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1 Introduction From your morning hot shower to the daily cup of coffee, hot water plays an important role in our everyday lives. Hot water is a necessity not only for domestic uses but also for commercial uses, such as in hotels and hospitals. Hence, functional hot water system is essential to meet the needs of different buildings from residential houses to high rise buildings. There are many different types of hot water supply systems which can be separated into two main categories, localised and centralised system. These both systems are the methods they distribute the water, and are then branched out to meet each personalised requirements. Localised system is mainly for domestic use which emphasise more on its small-scaled instantaneous yet affordable heating system. On the other hand, centralised system has an advantage of having a large storage to accommodate its huge demand while having efficient pipework to deliver to each drawing-point. Moreover, the awareness of going green has gradually become more wide-spread globally and thus solar heating system has been chosen as an alternative source of water heating.
Transcript

1

Introduction

From your morning hot shower to the daily cup of coffee, hot water plays an

important role in our everyday lives. Hot water is a necessity not only for domestic uses but

also for commercial uses, such as in hotels and hospitals. Hence, functional hot water

system is essential to meet the needs of different buildings from residential houses to high

rise buildings.

There are many different types of hot water supply systems which can be separated

into two main categories, localised and centralised system. These both systems are the

methods they distribute the water, and are then branched out to meet each personalised

requirements. Localised system is mainly for domestic use which emphasise more on its

small-scaled instantaneous yet affordable heating system. On the other hand, centralised

system has an advantage of having a large storage to accommodate its huge demand while

having efficient pipework to deliver to each drawing-point. Moreover, the awareness of going

green has gradually become more wide-spread globally and thus solar heating system has

been chosen as an alternative source of water heating.

2

Hot Water System

Many aspects have to be taken into considerations when the designer is planning the

hot water system layout. This is to ensure the suitable type of system is incorporated into the

different buildings to meet the different requirements of what it was to be used for.

Here are some deciding factors that should be considered when determining the

suitable type of hot water system for the building.

Required consumption

Peak demands

Type of installation (local or central)

Required storage capacity

Methods of heating water

Insulation of pipework

Further actions that has to be taken to minimise future problems

Types of Hot Water Supply

System

Localised

Instantaneous single points

Storage type single points

Centralised

Direct

Electric water heating

Gas storage heaters

Boiler-cylinder system

Instantaneous system

The multi-port

The water-jacketed tube

heater

The combined primary storage

unit

Indirect

With expansion vessel

Vented storage

Unvented storage

Others

Solar heating

3

Localised hot water distribution system

A localised system is a system single-point heater located above a sink which heats up

water to suffice its local needs. Commonly, the water is heated using gas and electricity as

its fuel. In some cases it also comes with a small storage vessel but mostly its instantaneous

system will be engaged. A long distribution pipe is necessary for this system to reach out to

all of the drawing points. This means a long wait might incur during peak periods. It also has

a greater risk of fire.

There are two types of localised systems:

Instantaneous single points

These heaters are usually located directly

above the sanitary appliances and its

water flow can be controlled through the

inside. They are also powered by either

gas or electricity. It does not require any

storage and the heating process only

begins when desired. After the water has

flowed into the heater, the electric heating

element will quickly heat up the water

surrounding it. The temperature of the

water will be directly proportional to the

power rating of the heater and the water

flow rate. By sensing the water flowing

through the heater through a flow switch

inside, electrical contacts are transferred

to the immersion heater element to

convert it into heat energy.

Storage type single points

These heaters are located near a sink and have a capacity not more than 15 litres. The

stored water is heated by an electric element until the water has expanded enough to

discharge from the discharge spout. Cool water from the base of the unit will then

replace the hot stored water that has discharge out. As after the discharging of hot water

the water will soon cool down again, it is only suitable for small quantities of draw off as

the hot water which can be discharged is limited.

