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STD-AWS C 5 - 3 - E N G L 2000
W
07842b5 052003b 7 4 T
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Key WOïdS
Air
carbon arc, gouging, cutting,
recommended practices
AWS
C5.3:2000
An American National Standard
Approved by
American National Standards Institute
November
21,2000
Recommended Practices for
Air Carbon Arc Goug ing
and
Cutt ing
Supersedes
ANSUAWS
C5.3-91
Prepared by
AWS
C5
Committee on Arc Welding and Cutting
Under the Direction of
AWS Technical Activities Comm ittee
Appro ved by
AWS Board
of
Directors
Abstract
This publication establishes a method of conveyin g to the welder/operator the proper setup and use of air carbon arc
gouging and cutting. Instructions and proced ures are supplied in detail so the weldedoperator can establish the correct
air pressure, am perage, voltage, and techniques.
AmericanWelding Society
550 N.W. L eJeune Road , Miami, Florida
33126
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STD-AWS
C 5 . 3 - E N G L 2000 078q2b5 0520038 512
Statement on Use of AWS Am erican Natio nal Standards
All standard s (codes, specifications, recomm ended practices, methods, classifications, and guides) of the American
Welding Society are voluntary c onsen sus standar ds that have been developed
in
accor dance with the rules of the American
National Standards Institute. When AWS standards are either incorporated in, or made part of, documents that are
included in federal or s tate law s and regulations,
or
the regulations of other go vernm ental bodies, their provision s carry
the full legal authority of the statute.
In
such cases, any changes in those AWS standards must be approved by the
governmental body having statutory jurisdiction before they can be come a part of those laws and regulations. In all
cases, these standards carry the full legal authority of the contract or other docum ent that invokes the AWS standards.
Wh ere this contractual re lationship exists, changes in or deviations from requirements of an AWS standard must be by
agreement between the contracting parties.
International Stand ard Book Number:
0-87171-630-5
American Welding Society, 550 N.W. LeJeune Road , Miam i,
FL
33126
O 2001 by Am erican Welding Society. All rights reserved
Printed in the United S tates of A merica
AWS A merican N ational Standards are developed through a consensus standards development process that brings
together volunteers representing varied viewpoints and interests to achieve consensus. While AWS adm inisters
the
process
and establishes rules to promote fairness in
the
development of consensus,
it
does not independently test, evaluate, or
verify
the
accur acy of any information or the soundness of any judgments contained in its standards.
AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether spe-
cial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of,
or
reliance on this
standard. AWS also makes no guaranty or warranty
as
o the accuracy or completeness of any inform ation published herein.
In issuing and making
this
standa rd available, AWS is not undertaking to render professional or othe r services for or on
behalf of any person or entity. Nor is AWS undertakin g to perform any duty owed by any person or entity to some one
else. Anyone using these documents should rely on his or her own independent judgm ent or,
as
appropriate, seek the advic e
of a competent professional in determining the exercise of reason able care in any given circumstances.
This standard may be superseded by
the
issuanc e of new editions. Users shou ld ensure that they have the latest edition.
Publication of this standard does not authorize infringementof any patent. AWS disclaim s liability for the infr ingem ent
of any patent resulting from the use
or
reliance on this standard.
Finally, AWS d oes not monitor, police, o r enforc e complian ce with this standard, nor does it have the power to do so.
Official interp retations of any of the technical requirem ents of this standard may be obtained by sending a request, in writ-
ing, to the Managing Director Technical Services, American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126
(see Annex C). With regard
to technical
inquiries made c oncer ning AWS standards, oral opinions on AWS standar ds may
be rendered. However,
such
opinion s represent only the personal opinions of the particular individuals giving them. Th ese
individuals do not speak on behalf of AWS, nor do these oral o pinions constitute official or unofficial opinion s or interpre-
tations of AWS. In addition, oral o pinions are informal and should not be used
as
a substitute for an official interpretation.
This standard is subject to revision at any time by the AWS C5 Co mm ittee on Arc Welding and Cutting. It must be re-
viewed every five years and if not revised,
it
must be either reapproved or withdrawn. Co mm ents (recommendations, addi-
tions, or deletions) and any pertinent data that may be of use in improving this standard are required and should be
addre ssed to AWS Headquarters.
Such
com me nts will receive careful consideratio n by the AWS
C5
Committee on Arc
Welding and Cutting and the author of the comm ents will be informed of the Com mittee’s response to the com ments.
Gues ts are invited to attend all meeting s of the AWS C5 Co mm ittee on Arc W elding and Cutting to expr ess their
com-
men ts verbally. Pro cedure s for appeal of an advers e decision concerning all such comm ents are provided in the Rules of
Operation of the Technical Activities Com mittee. A copy of these Rules can be obtained from the A merican W elding
Society, 550 N.W. LeJeune Road, Miami, FL 33126.
Photocopy Rights
Autho rization to photocopy item s for internal, personal, or educatio nal classro om use only, or the internal, personal, or
educational classroom use only of specificclients, is granted by the American Welding Soc iety (AWS) provided that the
appropriate fee is paid to the Copyright C learanc e Center, 222 Rosewood D rive, Danvers, MA 01923, Tel: 978-750-8400;
online:
http://www.copyright.com.
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STDmAWS
C 5 . 3 - E N G L
2000 m 07842b5 0520039 Li59
Personnel
AWS C5 Committeeon Arc Welding and Cutting
B.
L .
Shultz, Chair
J .
R .
Hannah, 1st Vice Chair
N.
E. Larson, 2nd Vice Cha ir
C.
R. Fassinger, Secretary
*
D. . Arthur
E .
R.
Bohnart
H. A. Chambers
C. Conneliy
D.
. Fink
I .
D. Harris
*R.I:
Hemzacek
C K.Hicken
J.
E. Hinkel
D. . Holiiday
S.
R. Potter
N . A. Sanders
R. L. Strohl
E. G . Yevick
Th e Taylor Winfield Co rp.
Consultant
Consul tant
American Welding Society
J. W. Ha rris- W eb
Welding Education and Consulting
TRW Nelson Stud Welding Division
Consultant
The Lincoln Electric Company
Edison Welding institute
Consultant
Sand ia National Laboratory
The Lincoin Electric Company
Northrop Crumman Corp.
Consultant
Hyperîherm
Weco-Arcair
Weld-Met International Group
AWS Subcommittee on Air Carbon
Arc
Cutting
R L. Strohl, Chair ïbeco-Arcair
C.
R.
Fassinger, Secretary
J .
DeViro
B. L. Shultz
G . Snyder Tri-County Vocational Schools
American Welding Society
ESAB W ldg and Cutting Products
The Taylor Winfield Corp.
*Advisor
i i i
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STD-AWS
C5.3-ENGL
2000
07842b5
0520040
170 =
Foreword
(Thi s Foreword is not a part of AWS C5.3:2000, Recommended Practices
for
Air Carbon
Arc
Gouging and Cutting,
but is included for information purposes only.)
These recomm ended practices have been prepared by the Subcomm ittee
on
Air Carbon Arc Cutting,
of
the AWS Arc
Welding and Cutting Committee. It is important to recognize that this publication does not present the only possible
conditions for using the air carbon arc cutting process. The data given are presented merely as guides in establishing
operating conditions.
Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,
AWS
C5
Committee on Arc Welding and Cutting, American Welding Society,
550 N.W.
eJeune Road, Miami,
FL
33 1 6.
iv
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~
STD-AUS C5.3-ENGL 2000 078Li2b5 D5200LiL O07
Table
of
Contents
Page No
...
Personnel .................................................................................................................................................................... 111
Foreword......................................................................................................................................................................
iv
List
of
Figures ............................................................................................................................................................. vii
1
General ..................................................................................................................................................................
1
1.1
Scope
.............................................................................................................................................................
1
1.2
Description ....................................................................................................................................................
1
1.3 History
..........................................................................................................................................................
1
List of Tables .............................................................................................................................................................. vi¡
1.4
Applications
..................................................................................................................................................
1
2 Referenced Standards ............................................................................................................................................ 2
3. Fundamentals of the Process
................................................................................................................................. 2
3.1 General .......................................................................................................................................................... 2
3.2
Power Sources
.............................................................................................................................................. 2
3.3
Compressed Air
............................................................................................................................................
2
3.4
Electrodes
...................................................................................................................................................... 2
3.5
Gouging and Cutting Leads
.......................................................................................................................... 4
3.6
Manual Cutting Torches
................................................................................................................................ 4
3.7
Mechanized Cutting Torches ........................................................................................................................
4
3.8
Vacuum Gouging
.......................................................................................................................................... 6
4
.
Operating Techniques
............................................................................................................................................
6
4.1
Gouging
........................................................................................................................................................
6
4.2 Cutting .......................................................................................................................................................... 8
4.3 Washing......................................................................................................................................................... 8
4.4
Beveling
........................................................................................................................................................ 8
5 Equipment Selection
.............................................................................................................................................
5.1
Cutting Torch ................................................................................................................................................
8
5.2 Power Sources
............................................................................................................................................... 8
5.3
Mechanized System s
.................................................................................................................................. 10
6
. Process Variables
................................................................................................................................................. 10
6.1 Introduction
................................................................................................................................................. 10
6.2
Electrode Diameter and Type
......................................................................................................................
10
6.3
Amperage ....................................................................................................................................................
10
6.4 Voltage ........................................................................................................................................................ 10
6.5
Air Pressure and Flow Rate ........................................................................................................................
12
6.6 Travel Speed................................................................................................................................................ 12
6.7
6.8
Base Metals .................................................................................................................................................
12
7
Advantages and Limitations ................................................................................................................................
