Atlas Copco Powercrusher

NVF Arbetsgruppsmöte

25 september 2014

Meeting, date and your name

Powercrushers in demolition and recycling

2

Asphalt

Brick

Concrete

Masonry

Rocks

Soil

Architectural elements

Meeting, date and your name

Powercrushers in civil engineering

3

Civil engineering &

ground works

The industry

Basically all civil engineering

jobs need some sort of crushed

stone

This means that there is a

massive market for the Atlas

Copco Powercrusher products

Atlas Copco impact, jaw, and

cone crushers go hand-in-hand

with contractors in these

industries

Meeting, date and your name

Powercrushers in road and railway

4

From this to this with only a jaw

Atlas Copco jaws

Independent lab results show:

Atlas Copco jaw crushers

produce roughly 16% flaky

material in one pass

European norms ask for a

maximum percentage of 20%

flaky material

Competitor jaws produce

roughly 24% flaky material

This means better quality

railway ballast and road sub-

base

Meeting, date and your name

Powercrushers in aggregates

5 5 5

0/145 mm

(300 t/h)

Double deck

independent

pre-screen

section of PC6

fitted with a

32 mm lower

deck mesh

HCS3D fitted with

a 19 mm top deck

mesh, a 10 mm

middle deck mesh

and a 5 mm lower

deck mesh

PC6 jaw crusher

with a CSS of

100-110 mm

0/30 mm

PC3 impact

crusher with a

CSS of 55 mm

25/37 mm

0/4mm

0/50 mm fed back to the screener 0/65 mm

HCS3715 fitted

with a 40 mm top

deck mesh and a

28 mm lower deck

mesh

15/25 mm 8/15 mm 4/8 mm

PC1060

I impact

crusher

with a

CSS of

40 mm

37/+mm

Atlas Copco has the range of

units to produce all aggregate

requirements

Meeting, date and your name 6

Jaw crusher

Produces more middle to large fraction material

Can be used in soft and hard materials

Hard materials where shape is important

Materials with high silica content

Recycling (not asphalt)

PC1055 PC2 PC4 PC6

Feed opening 1 000 x 550 mm 1 020 x730 mm 1 250 x 650 mm 1 300 x 800 mm

Product size CSS mtph mtph mtph mtph

0 / 75 mm 60 mm 100 - 130 - - -

0 / 80 mm 70 mm 120 - 155 145 - 170 165 - 200 210 - 265

0 / 100 mm 80 mm 145 - 185 160 - 205 180 - 225 240 - 295

0 / 110 mm 90 mm 165 - 210 185 - 225 200 - 250 255 - 320

0 / 135 mm 100 mm 170 - 220 205 - 250 220 - 270 275 - 365

NOTE: These capacities are estimates and depend on material, infeed size and feed rate

NOTE: Upper limit is for non pre screened material

Atlas Copco jaw crushers

Meeting, date and your name 7

UNIT

INLET

Max Infeed Primary Max Infeed Secondary

End product

65 mm

End product

40 mm

End product

65 mm

End product

40 mm

PC 1060 I

1 000 x 600 mm 500 mm 160 t/h 130 t/h 200 mm 200 t/h 180 t/h

PC 1

1 070 x 750 mm 600 mm 190 t/h 140 t/h 250 mm 220 t/h 200 t/h

PC 3

1 250 x 705 mm 600 mm 220 t/h 170 t/h 250 mm 250 t/h 230 t/h

PC 1375 I

1 250 x 750 mm 600 mm 230 t/h 180 t/h 250 mm 260 t/h 240 t/h

PC 5

1 250 x 1 020 mm 700 mm 300 t/h 250 t/h 250 mm 350 t/h 320 t/h

PC 1610 IG

1 560 x 1 020 mm 800 mm 350 t/h 300 t/h 300 mm 400 t/h 370 t/h

NOTE: These capacities are estimates and depend on material,infeed size and feed rate

NOTE: Upper limit is for non pre screened material

Impact crusher

Produces large amount of fines and middle sizes

Higher wear costs

Best quality end product

Recycling + asphalt

Primary in soft - medium rocks

Atlas Copco impact crushers

Meeting, date and your name

8

Atlas Copco Cone

Produces more middle fraction material

Used in very abrasive materials

Cannot be used in recycling or asphalt crushing

Liners Medium course Course Extra course Sand

Max feed

size Min CSS 158 mm 16 mm 176 mm 18 mm 200 mm 20 mm 65 mm 12 mm

CSS Estimated cone output

12 mm 65-105 t/h

16 mm 85 - 115 t/h 75-115 t/h

19 mm 100 - 125 t/h

20 mm 80-130 t/h

22 mm 110 - 155 t/h

25 mm 115 - 165 t/h

28 mm 125 - 170 t/h

32 mm 130 - 180 t/h

Note: These capacities are estimates and depend on material,,infeed size and feed rate

Atlas Copco cone crushers

Meeting, date and your name

9

Atlas Copco screeners

UNIT

SCREEN DECKS

Mesh sizes Capacity and application

HS1

1 2360 x 1550mm Unit is crusher mounted so

depends on crusher output

HCS3715

2 3650 x 1500mm

Up to 300t/h in aggregate,

recycling or quarry face

work

HCS5515

2 5500 x 1500mm

Up to 400t/h in aggregates,

quarries, mines, sand and

gravel

HCS6015

2 6340 x 1500mm Up to 300t/h in sand

production, aggregates

HCS3D

3 6000 x 1500mm

Up to 600t/h in aggregates,

quarries, mines, sand and

gravel

HCS GRIZZLY

2 3650 x 1500mm Up to 300t/h as a scalper in

recycling, mines, quarries

Atlas Copco screens

Compact with high screening efficiency

Used to screen out accurate fractions in aggregate production

Can be used in multiple applications

Meeting, date and your name

Customer benefits from the Atlas Copco jaw

Quattro movement

– Less blockages because the swing

jaw has a higher vertical movement

– More consistent wear over the

entire jaw faces

– 31% less flake materials

– Higher capacities

10

Meeting, date and your name

Customer benefits from the Atlas Copco impactor

Optimized geometry

– The ability of these impacts to be

used truly as primary units. These

machines are able to accept larger

in feed sizes

– Minimal percentage of oversize

material

– High reduction ratios and

throughputs

– Excellent results in recycling and

soft stones as a primary, in many

cases eliminating up to two crushing

stages

– Excellent results in mining and

quarrying applications

11

Meeting, date and your name

Customer benefits from the Atlas Copco cone

Optimized design

– Less downtime - to change the wear

liners only the top lid needs to be

removed - not the entire lower frame.

This also means that the wedges are

not exposed to dust & dirt during liner

change out activities. These activities

can also be done on-site as the

machine does not have to sit perfectly

level

– 33% more lift during dump actions

due to a longer upper frame

– Less costs - only the top flange needs

to be changed when making different

wear liner configurations - not the

entire casted frame

– Less maintenance - wedge system is

bolted and not kept in position by

hydraulic cylinders

12

Meeting, date and your name

Customer benefits from the Atlas Copco screens

Compact with high screening

efficiency

– Quick release screen tensioning

on high impact zone of top deck

– Top deck meshes are side

tensioned, bottom deck meshes

are end tensioned

– Banana effect principle on screen

boxes

13

Meeting, date and your name 14

Committed to

sustainable productivity.

AFS 2010:1

Fördelar med krossning under jord:

Vindstilla, lätt att begränsa dammspridning.

Tillgång till vatten, lätt att dammbekämpa.

Tillgång till el, eldriven kross minskar miljöbelastningen.

Buller till omgivningen är liten.

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