Localised system (Blackwell Publishing, 2006)

4

Centralised hot water distribution system

On the other hand, the water in a centralised system is heated in a hot storage vessel, a

boiler or a small gas circulator. They are connected by supply pipework and circulatory

pipework. The instruments are placed in a position where it is able to reach to every draw-off

points of the building through a system of pipework.

In a centralised system, the water is heated in the storage vessel and boiler that is located in

an appropriate position of the building. The water is fed to and fro from the boiler by what it is

called as primary flow and return pipes. This water circulates throughout the whole system

by convection or the aid of circulating pumps.

Moreover, the temperature of the water stored inside the storage vessel should not exceed

60◦C. If the temperature drops below 60◦C, health issues will arise as Legionella bacteria’s

survival time increases. An easy way to eliminate this risk is to install a thermostat to monitor

its temperature.

Direct hot water supply

A direct system heats the water in its storage cylinder and transfers heat “directly” to the

surrounding water. In a direct system, there are chances where precipitation of limestone

will occur when heated. This precipitation will then clog the boiler and the nearby

pipeworks. Therefore, direct system is only suitable to be used in areas of “soft” water.

This system could lead to damages or even explosion and is not suitable for hot water

central heating.

The following are some examples of the various types of centralised direct hot water

system.

Electric water heating-

A system having an immersion heater installed in the hot water storage vessel. When

its thermostat senses a certain temperature, the heater automatically switches off.

The heater should be at least 50mm measuring from the base of the storage vessel to

avoid unwanted sediment disturbance.

Gas storage heaters-

The stored water are heated directly with gas burner installed below it. It incorporates

an open flue to convey exhaust gases out to the external environment.

5

Boiler-cylinder system-

The hot water from the boiler is distributed via primary flow and return pipe. However.

It should not be used in hard water areas to prevent pipework blockage.

Instantaneous system-

o The multi-point-

This system contains a gas burner which is placed under the heat exchanger.

When hot water is required, the water will start circulating through the heater.

When this happens, they will be a sudden reduction of water pressure. This

pressure difference will open the gas line and starts heating.

o The water-jacketed tube heater (thermal storage system)

This system is a typical instantaneous system equipped with stored supply of

central heating water. As the water heats up, the water will expand and is retreated

to an expansion chamber.

o The combined primary storage unit (CPSU)

o This system comparing to the water-jacketed tube heater, differs only at this is

combined into the boiler without needing extra hot water storage vessel.

Centralised direct system (Blackwell Publishing, 2006) Centralised instantaneous system (Blackwell Publ ishing, 2006)

6

Indirect hot water supply

An indirect system consists of an expansion, a

calorifier (or hot water storage vessel) and a

heat exchanger. Water from the boiler in the

primary pipework is passed through a cylinder

containing the heat exchanger, performing a

continuous circulation of water to heat up the

water. The closed circulation of water can

prevent clogging by limestone as there is no

new water input and the water in this

circulation does not mix up with the water in

the calorifier.

Indirect hot water system with expansion vessel

(Greeno, 1997)

Expansion vessel (Greeno, 1997)

Indirect hot water cylinder (Blower, 2002)

Indirect system (Greeno, 1997)

7

Additionally, secondary circulation is needed to prevent dead legs and therefore

reducing in wastage of water. The secondary flow pipe must be avoided from having

excessive lengths and reverse circulation can be prevented by non-return valve if

pump is not running and water is drawn off. The secondary circulation carries

continuous flow of hot water but loses heat at the period of circulation.

Indirect hot water system with expansion vessel-

It is more economical when an expansion vessel is connected to the primary

circulation instead of expansion and feed cistern, expansion pipe and boiler feed

pipe. There is a temporary connection of the primary circulation to the water main.

A volume of nitrogen is used to absorb water expansion and is separated from

water by a diaphragm.