13
7.1
Advantages
..................................................................................................................................................
13
7.2
Limitations
.................................................................................................................................................. 14
Electrode Push Angle ..................................................................................................................................
12
V
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8
.
9.
10
.
Page No
Troubleshooting .................................................................................................................................................. 14
Safe Practices ...................................................................................................................................................... 14
9.1 Introduction................................................................................................................................................. 14
9.2 Noise
...........................................................................................................................................................
14
9.3
Gases
...........................................................................................................................................................
15
9.4 Radiant Energy............................................................................................................................................ 16
Bibliography........................................................................................................................................................ 16
Annex A-C om mo nly Used Metric Conversion .........................................................................................................
17
Annex B -Sa fer y References....................................................................................................................................... 19
Annex C-G uid elin es or Preparation
of
Technical Inquiries fo r AWS Technical Comm ittees
.................................
21
AWS List of Docume nts
on
Arc Welding and Cutting .................................................................................................
23
vi
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STD-AWS
C 5 . 3 - E N G L
2000 m
0 7 8 4 2 b 5
05200 i13
9 8 T m
List
of Tables
Table
1
2
3
4
5
6
7
8
9
10
Page
No.
Recommended Minimum Air Requirements ................................................................................................. 4
Recommended Number and Size of Gouging and Cutting Leads for Various Currents and L engths
...........5
Suggested Current Ranges for Com monly Used Electrode Types and S izes ................................................ 6
Mechanized CAC-A U-Groove Gouging Conditions ..................................................................................
11
Automa tic CAC-A J-Groove Operating Data .............................................................................................. 11
Primary P rocess Variables............................................................................................................................ 12
Gouging Recommendations
.........................................................................................................................
13
Results of Corrosion Testing on Type
304L
Stainless Steel ........................................................................
14
CAC-A Troubleshooting
.............................................................................................................................. 15
Particulate Matter with Possible Significant Fume Concentration
in
the Arc Cutter’s Breathing Zone
......16
List of Figures
Figure Page No.
1
2
3
4
5
6
7
8
9
10
11
P p ic a l Arrangement for the Air Carbon Arc Cutting Process
......................................................................
3
How a Standard CAC-A Torch Works ........................................................................................................... 3
Manual Torch ................................................................................................................................................. 5
Mechanized Cu tting Torch
.............................................................................................................................
6
Flat Position Gouging
....................................................................................................................................
7
Vertical Position Gouging .............................................................................................................................. 7
Horizontal Position Gouging ......................................................................................................................... 7
Overhead Position Gou ging........................................................................................................................... 7
Severing/Piercing with CAC-A ...................................................................................................................... 9
Pad Washing with CAC-A .............................................................................................................................
9
Methods of Beveling with CAC-A............................................................................................................... 10
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~~ ~
~
S T D - A W S
C 5 . 3 - E N G L
2000 m 0 7 ô 4 2 b 5 0520044 B L b
AWS C5.3:2000
Recom mended Practices for
Air Carbon Arc Goug ing and Cutting
1. General
1.1
Scope. This pub lication presents the basic concepts
of the air carbon arc cutting (CAC -A)' process to provide
a fundamental understanding of the process and its vari-
ables. I n addition, specific technical data are presented as
a guide in establishin g optimum operation of this process.
This standard makes use of the U.S. Customary Units.
Approximate mathematical equivalents i n the Interna-
tional System of Units
(SI)
are provided for comparison
in parentheses ) or in appropriate columns
in
tables and
figures. Annex A is included to identify metric equivalents
if
the reader requ ires precise conversion information.
Safety and health issues and concerns are beyond the
scope of this standard and, therefore, are not fully ad-
dressed herein. Some safety and health information can
be found
in
Section
9.
Safety and health information is
available from other sources, including, but not limited
to, ANSI 249.1, Safety in W elding, Cutting, and Allied
Processes, and ap plicable federal and state regulations.
1.2
Description.
CAC -A is a physical means of metal
removal in contrast to the oxidation reaction
in
oxyfuel
gas cutting (OFC). In the CAC-A, the intense heat of the
arc between the carbon electrode and the workpiece m elts
a portion of the workpiece. S imultaneously, a jet of air is
passed p arallel to the arc and is of sufficient volume and
velocity to blow away the molten material. The exposed
solid metal is then melted by the heat of the arc, and the
sequence continues.
CAC-A does not depend
on
oxidation to m aintain the
cut, so i t
is
capable of cutting metals that OFC will not
cut .
The process is used successfully
on
carbon steel,
stainless steel, many copper alloys, and cast irons. The
melting rate is a function of current. The metal removal
rate
is
depend ent upon the melting rate and the efficiency
1. CAC-A (Carbon Arc Cutting-Air)
was
formerly AAC (Air
Arc Cutting).
of the air jet i n removing the molten m etal. The air must
be capable of lifting the molten metal out and c lear of the
arc region before resolidification.
1.3 History. CAC-A was developed
in
the
1940s
as an
extension of an existing pr oce ss- car bo n arc cutting.
Faced with the removal,
i n
the flat position, of several
hundred feet of cracked stainless steel weld, a w elding
engineer developed CAC-A. Carbo n arc cutting was used
to remove defective welds and rivet heads, but only
in
the
overhead and vertical positions. The carbon arc m elted
the metal and gravity moved the molten metal out of the
area. It was reasoned that an air jet could provide the force
to remove the metal in the flat position.
A direct current electrode negative (DCEN) carbon a rc
was tried, and an air blast was provided by the secon d
cutter with an air nozzle directed at the pool. This attempt
was not very successful because the arc was not stable.
Direct current electrode positive (DC EP) w as tried, and
the result made air carbon arc c utting practical. The b asic
principle remains the same today, but the equipm ent and
applications have been improved and expanded.
In 1948, the first
air carbon arc torch was introduced to
the welding industry. No longer were tw o cutters needed.
The air was fed through the torch and out beneath the
electrode at the correct location. This new tool was fou nd
to save time on backgouging of welds and removal of
cracks and other weld def ects on carbon, alloy, and stain-
less steels. Previously, this
type
of work had been done by
grinding or chipping. As the use of the CAC-A e xpanded,
torches were designed for more efficient and cleaner meta l
removal and for cutter comfort.
1.4 Applications. The CAC-A process is used through-
out industry
in
a variety of applications,
such
as m etal
fabrication and casting finishing, chemical and petro-
leum technology, construction, mining, general repair,
and m aintenance. CAC-A torches and e lectrodes are used
to create groove weld preparations in plates butted to-
gether.
If
the process is performed properly a minimal
1
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S T D - A W S
C5.3-ENGL 2 0 0 0
07842b5 0520045
752
AWS C5.3:2000
amoun t of additional clean ing and grinding is required.
The CAC-A p rocess can then be used
to
backgouge the
joint to sound metal to ensure complete joint penetration.
If during welding, a problem arises and an area of the
weld does not meet specifications, the CAC-A process
can be used to remove
the
defective weld metal without
damaging
or
detrimentally affecting the base metal. The
CA GA process
is
used
in
the foundry industry to remove
f ins and risers from castings and then used to wash the
contact areas smooth with the surface in preparation for
shipment of the casting. The air carbon arc process pre-
sents great flexibility, efficiency, and cost effectiven ess
when ap plied to practically any type of metal. Carbon
steel, stainless steel, gray, malleable, and ductile iron,
aluminum, nickel, copper alloys, and other nonferrous
metals can be worked on with CAC -A.
2.
Referenced Standards
The following standards contain provisions which,
through reference
in
the text, cons titute provisions of this
AWS standard. For da ted references, subsequent amend-
ments to, or re visions of, any of these publications do not
apply. However, parties to agreemen ts based on this AWS
standard are encouraged to investigate the possibility of
applying the m ost
recent
editions of the docum ents shown
below. For undated references, the latest edition of the
standard referred to applies.
1) ANSI 249.1, Safety in Welding, Cutting, und Al -
(2)
AWS F1.l, Methods of Sampling Airborne Partic-
Available through:
lied Processes
ulates Generate d by Welding and Allied Processes
American Welding Society
550 N.W. L eJeune Road
Miami, FL 33126
(3) OSHA Safety and Health Standards, 29CFR Part
Availab le through:
1910
Occupational Safety and Health Administration
200
Constitution Avenue NW
Washington, DC 20210
3. Fundamentals of the Process
3.1 General. CAC-A requ ires an arc to develop a mol-
ten pool on the w orkpiece. Compressed air is introduced
to blow away this molten me tal. The process requires a
welding power
source.,
a source of compressed air, car-
bon electrode, and cutting torch. Figure
1
shows the typi-
cal arrangement for using
this
process.
Except for special applications discussed later, CAC-
A is used with DCEP (reverse polarity). Th e electrode
should have a maxim um exten sion of 7 in.
(180
mm) from
the cutting torch, with the a ir je t between the electrode
and the workpiece. Although there is no minimum exten-
sion, care should be taken to prevent damage to the torch.
Therefore 1-1/2 to 2 in. (38
to
51 mm)
minimum
exten-
sion
is
recommended. Progression should only be
in
the
direction of air flow. The electro de push an gle will vary,
depending on the operation being performed. The cutter
should maintain the correct arc length to allow the air jet
to properly remove the molten metal (see Figure 2).
3.2
Power Sources. Single-phase input machines with
low open-circuit voltage are generally inadequate for
CAC-A. However, any three-phase input welding power
source of sufficientcapacity may be used, provided the
manufacturer recommends its use for CAC-A. The open-
circuit voltage must be sufficiently higher than the re-
quired arc voltage to allow for voltage drop in the circuit.
