+ All Categories
Home > Documents > Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI...

Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI...

Date post: 22-Apr-2018
Category:
Upload: dokhue
View: 220 times
Download: 5 times
Share this document with a friend
60
Features Variable displacement axial piston pump of swashplate design for hydrostatic drives in open circuit hydraulic system Designed primarily for use in mobile applications The pump operates under self-priming conditions, with tank pressurization, or with an optional built-in charge pump (impeller) A comprehensive range of control options is available matching any application requirement Power control option is externally adjustable, even when the pump is running The through drive is suitable for adding gear pumps and axial piston pumps up to the same, i.e. 100% through drive The output flow is proportional to the drive speed and infinitely variable between maximum and zero Contents Ordering code / Standard program 2...3 Technical data 4...7 LR Power control 8...17 DR Pressure control 18...21 HD Hydraulic control, pilot pressure related 22..23 EP Electrical control with proportional solenoid 24...25 Unit dimensions size 40 26...29 Unit dimensions size 60 30...33 Unit dimensions size 75 34...37 Unit dimensions size 95 38...41 Unit dimensions size 130/145 42...45 Unit dimensions size 190 46...49 Unit dimensions size 260 50...53 Through drive dimensions 54...55 Summary of through drive assembly possibilites for AA11V(L)O 56 Combination pumps AA11VO + AA11VO 56 Swivel angle indicator 57 Male connectors for solenoids 58 Installation and commissioning 59 Safety Instructions 60 Axial Piston Variable Displacement Pump AA11VO Open circuit Sizes 40...260 Series 1 Nominal pressure 5100 psi (350 bar) Peak pressure 5800 psi (400 bar) RA 92 500/08.06 1/60 Replaces: 06.04
Transcript
Page 1: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

Features– Variable displacement axial piston pump of swashplate

design for hydrostatic drives in open circuit hydraulic system

– Designed primarily for use in mobile applications

– The pump operates under self-priming conditions, with tankpressurization, or with an optional built-in charge pump(impeller)

– A comprehensive range of control options is availablematching any application requirement

– Power control option is externally adjustable, even when thepump is running

– The through drive is suitable for adding gear pumps and axialpiston pumps up to the same, i.e. 100% through drive

– The output flow is proportional to the drive speed andinfinitely variable between maximum and zero

ContentsOrdering code / Standard program 2...3Technical data 4...7LR Power control 8...17DR Pressure control 18...21HD Hydraulic control, pilot pressure related 22..23EP Electrical control with proportional solenoid 24...25Unit dimensions size 40 26...29Unit dimensions size 60 30...33Unit dimensions size 75 34...37Unit dimensions size 95 38...41Unit dimensions size 130/145 42...45Unit dimensions size 190 46...49Unit dimensions size 260 50...53Through drive dimensions 54...55Summary of through drive assemblypossibilites for AA11V(L)O 56Combination pumps AA11VO + AA11VO 56Swivel angle indicator 57Male connectors for solenoids 58Installation and commissioning 59Safety Instructions 60

Axial PistonVariable Displacement Pump AA11VO

Open circuit

Sizes 40...260Series 1Nominal pressure 5100 psi (350 bar)Peak pressure 5800 psi (400 bar)

RA 92 500/08.06 1/60Replaces: 06.04

Page 2: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

2/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Ordering Code / Standard Program

Axial piston unitSwashplate design, variable displacement, SAE version AA11V

Charge pump (impeller) 40 60 75 95 130 145 190 260without charge pump (no code) with charge pump – – – – L

OperationPump, open circuit O

Size 40 60 75 95 130 145 190 260Displacement Vg max cm3/rev. 42 58.5 74 93.5 130 145 193 260

in3/rev. 2.56 3.57 4.52 5.71 7.93 8.84 11.7815.87

Control device 40 60 75 95 130 145 190 260Power control LR LR

with override cross-sensing negative LR C LR . Chigh pressure related negative LR3 LR3pilot pressure related negative LG1 LG1

positive LG2 LG2electrical 12V negative LE1 LE1

24V negative LE2 LE2with pressure cut-off D L . D. .

