2
Standard Patented Features OfModel AC-35 and Model AC-65:
Automatic Container Cleaner For Low, Medium and High-Speed Bottling Lines
• Fast changeovers - from one size to another.• Cleans vials to 12” tall containers.• Handles all materials including: GLASS, plastic,
metal, corrugated, etc.• Two models available to fulfill your requirements
based on space, speed and container sizes.• Bottle inverter with CLEAN•N•VAC® Air Rinse
Bottle Cleaner.• Can handle most container shapes including:
round, square, rectangular, oval, tapered, etc. with few to no change parts.
• Low profile design for increased safety, makes servicing and changeovers easy—no need for ladders or step stools.
• No drop chutes, cages, pockets, cams, belt splicing/cutting, cleats, funnels, clamps,vacuum conveyors or expensive tooling needed for changeovers.
• Handles (Cleans) vials up to 1 gallon containers.• Rugged construction with non-marring
contact surfaces for no-scuff operation.• Patented design has few moving parts minimizing
maintenance and maximizing machine efficiency.• Quiet and smooth operation, adjustable electronic
speed controls to accommodate all line speeds(attainable speeds depend on bottle size and shape).
• Hand wheels and calibrated settings allow for fast, easy and repeatable changeovers.
• Fully automatic, easy to set up and operate —no skilled personnel required.
• Enclosed with stainless steel and polycarbonate safety guards with interlocking safety switches.
• Use your existing conveyor or can be provided with a KAPS-ALL®, (Conveys-All®) conveyor to suit your requirements.
• Both left to right (standard) and right to leftconveyor discharge models available.
• Comes complete with stainless steel elevatingscrews with floor pads.
• The CLEAN•N•VAC® Container Cleaner has been designedwith the knowledge of over 65 years of packaging and bottling design experience. (Since 1941)
• Prompt delivery for all models.• Since the CLEAN•N•VAC® places the containers
directly onto your conveyor, the need for additional(or special vacuum) conveyors is eliminated.
• The standard electronic bottle counter (totalizesthe number of bottles cleaned).
• The longest guarantee in the industry - 2 full years, at no extra cost.
• Can be easily integrated into a turnkey system with ORIENTAINER® Bottle Unscrambler, FILLS-ALL®Liquid Fillers and KAPS-ALL® Bottle Cappers.
• Designed for all industries including:Pharmaceutical, Personal Care Products, Foods, Biotech and Chemicals.
INTAKE CONVEYORSTANDARD
AIR FOR IONIZER(UNDER)
CONTROL ENCLOSURE
BOTTLE TRAVEL
POWER LOCKOUT
SYSTEMS
ORIENTAINER
FILLS-ALL
RIVERHEAD, NY 11901 U.S.A.
THE PROVEN STANDARD...SINCE 1941
CLEAN-N-VAC
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
R
R
R
FEED SYSTEMS
PACKAGINGKAPS-ALL CAPPER
START
BOTTLE COUNTER
10
CARRIERBELTS
0
90
100
CONVEYOR
MOTORVACUUM
INTAKE
50
R
R
R
INC.
10
0
30
20
40
BOTTLE
30
20
40
SEPARATOR
ELIMINATORSTATIC
70
80
6050
10
30
20
40
90
70
80
60
100 0
90
70
80
60
100
50
SYSTEMS
R
RIVERHEAD, NY 11901 U.S.A.
THE PROVEN STANDARD...SINCE 1941
CLEAN-N-VAC
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
R
R
FEED SYSTEMS
KAPS-ALL CAPPER
PACKAGING
START
BOTTLE COUNTER BELTS
CONVEYORINTAKE
MOTORVACUUM
INC.
