of Master of Engineering in Agricultural Systems and Engineering
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ASSESSMENT OF THE POTENTIAL OF SUSTAINABLE FARMING SYSTEM THROUGH FARM LEVEL ENERGY GENERATION: A CASE

STUDY OF SIJUWA VDC, MORANG DISTRICT, NEPAL

By

Umesh Adhikari

Examination CommitteeDr. H.P.W. Jayasuriya (Chairperson)

Prof. V. M. SalokheProf. S. Kumar

Dr. P. Soni

Asian Institute of TechnologySchool of Environment, Resources and Development

ThailandApril 21, 2009

A thesis report submitted in partial fulfillment of the requirements for the degree of Master of Engineering in Agricultural Systems and Engineering

BACKGROUND

Over 2/3 of the total population in Nepal are engaged in agriculture which contributes less than 1/3 of the total GDP

Farm mechanization is gradually taking place in Nepal

Nepal relies solely on the imported petroleum products as a primary fuel source

Huge amount of agricultural residues are generated as byproducts of agricultural production system

?

Fuel price has increased rapidly in recent years, increasing the cost of farm operations

Farm mechanization process, a dire need of the country, may get retarded owing to the increased fuel price

If mechanization process is retarded, it would create a gap between energy requirement and supply in agriculture

Excessive reliance on non-renewable energy sources such as fossil fuel and fuelwood has added to the environmental pollution and is not sustainable

Local agro-processing industries are facing acute power shortage in the country

PROBLEM IDENTIFICATION

There is a need to organize the energy generation and utilization pattern so that local energy production potential is fully exploited

Certain percentage of fossil fuel can be directly replaced by Jatropha oil, which can be produced locally

Agricultural residue based briquetting technology can provide sustainable cooking fuel source

Biomass gasification based power production system can provide sustainable and reliable energy source for village mills

RATIONAL OF THE STUDY

The overall objective of this study was to assess the fuel and energy requirement of the farm production system, explore the agricultural based energy production potential, and to suggest strategies and necessary intervention so as to minimize the fuel imports, while promoting the farm mechanization, through the case study in Sijuwa VDC, Morang district, Nepal.

OBJECTIVES

Specific objectives

1. To estimate the current and future fuel and energy requirement for both mobile and immobile agricultural machinery at different farming system levels and the agricultural products processing mills located in the area.

2. To explore the agriculture based energy production and utilization patterns and potential leading to optimize the localized, farm-level energy self-sufficiency.

3. To recommend suitable residue management practices, necessary processing facility, and technology transfer to meet the future energy demand in a sustainable manner.

OBJECTIVES

RESEARCH METHODOLOGY

Data Collection

Primary data: Household survey—Sampled Mills survey—All

Secondary data: Various sources

Farmers classification

Small - area < 0.5 haMedium - area 0.5 to 1 ha Large - area >1 ha

Scenarios consideredPresent scenario

—Existing situation

Mechanized scenario — Complete replacement of animal power by equipments — Cropping intensity increased to 300%

Computations

Present scenarioPresent scenario Mechanized Mechanized

scenarioscenario

Energy input and output for major cereal crops √ -

Fuel requirement √ √

Residue production and utilization √ √

Agri. residue based energy production potentials √ √

Energy balance matrix √ √

RESEARCH METHODOLOGY

Recommendations for Sustainable Energy Approach

a)a) Jatropha cultivation areaJatropha cultivation area

Yl

PFA ct

A = Cultivation area (ha)Ft = total annual fuel consumption (lit)Pc = Percentage of fuel to be replaced (%)Yl = Oil yield of the Jatropha plant (lit/ha)

b)b) Briquetting plantBriquetting plant

T

QCb

Cb = Processing capacity of briquetting plant (kg/hr)Q = Quantity of residue available for briquetting (kg)T = Annual operating hours of the briquetting plant (hr)

c)c) Gasification plantGasification plant

Based on the total energy requirement of the village mills

Recommendations for Sustainable Energy Approach

a)a) Jatropha cultivation area (Jatropha cultivation area (volumetric replacementvolumetric replacement))