hydraulic 2-stage E L . E . .hydraulic remote controlled G L . . G .

with load sensing S L . . . Selectr. prop. override, 24V neg. S2 L . . . S2hydr. prop. override, negative S5 L . . . S5

with stroke limiter negative ∆p = 365 psi (25 bar) H1 L . . . H1characteristic ∆p = 145 psi (10 bar) H5 L . . . H5positive ∆p = 365 psi (25 bar) H2 L . . . H2characteristic ∆p = 145 psi (10 bar) H6 L . . . H6positive characteristic U = 12 V U1 L . . . U1

U = 24 V U2 L . . . U2Pressure control DR DR

with load sensing DRS DRSremote controlled DRG DRGfor parallel operation DRL DRL

Hydraulic control ∆p = 145 psi (10 bar) HD1 HD1pilot pressure related (pos. charac.)∆p = 365 psi (25 bar)HD2 HD2

with pressure cut-off D HD. Dwith pressure cut-off, remote controlled G HD. G

Electrical control U = 12 V EP1 EP1with proportional solenoid (pos. characteristic) U = 24 V EP2 EP2

with pressure cut-off D EP. Dwith pressure cut-off, remote controlled G EP. G

In case of controls with several additional functions, observe the order of the columns, only one option per column is possible(e.g. LRDCH2).

The following combinations are not available for the power control:

LRDS2, LRDS5, L...GS, L...GS2, L...GS5, L...EC and the combination L...DG in connection with the stroke limiters H1, H2, H5, H6,U1 and U2.

= available

= available on request

– = not available

Page 3: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 3/60

Axial piston unit

Charge pump

Operation

Size

Control device

Series1

Indexsize 40...130 0size 145...260 1

Direction of rotationviewed on shaft end clockwise R

counter-clockwise L

SealsNBR (Buna-N), shaft seal in FKM (fluorocarbon) N

Shaft end (perm. input torques see page 7) 40 60 75 95 130 145 190 260Splined shaft ANSI B92.1a–1976 for single pump S

for combination pump –1) –1) –1) TCylindrical shaft with key DIN 6885 P

Mounting flange 40 60 75 95 130 145 190 260SAE J744 – 2-hole – – – – – – CSAE J744 – 4-hole – – DSAE J617 2) (SAE 3) – – – – G

Service line ports 40 60 75 95 130 145 190 260Pressure and suction port on opposite sides (SAE),

62with UNC fastening threads

Through drive (see page 56 for attachments)Flange SAE J744 3) Splined shaft coupler 40 60 75 95 130 145 190 260– – N0082-2 (A) 5/8in 9T 16/32DP (A) K01

3/4in 11T 16/32DP (A-B) K52101-2 (B) 7/8in 13T 16/32DP (B) K02

1in 15T 16/32DP (B-B) K04127-2 (C) 4) 1 1/4in 14T 12/24DP (C) – K07

1 1/2in 17T 12/24DP (C-C) – – – K24152-4 (D) 1 1/4in 14T 12/24DP (C) – – K86

1 3/4in 13T 8/16DP (D) – – – – K17165-4 (E) 1 3/4in 13T 8/16DP (D) – – – – – – K72

Swivel angle indicator (page 57) 40 60 75 95 130 145 190 260without (no code) with optical swivel angle indicator – Vwith electrical swivel angle sensor – R

Male connectors for solenoids 5) (page 58) 40 60 75 95 130 145 190 260DEUTSCH DT04-2P-EP04 (2-pole), molded to the solenoid coil PHirschmann according to DIN EN 175 301-803-A H(not for new projects)

1) S-shaft suitable for combination pump!2) To fit the flywheel housing of the combustion engine3) 2 2-hole; 4 4-hole4) Size 190 and 260 with 2 + 4-hole flange5) Male connector without bidirectional surpressor diode6) no code = standard version, S = special version, K = combination with mounting part or mounting pump

AA11V O / 1 – N 62 – 6)

Page 4: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

4/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Visc

osity

v S

US

(mm

2 /s)

80(16)

170(36)

42 (5)

60 (10)

7400 (1600)4600 (1000)

vopt.

