Automation Business Unit Technologies and Products · WINCC & PCS7 PROCESS CONTROL SYSTEM Process...

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Automation Business UnitTechnologies and Products

M A I N T E N A N C E & S E R V I C E

T R A I N I N G

O P E R AT I O N M A N A G E M E N T

CO M M I S S I O N I N G

I N STA L L AT I O N

O P T I M I S AT I O N

P R O D U C T D E V E L O PM E N T

P R O D U C T I O N

AU TO M AT I O N

M E C H A N I C A L E N G I N E E R I N G

P R O C E S S E N G I N E E R I N G

CO N S U LT I N G & P L A N N I N G

CO N ST R U C T I O N W O R K

T U R N K E Y P L A N T CO N ST R U C T I O N

B U S I N E S S U N I T

AUTOMATIONCONTROL OF PROCESSES, ACQUISITION, PROCESSING, STORAGE AND VISUALISATION OF INFORMATION

C O N T R O L S Y S T E M S

2 SCADA V10

3 WINCC & PCS7

4 InTouch

5 atvise

6 iFIX

7 ProCoS

8 IDS HIGH-LEIT

E Q U I P M E N T S Y S T E M S

9 Siemens S7

10 Beckhoff

11 ABB

12 SAE & Gefec

13 Saia PCD

14 EES

15 Rudolf & Decker

P R O D U C T S

16 Operational diary to M260

17 UDIS

18 UDIS-IO

19 UDIS-OPD

20 UDIS-D2W

21 UDIS-Labor MN

22 UDIS-Sensus

23 UDIS-ACS-Control

24 UDIS-Nicos

25 Offline data logger

A P P L I C AT I O N S

26 M-Bus & OPC-UA

27 OPC-UA technology

28 Service

We network and control the water cycle with modern and intelligent automation processes. We connect precise fittingintegration of hardware and software components to formcomplex systems.

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Safe and efficient water treatment, wastewater treatment and energy recovery are closelylinked to optimally coordinated automation processes. We master the latest generation of complex technical systems and offer continuous interface-free and individually workedup concepts. The solutions drawn up guarantee tailormade matching of software and hardware components as well as mechanical engineering and offer maximum safety andoptimum process management.

2 | AUTOMATI O N B U S I N E S S U N I T

SCADA V10 PROCESS CONTROL SYSTEM

Process control system for acquisition/evaluation of process engineering data of plants

P R O D U C T D E S C R I P T I O N

The HydroDat®-V8 process control systemand its successor SCADA-V10® were developed especially to acquire, visualise,further process, log and evaluate processdata. The software enables all central anddecentralised connected equipment to becontrolled in automated systems.

Supported protocols/systems:• OPC DA, OPC UA• S7-ISO on TCP, S7-MPI, S7 communication• AS511, 3964R• Beckhoff, Telematic, SAE, Phoenix Contact,

PANASONIC, others

A R E A S O F U S E | A P P L I C AT I O N S

• Drinking water and wastewater plants• Biogas and industrial plants• Heat supply• approx. 140 HydroDat/SCADA projects

completed

F E AT U R E S

• Modular and scalable• Database system: Microsoft SQL• Modern user interface• Scalable visualisation• Connectivity – functional linking of

functions and modules• Alerting via ISDN, GSM, email, VOIP• iPhone app for standby call-out service• Recording/logging according to DWA

M260, special records, e.g. for stormwateroverflow tanks (RÜB)

• Interface with Microsoft Excel• Extensive options for analysing load

curves/trends• WebNavigator for operation via the internet• Fast setup due to object-orientated

parameterisation

A D V A N TA G E S

• All modules (visualisation, evaluation,logging, alerting) from a single source

• Intuitively operable system• Highly integrated: No duplicate

parameterisation

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WINCC & PCS7 PROCESS CONTROL SYSTEM

Process control systems for acquisition/evaluation of process engineering data of plants


• Kassel-Calden wastewater treatment plant,Kasel-Golzig

• Heltersberg drinking water plant• Belgorod biogas plant• Infineon industrial plant, Dresden• Industrial wastewater treatment plant,

Naabtal


Siemens' WinCC & PCS7 process control systems are used to acquire, visualise, further process and evaluate process data.These are freely-scalable process visualisationsystems with powerful functions for monitoring of automated processes. WinCC& PCS7 offer complete SCADA functionalityunder Windows for all industries – fromstandalone to distributed multi-user systemswith redundant servers and inter-locationsolutions using Web clients.