RESEARCH METHODOLOGY

GENERAL INFORMATION ON STUDY AREA

Study areaStudy area

Household surveyHousehold survey

Total Sampled

Area: 30.43 km2

Household: 2178 148Population: 11353 927

Mills surveyMills survey

Mills 11 11

19.6

4.1

15.0

32.4

22.0

25.8

48.0

73.9

59.3

0 20 40 60 80 100

Household (%) of Total

Land Owned (%) of Total

Land Cultivated (%) of Total

Small Medium Large

Summary of percentages of household, land owned and Summary of percentages of household, land owned and land cultivated by different farm categoriesland cultivated by different farm categories

RESULTS AND DISCUSSION

About 36% of the farmers owned bullocks, 49% owned he-buffalos and only 2.7% owned tractors.

About 70% of the farmers owned either diesel-run pump set or electric motor as irrigation power source

Rice, wheat, maize and spring rice were the major cereal crops

Cropping intensity was around 200% for each farmer group

Farm labor use was not significantly different among farmer groups; spring rice consumed the highest and wheat consumed the lowest

RESULTS AND DISCUSSION

0

2000

4000

6000

8000

10000

12000

14000

Sm

all

Me

diu

m

La

rge

Sm

all

Me

diu

m

La

rge

Sm

all

Me

diu

m

La

rge

Sm

all

Me

diu

m

La

rge

Rice Wheat Maize Spring rice

En

erg

y c

on

su

mp

tio

n (

MJ

/ha

)

Seed

Fertilizer

Herbicide/Pesticide

Animal

Human labor

Machinery

Energy input and output from different cropsEnergy input and output from different crops

RESULTS AND DISCUSSION

0

50000

100000

150000

200000

250000

300000

Rice Wheat Maize Spring rice

Crops

Ene

rgy

outp

ut (M

j/ha)

Small

Medium

Large

2.5 5.8

79.9

141.8

44.8

26.6

3.33.111.8

85.8

52.4

25.1

4.54.6

52.7

0

20

40

60

80

100

120

140

160

Rice Wheat Maize Spring rice Total

Crop

Mea

n d

iese

l con

sum

pti

on (

lit/y

ear)

Small

Medium

Large

Crop wise and total diesel used by farmers for different crop Crop wise and total diesel used by farmers for different crop cultivation at present scenariocultivation at present scenario

RESULTS AND DISCUSSION

Farmer wise diesel requirement in mechanized scenarioFarmer wise diesel requirement in mechanized scenario

RESULTS AND DISCUSSION

19.3 14.1

205.4

344.5

126.9

212.8

53.918.5 13.5

132.2

221.8

56.287.3

29.9 21.9

0

50

100

150

200

250

300

350

400

Rice Wheat Maize Spring rice Total

Crops

Mea

n fu

el r

equi

rem

ent

(lit

/yea

r)

Small

Medium

Large

?

Theoretical residue production and energy potential from major crops at present scenarioTheoretical residue production and energy potential from major crops at present scenario

CropYield (ton)

Residue type

RPRQuantity of residue (ton)

LHV (MJ/kg)

Energy (TJ)

Rice 9950.6Straw 1.8 17513.1 16.0 280.6

Husk 0.3 2686.7 19.3 51.9

Wheat 1232.6 Straw 1.1 1392.8 17.2 23.9

Maize 1084.6Stalk 2.0 2169.1 19.7 42.6

Cob 0.3 292.8 16.3 4.8

Spring rice

7071.1Straw 1.8 12445.2 16.0 199.4

Husk 0.3 1909.2 19.3 36.9

Total 38408.9 640.1

RESULTS AND DISCUSSION

Available residue and energy production potential at presentAvailable residue and energy production potential at present

Crop ResidueResidue

Yield (ton)

Collection Efficiency

(fg)SAF EUF

ASR(ton)

ARF(ton)

TAR(ton)

LHV (MJ/kg)

AEP (TJ)