VG 22

VG 32

VG 46

VG 68

Temperature t in °F (°C)

VG 100

(-40)(-30)

(-20)(-10)

(0)(10)

(20)(30)

(40)(50)

(60)(70)

(80)(90)

(100) (115)(110)

-40-20 100

120140

020

4060

80 160180

200220

240

(1600)(1000)(600)(400)(200)

(100)(60)(40)

(20)

(10)

(5)

70005000300020001000

500300

150200

100807060

50

40

Hydraulic fluidFor detailed information on the choice of hydraulic fluids andapplication conditions, please see our catalog pages RE 90220(mineral oil), RE 90221 (environmentally acceptable hydraulicfluids) and RE 90223 (HF-hydraulic fluids) prior to configuration.

The variable displacement pump AA11VO is unsuitable foroperation with HFA, HFB and HFC. When using HF- orenvironmentally acceptable (Eco-evaluated) hydraulic fluidspossible restrictions in the technical data may have to be takenin consideration. If required please consult with our technicalsupport department. The hydraulic fluide type used should bestated on the order.

Operating viscosity range

We recommend you to choose the operating viscosity (at oper-ating temperature) in the optimum range for efficiency and usefullife of

νopt = opt. operating viscosity 80...170 SUS (16...36 mm2/s)

related to the tank temperature (open circuit).

Limit viscosity range

The following values apply for borderline conditions:

νmin = 42 SUS (5 mm2/s)temporary (t < 3 min)at max. perm. temperature of tmax = 240°F (+115°C).

Note that the max. hydraulic fluid temperature of 240°F (115°C)may not be exceeded even locally (e.g. in the bearing area).

νmax = 7400 SUS (1600 mm2/s)temporary (t < 3 min)at cold start (p ≤ 435 psi (30 bar), n ≤ 1000 min-1,tmin = -40°F (-40°C)).Only for starting up without load. The optimum operatingviscosity must be reached within about 15 minutes.

Special measures are necessary in the temperature range from-40°F (-40°C) to -13°F (-25°C), please ask.

For detailed information about use at low temperatures, seeRE 90300-03-B.

Selection diagram

Explanation of selection of the hydraulic fluid

In order to select the correct fluid, it is necessary to know theoperating temperature in the tank (open circuit) in relation tothe ambient temperature.

The hydraulic fluid should be selected so that the operatingviscosity is in the optimum range (νopt) in the operatingtemperature range, see selection diagram, shaded area. Werecomm-end you to choose the respective higher viscosityclass.

Example: At an ambient temperature of X°F (°C) an operatingtemperature of 140°F (60° C) is set in the tank. In the optimumoperating viscosity range (νopt; shaded area) this correspondsto the viscosity classes VG 46 or VG 68; to be selected:VG 68.

N.B.: The leakage oil temperature, influenced by pressure andspeed, is always above the tank temperature. The temperaturemay not be higher than 240°F (115°C) at any point in themachine.

If the above conditions cannot be satisfied in the case ofextreme operating parameters or high ambient temperatures,please ask.

FiltrationThe finer the filtration the better the cleanliness class of hydraulicfluid reached, the longer the life of the axial piston unit.

To ensure functional reliability of the axial piston unit at leastcleanliness class

20/18/15 in accordance with ISO 4406 is necessaryfor the hydraulic fluid.

At very high hydraulic fluid temperatures 195°F to max. 240°F(90°C to max. 115°C) at least cleanliness class

19/17/14 in accordance with ISO 4406 is required.

If the above classes cannot be observed, please consult withproduct support.