Supported protocols/systems:• S7-Ethernet, S7-MPI, S7-Profinet, SINAUT• OPC Classic, OPC UA• S5, 3964R

F E AT U R E S

• Freely scalable• For universal use• Database system: Microsoft SQL• Alerting via ISDN, GSM, internet, VOIP• iPhone app for standby call-out service• Interface with Microsoft Excel• Options for analysing load curves/trends• Vector-orientated visualisation• WebNavigator for operation via the internet• Link to databases and IT systems• Extendable via options and add-ons• Supports the integration of the client's

own technology-specific XAML and .NETcontrols via a .NET container

A D V A N TA G E S

• Individually usable system• Intuitively operable system• Highly available• Supports redundancy

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INTOUCH PROCESS CONTROL SYSTEM

Process control system for visualisation of process engineering data of plants


• Eforie, Tambach and Westerland wastewater treatment plants

• External plants and wastewater treatmentplant Ohrdruf

• Bio-Verwertungsgesellschaft Radeberg


With InTouch HMI the firm Wonderwareoffers a flexible and powerful process con-trol system.Thanks to a large number of different driversfor coupling controls, extensive possibilitiesare available for linking data to the processcontrol system. The easy and intuitive userprompting displays this data to the operatorin a clear and manageable way. InTouch ismostly used in combination with Videc'sAcron for comprehensive evaluations andrecords. The remote alerting is frequentlyimplemented via Melsys or via Videc's AIP.

F E AT U R E S

• Standalone or client-server system• Database system: Microsoft SQL server• Modular expansion capability• User and rights/permissions management• Flexible and reliable architecture• Highly developed script language• Data management and control in realtime• Open and expandable structures• Template-based development and

management• Large number of drivers available, e.g. S7

communication, OPC Classic and UA,Modbus TCP

• Multi-lingualism, e.g. German, English,French

A D V A N TA G E S

• Intuitive operation• Supports redundancy• Use of Microsoft ActiveX and .NET• Object-based implementation

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ATVISE PROCESS CONTROL SYSTEM

Flexible HMI/SCADA system in the purest possible web technology


• Wolfsgrün wastewater treatment plant• Grünhain wastewater treatment plant• Aue-Eichert waterworks• Pumping stations


The atvise process control system is aSCADA/ HMI system of the latest generation,which is based on pure web technology. It ischaracterised by client-server architecture, in which several users can work simultane-ously. atvise is device and operating system-independent, as it is used with a simplestandard browser as the visualisation inter-face. The necessary data is integrated in thesystem by means of an OPC server.atvise is mostly used in combination withVIDEC's Acron for comprehensive evaluati-ons and records. The remote alerting isimplemented via Melsys or via VIDEC's AIP.

F E AT U R E S

• Client-server architecture• Data link by means of OPC-UA or OPC

Classic• Web server for visualisation• Preparation of scalable vector graphics• Specific user management and access

security• Alarm management through OPC UA data

access and alarms & conditions• Pre-configured dynamisation and objects

to choose from• Multilingual

A D V A N TA G E S

• Device and operating system-independent

• Intuitively operable system• Object-orientated• Creation of user-specific object libraries• Server and client-side scripts• Licence according to currently displayed

data points

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iFIX PROCESS CONTROL SYSTEM

Process control system for visualisation of process engineering data of plants


• Wastewater treatment plants, e.g. Wippra wastewater treatment plant

• Drinking water plants• Pumping stations• Biogas plants• Industrial plants


The iFIX process control system is a SCADAsystem with extensive functions, which canbe used not only for standalone solutionsbut also for networked plants.The convincing features of the system are itsfast implementation and individual adapta-tions by means of scripts if VBA is used.In conjunction with VIDEC's Acron, user-spe-cific evaluations and reports can be created.AIP or Melsys, both produced by VIDEC, areoften used for additional remote alerting.

