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AWAST final meeting - Brussels - 1-3 december 2003
Aid in the management and European comparisonof Municipal Solid WASte Treatment methods
for a global and sustainable approach
Fifth Framework Program
University of Stuttgart
AWAST final meeting - Brussels - 1-3 december 2003
Great Lisbon City Site Study
SUMMARY
1. Geographic situation
2. General Data
3. Treatment System of VALORSUL
4. Treatment System of TRATOLIXO
AWAST final meeting - Brussels - 1-3 december 2003
1. Geographic Situation
22 – TRATOLIXO
23 – VALORSUL
Population corresponding to 20% of the Portuguese population
AWAST final meeting - Brussels - 1-3 december 2003
2. General Data
Population: 1 196 344 inhabitants
Quantity of MSW: 662 425 t
Population: 750 905 inhabitants
Quantity of MSW: 349 700 t
AWAST final meeting - Brussels - 1-3 december 2003
3. Treatment System of VALORSUL
VALORSULPlant for the Treatment and Valorisation of bottom-ashes
Landfill
Incineration Plant for MSW
Anaerobic Digestion Plant
Sorting Plant and Civic Amenity Site
AWAST final meeting - Brussels - 1-3 december 2003
Integrated Management SystemIntegrated Management System
Selective Collection
Paper/Cardboard
Glass
Packages
Selective Collection
OrganicWaste
Undifferentiated
Waste Collection
Agriculture
CivilConstruction
RecyclingIndustry
SANITARY LANDFILL
Paper/cardb.
Glass
Metal +Plastic
Sorting Plant
and Civic
Amenity Site
Anaerobic Digestion
PlantCompost
CO2+H2OElectricity
Bottom-Ash
Plant for theTreatment andValorisation ofBottom-ashes
Inerts
Ferrous metal
Non-ferrousmetal
ResidualSolids Inertization
Inertized Residual Solids
Electricity
Incineration
Plant
for MSW
Cle
an a
ir em
issions
AWAST final meeting - Brussels - 1-3 december 2003
4. Treatment System of AMTRES
1 Civic amenity site
1 Composting plant
1 Sorting plant
1 Transfer plant
AWAST final meeting - Brussels - 1-3 december 2003
Integrated Management SystemIntegrated Management System
Metals
Kerbside
Collection
Paper/Cardboard
RECYCLING
INDUSTRY
Bulky Waste
SORTING
PLANT
PET
HDPE
LDPE
PVC
Ferrous metals
Non-ferrousmetals
Plastics
Glass
SANITAR
Y
LANDFIL
L
CompostAgriculture
Paper/Cardboard
Composite Packaging
Glass
Paper/Cardboard
Mixed Waste
Undifferentiated
Waste Collection
COMPOSTING PLANT
Collecting Point
Curbside
Collection
AWAST final meeting - Brussels - 1-3 december 2003
SIMULATOR
AWAST final meeting - Brussels - 1-3 december 2003
LISBON CASE STUDY
TRATOLIXO VALORSUL
AWAST final meeting - Brussels - 1-3 december 2003
STEPS FOR BUILDING THE CASE STUDY SIMULATOR
TRATOLIXO VALORSUL
1. BUILD THE FLOWSHEET 2. DEFINE THE INPUT STREAMS: - Flows - Composition (Waste categories, size classes, chemical elements)
3. DEFINE PROCESS EFFICIENCIES
X4. CALIBRATE THE SIMULATOR
X
LISBON CASE STUDY
AWAST final meeting - Brussels - 1-3 december 2003
TMSS
P&C TPCS-LN
Mixed WasteTMW1-MBT
Mixed WasteMWS - MBT
Mixed Waste MWS - LN
Offgas TMW2
SuppliesTMW2
Air TMW2
Offgas TMW1
Air TMW1
Supplies TMW1
TMW 2
TMW 1
Offgas MWS
Supplies MWS
Air MWS
MWS
Compost TOBT-TIBS