The arc voltag e used
in
air carbon arc gouging and
cut-
ting ranges from
28
to
56
volts (V); thus, the open -circu it
voltage should be at least 60V.The actual arc voltage
in
air carbon arc goug ing and cutting is governed to a large
extent by arc length and the application .
3.3
Compressed
Air. Standard comp ressed air is satis-
factory for CAC-A. Between
80
psi 413.7P a ) and
100
psi
690 kPa) pressures at the torch are normally used. Higher
pressures may be used, but offer little advantage in m etal
removal efficiency. Pressures as low as 40 psi (280 kPa)
have been used with som e manual torches
in
field appli-
cations where only cylinders of compressed air are avail-
able. However, pressures this low are not recomm ended.
Regardless of the pressure used with manual torches, the
air hose supplying the conce ntric cable assembly should
have a minimum inside diameter (ID) of 3/8
in. (10
mm).
Mechanized torches with automatic arc length control
should have an air supply hose with a minimum ID of
1/2
in.
(13 mm).
Table 1 gives the consumption rate of compressed air
for the various types of manual and mechanized torches,
as well
as
the compressor power rating required for inter-
mittent and continuo us use. C ompressors should have a
standard receiver tank for the co mpressor rating. Refer to
Table 1 for suggested
ASME
receiver size for the torch
being used.
3.4 Electrodes
3.4.1 DC Copper Coated Electrodes. This type is
most widely used because of its comparatively long elec-
trode life, stable arc characteristics, and groove u nifor-
mity. These electrodes are made from a special m ixture
2
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I lFFl..==I
I I DI
COMPR ESSED AIR
k
r l
I l
POWER
SOURCE
I l
I I ELEC
4
TRIG LEAD
CEP OR AC
TRODE
3RKPIECE
Figure 1-'Qpical Arrangement for the Air Carbon Arc Cutting Process
\
T RcH
WORKPIECE
-)
Figure
S H O W
Standard CAC-A
Torch
Works
3
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STD-AWS C5.3-ENGL 2000
W 078L i2b5 05200Li7 5 2 5
AWS C5.3:2000
Table 1
Recommended Minimum Air Requirements
Recommended Compressor Rating
Air Pressure(') Air Consumption Intermittent Use Continuous Use Receiver Size
ï)pe
of Torch psi kPa cfm Wmin hp
kW
hp
kW
gal L
Light Duty(2) 40 280
8 227
0.5
0.4
1.5 1.1
60 227
General
Duty(*)
80 550 25 708 5.0 3.7 7.5 5.6 80 303
Multipurpose(3) 80 550 33 934 7.5 5.6
10
7.5
80
303
Automatid4)
60 414 46 1303
15 11.2
80 303
Notes:
( i )
Pressure while torch is in operation.
2) Accommodates flat electrodes.
3) Generally considered a foundry torch.
4) Requires some
kind of
mechanical manipulation.
of carb on and grap hite with a suitable binder. Baking this
mixture at the appropriate temperature produces dense,
homo geneou s graphite electrodes of low electrical resis-
tance which are then coated with a controlled thickness
of copper. The copper coating improves electrical con-
ductivity prov iding more efficient, cooler operation and
helps maintain electrode d iameter at the point of the arc.
These electrodes are available in the following diameters:
1/8,5/32,3/16, 1/4,5/16,3/8, 112,518,
and
314 in. 3
mm,
4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 12 mm, 16 mm, and
19
mm).
Jointed electrodes are available for op eration without
stub loss. They are furnished
with
a female socket and a
matching male tenon and are available
in
the following
diameters:
5/16,3/8,1/2,5/8,3/4,
and
1
in.
(8
mm,
10
mm,
12 mm, 16 mm, 19 mm, and 25 mm).
In addition to cylindrical electrodes, there are flat
(rectangular) coated electrodes
in
the following sizes:
5/32 x 318
and
3/16
x 518 in.
4
mm x
10
mm and 5 mm x
16 mm). These are used for ma king rectangular grooves
and for the removal of weld reinforcements.
3.4.2 DC Uncoated Electrodes. Of limited use, these
electrodes are generally used in diameters of less than
318 in. 10 mm). D uring cutting these electrodes are con-
sumed m ore rapidly than the coated electrodes. They are
manufactured the same a s the coated electrodes without
the coppe r coating. Plain electrodes are available in the
following diameters: 1/8,5/32,3/16,1/4,5/16,3/8,1/2,5/8,
3/4, and 1 in. 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10mm,
12
mm,
16
mm,
19
mm, and 25 mm).
3.43 AC Copper Coated Electrodes. The following
electrodes are made from a special mixture of carbon and
graphite with a suitable binder. R are-earth materials are
incorporated to provide arc stabilization for
cutting
with
an alternating current. These electrodes, coated with a
controlled thickness of copper, are available in the fol-
lowing diameters: 3/16,1/4,3/8, and 112 in.
(5
mm, 6 mm,
10 mm, and 12 mm).
3.5 Gouging and Cutting Leads. Table 2 gives the
rec-
ommended number and sizes of cutting leads for differ-
ent currents and lengths.
3.6 Manual Cutting Torches.A
typical manual torch is
shown in Figure 3.The electrode is held in a rotating head
which con tains one or more a ir orifices, so that, regard-
less of the angle at which the electrode is set with respect
to the cutting torch, the air jet rema ins in alignmen t with
the electrode. Cutting torches with two heads (the air jet
is on two sides of
the
electrode) or with a fixed angle be-
tween the electrode and the holder, are preferred by som e
users for special applications. Normally, cutting torches
are air cooled. For high-current applications, water-cooled
cable assemblies are available and may
be
used with heavy-
duty torches.
3.7 Mechanized Cutting Torches. There are two m eth-
ods of controlling mechanized CAC-A torches. E ither
system is capable of ma king grooves
of
consistent depth
to a tolerance of 0.025 in.
0.6
mrn). These uni ts are
used where high quality, high productivity, or gouges in
excess of 3 ft
900
mm) long are desired (see Figure 4).
They are as follows:
3.7.1 Amperage Control.
An amperage-controlled
type which maintains the arc current by am perage signals
through solid-state controls. This type of system controls
4
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AWS
C5.3:2000
Table 2
Recommended Number and Size of Gouging and
Cutting Leads for Various Currents(l)I2) and Lengths@)
4)
25 feet
8
m)
50
feet 15 m)
100
feet
30
m
150 feet 46 m)
200
feet 61
m)
250 feet 76 m)
(Amperes) No. Size No. Size No. Size No. Size No. Size No. Size
Current
~~ ~ ~~~
100
1 4 1
3 1
2 1
1
O 1
U0
1
410
200
1 3 1
2
1
1O
1
310
1
310 3 310
300
1
2
1
2
1 310 2
U0
2
410 4 410
400 1
2 1 1
O
1 410 2
410 3
410
5 410
500
1 1 1 U 2 210 2
410
4
410
2 410 5 410
00 1
1 1 310
2
800
1 1O
2 U0
2
410 410
410
310
4
1 410
3
310 5
310
410
3
410
410 4
310
lo00
1
1200
1
1400
1 410 2
1 m 5 ) 2
310
4 310
4
410
1800 2 410 4 4fO
2 m h )
3
410
5 410
210 2
Notes:
( i )
Recommendations based o n
4V,
dc loss/lOO
f i 30 m).
2)
For ac
use
next high er size of cable.
3) Length given is one ha lf the sum of the electrode and the work piece leads.
4) Impr ope r workpie ce conn ection causes cable overheating; at least 1 in.
25
mm) o f contact length should be used. Be sure the conn ection is tight.
5) Over
1600
amps, a heavy-duty air- coo led cable
should
be used.
6) Over 2000 amps, a heavy-du ty water-cooled cable must be used.
f EVER
1
IRVALVE
LHEAD
L NSULATOR
SEE
HEAD DETAIL
BELOW BODY
FEMALE CONNECTOR
\
1
LECTRODE
CABLE COVER
2
COMPRESSED AIR
y
AIR JETS
HEAD DETAIL
Figure
&Manual Torch
5
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~
~~
S T D - A W S C5-3-ENGL
2 0 0 0 0 7 8 9 2 b 5
05200117
3 r d
AWS C5.3:2000
Figure Mechanized Cutting Torch
the electrode feed speed, which maintains the preset
amperage and can be operated with constant-potential
power s ource s only.
3.7.2
Voltage Control. A voltage-controlled type
which maintains arc length by voltage signals through
solid-state electronic controls. This type controls the ar c
length determined by the p reset voltage, and can be
used
with co nstant-c urren t power sup plies only.
3.73
Dual System.
A
dual system
is
capab le of oper-
ation by an internal selector switch in either of the m odes
described above.
3.8 Vacuum Gouging.
In
the late
1980s
a new variation
of gouging w as developed called vacuum gouging. This
process replaces the air jet used to evacuate
the
molten
slag from the groove area with a high-volume vacuum.
This process not only captures the slag and fume associ-
ated with the gougin g process, but also reduces the noise
level created when perform ing the gouging process.
The vacuum goug ing process is done using a specially
designed nozzle that attaches to the automatic gouging
head.
By
water cooling the nozzle and attached vacuum
hose, the slag and fum e from the gouging process
is
pulled
by the vacuum into a capture drum. The slag is knocked
into the bottom of
the
catch tank, which is partially filled
with water, and
the
fume is caught in a filter before the
air is exhausted from the vacuum.
This new vacuum gouging system at present
is
limited
to automated gouging operations on flat plate or pressure
vessel circum ferential seams.
4. Operating Techniques
4.1 Gouging. The electrode is gripped, as shown in Fig-
ure
3,
o
that a maximum
of 7
n.