F E AT U R E S

• Standalone or client-server system• User-specific user management and access

security• Flexible and reliable• Realtime data management and control• Integration of interfaces with other systems• Large number of drivers available, e.g. S7

TCP/IP, Modbus Ethernet, OPC• Supports different languages,

e.g. German, English, French

A D V A N TA G E S

• Highly integrated: No duplicate parameterisation

• Intuitively operable system• Supports redundancy• Networking with over 200 iFIX servers

possible

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PROCOS PROCESS CONTROL SYSTEM

Process control system for acquisition/evaluation and visualisation of the process engineering data of plants


• Tambach wastewater treatment plant• Heide wastewater treatment plant


The ProCos process control system was developed especially to acquire, visualise,further process, log and evaluate processdata. The software enables all central anddecentralised connected equipment to becontrolled in automated systems.

Supported protocols/systems:• OPC DA• SAE• RK512• IEC 60870-5-104 protocol• IEC 1107• Modbus RTU, Modbus TCP• Profibus• Many proprietary protocols

F E AT U R E S

• Modular and scalable• Alerting via ISDN, GSM, SMS, etc.• Memory-conserving delta event archiving• Interface with Microsoft Excel• Support for redundant operation• Extensive analysis options with load

curves/trends/archive graphics• Vector-orientated visualisation• Web visualisation for operation over the

internet• Multi-monitor support

A D V A N TA G E S

• All modules (visualisation, evaluation,logging, alerting) from a single source

• Configuration and evaluation with thehelp of Excel

• Highly integrated: No duplicate parameterisation

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IDS HIGH-LEIT PROCESS CONTROL SYSTEM

Control system for the acquisition/evaluation/visualisation of the process engineering data of plants


• Wastewater treatment plants• Drinking water plants• Biogas plants• Industrial plants


The IDS HIGH-LEIT control system has beendeveloped for applications in the energy andwater supply, wastewater and environmentalsectors as well as for industrial tasks.Independent of the hardware platform andoperating system used, the system offersuser-friendly solutions for all process visualisation, monitoring, control and automation tasks.

F E AT U R E S

• Open system, scalable• Client – server architecture• Object-orientated parameterisation• Alerting via SMS, voice output, email, fax,

VoIP• Client capability• Extensive evaluation and display options,

load curves, trends• Integrated Excel reports• Connectivity – functional interactions• Additional application-based function

modules, e-g- leak monitoring, waterdemand forecast

• Integration of interfaces with other systems

A D V A N TA G E S

• All modules (evaluation, logging, alerting) from a single source

• Intuitively operable system• Any telecontrol or automation systems

can be coupled

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SIEMENS S7 AUTOMATION

Preparation of user software for and coupling of Siemens S7 systems to higher-level process control systems and other automation systems


• approx. 200 wastewater treatment plants(worldwide)

• approx. 100 pumping stations, stormwateroverflow tanks

• approx. 50 other plants (drinking water,wastewater, biogas)


Siemens offers a large number of couplingoptions. Both the hardware topology andthe protocol used can be adapted to therelevant requirements.

H A R D W A R E T O P O L O G Y

• Ethernet/wireless LAN• Two-wire bus system• Serial connection

P R O T O C O L S ( S E L E C T I O N )

• Profinet/ISO-on-TCP/Modbus-TCP• Profibus DP/MPI/M-Bus/Modbus-RTU• RK512

A D V A N TA G E S

• Platform independent as far as thecommunication partner is concerned

• Standardised protocols• Extensive areas of use

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BECKHOFF AUTOMATION

Coupling of Beckhoff systems to higher-level process control systems and other automation systems


• approx. 150 pumping stations• approx. 50 wastewater treatment plants• other plants, e.g. raised tanks, booster

systems and stormwater overflow tanks


Beckhoff offers a large number of differentcoupling options. Both the hardware topo-logy and the protocol used can be adaptedto the relevant requirements. In addition thecontrols can be extended by adding modules,according to the respective circumstances.Many other additional options are openedup by using the Soft-PLC technology in conjunction with Windows. These include,e.g. local visualisation, integrated VPN solution and use of Windows-based diagnostic tools such as remote access applications, Wireshark, etc.