Heavy FractionTOBT-LN
Light FractionTOBT-LN
Offgas TOBT
TOBTSupplies TOBT
Air TOBT
Conpost OBT
Heavy Fraction OBT
Light Fraction OBT
OBT
Air OBTSupplies OBT
Offgas OBT
Biowaste SC-OBT
OffgasSCS2SCS2
Supplies SCS2Air SCS2
Biowaste SCS2
Separate waste collection- Curbside 2 (SCS2)
Bulky WasteTSBW-LN
Bulky WasteTSBW-RECD
OffgasTSBW
SuppliesTSBW
Air TSBW
TSBWOffgas SBW
Bulky Waste SBW
Supplies SBW
Air SBW
SBW
Supplies TCAir TC
Supplies TOWSAir TOWS
Light Fraction TC-LN
Offgas TC
TCLight Fraction C-LN
Compost C-TIBSOffgas C
Compost TC-TIBS
Supplies C
Air C
Tratolixo C
Organic WasteTOWS-C
Organic Waste OWS-OCP
Offgas TOWSSupplies FTAir FT
Offgas FT
Tratolixo FTTOWS
Organic Waste OWS-MBT
Organic Waste OWS-FT
Organic Waste COO-OWS
VALORSUL - GILight Fraction 1 TMBT-GI
Heavy Fraction 2TMBT-LN
Light Fraction 1 MBT-GI
Heavy Fraction 2 MBT-LN
Sorting Residues-SMS
Paper & Cardboard SC-LN
Collecting Point for Other Waste (CPO)
Supplies LN Exterior
Sorted Glass-RECD
Offgas TMSSSupplies TMSS
Air TMSS
Sorted Glass SMS - RECD
Supplies TMBTAir TMBT
TMBTOffgas TMBT
Air TFTSupplies TFT
Offgas COR
Offgas CPO
Offgas CPS
OffgasTPCS
SuppliesTPCS
AirTPCS
Supplies CORAir COR
Supplies CPOAir CPO
Supplies CPSAir CPS
Offgas SCS1-PC
Supplies SCS1Air SCS1
Separate waste collection 1- Curbside (SCS1)
CPO
CPS
Offgas CMD
Supplies CMDAir CMD
Supplies COOAir COO
OffgasCOO
Offgas SCB
Supplies SCBAir SCB
Offgas OWS
Supplies OWSAir OWS
Offgas TFT
Offgas SMS
Supplies SMS
Air SMS
Offgas SPC
Supplies SPCAir SPC
Offgas MBT
Supplies MBT Air MBT
SCS1Tratolixo SPC
Air LN Exterior
Batteries-CPO
Delivered G-CPSDelivered MSS-CPS
Delivered PC-CPS
Separate Waste Collection- Collecting point (CPS)
Exterior LNOffgas LN Exterior
Leachate LN Exterior
Bulky Waste SBW-LN
Bulky Waste SBW-RECD
Tratolixo MBT Organic Waste TOWS-MBT
Bulky Waste-SCB
Composted MSW TMBT-TIBS
Organic Waste TFT-TIBS
Tratolixo OWS
Organic Waste TOWS-TIBS
Park Waste-COO
Organic WasteTFT - TIBS
SCB
COO
Composted MSW MBT - TIBS
Paper MBT - RECDScrap MBT - RECD
Light Fraction 2 MBT - LNHeavy Fraction 1 MBT - LN
Light Fraction 1 MBT - LN
Mixed Waste-CMD
Road Waste-COR
CMD
COR
TIBS
RECYCLING
MSS-SCS1PC-SCS1
Sorted Composite Packaging-RECD
Sorted Metals-RECDSorted Plastic-RECD
Sorting Residues LN
Sorting Residues SMS - LN
Sorted Composite packaging SMS - RECD
Sorted Metals SMS - RECDSorted Plastic SMS - RECD
Sorted Paper & Cardboard 1-RECD
TPCS
Mixed Waste CMD - MWS
Mixed Waste TMW2 - LN
Road Waste COR - LN
Batteries CPO - RECD
Glass CP - RECD
Mixed Secondary materials CP-SMS
Sorted Paper & Cardboard SPC - RECD
Sorting Residues SPC - SMS
Mixed secondarymaterials SC-SMS
Paper & CardboardCP-SPC
Paper & CardboardSC-SPC
TFT
Light Fraction 2 TMBT - LN
Heavy Fraction 1TMBT - LN
Light Fraction 1 TMBT - LN
Paper TMBT-RECD
Scrap TMBT-RECD
Separate Collection of Bulky Waste (SCB)
Collection of OtherOrganic Waste (COO)
Collection of Mixed Waste (CM)
Cleanning of the Road (COR)
Tratolixo SMS
LISBON A (TRATOLIXO) Case Study
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3132