Vented storage hot water supply system-

The vent pipe which is included in this system is let open to the open air. Its

function is to allow the expansion of hot water when heated without increasing the

pressure of the system. Without its vent pipe, the storage vessel might burst

causing flood. Previous versions of this system made the vent pipe to discharge

out through the top of the roofs. However, most of the system nowadays has it

over the top of a cold water storage cistern with a return bend.

Unvented storage hot water supply system-

This type of system does not require high level cisterns. They supply both the

cold and hot water at the same pressure and instead of using large pipes, smaller

pipes may be used. The storage cylinder must be able to tolerate the main

pressure and overheating of the hot water. Overheating of water in this system

could lead to explosion and this is why this system is prohibited in some countries

such as the UK.

8

Vented storage hot water supply system (http://www.home-heating-systems-and-solutions.com/open-vented-cylinders.html)

Unvented storage hot water supply system (Greeno, 1997)

9

Others

Solar heating of water

This system is made up of feed and expansion cistern, hot-water cylinder and solar panel.

Solar panel (Solar collector) is installed at the roof to collect sufficient amount of solar energy

for water heating. In some buildings, a small pump is used to enhance the circulation.

Usually, in the solar panel, there are copper sheets with waterways attached and they are

backed by insulation.

The copper sheets are protected externally by one or two layers of glasses which allow solar

radiation to penetrate freely. The solar panel is linked to the indirect hot water system and

some space is needed for heat exchanger. Measures have to be taken by adding in

antifreeze to the circulating water to prevent freezing. Reverse circulation and heat loss to

cold night sky must be prevented in order for the system to function properly. As solar heat

couldn’t provide continuous supply of hot water on its own, immersion heater can be added

for additional heating of water, which means that both sources of heat work together. The

solar circuit and the boiler-fed

coil can be in one cylinder or

in separated cylinders. In this

case, the solar coil supplies

preheat the water and the

boiler-heated cylinder will heat

the water to the final or

required temperature. This

system depends largely on

the external weather condition

for better functioning.

Solar hot water supply (Greeno, 1997)

10

Installation of Hot Water Supply in High Rise Building

The installation part of a hot water supply are easily understood through theoretical studies

but when it comes to practical, it is a lot more complicated when you are installing the piping

for the entire high rise building. High rise building are buildings which are normally 10 stories

high and above. We can imagine the amount of pipes connecting up from the water supply

at the ground floor and penetrating into each floor. It is because there are waste water pipes,

storm water pipes, air-conditioning vent in the building which looks alike and which we need

to carefully identity and handle.

There are few considerations to be taken in order to achieve a well-planned installation. First

and foremost, the developer has to decide which type of hot water supply to use in the

building. There are two types; centralised or localised of hot water supply are suitable for

high rise buildings. Different high rise buildings have different purpose, like in a hotel. It is

more convenient and efficient to have centralised hot water supply. Centralised hot water

supply is designed to heat the water in a centralised water boiler tank and distribute to

consumers in the building. For this installation, it is suitable for building where water

consumption is high like hotels. During the vacation peak season, hotels are mostly fully-

booked and occupied. The consumption of hot water is at its peak, and this is the time where

a centralized hot water storage tank shows a great contribution. Centralised hot water

system can store a huge amount of hot water in the tank waiting to be consumed by the

customers. Localised hot water supply is designed to be installed in specific places where

hot water supply is needed. For example, in a multi-storey office building, the consumption of

hot water is low. It is because office is usually only for people to work so, they do not

consume much hot water. They only need hot water when making a cup of hot coffee or

washing their hands when needed. But there are some office buildings that allow people to

take shower and the hot water is only need for that specific situation. Although there are

people taking the shower, the consumption of water only increases slightly compare to

hotel’s consumption.

It is possible for any building to use any type of hot water supply but when it comes to

considering the efficiency of the system used. Centralised hot water supply is usually

suitable where there is high consumption of water. If a localised hot water supply is replaced

with centralised hot water supply, it will result in an expensive cost for installing each and

every hot water boiler for every rooms needed. On the other hand, replacing a localised hot

water system with a centralised hot water system will result in an excessive hot water

storage and during the preservation of hot water, components of the hot water storage will

tend to fail as time goes by.