(180
mm) extends from
the cutting torch. For aluminum , this extension should
be
reduced to
3
in. 76mm). Table 3 shows suggested cur-
rent ranges for various electrode types and sizes.
The air jet sh ould be turned on before striking the arc,
and the cutting torch should be held as shown in Figure
5.
The torch should always be operated using the fore-
hand techn ique, ¡.e., the electrode and air jet pointed in
the direction of travel. Under proper operating condi-
tions, the air jet is expected to sweep beneath the elec-
trode end and remove all molten metal. The arc may be
Table 3
Suggested Current Ranges for Commonly Used Electrode Types and
Sizes
Electrode Diameter
DC, D CEP Polarity AC Electrode
(in.)
(mm)
Minimum (amperes) Maximum (amperes) Minimum (amperes) Maximu m (amperes)
1/8 3 30
60 2 250
5/32 4 90
150
300 400
3/16
114
5/16
318
112
518
314
1
5
6
8
10
13
16
19
25
200
300
350
450
800
loo0
1250
1600
250
400
450
600
100
1250
1600
2200
325
350
500
425
450
600
318 Flat 10 250 450
5/8Flat 16 300 500
6
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S T D O A W S CS - 3 - E NGL
2 0 0 0
0 7 8 q 2 b 5 0520050 OLT
W
AWS
C5.3:2000
Figure %Flat Position Gouging
Figure &Vertical Position Gou ging
struck by lightly touching the electr ode to the workpiece.
The electrode sh ould not be drawn back once the arc is
struck. The g ouging technique is different from that of
arc w elding because m etal is removed instead of deposited.
A
short arc should be m aintained by progressing
in
the
direction of the cu t fast enough to keep up with metal re-
moval. Th e stea diness of progression controls the sm ooth-
ness of the resulting
cut
surface.
For
gouging in the vertica l position, the c utting torch
should be held as shown
in
Figure
6.
Gouging should be
done in a downhill directio n, which perm its gravity to as-
sist
in
rem oving the mo lten metal. Vertical gouging may
be done
in
the op posite directio n, but
it
is more diffcult.
Gou ging in the horizontal position may be done either
to the right
or
to the left, but always with forehand goug-
ing.
In
gouging to the left, the cutting torch should be
held as shown
in
Figure
7.
in gouging to the right, the
cutting torch
will
be reversed to locate the air jet behind
the electrode.
When gouging
in
the overhead position, the electrode
and torch should be held at an angle that will prevent
molten metal from d ripping on
the
cutter’s glove, as shown
in
Figure 8.
The depth of the groove produced is controlled by the
travel speed. Grooves up to 1
in. (25
mm) deep may be
made. However, the deeper the groove, the more experi-
ence is required of an operator to produce an acceptable
groove. Slow travel speeds produce a deep groove. Fast
speeds w ill produce shallow grooves. The width of the
groove is determined by the size of the electrode used
and
is
usually about 1/8
in.
(3 mm) wider than the elec-
trode diameter. Wider grooves may be made with an
electrode that is oscillated with a circular
or
weave motion.
When gouging, a push angle of 65 degrees from the
surfac e of the workpiece is used for m ost applications. A
steady rest
is
recommended
in
gouging to ensure a smoothly
Figure 7-Horizontal Position Gouging
Figure P v e r h e a d Position Gouging
7
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STD-AWS C 5 - 3 - E N G L
2000 W 078112b5 0520053 T 5 b
AWS C5.3:2000
gouged surface. It
is
particularly advantageous for use
in
the overhead position. Proper travel speed depends on the
size of the electrode, base metal, cutting amperage, and air
pressure. Proper spee d, which produces a smooth hissing
sound , will result in a sm ooth gouge.
3/8 in. (9.5 mm) and 5 /8 in. (15.9
mm)
flat electrodes.
Maximum 450 amperes.
(2) Medium-Duty Ge ner al Pu rpo se Torch-accepts
5/32 in. (3.97 mm) to 3/8 in. (9.5 m m) round electrod es and
3/8 in. (9.5 mm) flat electrodes. Maximum loo0 amperes.
4.2 Cutting. Figure 9 shows the electrode
in
position for
cutting. in general, the cutting technique
is
the same as for
gouging , except that the electrode is held at a steeper an-
gle; that is, with a push ang le between 10 and 20 deg rees.
For cutting thick nonferrous metals, the electrode
should be held perpendicular to the workpiece surface,
with the air jet in front of the electrode in the direction
of
travel. With the electrode in this position, the metal may
then be cut by moving the a rc up and down through the
metal with a sawing mo tion.
4 3
Washing.
In
using the air carbon arc cutting process
for removing metal from large areas, such as the removal
of surfa cing metal and of riser pads
on
castings, the proper
position of the electrode is shown in Figure 10. The elec-
trode should
be
oscillated from side to side while pushing
forward at the depth desired.
In
pad wash ing operations,
a push an gle of 20 to 75 degrees from the vertical
is
used.
The 75 degree angle is used for light finishing passes,
while the steeper angle s allow deeper rough cutting to be
done with greater ease.
Particularly suited for this application are cutting
torches with fixed angle heads that hold the electrode at the
correct angle. With other types of torches, ca re should be
taken to keep the air jet behind the electrode. The steadi-
ness of the cutter determines the smoothness of the sur-
face produced.
4.4 Beveling. One beveling m ethod
is
to hold the elec-
trode, as in Figure 11(A), with the torch parallel to the
edge being beveled, and a work angle equal to
the
angle
of the bevel to be produced. The air jet is between the
electrode and workpiece surface. The second method is
to hold the electrode as in Figure 1 1(B) with the elec-
trode parallel to the edge be ing beveled and the electrode
angle at
35
degrees. The air jet is between the electrode
and the workpiece surface.
5.
Equipment Selection
5.1 Cu t t in g Torch . Chosen for the job being done,
torches range from light-duty farm and body shop sizes
to extra-heavy-duty foundry torches. The following is a
guide for torch use:
General Purpose Torches:
(i) Light-Duty General Purpose Torch-accepts
1/8
in. (3.2 mm) to 1/4 in. 6.5 mm) round e lectrodes and
(3) Heavy-Duty Gene ral Purpose Torch-accepts
5/32
in.
(3.97 mm) to 1/2
in.
(12.7 mm) round electrodes
and 3/8 in. (9.5 mm) and 5/8 in. (15.9 m m) flat electrodes.
Maximum 1000amperes.
(4) Extra-Heavy-Duty Gene ral Purp ose Torch-
accepts 5/32 in. (3.97 mm) to
5 / 8
in.
(15.9 mm) round
electrode s and
3/8
in. (9.5 mm) and 5/8 in. (15.9
mm)
flat
electrodes. Maximum 12 50 amperes.
5 )
Foundry-Heavy-Duty Torch-General foundry
work and heavy-duty fabrication. Limited to 1600 amps
with air-cooled cables and
2000
amps with water-cooled
cables.
(6)
Mec hanized Go ugin g Torches-Edge prepara-
tions and backgouging, high quality and high produc tivity
uses. Used with 5/16 in. (8 mm) through 3/4 in. (19 mm)
jointed carbon electrodes.
5.2 Pow er Sources. Any three-phase input welding power
source of sufficient capacity may be used for the air carbon
arc gouging process, providing the manufacturer recom-
mends its use for CAC-A. However,
be
sure the open-circuit
voltage (OCV) is high enoug h to allow for voltage drop in
the circuit. The arc voltage used in air carbon a rc gouging
and cutting ranges from 2 8 to 56
V;
hus the open-circuit
voltage should be at least 60 V. Some constant potential
power sources require very high OCV to operate CAC-A
equipment. Single-phase input power sources require
very high O CV to operate CAC-A equipment. Single-
phase input power sources are generally inadequate for
this process. Power sources being used in conjunction
with mechanized cutting and other application s requiring
maximum arc time should be rated
100
duty cycle for
the required amperage.
5.2.1
Power Source Preferences. Choice of DC
power supply mode depen ds upon electrod e size:
(i)
DC-(Direct Current) Constant Curre nt (Motor
generator, transformer-rectifier, or resistor gr id unit).
Preferred power source for all electrode sizes.
(2) DC -C on sta n t Potential (Motor genera tor
or
tran sfo rm er rectifier). Usable only for 5/16 in. (7.9
mm)
and larger electrodes. May cau se carbon d eposits with
small electrodes. Not suitable for autom atic torches with
voltage control only.
(3) AC/DC hns form er- Rec tifier . Direct current (dc)
supplied from three phase transformer-rectifier supplies
is
satisfactory, but dc from single phase supplies gives
unsatisfactory arc characteristics. Alternating current
(ac) output from ac/dc
units
is satisfactory, provided ac
electrode s are used.
8
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S T D - A W S
C 5 . 3 - E N G L
2000 0 7 8 i 4 2 b 5 0520052 772
9
AWS C5.3:2000
1-1/2 TIMES THE DIAMETER
IS THE MAXIMUM THICKNESS
THAT CAN BE CUT IN ONE PASS
FAVOR SIDE YC
ELECTRODE
b
e b
HOLD ELECTRODE PERPENDICULAR
TO
WORKPIECE WHEN PIERCING HOLES ONLY
Figure 9-Sev ering/Piercin g with CAC-A
PAMNASHINGTECHNIQUE
1.
TORCH REMAINS PARALLEL TO THE WORKPIECE.
2.
A WEAVING MOTION SIDE TO SIDE THE WIDTH OF THE AREA BEING CLEANED.
3.
MAINTAIN MOTION FORWARD ACROSS THE WORKPIECE.
4.
