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Assignment 2- Written Report
Materials Selection and Process Identification
Introduction and Overview
Module Leader
Dr Manu Ramegowda
Lectures and Tutorials
Room P1.09
Topics-Written Report1 year Engineering Students
Aircraft Seat Rock Drill
Sandwich maker Lightweight concept car engine
Office chair Truck engine mounting
Lightweight concept car body Big end bearing
Bicycle light Conveyor link
Camera body Gas turbine stator blade
Outdoor vending machine casing Gas turbine compressor blade
Garden shredder body Surface to air Missile body
Vegetable storage rack Nuclear Reactor Fuel Elements
Child’s wall light Vacuum Heat treatment furnace lining
Car interior trim Replacement Hip Joints
Written Report-Material Selection and Process
• Should be 3000 words, +/- 250 words
• It is 50% of the Module Assessment
• Submit the Report by 18th April 2011, Blackboard Submission
• Report should contain the details of material selection and process.
• NO Poster Presentation
• You can choose the topic from previous slide or create your own
Design Spaces
Customer
NeedsFunctions
Physical
Parameters
Shape
Materials
ProcessesManufacture
After Suh (2001)
Concept Embodiment Detail
“Zigzagging” (Suh, 2001)
“Zig” across all domains at each level before “zagging”
Functions Physical
ParametersProcesses
ReliabilityQualityPerformanceLimitations
ReliabilityQuality
CapabilityLimitations
Manufacturing and Materials in Design
Function
ProcessMaterial
Shape
Materials Science and Engineering
Processing
Structure
Properties
Performance
After Callister and Rethwisch (2008)
Recommended Reading
Design• Pahl and Beitz (2007). Engineering Design (Third Edition).• Pugh (1991). Total Design. Addison-Wesley. • Suh(2001). Axiomatic Design.Selection• Ashby (2005). Materials Selection in Mechanical Design
(Third Edition).• Swift and Booker (2003). Process Selection (Second Edition).Background• Kalpakjian and Schmid (2008). Manufacturing Processes for
Engineering Materials (Fifth Edition).• Callister and Rethwisch (2008). Fundamentals of Materials
Science and Engineering (Third Edition)
Useful Resources
• Dept. of Materials Science and Metallurgy, University of Cambridge http://www.msm.cam.ac.uk/Teaching/index.htmlhttp://www.msm.cam.ac.uk/Teaching/PtIIAB/C2/C2H.pdf
• MIT Open Courseware http://ocw.mit.edu/OcwWeb/web/home/home/index.htm
• Google Books http://books.google.co.uk/books