11

During the installation of hot water supply, developer or contractor will normally install

insulators to protect the piping. Insulator is a soft material like a sponge, and it keeps the

pipes from frost or prevent from hurting others by burning other’s arms. It is because during

the winter, the room temperature is very low and non-peak season. Hotels aren’t so actively

been used, many piping will become frosted due to lack hot water travelling through those

piping. Hot waters that stay in the pipes will become ice if we did not wrap the pipes with

insulators.

Another important consideration is choosing the right materials for all the piping in the

building. The right material chosen will give great benefits in the long term run. The cost of

maintenance will reduce dramatically by installing good and durable material pipes. There

are a few materials that is generally used in the industry; Copper, Cross-link Polyethylene

(PEX) and Polybutylene (PB).

Copper is a metal material which is very high in thermal

conductivity. It is commonly used in the industry due to its

low cost and easily obtained from hardware store. The

lifespan of copper is also one of the great advantages

which require less maintenance. Piping are normally

hidden and covered with different finishes; a low

maintenance material will ease the user for a long period

of time. People normally only change the pipes after

buying old houses which are more than a decade old.

Cross-link Polyethylene also known as PEX, is a high-

temperature resistant and flexible plastic pipe. Using

PEX as piping materials will eventually speed up the

whole installation process. The flexibility of PEX will

allow the contractor for ease of installation although the

structure of the house is complicated. The cost of this

material is also reasonable. However, the high temperature resistance have a limit of 100oC

for any significant length of time.

Copper pipe

PEX pipe

12

Lastly, Polybutylene also known as PB is a plastic resin

material that is low cost and is easy to install. In the early

90’s, this product is commonly used in the overseas country.

However, as years goes by, this product was found not to be

resistant to oxidants. This product is no longer popular after

the discovery of poor chemical resistivity.

As for our case, hotels normally incorporate copper piping as it is durable and not so costly.

Using copper may also give advantage in the preservation of hot water during non-peak

season.

Installation of hot water supply at hotels widely uses centralised hot water storage which

places the hot water storage tank on top of the building or installing a reasonable size of

storage tank at every 10 levels. Due to the water pressure needed to pump the water,

installing several storage tanks every 10 levels will increase the water pressure compared to

pumping the cold water to the top floor and boil the water on the top floor and let the hot

water flow throughout the whole building. Building centralised hot water storage on top floor

maybe expensive due to the electricity usage of keeping the temperature of hot water. We

recommend installing hot water storage at every 10 floors due to cost savings and eco-

friendly. This way of building installing the hot water supply will give a consistent temperature

of hot water supply to the user in that range of floor.

Zoning valves will also be installed at every floor for safety purpose. Zone valves are

designed to be installed at the main pipe before pipes separating to every rooms in that

particular floor. Stopping the zone valve will block the supply of water to the specific floor.

This will allow the maintenance work need on those piping in that specific floor.

PB pipe

13

MAINTENANCE

It is crucial to carry out periodic hot water supply system’s maintenance as it can significantly

extend the system’s life and control the loss of efficiency to be at minimum.

First of all, monitoring the temperature of the hot water supply system is one of the most

essential maintenance to ensure the hot water supplied is at a suitable temperature. For hot

water supply systems in hotels, which are circulating hot water supply systems that are of

larger scales, there will be principal loop, which will supply hot water to a group of outlets,

and the smaller loops are known as subordinate loops. Furthermore, there will be localized

loops in the hot water systems in hotels which can be identified as tertiary loops which

supply hot water to a smaller amount of outlets. Monitoring temperature should be

conducted at sentinel points, which are points that are specifically selected to represent the

condition in the system (HSE, 2014). Monitoring the temperature at selected sentinel points

should be carried out every month ideally in order to ensure the hot water to be at a suitable

temperature.