RiceStraw 17513.1 0.99 0.00 0.00 0.0 17.3 17.3 16.0 0.3

Husk 2686.7 1.00 0.00 0.00 0.0 0.0 0.0 19.3 0.0

Wheat Straw 1392.8 0.51 0.58 0.10 412.0 73.2 485.2 17.2 8.3

MaizeStalk 2169.1 0.99 0.38 0.18 818.2 384.4 1202.6 19.7 23.6

Cob 292.8 1.00 0.00 1.00 0.0 292.8 292.8 16.3 4.8

Spring rice

Straw 12445.2 0.50 0.57 0.00 3571.8 12.4 3584.2 16.0 57.4

Husk 1909.2 1.00 0.00 0.00 0.0 0.0 0.0 19.3 0.0

Total 5582.1 94.4

RESULTS AND DISCUSSION

Theoretical residue production and energy potential from major crops in Theoretical residue production and energy potential from major crops in mechanized scenariomechanized scenario

CropYield (ton)

Residue type

RPRQuantity of

residue (ton)LHV

(MJ/kg)Energy

(TJ)

Rice10713.6

Straw 1.8 18855.9 16.0 302.1

Husk 0.3 2892.7 19.3 55.9

Wheat 4464.0 Straw 1.1 5044.3 17.2 86.5

Maize8035.2

Stalk 2.0 16070.3 19.7 315.9

Cob 0.3 2169.5 16.3 35.3

Spring rice 17855.9

Straw 1.8 31426.4 16.0 503.5

Husk 0.3 4821.1 19.3 93.2

Total 81280.2 1392.4

RESULTS AND DISCUSSION

Available residue and energy production potential in mechanized scenarioAvailable residue and energy production potential in mechanized scenario

Crop ResidueResidue

Yield (ton)

Collection Efficiency

(fg)SAF EUF

ASR(ton)

ARF(ton)

TAR(ton)

LHV (MJ/kg)

AEP (TJ)

RiceStraw 18855.9 0.99 0.00 0.00 0.0 18.7 18.7 16.0 0.3

Husk 2892.7 1.00 0.00 0.00 0.0 0.0 0.0 19.3 0.0

Wheat Straw 5044.3 0.51 0.58 0.10 1492.1 265.0 1757.1 17.2 30.1

MaizeStalk 16070.3 0.99 0.38 0.18 6061.6 2847.8 8909.4 19.7 175.2

Cob 2169.5 1.00 0.00 1.00 0.0 2169.5 2169.5 16.3 35.3

Spring rice

Straw 31426.4 0.50 0.57 0.00 9019.4 31.4 9050.8 16.0 145.0

Husk 4821.1 1.00 0.00 0.00 0.0 0.0 0.0 19.3 0.0

Total 21905.4 385.9

RESULTS AND DISCUSSION

Monthly electricity and diesel consumption by village millsMonthly electricity and diesel consumption by village mills

Particulars Electricity Diesel

No. of mills10 1

Mean Consumption(kWh/month)/ (lit/month)

772 120

Std. Deviation 399.1

Minimum (kWh/month)/ 350

Maximum (kWh/month)/ 1700

Sum(kWh/month)/ (lit/month)

7720 120

RESULTS AND DISCUSSION

Number of plants

Area required(m2)

Present scenario

Small 14 127

Medium 26 236

Large 43 391

Mechanized scenario

Small 65 591

Medium 68 618

Large 105 954

Recommendations for Sustainable Energy Approach

a) Recommendation on Jatropha cultivation to replace 20% of diesel

RESULTS AND DISCUSSION

b) Recommendation on agricultural residue processing facility Considering the current fuelwood consumption and energy use of agricultural

residues, about 4731 tons of agricultural residues based briquetting facility would be required

Assuming that the machine can be operated 300 days annually and 16 hours daily, the processing capacity of the machine required to fulfill the briquetting need of the village was calculated as 986 kg/hr.

c) Recommendation on gasification set up for village mills A 50 kW power plant that run on the gasification of biomass would be enough

to fulfill the power requirement for all the mills in the village.

To run such a plant, about 613 tons of biomass is required annually.