ELECTRODE PUSH ANGLE
IS 20 TO
75 DEGREES.
5.THE 20 DEGREE ANGLE
IS
USED MAINLY ON CAST IRON.
6.
HE MORE SHALLOW ANGLE THE SMOOTHER THE FINISH.
TRAVEL
Figure 10 -P ad Washing with CAC-A
9
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STD-AWS C5 .3 - E NGL
2000
078112b5
0520053
8 2 7
AWS C5 3:2000
are particularly adaptable
to
producing long gouges in
flat workpieces with a moving gouging apparatus, and
for circular gouges in pipe and tanks with the gouging
apparatus remaining stationary. They pro duce a very con-
sistent U-groove configuration and can con trol depth of
the groove to within
0.025
in.
(0.6
mm). Tab les 4 and 5 give
typical operating condition s for both
U-
and J-grooves.
Figure 11-Methods of Beveling with CAC-A
(4) AC Constant Current Thosformer). Recom-
mended for ac elec trodes only.
5.3 Mechanized Systems. Mechanized system s are used
more
in
the fabrication industry. These systems offer a
high-quality, high-productivity alternative to manual cut-
ting. The re are
two
types of systems to be considered, both
operating on a signal from the arc to control the gouging;
dual signal system and single-signal system.
53.1 Dual Signal System. With this type of mecha-
nized system, either constant current or constant poten-
tial power supplies can be used. When utilizing constant
current, the arc length
is
maintained through a voltage
signal
system.
A predetermined voltage setting is set on
the system contro ller, which then advances or retracts the
electrode through a stepping motor to maintain the arc
length. On a constant potential power source, amperage
sensing controls the feeding or retracting of the electro de
to maintain the desired arc current.
53.2 Single-Signal System Voltage Control Only).
This type system als o maintains arc length through a volt-
age signal
as
above, but will not operate with an amperage
signal. This type
of
system operates only on a CC power
source.
5 . 33
Advantages.
Mechanized
CAC A systems
offer substantial improvem ents in both productivity and
quality. They a re capa ble of out-of-position gouging and
6. Process Variables
6.1 Introduction. The CAC A process is sensitive to
improper operation, as is any thermal cutting process.
Variables can cause chang es
in
the finished gouge that
range from indiscernible to unacceptable results. Primary
variables that require attention, along with the functions
resulting from those variables, are listed
in
Table 6.
6.2 Electrode Diameter and Type. This is the most
dominant factor
in
determining the size of
the
groove.
The proper choice of electrode can affect productivity,
groove quality, and metal rem oval rates. The width of the
groove will be approxim ately 1/8
in.
( 3
mm)
wider than
the diameter of the electrode.
In
choosing the proper
elec-
trode, the size of the desired groov e should be the decid-
ing factor, with available power dictating the maximum
electrode diameter. As an example, a
1/2 in.
(12 mm)
wide, 1/4
in. (6 mm)
deep groove
10 in. (254 mm)
long
could be made manually
in
two passes using a 1/4 in.
(6
mm) diameter electrode or
in
one pass with a 3/8
in.
9.5
mm) diameter electrode. in the former, the effective
gouging rate would be
10 in.
(254 mm) per
minute
per
pass. Therefo re the effective travel speed is 5 in. (127 mm)
per minute (10 IPM [254
mm]
divided by
2
passes). The
travel speed or gouging rate for 3/8 in. (10 mm) is 17 in.
(432
mm)
per minute. This is more than a 200 increase
in gouging rate and will offset the additional electrode
cost. M echanized systems even further increase the pro-
ductivity rate due to the finite control of the arc voltage.
6.3
Amperage. The gouging amperage determines the
melting rate of the process. it
is
determined by the elec-
trode size.
If
the amperage is set too low for the electrode
size, the melting rate of the base metal will be inadequate,
and free-carbon deposits will occur. A setting too high,
while melting the base metal, will cause rapid deterio-
ration of
the
electrode with subsequent reduction in metal
removed per electrode. This condition can also substan-
tially reduce torch life.
6.4
Voltage. Voltage is determined by the arc leng th and
the current flow through the arc.
CAC A
generally re-
quires a higher voltage than m ost welding processes. This
requirement limits proper operation to power sources w ith
10
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AWS C5.3:2000
Power Data
Table 4
Mechanized CAC-A U-Groove Gouging Conditions
Overall
Speed
ravel Speed per Minute Pass
Electrode Diameter Desired
Depth
Travel Speed
(in.) (mm)
(in.)
(mm) (in./min) (mdmin) (amperes)
5116 8 118 3 65 1650 400
3/16 5 45 1140
114 6 36 9140
5/16 8 33 840
711 6 11 22 560
318 10 118 3 70 1780 500
3/16 5 44 1120
1 4 6 35 890
318 10 20 510
9/16 14 17 430
112 13 118 3 96 2440 850
114 6 57 1450
318
10
35 890
1
I2 13 24 610
314 19 18
460
518 16 114 6 72 1830 1250
318
10
48 1220
1 2 13 37 940
518 16 30 760
718 22 20 510
314 19 318 10 42 1070 1400
i l 2 13 34 860
518 16 27 690
314 19 22 560
1 24 18 460
General Note: If the groove depth
is
i ln
imes
the electrode diameterbeing
used
make two or more
passes.
Table 5
Automatic CAC-A J-Groove Operating Data
Material
Size
in. mm)
318 1
O
112 13)
518 16)
314 19)
1.5 38)
2 50)
Electrode Data
5/16 8)
318 10)
3/8 10)
518 16)
518 16)
518 16)
45 4 10)
45 4 10)
45 4 10)
45 4 10)
45 4 10)
45 4 10)
Electrode Overhang (in. ) Pass
1
in. mm)
.O63 1.6)
.O63 1.6)
.O63 1.6)
.125 3.2)
.i25 3.2)
.o63 1.6)
.o63 1 6)
.o63 1.6)
.125 3.2)
l
in. (cm)
65 165)
35 89)
50 127)
37 94)
40 1021
47 119]
28 (71)
50 127)
40 102)
37 94)
in. (cm)
65 165)
35 89)
25 64)
18.5 47)
20 51)
16 41)
9.5 10)
11
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STD*AWS
AWS C5.3:2000
C 5 . 3 - E N G L 2000
0 7 8 q 2 b 5
0 5 2 0 0 5 5 b T L
Table
6
Primary Process Variables
Variable Function
Electrode diameter Determines the size of the groove.
Amperage
Voltage
Air
pressure
and flow rate
Travel speed
Electrode
travel
and work angle
Electrode
extension
Base metal
Determined by the diameter of electrode
being used.
It
is the current flow performing
the melting of the base metal
The
electric potential
behind the
amperage,
or the arc force. Determined by arc length
on CC power supplies and set on CV power
supplies.
The medium for removal of
the
molten
metal.
Determines the depth
and
quality of finished
grooves.
Can
determine
groove shape.
Affects metal removal rates
and quality
of
groove.
Determines selection
of parameters for
other variables.
high enoug h open-circuit voltage to maintain a
28
V oper-
ating minimum. Inadeq uate voltage can create a sputter-
ing
arc
or
actually prevent arc establishment. This results
in uneven gro oves with a high probability of free- carbon
deposits, requiring exce ssive grinding to remove.
6.5
Air
Pressure and F low Rate. The air jet is the me-
dium for the removal of the m olten metal. Both adequa te
pressure and flow rate are required to obtain the proper
results. This variable is probab ly one of the most abused
of all the variables discussed. Th e flow rate
in
cubic feet
per m inute (cfm) is as im portant as the air pressure. The
pressure
is
the variable that dete rm ines the velocity of the
air that moves the molten metal out of the groove area. If
there is not enough flow to lift the molten metal out of
the groove, the air jet cannot rem ove the molten metal, re-
sulting in excessive slag adhesion and unnecessary grinding
to clean the groove, This is necessary to ensure that the
air supply system
possesses
an adequate receiver (reservoir)
in order to maintain the required flow rate (see Table i).
6.6 Travel Speed. Travel speed is the variable that di-
rectly
affects the depth of the go uge as w ell as the result-
ing quality of the groove. T he faster the travel for any
given diamete r electrode, the shallow er the gouge. If the
travel speed is too fast for the cutter’s comf ort, a sm aller
electrode size should be used, or a move to mechanized
gouging should be considered. Attempting a groove too
deep
for
the electrode diameter creates a poor quality
groove that requires exce ssive grinding.
6.7 Electrode Push Angle. The electrode push angle is
the most forgiving of the process variables. When goug -
ing manually, a greater ang le tends to prod uce a mor e Vee
shaped groove. With the mechanized system, a greater
angle will produce a slightly deeper groov e with the same
travei speed as a groove made with a lesser angle.
6.8 Base Metals
6.8.1
Gouging Recommendations.
Gouging recom-
mendations are provided in Table 7.
6.8.2 Effectsof the Cutting Process on Base Metals.
To avoid difficulties with carburized metal, users of the
CAC-A process should be aw are of the metallurgical events
that occur during gouging and
cutting.
With DCEP, and
the corresponding half cycle of ac, the current flow car-
ries ionized carbon atoms from the electrode to the base
metal. The free carbo n particles are rapidly abso rbed by
the melted base metal. Increased carbon can lead to in-
creased hardness and possible cracking. Since this absorp-
tion cannot be avoided, it
is
impo rtant that all carburized
molten metal be removed from the cut surface, preferably
by the air jet.
When the CAC-A process is used under improp er con-
ditions, the carburized molten m etal left on the surface
may usually be recognized by
its
dull gray-black color.
