Automotive Industry Products

GROUNDING AND EMC APPLICATIONS

Cables and Accessories for Grounding andEMC Applications

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NEW PRODUCTS FOR GROUNDING / EMC

STRANDED COPPER WIREStructureTinned copper strands, acc. to DIN VDE 0295 class 2, multistranded Tinned copper strands, acc. to DIN VDE 0295 class 5, finely stranded. Minimum bending radius: fixed, 6x outer Ø

Application areas:Grounding machines/equipment in CBN ring-conductor system and others in the automotive industry with corrosion protection • CBN = common bonding networkStranded construction improves mechanical properties: more flexible, consistent diameter, and compact structure.

Class 2Part #

Class 5Part #

Nominal cross sec.

AWG (mm2)

Outer Ømm

Copper weightkg/km:

11008930 11008942 10 (6) 3.1 5811008931 11008540 8 (10) 4.0 9611008932 11008541 6 (16) 5.1 15411008933 11008943 4 (25) 6.3 24011008934 11008944 2 (35) 7.5 33611008935 11008945 1 (50) 9.0 48011008936 11008946 2/0 (70) 10.8 67211008937 11008947 3/0 (95) 12.8 91211008938 11008948 4/0 (120) 14.1 115211008939 11008949 300 kcmil (150) 15.8 144011008940 11008950 350 kcmil (185) 17.5 177611008941 11008951 500 kcmil (240) 20.1 2304

CU-GROUNDING STRAP

CU-grounding strap• for EMC applications (interference elimination) • rounded contacts

NoteAvailable in other lengths and sizes upon request

Technical data• Temperature range: -20°C / +125°C• Individual wire thickness: 0.2 mm• Contacts made of seemless pressed ferrulesMaterial

• Copper, tinnedL

1 2

Part # Description Cross sec. mm² Length L mm Hole 1 mm Hole 2 mm11008412 HELU-MB-CUv-6-150-0406-R 6 150 4.5 6.511008411 HELU-MB-CUv-6-500-0606-R 6 500 6.5 6.511008421 HELU-MB-CUv-10-200-0606-R 10 200 6.5 6.511008422 HELU-MB-CUv-10-200-0808-R 10 200 8.5 8.511008423 HELU-MB-CUv-10-300-0606-R 10 300 6.5 6.511008424 HELU-MB-CUv-10-300-0808-R 10 300 8.5 8.511008425 HELU-MB-CUv-10-400-0808-R 10 400 8.5 8.511008442 HELU-MB-CUv-16-100-0808-R 16 100 8.5 8.511008378 HELU-MB-CUv-16-200-0808-R 16 200 8.5 8.511008379 HELU-MB-CUv-16-300-0808-R 16 300 8.5 8.511008441 HELU-MB-CUv-16-400-0808-R 16 400 8.5 8.511008461 HELU-MB-CUv-25-200-0808-R 25 200 8.5 8.511008462 HELU-MB-CUv-25-300-0808-R 25 300 8.5 8.5

Application areas:• Automotive industry• Robotics• Control cabinet construction

Massebänder im EinsatzMassebänder im Einsatz

HELUCHAIN PROFINET 24V POWER PVC /+ FE PVC

Technical data• PROFINET-conformant, highly flexible, PVC drag chain cable acc. to DIN EN 60445 (VDE 0197).• Temperature range: flexing 0°C to +90° fixed -30°C to +90°C• Nominal voltage: U0/U: 300/500 V• Minimum bending radius: flexing 12x cable Ø fixed 4x cable Ø

Cable structure• Stranding: finely stranded bare copper acc. to DIN VDE 0295 class 5 / IEC 60228 class 5• Conductor insulation: PVC acc. to DIN VDE 0207-363-3 / DIN EN 50363-3 (type TI3 compound)• Conductor identification: brown (L1), blue (N1), black (L2), white (N2), 5-conductor pink (FE)• Non-woven wrap: min. 25 % overlap• Outer jacket: PVC acc. to DIN VDE 0207-363-4-1 / DIN EN 50363-4-1 (type TM3 compound)• Jacket color: HELUCHAIN PROFINET 24V POWER PVC (without ground conductor) black (RAL 9005), with meter marking HELUCHAIN PROFINET 24V POWER + FE PVC (with ground conductor) gray (RAL 7001), with meter marking

Properties• Drag chain compatible: max. travel distance 10 m / max. speed 3 m/s max. acceleration 3m/s² / max. cycles 2 million• Free from: silicone, cadmium, paint-wetting impairment substances• Resistant to: most oils

Application areas:• In dry / damp rooms (not for outdoor use)• PROFINET-conformant, highly flexible, PVC drag chain cable • Control and measurement systems with frequent lifting and bending stress in the automotive industry• Machine and tool construction• Permanently moving machine parts

HELUCHAIN PROFINET 24V POWER PVC

Part #No. conductors x

nominal cross sec.