• EtherCAT• ADS communication• OPC-UA/OPC-Classic• ProfinetIO/Profibus DP• Modbus-TCP/Modbus-RTU• M-Bus• RK512

A D V A N TA G E S

• Platform independent as far as thecommunication partner is concerned

• Standardised protocols• Windows-based• Modular expansion capability• Diverse possible applications• Local visualisation

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ABB AUTOMATION

Coupling of ABB systems to higher-level process control systems and other automation systems


• Westerland wastewater treatment plant• Bio-Verwertungsgesellschaft Radeberg• Fehrow waterworks, Burg• Stormwater overflow tank, Potsdam


ABB offers programmable logic controls indifferent performance levels. These can beextended by adding modules and thus adapted to the relevant requirements. For example, the firm Matrikon provides the"Universal connectivity server" for the OPCcouplings (Classic and UA).It handles Modbus and numerous other protocols and thus enables flexible couplingto control systems.




• Modbus-TCP• Profibus DP/CS31/Modbus-RTU• OPC Classic/OPC UA

A D V A N TA G E S

• Platform independent as far as communication partners are concerned

• Standardised protocols

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SAE & GEFEC TELECONTROL TECHNOLOGY

Coupling of external stations and data transmission with intermediate archive storage


• TAZV Oderaue (Eisenhüttenstadt)• AZV Radeberg• AZV Leisnig• AZV Muldental (Hohentanne)• Pumping stations/raised tanks/

booster systems


The telecontrol technology of SAE or Gefeccan be used to record analog and digitaldata of small plants and store it temporarilyon site. It is also possible to coupled PLCs via a bus protocol. The data is transmitted to the telecontrol centre permanently orcyclically, depending on the type of communication. Stations can transmit theirdata to the data centre via other stations,according to the existing communicationstructures. Visualisation, evaluation and logging take place in the control system.

F E AT U R E S

• Compact stations with small space requirement and integrated UPS

• Modular stations with flexible I/O structure• Coupling of different PLCs via bus protocol,

e.g. RK 512• Cascading of substations is possible• Temporary archive storage in the substation• Different communication channels (leased

line, dialup line, GMS)• Coupling with Hydrodat V8/SCADA V10

A D V A N TA G E S

• Information about distributed stationsis available in the central control system

• Central alerting and alarm parameteri-sation possible

• Continuous archiving of the data forevaluation and logging

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SAIA PCD® AUTOMATION

Automation controls with integrated web server, Bacnet® capable for industrial use


• BER links of drinking water shafts, waste-water pumping stations and transformerstations to process control system bymeans of BACnet®

• Cunewalde waterworks, Klipphausen• Großschweidnitz wastewater treatment

plant


The Saia PCD® controls unite a large numberof standardised technologies, for example,Profibus, Modbus, M-Bus, S-Bus, FTP, Httpand Ethernet TCP/IP, RS485. A web server isinstalled on the device for visualisation ofthe plans and e.g. BACnet® is available forcoupling to a control system. This is doneusing the Saia PG5® Controls Suite softwareprogram, in which the individual BACnet®objects can be freely programmed.

F E AT U R E S

• S-Net for intercommunication• Data provision by means of BACnet® is

possible• Including automation server with open

interfaces with applications and data


• S-Bus• Ethernet TCP/IP• Modbus/Profibus/M-Bus• CAN/MPI/DP/LON

A D V A N TA G E S

• Easy extension through modularassemblies

• BACnet® capable• Automation server with standard web/

IT technologies (e.g. web server forvisualisation)

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EES TELECONTROL SYSTEM

Wireless/wired data transmission, remote monitoring and telecontrol


• Decentralised plants• Plants without DSL/radio reception• Plants without fixed power supply• TW/AW Pößneck, AZV Waldheim, SW-Niesky


The EES telecontrol systems were especiallyconceived for linking distributed externalplants to a central unit and can be used fordifferent transmission media (two-wire,Powerline, fibre optic, GSM, GPRS, ethernet).A system consists of a central unit and up to 32 substations; each substation consistsof a base module with a maximum of 512add-on modules (I/O modules).Coupling with the process control systemHydroDat/ SCADA-V10 is achieved via OPC.