This is in contrast to the bright blue color of the properly
made groove. Inad equate air flow may leave small poo ls
of carburized metal in the bottom of the groove. Irregular
electrode travel, which is particularly true for manual
gougin g, may produce ripples in the groo ve wall that tend
to trap the carburized metal. Finally, an improper elec-
trode push angle may cause small beads of carburized
metal to remain alo ng the edge of the groove.
The effect of carburized metal on the cut surface dur-
ing subsequ ent welding depend s on m any factors, includ-
ing
the amount of carburized metal present, the welding
process to be employed, the kind of base metal, and the
weld quality required. Although
i t
may seem that filler
metal deposited
on
the surface during welding should
as-
similate small pools
or
beads of carbu rized metal, experi-
ence with steel base metals shows that traces
of
metal
containing approximately 1 carbon may remain along
the weld interface. The effect of these carburiz ed depos-
its become m ore significant with dem ands for increasing
weld strength and toughness,
There is no evidence that the copper from copper-
coated electrodes is transferred to the cut surface i n base
metal, except when the process is improperly used.
12
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Table 7
Gouging Recommendations
Base Metal Recommendations
Carbon steel and low-alloy steel, such as
ASTM A
514
and A
517
Stainless steel
Cast iron, including gray, malleable, and
ductile iron.
Use dc electrodes with DCEP (electrode positive). AC electrodes with an AC transformer
can
be used, but
for
this
application, ac
is
only
50%
as
efficient as dc.
Same
as
for carbon steel.
Use of 1/2
in.
(12 mm) or larger electrodes at the highest rated amperage is necessary.
There are also special techniques that need to be used when gouging these metals. The
push angle should be at least 20 degrees and depth of the cut should not exceed 1/2
in.
(13 mm) per pass.
Copper
alloys
Use dc electrodes with DCEN at
maximum
amperage rating of the electrode or use ac
electrodes with ac.
Aluminum bronze and aluminum nickel
bronze (special naval propeller alloy)
Nickel alloys (nickel content is over
80 )
Nickel alloys (nickel content less
than 80 )
Use dc e lectrodes with DCEN.
Use
ac electrodes with ac.
Use ac electrodes with DCEP.
Magnesium alloys
Aluminum
Use ac electrodes with DCEP. Before welding, surface of groove should be wire
brushed.
Use dc electrodes with DCEP. Wire brushing with stainless wire brushes is mandatory
prior to welding. Electrode extension (length of electrode between electrode torch and
workpiece) should not exceed 3 in.
(76
mm) for good quality work. DC electrodes with
DCEN can also be used.
Titanium , zirconium, hafnium, and their
alloys
Should not be cut or gouged in preparation for welding or remelting without subsequent
mechanical removal of surface layer from cut surface.
Carburized metal
on
the cut surf ace may be removed
by grinding, but it is much more efficient to conduct air
carbon arc gouging and cutting properly within prescribed
conditions to completely avoid the retention of undesir-
able metal.
Studies have been conducted on stainless steel to de-
termine whether air carbon arc gouging, carried out in
the prescribed manner, would adversely affect corrosion
resistance. Re sults of the studies are shown in Table 8.
Type 304L stainless steel was welded using several pro-
cesses.
Backgouging
of
the
joint was performed by air
carbon arc gouging and by grinding. Specimen s from the
joint s were subjected to the boiling 65 nitric acid test.
Corrosion rates typical for Type
304L
stainless steel
were obtained, and the results showed no significant dif-
ference in the corrosion rates
of
welds prepared by CAC-A
and those prepared by grinding. Had any appreciable carbon
absorption occurred, the corrosion rates for welds back-
gouged by CAC-A would have been significantly higher.
Compared to oxyfuel gas cutting, CAC-A is a higher
energy process which results
in
lower heat input to the
base metal. Therefore, a workpiece gouged
or
cut by CAC-A
i s less
distorted than oxyfuel gas cutting.
The
machin-
ability of low carbon and nonhardenable steels
is
not af-
fected by the CAC-A process. With cast iron and high-
carbon steels, however, this process may make the cut
surface extremely hard. Nevertheless, because the hard-
ened zone is shallow (approximately 0.06
in. [1.5
mm]), a
cutting tool is able
to
penetrate the hardened z one and re-
move this layer.
7.
Advantages and Limitations
7.1 Advantages
7.1.1 Fast. Gouging with CAC-A is five times faster
than chipping; it goug es a groove 3/8 in. (10 mm) de ep at
over
2
feet per minute
(0.6
M/M .
7.1.2 Easily Controllable.
CAC-A removes defects
with precision. Defects are clearly visible in the groove
and may be followed with ease. The depth of the cut
is
easily regulated, and slag do es not deflect
or
hamper the
cutting action.
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AWSC5.3:2ûûû
Table 8
Results of Corrosion Testing on Type 3û4L Stainless Steel
Corrosion Rate (per month)
Specimen
Identification Welding Process Welding Position Root Preparation in.
mm
HC1
HC2
HG1
HG2
VCl
VC2
VG
OG
oc
GMAW
GTAW
GMAW
GTAW
GMAW
SMAW
SMAW
SMAW
SMAW
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Vertical
Vertical
Overhead
Overhead
CAC-A Gouging
CAC-A Gouging
Grinding
Grinding
CAC-A Gouging
CAC-A Gouging
Grinding
Grinding
CAC-A Gouging
0.000593
0.000594
O OOO646
0.000618
0.000686
0.000627
0.000667
0.000632
0.000645
0.01505
0.01509
0.01640
0.01570
0.01742
0.01593
0.01695
0.01605
0.01638
7.13
Low
Equipment Cost.
No
gas cylinders or reg-
ulators are necessary excep t
in
field operations.
7.1.4 Economical to Operate.
No oxygen or fuel gas
is required with CAC-A. The w elder or welding operator
may also
do
the gouging o r cutting.
7.1.5 Easy to Operate. Welders operate the equip-
ment after a few minu tes of instruction and become pro-
ficient in a few days. Th e torch con tains an air-control
valve and rotating noz zle that perm its changing the elec-
trode position to suit the job while m aintaining alignment
of the air jet.
7.1.6 Compact.
The torch
is
not much larger than a
shielded metal arc electrode holder.
7.1.7 Versatile. CAC-A is used anywh ere it
is
possi-
ble to weld. It may be operated
in
spaces too restricted to
accomm odate a chipping hammer or an oxyfuel gas cut-
ting torch. It requires no difficult adjustm ents for use on
different metals.
7.1.8 Cuts Cleanly.
The
resulting surface of CAC-A
is
clean and smooth. Welding may generally
be
performed
with a minimum of grinding or cleaning.
7.2 Limitations
i)
Other cutting proc esses are better for severing.
(2)
CAC-A requ ires a large volume of com pressed air.
(3) CAC-A increases the surface hardn ess on cast iron
(4) The CAC-A process
is
accompanied by noise,
and air harde nable metals. This may be objectionable.
fum es, and a discharge of sparks and molten metal.
8.
Troubleshooting
The CAC-A problems versus solutions shown in
Table
9 can
be used for troubleshooting.
9.
Safe Practices
9.1
Introduction.
The general subject of safety and saf e
practices in welding and thermal cutting processes, such
as CAC-A, is covered in AN SI 249.1, Safely in Welding,
Cutting, andAll ied Processes. Air carbon arc cutters and
their supervisors should be familiar with the practices
discussed in these documents. Other safety sources are
listed in Annex B.
In
addition, there are other potential hazard areas
in
arc
welding and cutting (other than fumes,
gases,
and radiant
energy), such
as
noise and improper use of pres sure regu-
lators, which warrant consideration. Those areas a ssociated
with CAC-A are briefly disc ussed in this section.
9.2 Noise. Excessive noise is a known health hazard.
Exposure to excessive noise can cause a loss of hearing.
The loss
of
hearing can be either full or partial, and tem-
porary or permanent. In welding, cutting, and allied op-
erations, noise may result from the process, the power
source, or other equipment. Air carbon arc and plasma
arc are exam ples of proce sses which are freq uently noisy.
Engines of engine-driven generators m ay also be quite
noisy.
Excessive noise adversely affects hearing capability.
This adverse effect upon hearing capab ility may
be
a tem-
porary threshold shift from wh ich ears may recover if re-
moved from the noise source. However, if a person is
exposed to the sam e noise level for a longer time, then
the loss of hearing may become permanent. Th e time re-
quired
to
develop permanent hearing loss depends upon
factors such as individual susceptibility, noise level, an d
expos ure time. In add ition, there is evidence that exces-
sive noise affects other bodily fu nctions and behavior.
A
direct method to protect against excessive
noise
is
to reduce the intensity of the source. Another method
is
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Table
9
CAC-A Troubleshooting
Problem Cause/Remedy
Large free-carbon deposit at
the beginning of the groove.
The operator either neglected to
turn
on the air jet before striking the arc, or the torch was located
improperly. The air should be turned on before striking the arc and should flow between the elec-
trode and the workpiece behind the electrode
in
the direction of travel.
An unsteady arc, causing the
cutter to use a slow travel
speed even on shallow
grooves.
The amperage was insufficient for the electrode diameter used (see Table
3).
While the minimum
recommended amperage may be sufficient,
it
does require a higher degree of operator skill. The mid-
dle of the range is much more efficient. If the desired amperage cannot be obtained from the avail-
able power source, greater efficiency would be obtained by using a sm aller diameter electrode.
Erratic groove with the arc
wandering from side to side
and with the electrode heating
rapidly.
Intermittent arc action
resulting in an irregular
groove surface.
~~~~~
The process was apparently used with DCEN (electrode negative). Direct current electrodes should
be used with DCEP on all metals, with the exception 8f a few copper alloys.