Besides, water softening should be carried out at the connection in between cold water

supply to the hot water system. Although light scale formation on the inner surfaces of pipes

can prevent leaching of metals, heavier deposits are more likely to happen in hard water

areas (HSE, 2014). These deposits will increase the surface area and can cause microbial

colonization, which will then cause the water to be infected by microorganisms. Water

softening should be carried out to reduce the risk of scale being deposited at the base of the

calorifier and heating coils, and the potential of formation of scale within the system pipe

work and components which will reduce the flow significantly and cause a huge impact on

the efficiency of the system (HSE, 2014).

Furthermore, the calorifiers should be inspected internally by removing the inspection hatch

and if there is no inspection hatch, the initial flush from the base of hot water heaters should

be collected and to be inspected for the clarity, quantity of debris, and temperature (HSE,

2014). This inspection should be carried out annually and the frequency has to be increased

as indicated by the risk assessment or whenever the result of inspection findings is not

satisfying.

Moreover, since chlorine will be used in the water system for disinfection purposes, the

amount of chlorine should be inspected quarterly every year to ensure the concentration of

chlorine is at a suitable range of 0.5 – 1.0 mg per liter (HSE, 2014). If the chlorine

concentration is over the preferred range, it will cause a lot of health problems to the users,

such as skin infections, irritations, and etc.

14

Last but not least, water samples at final outlets should be collected randomly on a weekly

basis for inspection purposes. This has to be done to ensure that the hot water supplied

contains no contamination and all the required elements in the water are of suitable dosage.

If the inspection shows that there is contamination or the elements in the water is overdosed,

further inspection has to be carried out throughout the entire system, especially on the

storage and piping system and essential repair should be conducted in order to prevent any

possible harm and to prolong the hot water supply system’s life and maintain the efficiency

of the system.

15

Advantages and Disadvantages

According to the hot water supply system for high rise building, commonly they are

using indirect hot water system. There are some advantages in using indirect hot water

supply system.

Indirect system

Separate circuit for the water drawn off at taps

Used in hard water areas to prevent scaling of boiler and pipes

Used when heating is combined with the system

Less maintenance cost

Other than indirect hot water system, we also have direct hot water system. There are

also some advantages in using direct hot water supply system.

Direct system

Water through the boiler can be drawn off for the taps

Saves the cost of a storage and expansion cistern and associated pipework

Heat quicker

Adequate pressure on the main

Sealed primary circuit can be pumped or can circulate by natural convection

Besides that, they is also vented and unvented hot water system. They also have their

own advantages and disadvantages.

Unvented system

Provide hot water constantly at main pressure

No requirement for a cold water storage tank

Extra pipework to link it up

Give greater flexibility to the design of taps, mixers and shower heads

Less installation cost

× Need specialist installation

× Installation fees expensive than the traditional vented system

× Rely on automatic control (require periodic maintenance)

× Will run out of water

× Very inconvenient

16

Vented system

Less complicated

Easier to install

Cost less to buy and maintain

Can be two type (indirect and direct vented system)

× Require cold water storage tank

Types of water heater

There are several different types of hot water heaters such as conventional storage

water heaters, tankless or demand-type water heaters, heat pump water heater, solar water

heaters, tankless coil and indirect water heaters. Different types of water heaters have some

advantages and disadvantages:

Conventional storage water heater

Low product cost and low installation cost

Inexpensive and widely available in a variety of sizes (for replacement)

Instant hot water (provide hot water faster)

× Higher utility bill (it heat and reheat the water)

× Can run out of hot water

× Storage space needed

× Less durable

Tankless or demand-type water heaters

Energy savings / Operating Cost

Lifespan

Compact size (space saving)