F E AT U R E S

• Time slot wireless method• Radio transmission in the 70-cm ISM band• GSM/GPRS/DSL transmission• Classic 2-wire leased line transmission• Powerline (data transmission via electricity

cables)• Fibre optic transmission• SCADA interface: OPC/ethernet/RS232/

USB

A D V A N TA G E S

• Inexpensive data transmission independent of leased lines/mobileproviders

• Stable data transmission• Low power consumption• Easy parameterisation

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RUDOLPH & DECKERWireless data transmission, remote monitoring and telecontrol


• Decentralised plants• Plants without DSL/radio reception• Plants without fixed power supply• TW Pößneck, Friedrichswerth wastewater

treatment plant, WZV Freiberg


The Rudolph & Decker telecontrol technologywas especially developed for the wirelesstransmission of process data.Use of wireless data transmission is advantagous for plants which do not have acable connection or whose installation couldonly be implemented at high cost. Wireless/radio applications also often offer an inexpensive alternative for replacement ofold and dilapidated cables.Coupling with the process control systemHydroDat/SCADA-V10 is achieved via OPC.

F E AT U R E S

• Time slot wireless method• Radio transmission in the 25 kHz range• Ambient temperature –40°C to +70°C• 256 AES encryption• Web interface• SCADA protocols: Modbus, IEC101, DNP3,

Comli, DF1, Profibus, IEC104

A D V A N TA G E S

• Inexpensive data transmission independent of leased lines/mobileproviders

• Stable data transmission• Low power consumption

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OPERATIONAL DIARY to M260

Operational diary for acquisition/evaluation of process engineering data of plants


• Wastewater treatment plants• Drinking water plants• Biogas and industrial plants• approx. 80 projects completed


The operational diary of wks Automationwas especially developed for wastewatertreatment plants on the basis of MicrosoftExcel and the Excel interface with theHydroDat/SCADA V10 PCS – but due to itsmodular design and diverse functions it isalso very suitable for use for other trades.

Modules:• Daily, monthly and yearly report• Overviews (daily, monthly and yearly report)• Event log calculation• Performance comparison• Infiltration report• Faecal acceptance report• Maintenance report• Logbook for special events

F E AT U R E S

• Password-protected access (2 passwordlevels for calculation/parameterisation)

• Easy parameterisation – can also easily becarried out by the end user

• Export of individual modules to Excel orPDF (e.g. according to EKVO) and integratedemail dispatch

• Automatic functions: Calculation / printout / email dispatch with scheduler

• Language changeover: German / English –three other languages importable bymeans of the translation tab le

• Maintenance report: Master data maintenance / maintenance progress /forecast aggregates, overviews for currentmaintenance work

• Extensive log functions for analysis of calculation errors/implausible values

A D V A N TA G E S

• Complex functionally reliable solution• Clear layout/operation/

parameterisation• Continuous further development

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UDISTransmission of a few signals from external structures to the control system via a standardised interface


• Monitoring of very small plants• Energy-autonomous stations• Recording of meter readings


The UDIS software prepares the incomingdata from different telecontrol devices by means of SMS, modem, GPRS or FTP connection and, with the help of the OPCtechnology, makes it available for the controlsystem, e.g. SCADA V10. The data sent is placed on a uniform basis and is forwardedto the process control system, e.g. SCADAV10, for evaluation, processing and logging.

• UDIS IO• UDIS – ACS-Control• UDIS – D2W (Device to Web)• UDIS – Labor MN• UDIS – Nicos• UDIS – ODP (Open Data Port)• UDIS – Sensus

A D V A N TA G E S

• Creation of a uniform basis for pre-processing and provision of processdata

• Universally usable for different telecontrol devices and stations

• Compatible with different control systems

• More efficient and higher quality dataprocessing, use of all advantages ofcontrol systems

• Concentration of the data in the controlsystem, operation of other software notnecessary

• Easy administration• Cost-effective solution for very small

plants• Reduction of personnel and operating

costs• Permanent further development to

support other devices

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UDIS-IOTransmission of a few signals from external structures to the control system via a standardised interface


• approx. 40 small wastewater treatmentplants

• approx. 10 building wastewater pumpingstations

• approx. 35 wastewater pumping stations• approx. 5 booster systems• approx. 10 raised tanks• Other "very small plants"


The UDIS-IO devices can record up to 16 signals from external structures and makethe signals available to the control system.This means that the devices are ideally suitable for monitoring very small plants. By cancelling analog phone connections,existing plants with AWAG devices can bequickly and cost-effectively converted toUDIS-IO devices.