The travel speed was too
slow in
manual gouging. Generally, the operator has fixed his or her posi-
tion by setting a hand on the workpiece. Since the speed of air carbon arc gouging is much faster
than shielded metal arc welding, friction between the gloved hand and the workpiece may cause an
erratic forward motion. This causes the arc length between the electrode and workpiece to become
too large to maintain the arc. The cutting operator should assume a comfortable position
so
that his
or her arms can move freely and the gloves do not drag on the work. If mechanized equipment
is
involved, check Tables
4
and 5 or proper operating conditions.
In gouging, carbon deposits
left at intervals along the
groove; in pad washing,
carbon deposits at various
spotson the washed surface.
The electrode has shorted out on the workpiece. In manual gouging, this condition is caused by
using travel speed excessive for the amperage used and for the depth of the groove being made.
In
mechanized operations, it is caused either by excessive travel speed or by using a flat-curve constant
potential power source for a small diameter electrode of 5/16 n. (8 mm). In pad washing, this short-
ing out iscaused by holding the electrode at too large a push angle. An electrode push angle of
20
to
75
degrees from the vertical is recommended. A larger angle increases the arcing area, which
reduces the current density. This reduction in arc current density requires a decrease in arc length, to
the point of short circuiting. Care
must
be taken to maintain the proper arc gap.
Irregular groove, too deep,
then too shallow. gouging.
Slag adhering to the edges
of the groove.
The operator was unsteady. The operator should relax and assume a comfortable position when
Slag ejection was inadequate. For adequate slag ejection, proper air pressure and flow rate should be
used. Air pressure, between 80and
100
psi 550-690 kPa), may not effectively eject all of the slag
if
the volume
is
insufficient. To deliver adequate volume, the air hose feeding the concentric cable
assembly should have a minimum ID of
3/8 in.
(10 mm) for manual torches. For mechanized torches
that do not require a concentric cable, the
minimum
hose ID should be 1/2
in.
13mm).
to shield the
source,
but this h as limitations. Th e acousti-
cal characteristics of a room will also affect the level
of
noise.
When engineer ing control methods fail to reduce
the noise, personal protective devices such a s ear muffs
or ear p lugs may be employed. G enerally, these devices
are
only
accepted whe n engineering con trols are not fully
effective.
Th e permissible noise exposure limits can be found
in
the CFR Title 29, Chapter XVII, Part
1910.
Additional
information may be found in the Threshold Limit Values
fo r Chem ical Substances and P hysical Agents Biological
Exposure Limits.
Information on obtaining these docu-
ments can be found in Annex B.
9 3
Gases. The major toxic
gases
associated with the air
carbon arc process are ozone, nitrogen dioxide, and car-
bon monoxide. Pho sgene gas could be present a s a result
of thermal or ultraviolet decomposition
of
chlorinated
hydrocarbon cleanin g agents or suspen sion agents used
in some aerosol anti-spatter agents
or
paints. Degreasing
or other operations involving chlorinated hydrocarbons
should be so located that vapors from these operations
cannot be reached by radiation from the arc.
93 1 Ozone.
Th e ultraviolet light emitted from the arc
acts
on
the oxygen
in
the surrounding atmosphere to pro-
duce ozone. Th e amounts
of ozone
produced will depend
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STD-AWS C 5 . 3 - E N G L 2000
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AWS C5.3:2000
upon the intensity and the wavelength of the ultraviolet
energy,
the
humidity, the amount of screening afforded by
the fum e, and other facto rs. The oz one conc entration will
generally be increased with an increase
in
current and when
aluminum is cut or gouged. T he concentration can be con-
trolled by natural ventilation, local exhaust ventilation, or
by respiratory protective equipment described
in
ANSI
249.1.
93.2
Nitrogen Dioxide. Some tests have shown that
high concentrations of nitrogen dioxide are found only
close to the arc. Natural ventilation reduces these con-
centrations quickly to safe levels
in
the cutter’s breathing
zone, so long as the cutter keeps his or her head out of
the fume plume.
9 3 3
Metal Fumes. The fumes generated by the
CAC-A process can be controlled by natural ventilation,
local exhaust ventilation, or by respiratory protective
equipmen t described
in
ANSI
249.1.
The method
of
ven-
tilation required to kee p the level of particu late and gas es
in
the operator’s breathing zone within acceptable con-
centrations is directly dependant upon a number of fac-
tors, among which are the metal being cut or gouged , the
size of the work area , and
the
degree of confineme nt or
obstruction to the normal air movement where the opera-
tion is taking place.
Each operation should be evaluated on an individual
basis in order to determine what will be required. See
Table 10 for the spec ific particulate matter that may be
present for cutting sp ecific base metals. Acceptable lev-
els of particulate matter associated with cutting and de s-
ignated as time-we ighted average threshold
limit
values
(TLVs)
and ceiling values have been established by the
American Conference of Governmental Industrial
Hy-
gienists and by the O ccupational Safety and Health Ad-
Table 10
Particulate Matter with Possible
Significant Fume Concentration
in the
Arc
Cutter’s Breathing Zone
~ ~~ ~~~
Base
Metal Particulate Matter
Aluminum
and aluminum alloys
Magnesium alloys Mg,
Al,
Zn
Copper
and copper
alloys
Nickel and nickel alloys
Titanium and
titanium
alloys
Austenitic stainless steels
Carbon steels(’) Fe,
Cu,
Mn
Note:
(1) Also Cd.
Sn, and
Zn
for plated
base metals.
AI,
Mg,
Mn,
Cr, Si
Cu,
Be,
Zn,
Pb,
Sn,
Si
Ni, Cu, Cr, Fe
Ti, Al,
V
Cr, Ni,
Fe, Mn
ministration. Compliance with these levels can be tested
by a sampling of the atmosphere under the cutter’s hel-
met or
in
the immediate vicinity of the cutter’s breathing
zone. Samples should be
in
accordance with AWS F1.l,
Methods for Sampling Airborne Particulates Gen erated
by Welding and Allied Proc esses.
9.4
Radiant Energy.
Any person within the immediate
vicinity of the cutting arc should have adequate p rotec-
tion from ra diation produced by the cutting arc. The filter
shade recommended for CAC-A is a shade twelve (12) or
greater. For less than
500
A 12 is acceptable; for greater
than
500
amps
use
a shade fourteen (14). Le ather or wool
clothing that
is
dark in color is recommended to better
withstand
the
vigors of radiation, better resist burning,
and to reduce ultraviolet burns to the neck and face be-
neath the helmet.
10.
Bibliography
(1)
American Welding Society. Welding Handbook,
Vol. 2, 8th Ed., 489-496; Miami: American Welding
Society, 1991.
(2) Christensen, L. J. “Air carbon a rc cutting.” Weld-
ing Journal
52(12): 782-791;
1973.
(3) Franz, R. “Maintenance w elding for excavators.”
Welding Design Fabrication 45(10): 49-50 1972.
4)Hard, A.
R.
“Exploratory tests of the air carbon
arc cutting process.” Welding Journal 33(6): Res. Suppl.
(5)
Hause, W.
O.
“What you should know about air
carbon a rc metal removal.” Welding Desig n
di
Fabrication
(6) Ma rshal l, W. J. et al. “Optical radiation le vels pro-
duced by air carbon a rc cutti ng processes.”
Welding
Journal 59(3): 43-46,1980.
(7) Oliver, T.
P.
and S anderson, J. T. “Arc air gouging:
the hazards and their control.” Journal of the Society
of
Occupational Medicine 23(4): 114119,1973.
(8) Panter, D. “Air carbon arc gouging.” Weld@
Journal 56 5): 32-37,1977.
(9) Prager, M. and Thiele, E.
W.
Welding a copper
nickel clad ship-ma riner II.” Welding Journal 58(7):
(10) Rida], E.
J.
“Preparation for welding by air carbon
arc gouging.” Welding Meta l Fabrica tion 45(6): 347-
353,356-362,1977.
(11) Soisson,
L.
and H enderson, J. “J-groove edge prep
comes easy w ith AAC.” Welding Design di Fabrication,
57(7):
53-55,
1983.
(12) Soisson, L. “Automatic
AAC
reduces edge prepa-
ration time.”
Welding Journal
65(5): 67-72,1986.
261-s to 264 -~ , 954.
51(1):
52-56,1978.
17-24,1979.
16
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S T D * A W S
C5.3-ENGL 2000 078L i 2bS
0 5 2 0 0 b 0 T b 7 W
AWS C5.3:2000
Annex A
Comm only Used
Metric
Conversions
(This
Annex
is not
a
part
of AWS
C5.3:2000,Recommended PracticesforAir Carbon
Arc Gouging
and
Cutting,
but
is included for
information
purposes only.)
Commonly Used Metric Conversions
(Inch-Millimeter Conversion)
1
in.
= 25.4 mm exactly
To convert inches to mill imeters, multiply the inch value by 25.4.
To convert millimeters to inches, divide the millimeter value by 25.4.