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5253
54 55
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575859
6061
626364
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6869
70
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7273
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7980 81
82
8384
8586
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8990
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100 101
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106107
108
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AWAST final meeting - Brussels - 1-3 december 2003SuppliesTADAir
TAD
Supplies AD
Air AD
HeavyFractionTAD-GI
Light Fraction TAD-GI
Compost TAD-TIBS
Offgas TAD
TAD
Heavy Fraction AD - TAD
Light Fraction AD - TAD
Compost AD - TAD
Offgas AD
Valorsul AD
Organic Waste SCO - AD
Offgas SCOSupplies SCO
Air SCO
SCO
Organic Waste SCO
Collection of Other Waste
Sorted Glass-RECD
Offgas TG
Light Fraction 2 Tratolixo TI - GI
Light Fraction 1 Tratolixo TI - GI
Light Fraction 2 Tratolixo TILight Fraction 1 Tratolixo-TI
Supplies TIAir TI
Offgas TITI
Imported Waste
Supplies TSBAir TSB
Offgas TSB
TSBSupplies SB
Air SBBulky Waste SB-RECD
Bulky Waste SB-LN1
Offgas SB
SB
Bulky Waste SCB-SB
Supplies CPOAir CPO
SCS
TIBS
Supplies TGAir TG
Sorting res iduesGI 3
TG
Sorted Glass SG-RECD
Sorting res idues SG-GI
SuppliesTFT1
Air TFT1Offgas TFT1
Bottom-ashmaturation res idues-LN1
Bottom-ashmaturated-RECD
Scrap 2-RECD
Bottom-ash maturation res idues FT1-LN
Scrap FT1-RECD
Bottom-ash maturated FT1-RECD
SuppliesFT1
OffgasFT1
AirFT1
SuppliesLR
Air LR
Offgas LR
Leachate LRTreated Ashes-LR
SuppliesTFT2
Air TFT2
Offgas TFT2
Treated AshesFT2-LR
SuppliesFT2
Air FT2OffgasFT2
Untreated Ashes-FT2
Bottom-ash-FT1
Scrap 1-RECD
Air TGI
Supplies TGIOffgasTGI
Untreated ashes GI - FT2
Bottom-ash GI - FT1
TFT1
TFT2
TMI/GIValorsul LN 2FT2
FT1
Scrap GI - RECD
OffgasGI
Air GISupplies GI
Mixed WasteCMD - GI
Valorsul GI
WEEE CPO - RECD
Sorting res iduesGI 2
Sorting Residues GI 1
Mixed SecondaryMaterials CP-SMS
Offgas SG
Air SGSupplies SG
G CP-SG
Valorsul SG
Offgas CPO
Delivered WEEE - CPODelivered B - CPO
CPO
Delivered G-CPS
TMSS
Supplies LN1 Exterior
Offgas TMSSSupplies TMSS
Air TMSS
Offgas CPS-PC
OffgasTPCS
Supplies TPCSAir TPCS
Delivered PC-CPS
Air CPS
Offgas SCS
Supplies SCS
Air SCS
Separate waste collection- Curbside (SCS)
CPS
Offgas CMD
Supplies CMD
Air CMD
Offgas SCB
Supplies SCBAir SCB
Offgas SMS
Supplies SMS
Air SMS
Offgas SPC
Supplies SPC
Air SPC
Valorsul SPC
Air LN1 Exterior
Delivered MSS-CPS
Supplies CPS
Glass-SCS
Separate Waste Collection- Collecting point (CPS)
Valorsul LN 1
Offgas LN1
Leachate LN1
Bulky Waste TSB-RECD
Bulky Waste TSB-LN1
Bulky Waste-SCB
SCB
Mixed Waste-CMD
CMD
RECYCLING
MSS-SCSPC-SCS
Sorted Composite Packaging-RECD
Sorted Metals-RECD
Sorted Plastic-RECD
Sorting Residues SMS - GI
Sorted Composite packagingSMS - RECD
Sorted Metals SMS - RECD
Sorted Plastic SMS - RECD
Sorted Paper & Cardboard-RECD
TPCS
Mixed Waste CMD - LN1
Batteries CPO - RECD
Paper and Cardboard CP-SPC
Sorted Paper & Cardboard SPC - RECD