T E C H N O L O G Y

• Devices with 4, 8 and 16 inputs• Transmission via GPRS, GSM modem, SMS• Cyclical and event-orientated transmission

of the current process state• Remote reparameterisation possible• Variable supply voltage

A D V A N TA G E S

• Cost-effective solution• Standardised OPC interface through

UDIS for many different control systems• Variably configurable inputs• Rechargeable battery buffering in case

of grid power failure• Easy replacement of AWAGs with UDIS

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UDIS-ODP (OPEN DATA PORT)

Transmission of online and archive values and spontaneous transmission ofalarms


• Raised tank• Pumping stations (Wolkenstein)• Stormwater overflow tank (RÜB)• Wastewater treatment plants

(Großrückerswalde)


Open data port of Videc used for data trans-mission from controls to the control system.Online data is transmitted cyclically andalarm telegrams are transmitted on request.In addition, archives are formed on the con-trol system. The ODP server receives all thisdata and makes it available to the controlsystems by means of OPC.UDIS enables the historical values formed to be made available to SCADA V10 in theevent of failure of the connection. Thus continuous archives in the control systemare guaranteed.

T E C H N O L O G Y

• Transmission of online and archive valuesby GPRS, UMTS, LTE, DSL, and others.

• Cyclical and event-orientated transmissionof the current process state

• Formation of archives on the control• Automatic provision of the data for the

control system

A D V A N TA G E S

• Support for many different controls• Encrypted communication via VPN

possible• Standardised OPC interface for many

different control systems• Continuous archives in the control

system

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UDIS-D2W (DEVICE TO WEB)

Transmission of recorded signals from NivuLog devices made by Nivus


• Groundwater level measurements• Level measurements• Hydrogen sulphide measurements• Raised tanks• Floodwater retention tank (Ottendorf)• Stormwater overflow tank (Frankenberg)


The "NivuLog" device series made by Nivusrecords signals and saves them in the inter-nal data memory. The recorded data is transferred to the Nivus data server at defi-ned intervals.UDIS reads out the transferred data andhands it over to the control system via OPC.This enables the user to access all data viathe control system. As a result the user nolonger has to call up the Nivus website toview their measured values.

T E C H N O L O G Y

• Transmission of signals with online andarchive values by GPRS


• Data storage on Nivus server• Automatic provision of the data for the

control system

A D V A N TA G E S

• Energy autonomy for more than 5 years• Standardised OPC interface through

UDIS for many different control systems• Central data acquisition in the control

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UDIS-LABOR MNTransmission of recorded laboratory devices by measuring devices made by Macherey-Nagel

A R E A O F U S E | A P P L I C AT I O N

• Laboratory measuring equipment


All laboratory measuring devices in theMacherey-Nagel "Nanocolor Vis" seriesrecord the cuvettes (cells) and the measure-ments to be taken automatically. Aftertaking the detected measurements the measurement results are saved on the USBstick. The stored data is copied onto thecomputer via the USB stick, is evaluated byUDIS and then imported into the control system. This partially automatic processremoves the need for manual recording andsubsequent entering into the control system.This leads to significantly less time spent onthese tasks, lower probability of errors andless data loss.In future the data can be transferred directlyfrom the laboratory measuring devices toUDIS over the ethernet. This will fully automate the process of laboratory valuetransmission into the control system.