AWG (mm2)

Outer Ømm2

Copper weightkg/km:

Approx. weightkg/km:

11008504 4 x 18 (0.75) 6.4 28.8 66.011008506 4 x 16 (1.5) 7.7 58.0 109.011008508 4 x 14 (2.5) 9.3 96.0 178.0

HELUCHAIN PROFINET 24V POWER + FE PVC

11008505 5 x 18 (0.75) 7.0 36.0 80.011008507 5 x 16 (1.5) 8.4 72.0 131.011008509 5 x 14 (2.5) 10.2 120.0 221.0

NEW PRODUCTS FOR GROUNDING / EMC EMV

Part #

11008887

Versatile HELUTOOL 5 in 1 CrimpsetHigh-quality crimping tool with 5 inserts for insulated and uninsulated terminations.

Advantages:• Fast and easy changing inserts with a quick release fastener — no additional tools needed!• Locking mechanism with release• 2-component hand grip• High-quality plastic case with foam inlay for storage• Wire end ferrule crimping pro le is designed for fine-wired and compact conductors• Easy handling through optimised pressing contour• Length: 10 in; weight: 1 lb.

Uses:• Crimping insert for insulated cable lugs: 20 - 10 AWG (0.5 - 6 mm2)• Crimping insert for uninsulated cable lugs: 20 - 8 AWG (0.5 - 10 mm2)

• Crimping insert for uninsulated female push-on terminal: 20 - 14 AWG (0.5 - 2.5 mm2); tab width: 3/16 in (4.8 mm) & 1/4 in (6.3 mm)

• Crimping insert for wire ferrules: 24 - 6 AWG (0.25 - 16 mm2); also for fine-wire and compact conductors• Crimping insert for wire ferrules: 4 - 1 AWG (25 - 50 mm2); also for fine-wire and compact conductors

CRIMPING TOOL - VERSATILE, HIGH QUALITY

Properties• Prevents stripped wires from fraying• Funnel-shaped plastic collar• Easy to slide onto the wires • Color code acc. to DIN, Z+F and Telemecanique (TM)

Material• Ferrules: tinned copper surface• Insulating collar: polypropylene

Technical data• Temperature range: up to +105°C short term: up to +120°C

Part # Size mm² AWG Color Colour code L mm I mm PU

91852 0.25 / normal 24 violet TM 10.4 6 50091853 0.25 / normal 24 light blue Z+F 10.4 6 50091854 0.25 / long 24 violet TM 12.4 8 50091855 0.25 / long 24 light blue Z+F 12.4 8 50091856 0.34 / normal 22 pink TM 10.4 6 50091857 0.34 / normal 22 turquoise Z+F 10.4 6 50091858 0.34 / long 22 pink TM 12.4 8 50091859 0.34 / long 22 turquoise Z+F 12.4 8 50091860 0.5 / short 20 white DIN 12 6 50091861 0.5 / short 20 orange Z+F 12 6 50091350 0.5 / normal 20 white DIN 14 8 50091383 0.5 / normal 20 orange Z+F 14 8 50091862 0.5 / mid-length 20 white DIN 16 10 50091863 0.5 / mid-length 20 orange Z+F 16 10 50091864 0.75 / short 18 light blue TM 12.4 6 50091865 0.75 / short 18 white Z+F 12.4 6 50094023 0.75 / short 18 grey DIN 12.4 6 50091351 0.75 / normal 18 light blue TM 14.6 8 50091384 0.75 / normal 18 white Z+F 14.6 8 50093030 0.75 / normal 18 grey DIN 14.6 8 50091866 0.75 / mid-length 18 light blue TM 16.4 10 50091867 0.75 / mid-length 18 white Z+F 16.4 10 50091868 0.75 / mid-length 18 grey DIN 16.4 10 50091869 0.75 / long 18 light blue TM 18.4 12 50091870 0.75 / long 18 white Z+F 18.4 12 50091871 0.75 / long 18 grey DIN 18.4 12 50091872 1.0 / short 17 red DIN 12.4 6 50091873 1.0 / short 17 yellow Z+F 12.4 6 50091352 1.0 / normal 17 red DIN 14.6 8 50091385 1.0 / normal 17 yellow Z+F 14.6 8 50091874 1.0 / mid-length 17 red DIN 16.4 10 50091875 1.0 / mid-length 17 yellow Z+F 16.4 10 50091876 1.0 / long 17 red DIN 18.4 12 50091877 1.0 / long 17 yellow Z+F 18.4 12 50091353 1.5 / normal 16 black DIN 14.6 8 50091386 1.5 / normal 16 red Z+F 14.6 8 50091878 1.5 / mid-length 16 black DIN 16.4 10 50091879 1.5 / mid-length 16 red Z+F 16.4 10 50091880 1.5 / long 16 black DIN 24.4 18 50091881 1.5 / long 16 red Z+F 24.4 18 50091354 2.5 / normal 14 grey TM 15.2 8 50091387 2.5 / normal 14 blue DIN 15.2 8 500