Durable

Can be shift easily

The unit never run out of hot water

× Limited Output

× Expensive for initial cost

× Best performance come from gas units

17

Tankless coil

Does not required tank

Most efficient during cold weather

× Inefficient for those in warmer climate

Solar Water Heater

Use the free energy of the sun to heat your water

Lower monthly electric (or gas) utility bills

It is suitable at our country cause our country is tropical climate

Renewable (no fuels required)

Non-polluting

Lower maintenance fee

High efficiency

× High initial cost

× Installation is complicated

× High maintenance cost

Heat pump water heater

Big volume of hot water

Long lifespan

Low maintenance cost

Very convenient (can be installed indoors and outdoors)

Anti-freezing

Safe and eco-friendly (no burning, no gas)

Efficiency

× High initial cost

× Sizes of heat pump could be big

× Quality are various

Indirect water heater

Efficient choice for most home

Saves energy

Can be fired by gas, oil, propane, electric or solar energy

Efficient life span (made of stainless steel)

× Required storage tank

18

Problems in Hot Water Supply System

Hot water supply system may have some flaws in its design and result in problems in its

function. There are several defects that may occur in hot water supply system.

1. Air locks

Air locks when air enters into the system either through a cylinder vent, when the tank

runs low and when the water is heated. So when there is air in the system, it will rise

and accumulate at high points which will cause restriction of water flow. Air may also be

trapped where pipes have fall or dips in reverse direction and this also causes water

flow to stop.

In order to eliminate air locks in the water pipes, sufficient pressure is required to push

the air through the pipe. The pipes will need be drained and refilled or by blowing

through the pipework. Another way is to design the hot water system by placing vent

points in which pipes will rise to so that air can escape through the vents.

19

2. Noises

Generally, noises may occur in high pressure systems, in primary flow and return pipes or

in the boiler. These noises occur due fluctuations in velocity of water flow which causes

the pipes to vibrate and make ‘knocking’ or ‘hammering’ sounds. ‘Knocking’ or

‘hammering’ usually occurs in metal pipes but it can also happen in plastic pipes. It can

also result from water expansion due to corrosion of pipes. These pipes will need to be

descaled or replaced with new pipes. Besides that, noises are one of the main defects in

boilers. The noises result from inadequate flow of water or unsuitable design.

There are few methods to reduce and prevent the occurrence of noises in hot water

services:

a) Pipes should not be in direct contact with building structure

b) Use rubber insulated clips to clip over pipes

c) Pipework should be fixed rigidly to prevent movement

d) Design suitable size of pipework to avoid excessive velocity water

3. Poor water flow

Air locks, clogged pipes, mineral clogging in the water tank or tankless coil or insufficient

water supply and even air drawn through the vent can cause poor flow of water in the hot

water services. If air is drawn into the system through vents, a larger cold feed pipe can

be inserted or the storage cistern can be raised so that the pressure of water flow will

increase. The increased pressure will then be able to push and eliminate the entrained

air and therefore, increase water flow.

4. Insufficient hot water

Lack of hot water supply may stem from unsuitable size of hot water cylinder or boiler,

excessive primary flow and return pipes, leakages, air locks or poor quality fuel used for

heating water. Insufficient hot water may also be due to mineral deposits and blockage in

a hot water tank.

20

5. Leaks

Boilers used for heating water and pressure relief valves are susceptible to leaks. These

boilers should be regularly checked every 15-20 years. Leakage in boilers, pressure

relief valves or expansion vessel will result in loss of pressure. Leakages in boi lers

happen due to the corrosion of pipes and problems in the boiler limit control. Thermal

expansion in closed water system will cause leaks from the pressure relief valve

periodically.

6. Overheating and failure of heating element

Immersion heaters and the thermostats also need to be checked. The thermostats may

get faulty over time. So, if the thermostats give wrong temperature readings, the hot

water supply will not be very efficient. The boiler or water heater will continue to heat the

water even though the maximum temperature has reached. Sometimes, mineral deposits

may build up on the heating elements thus damaging them.