T E C H N O L O G Y

• Transmission of laboratory measuredvalues to the control system by means ofUSB stick

• Immediate import after connecting thestick

• Extendability to add further laboratorymeasurement devices of other manufacturers

• Partially and fully automatic laboratoryvalue transfer into the control system

A D V A N TA G E S

• Reduces the time required for tasks• Lower probability of data loss• Cost-effective• Increased protection against tampering• Standardised OPC interface through

UDIS for many different control systems• Central data acquisition in the control

system

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UDIS-SENSUSTransmission of data from Sensus-Xenon water meters to a control system


• Raised tank (Niesky)• Pumping stations (Niesky)• Inline water meters (Niesky)


Sensus Xenon devices are suitable for connecting to mechanical water meterswith reed contact or minibus connection.They can record 2 water meter readings.These are transmitted to the "watchmy-home.de" data server. By configuring quantity limits, automated alarms for pipeburst/leakage are generated and transmitted.These values are made available to controlsystems by UDIS by means of OPC.

T E C H N O L O G Y

• Transmission of 2 meter readings withonline and archive values by GPRS


• Remote reparameterisation possible• Automatic provision of the data for the

control system

A D V A N TA G E S

• Energy autonomy for 10 years• Standardised OPC interface through

UDIS for many different control systems• Central meter data acquisition in the

control system• Manual measured value reading no

longer necessary

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UDIS-ACS-CONTROLEnergy-autonomous transmission of tank levels to a control system


• Raised tank (HB Arnsdorf)• Groundwater level measurements

(Schwarze Pumpe)• Level measurements


The "GSM-3000" module made by "ACSControl System" is used for energy-autono-mous remote data transmission of recordedlevels from Hydrolog 1000 and 3000 levelprobes. The levels recorded with energyautonomy are transferred to an FTP serverwhere they are saved as an archive. These archives are decompressed by UDIS,prepared and the measured values are madeavailable to control systems by means of OPC.

T E C H N O L O G Y

• Transmission of levels with online andarchive values by GPRS


• Data storage on FTP server• Automatic provision of the data for the

control system

A D V A N TA G E S

• Energy autonomy for more than 5 years• Standardised OPC interface through

UDIS for many different control systems• Central level recording in the control

system• No manual recording of the levels

necessary

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UDIS-NICOSTransmission of archives from the Nicos process control system into SCADA V10


• Stormwater overflow tank (Plauen)• Pumping stations (Plauen)


The Nicos control system is used, amongother things, for coupling to Nivus Datacontdevices and the RÜB controller. Once a day,these devices transmit a status messagetogether with the archives of the last 24h. If a fault occurs, further data transfer is ini-tialised in addition to the routine message,in order to transmit the fault. The Nicos system receives this data and stores it in itsarchive. In addition, these archives are available as CSV data. This is read in by UDISand is transferred to the SCADA V10 controlsystem.

T E C H N O L O G Y

• Transmission of the process image withonline and archive values by dialup or GSMmodem


• Automatic provision of the data for thecontrol system

A D V A N TA G E S

• Standardised OPC interface throughUDIS for many different control systems

• Central data acquisition in a controlsystem

• No need for users to use several controlsystems

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OFFLINE DATA LOGGEREnables effective recording of on-site measured values without an existing data connection


• Developed with the ZWA MEV• Usable in any industry where measured

values are still recorded manually• Available from summer 2016


The offline data logger (ODS) is used for convenient measured value acquisition andin intended to automate subsequent datamaintenance in a SCADA database.To do this the ODS identifies the plant via aQR code and an input mask appears for allmeasured value tasks in this plant. The inputis checked on site using Excel formulae, whereby the Excel interface gives the providerassociation the opportunity to enter theplausibility checks independently too. Laterthe measured data is entered by automatedmeans into the control system in the controlcentre and is synchronised back to the tabletas offline values.

S O F T W A R E E N V I R O N M E N T

• Windows-based application• SCADA control system• Can be used as a standalone solution or

can be accessed by third party programs(e.g. HST's Kanio)

A D V A N TA G E S

• Fast acquisition of offline measurementdata

• Automatic data maintenance in SCADAV10 database

• Error-susceptible handwritten notes areno longer necessary

• Plausibility check on site• Powerful analysis functions

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M-BUS & OPC-UATransmission of water, electricity, heat and gas meter readings


• Waterworks• Inline meters• Raised tank• Pumping stations• Wastewater treatment plants (Mittweida

wastewater treatment plant)• Heat supply (Heide wastewater treatment

plant)


With the combination of established M-Busstandard and the promising OPC-UA com-munication, up to 80 meters of all kinds ofdifferent manufacturers can be read outsimultaneously, and maximum 40 meters inthe standard configuration, and transmittedreliably to the control system. At the sametime it is possible to operate a large numberof meter and topology types simultaneouslywith a Beckhoff control.