RESULTS AND DISCUSSION

Annual energy demand of Sijuwa VDCAnnual energy demand of Sijuwa VDC

Biomass(ton)

Fossil fuel(lit)

Electricity (kWh)

Fuelwood(ton)

Present scenario

Small farms 184 19130 76860 776

Medium farms 264 60575 177912 1401

Large farms 406 148181 288420 2299

Processing Mills - 1440 92640 -

Total 854 229326 635832 4476

Mechanized scenario

Small farms 184 90866 76860 776

Medium farms 264 156591 177912 1401

Large farms 406 359480 288420 2299

Processing Mills - 1440 92640 -

Total 854 608377 635832 4476

RESULTS AND DISCUSSION

Plan 1

Fulfill the energy of the village mills by generating 50 kW electricity through the gasification of agricultural residues

Fulfill the household cooking energy demand of the villagers by briquetting agricultural residues

Replace 20% of the total fossil fuel by the producing biofuel locally.

Energy balance matrix 1Energy balance matrix 1

TypeAvailable

total

Distribution

Cooking (briquetting)

Mills requirement

Farm operations (biofuel)

Surplus / (deficit)

Present scenario

Bio-mass (ton) 5582 4731 613 - +238

Biofuel (lit) 0 - 288 42137 -42425

Mechanized scenario

Bio-mass (ton) 21905 4731 613 - +16561

Biofuel (lit) 0 - 288 121387 -121675

42425 lit of biofuel at the current situation and 121675 lit of biofuel for the mechanized scenario

59 ha of land at present and 169 ha of land at mechanized scenario

30 plants per household at present and 85 plants per household in mechanized scenario

Excess residues can be briquetted and supplied to urban areas

RESULTS AND DISCUSSION

Plan 2

Fulfill the energy of the village mills by generating 50 kW electricity and producing 50 kW for village lighting through the gasification of agricultural residues

Fulfill the household cooking energy demand of the villagers by briquetting agricultural residues

Replace 50% of the total fossil fuel by the producing biofuel locally.

Energy balance matrix 2Energy balance matrix 2

TypeAvailable

total

Distribution

Cooking (briquetting)

Mills requirement

Farm operations (biofuel)

Surplus / (deficit)

Present scenario

Bio-mass (ton) 5582 4731 1226 - -375

Biofuel (lit) 0 - 720 105343 -106063

Mechanized scenario

Bio-mass (ton) 21905 4731 1226 - +15948

Biofuel (lit) 0 - 720 303468 -304188

106063 lit of biofuel at the current situation and 304188 lit of biofuel for the mechanized scenario

147 ha of land at present and 423 ha of land at mechanized scenario

74 plants per household at present and 213 plants per household in mechanized scenario

Deficit residues should be imported from other village at present and supply excess briquettes to urban areas in mechanized scenario

RESULTS AND DISCUSSION

Energy balance matrix 3Energy balance matrix 3

TypeAvailable

total

Distribution

Cooking (briquetting)

Mills requirement

Farm operations (biofuel)

Surplus / (deficit)

Present scenario

Bio-mass (ton) 5582 4731 1839 - -988

Biofuel (lit) 0 - 1440 210686 -212126

Mechanized scenario

Bio-mass (ton) 21905 4731 1839 - +15335

Biofuel (lit) 0 - 1440 606937 -608377

Plan 3

Fulfill the energy of the village mills by generating 50 kW electricity and producing 100 kW for village lighting through the gasification of agricultural residues

Fulfill the household cooking energy demand of the villagers by briquetting agricultural residues

Replace 100% of the total fossil fuel by the producing biofuel locally.

212126 lit of biofuel at the current situation and 608377 lit of biofuel for the mechanized scenario

295 ha of land at present and 846 ha of land at mechanized scenario

149 plants per household at present and 426 plants per household in mechanized scenario

Deficit residues should be imported from other village at present and supply excess briquettes to urban areas in mechanized scenario

RESULTS AND DISCUSSION

1. At present scenario, based on energy matrix, 50 kW biomass gasification based electric plant and briquetting of the rest residues would be the best option.

2. In the mechanized scenario agricultural residues would be enough to run biomass gasification plant to provide electricity for village lighting, as well.

3. In all three plans considered arbitrarily in this study, surplus/deficit residue and deficit fuel was observed. This indicates need for land use management to optimize residue / biofuel balance for sustainability.

4. An extensive economic evaluation would be necessary so as to assess the economic as well as technical feasibility of adopting the briquetting and gasification techniques in the VDC.

5. A detail study should be conducted using LP technique to explore the best combination of options in terms of economic suitability, as well.

CONCLUSIONS AND RECOMMENDATIONS


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