7. Back siphonage

Back siphonage is the backflow of water due to the existence of negative pressure, which

is below the atmospheric pressure, in the supply pipework. This phenomenon occurs due

to the excessive demand of water by user or when there is water supply failure. Under

some circumstances such as when suitable precautions do not exist in the system,

content in the sanitary appliances might flow back into the supply pipework and creates

unwanted problems. The risks of back siphonage are contamination risk, health risk and

water quality affecting risk. In order to prevent back siphonage, certain precaution

measures such as air gap to separate supply pipework from the installation pipework.

21

FUTURE IMPROVEMENT

We studied on the improvements of the water heater system. The defects in hot water

supply system can be repaired and regularly checked to enhance the supply of hot water in

a building.

For the electrical water heaters; inspection, diagnosis and repair can be done. If one

heating element on the electric water heater has burned out, expect more rapid hot water

(the lower element is still working but the upper one is disfunctional) or less quantity of

hot water (the upper element works and the lower one is disfunctional).

Install extra tanks to increase hot water; pre-heat the hot water absorbing ambient

building heat or increase hot water quantity with cascaded, staged, multiple water

heaters, possibly using more than one energy source. Adding extra tanks can improve

both temperatures (water is pre-heated) and quantity of hot water.

Hot water delivery time can be increased by installing hot water pump and recirculating

loop systems for instant, hot water system which are incorporated in large buildings. This

won’t give you a higher water temperature overall but it will reduce the time between

turning on that hot water faucet and when hot water appears.

Hot water pressure loss and insufficent hot water may be due to blockage at the water

heater or mineral clogging in plumbing fixture. In order to fix this, the cold water supply

and plumbing fixture needs to be checked for any blockage. Installing extra hot water

tanks can improve the water pressure and even the flow and volume of hot water that

can be supplied to a whole building. Also, if the initial source of water heater is for

example, tankless coil, which does not provide adequate pressure and quantity of hot

water, installing a separate water heater such as gas fired water heater or an

instantaneous water heater can solve the problem and also reduce cost at the same time.

22

Case study I (Local)

Ruemz Hotel@Taylor’s Lakeside Campus

On 12th of November, 2014, at 2.30 p.m., we paid a visit to Ruemz Hotel which is located at

the Syopz Mall, the commercial block of Taylor’s University Lakeside Campus. Every

member took this opportunity to have a look at the type of hot water supply system installed

in the hotel. Ruemz Hotel has 84 hotel rooms and has been operating for approximately 4

years until now. It is well known for its idea being a unique hotel-in-a-campus concept.

We were brought to one of the hotel rooms by Muhammad Izzat Ilyasa bin Shihabuddin, who

is the maintenance staff of Ruemz Hotel. Mr. Izzat showed us the water storage heater

which is located above the ceiling of the bathroom. According to Mr. Izzat, each of these

water storage heaters has the capacity of 135 litre and each hotel room is allocated with one.

He compared it with the standard 60-70 litre domestic water heater that can be found in

residential areas to show how high the hot water supply hotels require to maintain its

business flow. By then, we can safely deduce that the system this hotel uses is localized

instantaneous water storage heater powered by electricity.

Ruemz Hotel

23

There are two pipes connected to the water heater. One is the blue ABS pipe which carries

blue water and another is a copper pipe which carries hot water to every draw off points in

the room. The stored water is heated by an electric element until the water has expanded

enough to discharge from the discharge spout. Cool water from the base of the unit will then

replace the hot stored water that has discharge out. As after the discharging of hot water the

water will soon cool down again.

ABS pipe and copper pipe

24

According to Mr. Izzat, the problems faced in this hot water supply in the hotel is mainly that

sometimes, the electricity will trip due to overheating of the water heater coil element. The

standard temperature of the hot water supplied is between 60C to 75C. In normal cases,

the thermostat in the water heaters will observe and detect the water temperature to gauge it

to be around that optimal range. This is to prevent damages on the heaters internal

components. However, the thermostat may become faulty due to wear and tear and fail to

accurately detect the temperature of water thus, causing the water heater to overheat.