T E C H N O L O G Y

• Meter readings are read out by means ofM-Bus

• Data provision via OPC-UA• Manufacturer-independent• Up to 40 devices at one M-Bus terminal• Automatic configuration• Star, tree and linear structure possible

A D V A N TA G E S

• M-Bus connection protected againstpolarity reversal

• Easy configuration• Support for more than 80 different

meters• Transmission of the absolute meter

reading, no pulse evaluation• Up to 4km cable length possible

+


OPC-UA-TECHNOLOGYTransmission of online and offline data by OPC-UA (Unified Architecture)


• Data links between controls and controlsystems (of any industries), e.g. wastewatertreatment plants, pumping stations, raisedtanks, waterworks, etc.


Based on the established OPC-Classic standard, OPC unified architecture wasextended by the OPC Foundation with manyadditional useful functions. These include,among other things:• buffering values, which can be submitted

later following a connection failure,• the new security model, with which an

encrypted connection can be set up and• historical access, which enables working

with historical values directly at the control.

T E C H N O L O G Y

• Online value transmission• Value buffering• Manufacturer-independent• Security model• Historical access

A D V A N TA G E S

• Cross-firewall communication• Operating system-independent• No data loss• Data security• OPC Foundation standard• Easy configuration• Preferred data communication protocol

for industrial 4.0 applications

+


Technical expertise for your satisfaction in• Energy technology• Process automation• Creation of complex controls• Metrology

Our automation technology plant mainte-nance services:• Extensive testing of the switchgear• Testing of all safety devices• Software check of the programmable logic

control and the process control system (on request by remote dial-in too)

• Thermography for detection of contact corrosion, overload and testing heat-producing equipment

• Network analysis• Checking the lighting intensity to detect

wear and tear or soiling of the lamps• Complete maintenance of all measuring

equipment used, with calibration ifrequired

• Testing the emergency generating systems• Creation of digital records

We are ready with our technology andknow-how for all issues concerning servicingand maintenance of operational plants. We test all units, drives, switchgear and corresponding components. If you wish, wecan also manage the complete maintenanceand provide you with long-term operationalmanagement advice. Our telephone customer service gives you comprehensiveinformation and supports you in all mechanical engineering matters. Whetherservice, maintenance, repair, plant optimisa-tion, modernisation or spare parts supply –we will be pleased to put together an individual service package for you and trainyou in operation of mechanical engineering,process control systems or controls.

Even after implementation and commissioning of your plant weand our team are there for you – around the clock if you wish, so that your systems and equipment are always well securedand reliable operation is guaranteed.

>

T H E C H A L L E N G E S O F T O D AY A N D T O M O R R O W A N DO U R A C T I O N S A R E C H A R A C T E R I S E D B YE C I E N C Y – I C E – S U S TA I N A B I L I T Y – S E C U R I T Y.F F I N T E L L I G E N

T H E O B J E C T I V E : T O B E Y O U R N U M B E R 1 !

wksgroup.deGroup memberships

Innovative products,integrated technologies

and intelligently networkedsystems for municipalities

and industries

wks Group GmbHGasanstaltstrasse 10

01237 Dresden

Tel.: +49 (0)351 25 08 85-10

Fax: +49 (0)351 25 08 85-20

Email: [email protected]

wks Technik GmbHGasanstaltstrasse 10

01237 Dresden

Tel.: +49 (0)351 25 08 85-10

Fax: +49 (0)351 25 08 85-20


Niederlassung Thüringen

Steinbrüchenstrasse 11

99428 Nohra

Tel.: +49 (0)3643 47 70 10-0

Fax: +49 (0)3643 47 70 19-9


wks Automation GmbHGasanstaltstrasse 10

01237 Dresden

Tel.: +49 (0)351 25 08 85-60

Fax: +49 (0)351 25 08 85-99


Date post:	22-Apr-2018
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