Sorting ResiduesSPC - MI / GI
Mixed secondarymaterials SC-SMS
GlassSC-SPC
Paper & CardboardSC-SPC
Separate Collection of Bulky Waste (SCB)
Collection of Mixed Waste
Collecting Point for Other Waste (CPO)
Valorsul SMS
LISBON B (VALORSUL) Case Study
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2
3
4 5
6 7
89
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AWAST final meeting - Brussels - 1-3 december 2003
Calibration of Tratolixo Simulator
LISBON CASE STUDY
AWAST final meeting - Brussels - 1-3 december 2003
CALIBRATION - TRATOLIXO
STREAM SIMULATOR EXPERIMENTAL DEVIATIONWaste (t/year) Water (t/year) (%)
Sorted Paper & Cardboard 1-REC 5700 5700 0,0Sorted Plastic-RECD 487 488 0,0Sorted Metals-RECD 88 88 0,0Sorted Composite Packaging-RECD 133 133 0,0Sorted Glass-RECD 22 22 0,0Sorting Residues LN 605 605 -0,1Composted MSW TMBT-TIBS 13360 16336 -18,2Light Fraction 2 TMBT - LN 10055 12408 -19,0Light Fraction 1 TMBT - LN 167844 161763 3,8
AWAST final meeting - Brussels - 1-3 december 2003
CALIBRATION - TRATOLIXO
Sorting Residues from SMS
STREAM SIMULATOR EXPERIMENTAL DEVIATIONWaste (t/year) Water (t/year) (%)
Wood 0,0 0,0 0,0Paper 0,0 0,0 0,0Glass 0,19 0,20 -7,5Ferrous Metals 1,17 1,20 -2,8Non Ferrous metals 0,065 0,100 -35,3Plastics 13,1 13,1 -0,1Textiles 0,0 0,0 0,0Biowaste 2,48 2,50 -0,7Others 83,7 83,0 0,8
AWAST final meeting - Brussels - 1-3 december 2003
Simulation of Scenarios
Which are the variables where we can act?
• Input streams - flow or composition
LISBON CASE STUDY
• Equipments efficiencies
• System configuration
AWAST final meeting - Brussels - 1-3 december 2003
1. Introduce Separate Collection of Biowaste and Change the input of the MBT plant from MSW to Biowaste
Tratolixo Scenarios
Inpact on: • Amount of biodegradable matter directed to landfill
• Amount of compost produced
• Quality of compost produced in terms of
Heavy metals
• Costs
LANDFILL DIRECTIVE
PROPOSAL FOR THE COMPOST USE DIRECTIVE
PROPOSAL FOR THE COMPOST USE DIRECTIVE
AWAST final meeting - Brussels - 1-3 december 2003
2. Send the Light Fraction of the MBT plant to Valorsul
Incineration plant
Tratolixo Scenarios
Inpact on: • Amount of biodegradable matter directed to landfill
• Costs
LANDFILL DIRECTIVE
AWAST final meeting - Brussels - 1-3 december 2003
3. Introduce Separate Collection for Biowaste, 1 Anaerobic Digestion plant for 100.000 ton Biowaste /yr and 1 Green Waste Composting plant for 15.000 ton / yr
Tratolixo Scenarios
Inpact on: • Amount of biodegradable matter directed to landfill
• Costs
LANDFILL DIRECTIVE
AWAST final meeting - Brussels - 1-3 december 2003
1. Treat the Light Fraction of the MBT plant of Tratolixo
in the Incineration plant
Valorsul Scenarios
Inpact on: • Amount of biodegradable matter directed to landfill
• Costs
AWAST final meeting - Brussels - 1-3 december 2003
2. Introduction of an Anaerobic Digestion plant for
40.000 ton Biowaste / yr
Valorsul Scenarios
Inpact on: • Amount of biodegradable matter directed to landfill
• Costs
AWAST final meeting - Brussels - 1-3 december 2003
THE END