Inch Inch
Fractional Decim al Millimeter Fractional Decim al Millim eter
0.015 625 0.396 875 33/64 0.515 625 13.096 875
/64
1/32 0.031 250 0.793 750 17/32 0.531 250 13.493 750
13.890 625
/64 0 046 75
1.190 625 35/64 0.546 875
1/16 0.062 500 1.587 500
911 6 0.562 500 14.287 500
5/64 0.078 125 1.984 375 37/64 0.578 125 14.684 375
3/32 0.093 750
2.381 250 19/32 0.593 750 15.081 250
7/64 0.109 375
2.778 125 39/64
0.609
375 15.478 125
118 0.125o
3.175
o00
518 0.625
O00
15.875o
9/64 0.140 625
3.571 875 41/64 0.640 625 16.271 875
5/32 0.156 250 3.968 750 21/32 0.656 250 16.668 750
11/64 0.171 875
4.365 625 43/64 0.671 875 17.065 625
311 6 0.187 500
4.762 500 11/16 0.687 500 17.462 500
13/64 0.203 125
5.159 375 45/64 0.703 125 17.859 375
7/32 0.218 750 5.556 250 23/32 0.718 750 18.256 250
15/64 0.234 375
5.953 125 47/64 0.734 375 18.653 125
114 0.250 o
6.350
o
314 0.750 O00 19.050 O00
17/64 0.265 625
6.746 875 49/64 0.765 625 19.446 875
9/32 0.281 250 7.143 750
25/32 0.781 250 19.843 750
19/64 0.296 875
7.540 625 51/64 0.796 875 20.240 625
5/16 0.312 500 7.937
500
13/16 0.812 500 20.637 500
21/64 0.328 125
8.334 375 53/64 0.828 125 21 O34 375
11/32 0.343 750
8.731 250 27/32 0.843 750 21.431 250
23/64 0.359 375
9.128 125 55/64 0.859 375 21.828 125
318 0.375o 9.525 o 718 0.875o 22.225 O00
25/64 0.390 625
9.921 875 57/64 0.890 625 22.621 875
13/32 0.406 250
10.318 750 29/32 0.906 250 23.018 750
27/64 0.421 875
10.715 625 59/64 0.921 875 23.415 625
7/16 0.437 500
11.1 12 500 15/16 0.937 500 23.812 500
29/64 0.453 125
11.509 375 61/64 0.953 125 24.209 375
15/32 0.468 750
11.906 250 31/32 0.968 750 24.606 250
3 1/64 0.484 375
12.303 125 63/64 0.984 375 25.003 125
1 2 0.500 o 12.700
o
1 1.o00o 25.400 o
17
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STD*AWS C 5 . 3 - E N G L
2000 0 7 8 4 2 b 5 05200bL 7 T 5
AWS C5.3:2000
Annex B
Safety References
(ThisAnnex
is
not
a
part of AWS C5.3:2000, Recommended Practices fo r Air Carbon Arc Gouging and Cutting, but
i s included for inform ation purposes only.)
The fo llowing references are listed by their source:
(1) ACGIH, Threshold Limit Values for Chemical
Substances and P hysical Agents B wlogical
E p s u w
Limits
Available through: ACGIH, 1330 Kemper Meadow
Drive, Cincinnati, OH 45240-1634; Phone: 513-742-2020
(2) ANSI 287.1, Practice for- ûcc upa tion al and Edu-
(3) ANSI 288.2, Respiratory Protection
Available through: American National Standards in-
stitute,
11
West 42nd S treet, 13th Floor, New York,
NY
10036-8002; Phone: 212-642-4900
cational Eye and Face Protection
(4) ANSI 249.1, Safety in Welding, Cutting, andAllied
Processes
5 ) AWS F4.1, Recommended Safe Practices for
Preparation fo r Welding and Cutting o Containers and
Piping
(6) AWS Health and Safety Fact Shee ts
Available through: American Welding Society, 550
N.W. LeJeune Road, Miami, FL 33126; Phone: 1-800-
334-9353
(7) Code of Federal Regulations (OSHA), Section 29
Part
1910.95,132,133,134,139,251,253,254,
and 1000
Available through:
U.S.
Government Printing Office,
Superintendent of D ocum ents, P.O. Box 37195 4, Pitts-
burgh, PA 15250-7954 ; Phone: 202-512 -1800
(8)
CSA
Standard W117.2, Safety in Welding, Cu tting
and Allied Pro cesses
Available through: CSA international, 178 Rexdale
Boulevard, Toronto,
ON;
Phone 800-463-6727
(9) NFPA 51B, Standard for Fire Prevention During
Welding, Cutting, and Other Hot Work
Available through: National Fire Protection Associa-
tion, 1 Batterymarch Park, P.O. Box 9101, Quincy , MA
02269-9101; Phone: 617-770-3000
19
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Annex C
Guidelines for Preparation of Techn ical Inq ui ries
for AWS Technical Com mittees
(This Annex i s not a part of AWS C 5.3:2000, Recommended Pra cticesfo r Air Carbon Arc Gouging and Cutting, but
is included for information purposes only.)
Ci. Introduction
The AWS Board of Directors has adopted a policy
whereby all official interpretations of AWS stand ards
will be handled in a formal manner. Under that policy, all
interpretations are m ade by the com mittee that is respon-
sible for the standard. Official communication concern-
ing an interpretation is through the AWS staff member
who w orks with that committee. The policy requires that
all
requests for an interpretation be submitted in writing.
Such requests will be handled a s expeditiously as possi-
ble but du e to the complexity of the work and
the
proce-
dures that must be followed, some interpretations may
require considerable time.
C2.
Procedure
All inquir ies must be directed to:
Managing Director, Technical Services
Ame rican Welding Society
550
N.W. LeJeune Road
Miami, FL 33126
All inquiries must contain the name, address, and af-
filiation of the inquirer, and they must provide enough in-
formation f or the committee to fully understand the point
of concern in th e inquiry. Where that point is not clearly
defined, the inquiry will be returned for clarification. For
efficient handling, all inquiries should be typewritten and
should als o be in the format used here.
C2.1 Scope. Each inquiry must address one single provi-
sion of the standard, unless the point of the inquiry involves
two
or
more interrelated provisions. That provision must
be identified in the scope
of
the inquiry, along with the
edition
of
the standard that contains the provisions or that
the inquirer is addressing.
C2.2Purpose
of
he Inquiry. The purpose
of
the inquiry
must be stated in this portion of the inquiry. The p urpose
can be either
to
obtain an interpretation of a standard
requirement, o r to request the revision of
a
particular pro-
vision in the standard.
C2.3 Content
of
the Inquiry. The inquiry should be
concise, yet complete, to enable the comm ittee to quickly
and fully understand the point of the inquiry. Ske tches
should be used when appropriate and all paragraphs, fig-
ures, and tables or the Annex), which bear
on
the in-
quiry must be cited. if the point
of
the inquiry is to obtain
a revision of the standard, th e inquiry must p rovide tech-
nical justification for that revision.
C2.4Proposed Reply. The inquirer should, as a pro-
posed reply, state an interpretation
of
the provision that
is
the point of the inquiry, or the wording for a proposed re-
vision, if that is what inquirer seeks.
C3. Interpretation of Provisions of
the Standard
Interpretations of provisions
of
the standard are made
by
the
relevant AWS Technical C omm ittee.
The
secre-
tary of the committee refe rs all inquiries to the chairman
of the particular subcom mittee that has jurisdiction over
the
portion of the standard addressed by the inquiry. The
subcomm ittee reviews the inquiry and the proposed reply
21
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~~ ~
STD=AWS C5.3-ENGL
2000
m
0 7 8 4 2 b 5
0520063 778
m
AWS
C5.3:2000
to determ ine what the respo nse to the inquiry should be.
Following the subcommittee’s development of the re-
spons e, the inquiry and the response are presented to the
entire com mittee for review and approval. Upon approval
by the comm ittee, the interpretation will be an of fcia l in
terpreta tion of the Society, and the secreta ry will transmit
the respon se to the inquirer and to the Welding Journal
for publication.
C4. Publication of Interpretations
All official interpretations will appear in the Welding
Journal.
C5
Telephone Inquiries
Telephone inquiries to AWS Headquarters concerning
AWS
tandards should be limited to questions of a gen-
eral nature or to matters directly related to the use of the
Stand ard. The Board of D irectors’ policy requires that all
A W S taff mem bers respond to a telephon e request for
an oficial interpretation
of
any
AWS
tandard with the
information that such an interpretation can be obtained
only through a written request. The Headquarters staff
c a n
not provide consulting services.The
staff
can, however,
refer a caller to any of those consultants whose names a re
on file at AWS Headquarters.
C6. TheAWS Technical Committee
The activities of AWS Technical Committees in re-
gard to interpretations, are limited strictly to the Interpre-
tation of provisions of standards prepared by the committee
or to conside ration of revisions to existin g provision s on
the basis of new data or technology. Neither the c omm it-
tee nor the staff is in a position to offer interpretive or
consulting services on: (1)
specific
engineering problems,
or (2) requirements of stan dards applied to fabrications
outside the scope of the document or points not specifi-
cally covered by the standard. In such cases, the inquirer
should seek assistance from a com petent engineer expe-
rienced in the particular field of interest.
22
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~
~
S T D - A W S C 5 . 3 - E N G L 2000 = Cl7BLi2b5
0 5 2 0 0 b L I bü9
AWS C5.3:2000
AWS List of Documents on Arc Welding and Cutting
AWS
Designation
Title
C5.1 Recornmended Practices for Plasma Ar c Welding
c5.2
Recommended Practices for Plasma Arc Cutting
0 . 3 Recommended Practices for Air Carbon Arc Gouging and Cutting
c5.4
c5.5
(25.6
c5.7
C5.10
For
ordering information, contact the AWS Order Department, American Welding Society, 550 N.W. LeJeu ne Road,
Miami, FL 33126. elephones:
800)
334-9353, 305) 443-9353, xt.
280;
AX 305) 43-7559.
Recommended Practices for Stud Welding
Recommended Practices for Ga s Tungsten Arc Welding
Recommended Practices for Gas Metal Arc Welding
Recommended Practices for Electrogas Welding
Recommended Practices for Shielding Gases for Welding and Plasma A rc Cutting