Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Rett mann til rett tid – effektiv og korrekt inspeksjon i boreområdet – en økende utfordring
av
Gunnar GjeldvikTeknisk Direktør
Axess AS
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
A global supplier of engineering, inspection and certification services on offshore installations and process plants.
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Health, Safety and EnvironmentOur goal is zero harm.
• All accidents can be prevented and it shall be achieved through;
• We shall be a firm and engaged management, which put HSE in centre of our business activity.
• We include all over employees and suppliers.
• We spend the time we need to plan and conduct safe working operations.
• We develop HSE attitudes and engagement among all the employees to be responsible and react at unsatisfactory conditions in their work.
• We evaluate and improve our performance continuously
• Implementing this policy is a management responsibility – all are obliged to abide by it.
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Organisation, Axess Group
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Axess Group, development 1999-2007
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification servicesAxess AS, Management
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Approvals
• ISO 9001:2001 Certified QA system by DNV
• Certified Enterprise of Competence
• Several individual approvals as Competent Persons by NMD for cranes and lifting gir approval
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Clients – Rig and ship Companies
TransoceanSeadrillStena Drilling Ocean RigDolphinDiamondProsafeSaipemAwilcoOdfjellOSM OffshoreKCA DeutagPolycrestSevanTK-Petrojarl
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Lifting / Drilling
Engineering
Inspection
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services NS-EN-ISO 13534 (based on API RP 8B)
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Regelverk
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
• Outfitted Max WD: 3000m• Max Drilling Depth: 9000m +• Derrick: Dual RAM Rig (MH)• Racking Capacity: 9144m ++• Draw-works: -• Top Drive: MH (Maritime Hydraulic)• Mud Pumps: 4 ea 1618 Kw (Wirth)• Riser Type: Cameron• K & C Lines Rating: 1035 bar• BOP Type: Cameron • Main Engines: 8 ea (Wartsila)• Main Generators: 8 ea (ABB) • Emergency Power: -• Thrusters type: 8 ea (Rolls Royce)• DP Class: DP3• DP Control system: Kongsberg• Pedestal Cranes: 2 ea 75T Deck Cranes• Quarters: 128• Delivery: 2007/Q4 & 2008
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Regelverk
– NS-EN-ISO-13534-2000)– Diverse API standarder– DNV OS-E101– DS-1 / NS-2 (subber, DP, gjengeinsp)– Norsok R-003
– PTILs foreskrifter– DAT (maskinforeskriften, CE-merking etc)
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
NORSOK R-003 – sakkyndig virksomhet
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
NORSOK R-003
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
NORSOK R-003
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
NORSOK R-003
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Dagens situasjon (50 % av utkall skjer slik i 2007)
– ”Vi skal ha en mann for NDT av boreutstyr; utreise i morgen 16.00 fra Brønnøysund”. Snakk med pushernnår dere kommer om bord om hva og hvor.
– ”We need a NDT operator for 6 month PM of drilling equipment next week (and maybe something for thesubsea”. See list for overwiev of jobs on attachment in this mail. ”
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Utfordringer
– Kvalifisert personell• Planlegging• Utførelse
– Utstyr• Logistikk• Tilgjengelighet
– Metode• Valg av rett inspeksjonmetode
– Produkt• Rapport
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Inspection
NDT - Non Destructive Testing
• MT - Magnetic Particle Testing • RT - Radiographic Testing • PT - Penetrant Testing • ET - Eddy-Current Testing • UT - Ultrasonic Testing • VT - Visual Inspection (NS 477) • HT - Hardness Testing • Eddy Max - Inspection of heat exchangers• PMI - Positive Material Identification
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Kvalitetskrav
– ”Ber du om NDT av et utstyr får du en NDT rapport”
– Integritetsvurdering
– Gjøres i ettertid hvis ikke planlagt – mye ekstra tid
– Sporbarhet / Dokumentasjon
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Status
– HP rør – ned
– Derrick – ned
– Løft – jevn (pga veldig økt fokus)
– Boring – uendret (opp)
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Forbedringspotensiale
– Planlegging
– Integrity management• Planer
• Inventory lists
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Forbedringspotensiale
– Utførelse• Tilgang i området
• Dokumentasjon om bord
• Kommunikasjon og tilrettelegging
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
INNHOLD
1. Axess AS2. Utstyr3. Regelverk og standarder4. Dagens situasjon5. Kvalitetskrav6. Fremtidige inspeksjoner
Axess AS – NFLB Vinterkonferansen 2008
a global supplier of engineering, inspection and
certification services
Fremtidig inspeksjon
– HMS krav gjør at tilgang minskes enda mer for inspeksjon under drift.
– Pris per inspisert enhet må ned !
– Tilrettelegge for:• Mer løst utstyr til land for inspeksjon
• Mer revisjonsbasert inspeksjon – plan
• Kampanjer der det er driftstans (fast utstyr)
• Bruke IT– ”Integrerte operasjoner” – Vedl. System– Større ansvar til insp. firma