R
R
R
FILLS-ALL
ORIENTAINER
0
20
30
10
40 50
80
70
90
60
100
SEPARATORBOTTLE
ELIMINATORSTATIC
CARRIER
0
20
30
10
40
40
20
30
10
0
80
70
90
6050
100
60
80
70
90
50
100
OFF
0
ON
11 7/8 "[30.2cm]24 1/8 "[61.3cm]
66 3/4 "[169.5cm]
15 1/2 "[39.4cm]
LC
34" [86.4cm]38"[96.5cm]
49" [124.5cm]53" [134.6cm]
FRONT VIEW
E
S
EM
R
US AND FOREIGN PATENTS, OTHERS PENDING
LOCK
-OUT
LOCK
-OUT
Main
Powe
rMa
in Po
wer
OFF ON
POT
CR E NGY
OFF ON
GUARDING
PLAN VIEW
TOTALLY ENCLOSED
ME
US AND FOREIGN PATENTS, OTHERS PENDING
OFF ON
R
N
P
GRE E
OS T
CY
OFF ON
Main Pow
erLOC
K-OUT
DISCHARGE END VIEW
TAKE AWAY CONVEYOREXISTING OR OPTIONAL
14" [35.6cm]
18" [45.7cm]
START
POWERLOCKOUT
US AND FOREIGN PATENTS, OTHERS PENDING
96 -3/4" [245.7cm][61cm]
24"
54" [137.2cm]58" [147.3cm]
34" [86.4cm]38" [96.5cm]
BOTTLE TRAVEL
FRONT VIEW
R
PS T O
OFF ONOFF ON
90
100
10
0
LOCK
-OUT
Main
Powe
r
50
70
60
30
40
OFF ONOFF ON
8020
EYCN
EMGE R
10
20
30
40
0
90
70
80
60
100
50 50
90
80
70
60
10
20
30
40
1000
INTAKE CONVEYOR(STANDARD)
CONTROL BOX
GUARDINGTOTALLY ENCLOSED
PLAN VIEW
DISCHARGE END VIEW
OFFOFFO
ONONI
TAKE-AWAY CONVEYOR(OPTIONAL)
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
CLEAN-N-VAC
THE PROVEN STANDARD...SINCE 1941
RIVERHEAD, NY 11901 U.S.A.
R
R
PACKAGING
FEED SYSTEMS
KAPS-ALL CAPPER R
R
INC.
R
R
SYSTEMSFILLS-ALL
ORIENTAINER
BOTTLE COUNTER
MOTORVACUUM
CARRIERBELTS
STATICELIMINATOR
How the CLEAN•N•VACAutomatic Container
Cleaners OperateContainers enter the machinestanding up on the standardinfeed conveyor. Carrier belts movethe containers through themachine where they are inverted and passed over theCLEAN • N • VAC ® pressurized airrinse cleaner. This exclusive unitinverts, ionizes, vacuum/cleansand re-orients the containers backto the upright position. Onceupright, the containers exit onto atake-away conveyor for the nextdownstream operation. This is usually accomplished with little orno change parts for all materialcontainers.
Max. Container Max. Dia.Model Height Container
AC-35 7” 4”AC-65 12” 6.5”
Notes:1) All dimensions shown are ininches. To convert to centimetersmultiply inches by 2.54 2) Indicatesheight based on a 34” highconveyor .3) Other conveyorheights available. 4) Some itemsshown may be optional. 5) Due toKAPS-ALL’s commitment to main-tain quality leadership in the pack-aging industry, dimensions, specifi-cations and options subject tochange without notice. 6) Electrics:110V, 1 PH, 60/50 Hz (standard)other voltages available on request.Air consumption: approximately 2-4CFM.
Developers and Manufacturers of Complete Bottling and Packaging Systems• KAPS-ALL® Bottle Cappers and Cap Tighteners • FILLS-ALL® Rotary and Straight Line Automatic/Semi-Automatic Liquid Fillers • FEED SYSTEMS® Rotary and Escalator Parts Feeders •
• CLEAN-N-VAC® Bottle Cleaners • ORIENTAINER® Bottle Orienters and Unscramblers • CONVEYS-ALL® Conveying Systems • EASY-KAP® Hand Cappers • Ball Placers • Bulk Loaders •• Accumulators • Bottle Carriers • Desiccant Inserters • Electronic Torque Metering and Monitoring • Heat Induction WATERLESS CAP SEALER® • Inspection Systems • Custom Packaging Machinery •
© Copyright 2004 Kaps-All Packaging Systems, Inc. US and Foreign Patents, Others Pending Bulletin 1104
200 Mill Road, Riverhead, NY 11901-3125 USATEL (631) 727-0300 • FAX (631) 369-5939
The Proven Standard ® . . . Since 1941.
Model AC-65 Model AC-35
Model AC-35
Model AC-65
www.kapsall.com