Group photo with Mr. Izzat

25

Case Study II (Overseas)

Royal Orchid Sheraton Hotel @ Bangkok, Thailand

Royal Orchid Sheraton Hotel started operating since 22nd July, 1983 and currently, the hotel

has a total of 726 guest rooms and suites. It is located at 2 Charoen Krung Soi 30, Siphya,

Bangrak, Bangkok, 10500, Thailand. (Royal Orchid Sheraton, 2014)

Originally, Royal Orchid Sheraton Hotel uses a hot water supply system which is made up of

2 boilers, where 1 of them is used as a stand-by boiler. The boiler is capable of producing 5

tons per hour each to produce steam for domestic hot water supply, kitchen and laundry

services (SETAtWork, 2009). The average fuel consumption of a boiler was about 2,000 liter

per day (SETAtWork, 2009). The system supplies hot water using 5 hot water generators

which use steam as heat source. The temperature of domestic hot water supply is controlled

at around 55ºC. The average hot water consumption is about 95m3 per day at 70%

occupancy (SETAtWork, 2009).

When the price of fuel oil was increased to about USD0.70 per liter in 2008, the hotel has

decided to use Solar Water Heating System as shown in Figure 2 in order to save energy

cost (SETAtWork, 2009). The sola++r water heating system consists of 360m2 flat plate

solar collectors, two hot water storage tanks where each of them has a capacity of 23,000

liters, circulation pumps, and a control system. The system can produce about 24,000 liter of

water per day at an average temperature of 55oC (SETAtWork, 2009) and it is installed on

the concrete roof top.

Figure 2: Schematic Diagram of Solar Water Heating System used in Royal Orchid Sheraton

Hotel

26

Differential thermostat is used in the Solar Water Heating System to determine when the

circulation pumps need to be switched on. When the temperature of solar collector is about

10oC higher than the water temperature in the storage tank, the circulation pumps will be

switched on and the pumps will be switched off when the temperature difference is around

5oC (SETAtWork, 2009). The hot water from the storage tank will flow into existing hot water

generators and will be discharged to the existing hot water piping system.

However, one of the biggest concerns about Solar Water Heating System is that the weather

plays a significant role in the system. In order to ensure that there is always enough hot

water supply in the storage tank, Royal Orchid Sheraton Hotel has also installed 5 units of

heat pump to produce additional hot water to the hot water storage tank. Each unit has a

capacity of producing around 2,000 Liter of hot water at 50oC per unit (SETAtWork, 2009).

The heat pumps will only start to operate once the temperature of solar heated water is

below a set point, which usually happens in the evening and night time.

Figure 3: Heat Pumps Installed on the Roof Top of Royal

Orchid Sheraton Hotel

27

Learning Outcomes

Through this assignment, we were able to determine the types of systems in hot

water services and understand the differences between each system and the installation and

requirements of the different types of hot water supply system. Besides that, we were able to

identify the advantages and disadvantages of each different types of system, and also

problems that may be encountered in hot water supply system. Knowledge of the benefits

and problems can help us to determine how to choose the right hot water supply system

which is to be installed in a particular building. Not only that, it also enables us to determine

how to properly maintain the system so that we can avoid and prevent problems in the

system and thus, have a better, functional and long-term hot water supply system. As the

technology is improving, we were able to identify several improvements that could be made

to hot water supply system in order to enhance the system and eliminate or reduce problems

in the system.

We had the opportunity to visit Ruemz Hotel as a part of our case study. From this case

study, we were able to understand how does an instantaneous water heater looks like and

also where it could be located in building. This case study enabled us to understand better

about the application of different types of hot water system according to the requirements of

the building.

28

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