ADI WIRE END FERRULES, INSULATED, DIN 46228, CSA/US

PU= # of ferrules per package

Part # Size mm² AWG Color Colour code L mm I mm PU

91882 2.5 / mid-length 14 grey TM 19 12 50091883 2.5 / mid-length 14 blue DIN 19 12 50091884 2.5 / long 14 grey TM 25 18 50091885 2.5 / long 14 blue DIN 25 18 50091355 4.0 / normal 12 orange TM 16.5 10 50091388 4.0 / normal 12 grey DIN 16.5 10 50091886 4.0 / mid-length 12 orange TM 19.5 12 50091887 4.0 / mid-length 12 grey DIN 19.5 12 50091888 4.0 / long 12 orange TM 25.5 18 50091889 4.0 / long 12 grey DIN 25.5 18 50091356 6.0 / normal 10 green TM 20 12 10091389 6.0 / normal 10 black Z+F 20 12 10093031 6.0 / normal 10 yellow DIN 20 12 10091890 6.0 / long 10 green TM 26 18 10091891 6.0 / long 10 black Z+F 26 18 10091892 6.0 / long 10 yellow DIN 26 18 10091357 10.0 / normal 8 brown TM 21.5 12 10091390 10.0 / normal 8 ivory Z+F 21.5 12 10093032 10.0 / normal 8 red DIN 21.5 12 10091893 10.0 / long 8 brown TM 27.5 18 10091894 10.0 / long 8 ivory Z+F 27.5 18 10094024 10.0 / long 8 red DIN 27.5 18 10091895 16.0 / normal 6 ivory TM 22.2 12 10091896 16.0 / normal 6 green Z+F 22.2 12 10091897 16.0 / normal 6 blue DIN 22.2 12 10091898 16.0 / long 6 ivory TM 28.2 18 10091899 16.0 / long 6 green Z+F 28.2 18 10091900 16.0 / long 6 blue DIN 28.2 18 10091359 25.0 / normal 4 black TM 29 16 5091392 25.0 / normal 4 brown Z+F 29 16 5093034 25.0 / normal 4 yellow DIN 29 16 5091901 25.0 / long 4 black TM 35 22 5091902 25.0 / long 4 brown Z+F 35 22 5091903 25.0 / long 4 yellow DIN 35 22 5091393 35.0 / normal 2 red DIN 30 16 5091394 35.0 / normal 2 beige Z+F 30 16 5091904 35.0 / long 2 red DIN 39 25 5091905 35.0 / long 2 beige Z+F 39 25 5091395 50.0 / normal 1 blue DIN 36.4 20 5091396 50.0 / normal 1 olive Z+F 36.4 20 5091906 50.0 / long 1 blue DIN 41 25 5091907 50.0 / long 1 olive Z+F 41 25 50

NoteAssigned by conductor cross section according to DIN 46228: up to 1 AWG (50 mm²) according to nominal size and DIN color code - no specification over 1 AWG (50 mm²); assignment according to appropriate size possible.

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HELUKABEL® USA · 1201 Wesemann Dr. · West Dundee, IL 60118 · T: 847-930-5118 · F: 847-622-8766 · sales@helukabel.comHELUKABEL® Canada · 3650 Odyssey Dr. Units #4 & #5 · Mississauga, ON L5M 0Y9 · T: 289-444-5040 · F: 289-444-5041 · sales@helukabel.caHELUKABEL® Mexico · Business Park Conín, Carretera Federal 57, México - Querétaro, Lateral Norte Km 201 + 100, El Marqués, Querétaro

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