Technical Data

Page 5: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 5/60

T1

T2R

Vg minVg max

M1 S

AMG

Technical DataOperating pressure range

Inlet

Absolute pressure at port S (suction port)

Version without charge pump

pabs min ________________________________________________ 12 psi (0.8 bar)

pabs max ______________________________________________ 435 psi (30 bar)

If the pressure is > 75 psi (5 bar), please ask.

Version with charge pump

pabs min _______________________________________________ 8.5 psi (0.6 bar)

pabs max __________________________________________________ 29 psi (2 bar)

Maximum permissible speed (speed limit)

Permissible speed by increasing the inlet pressure pabs at thesuction port S or at Vg ≤ Vg max

Case drain pressureThe case drain pressure at the ports T1 and T2 maybe a maximum 17.5 psi (1.2 bar) higher than the inlet pressureat the port S but not higher than

pL abs. max _________________________________________________ 29 psi (2 bar).

An unrestricted, full size case drain line directly to tank isrequired.

Temperature range of the shaft sealThe FKM shaft seal is permissible for housing temperatures of-13°F to 240°F (-25°C to +115°C).

Note:For applications below -13°F (-25°C), an NBR shaft seal isnecessary as a special version (permissible temperature range:-40°F to 194°F (-40°C to +90°C)).State NBR shaft seal in clear text in the order.

Flushing the housingIf a variable displacement pump with control device EP, HD, DRor stroke limiter (H., U.) is operated over a long period(t > 10 min) with flow zero or operating pressure215 psi (< 15 bar), flushing of the housing via ports "T1", "T2"or "R" is necessary.

size 40 60 75 95 130 145 190 260

qV flush gpm 0.5 0.8 0.8 1.0 1.0 1.0 1.3 1.6

(L/min) 2 3 3 4 4 4 5 6

The housing flushing is unnecessary in versions with chargepump (AA11VLO), since a part of the charge flow is directed tothe housing. Higher case drain flow beyond volumetric rotarygroup losses and control flow may be noticed.

Charge pump (impeller)The charge pump is a circulating pump by which the AA11VLO(size 130...260) is filled and therefore can be operated athigher speeds. This also simplifies cold starting at lowtemperatures and high viscosity of the hydraulic fluid. Tankcharging is therefore unnecessary in most cases. A tankpressurization of max. 30 psi (2 bar) is permissible with thecharge pump.

Outlet

Pressure at port A or B

Nominal pressure pN ____________________________ 5100 psi (350 bar)

Peak pressure pmax ______________________________ 5800 psi (400 bar)

Minimum operating pressure

A minimum operating pressure pB min is required in the pumpservice line depending on the speed, the swivel angle and thedisplacement (see diagram).

0,5 0,6 0,7 0,8 0,9 1,0

215 (15)

145 (10)

72.5 (5)

V g /2

– V

g m

ax

Min

imum

ope

ratin

g pr

essu

re p

B m

in in

psi

(bar

)

n/nmax

V g <

Vg

/2

1,2

0,8 0,9 1,00,9

1,0

1,1

pabs = 14.5 psi(1bar)

pabs = 22 psi(1.5 bar)

Spe

ed n

/ n m

ax

Displacement Vg / Vg max

Page 6: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

6/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Technical DataValue table(theoretical values, without efficiencies and tolerances; values rounded)

Size AA11VO 40 60 75 95 130 145 190 260

AA11VLO (with charge pump) 130 145 190 260

DisplacementVg max

In3/rev. 2.56 3.57 4.52 5.71 7.93 8.84 11.78 15.87 7.93 8.84 11.78 15.87

cm3/rev. 42 58.5 74 93.5 130 145 193 260 130 145 193 260

Vg min In3/rev. 0 0 0 0 0 0 0 0 0 0 0 0

Speedmaximum at Vg max

1)nmax rpm 3000 2700 2550 2350 2100 2200 2100 1800 2500 2) 2500 2) 2500 2) 23002)

maximum at Vg ≤ Vg max 3) nmax1 rpm 3500 3250 3000 2780 2500 2500 2500 2300 2500 2500 2500 2300

Flow 4) gpm 33.3 41.7 49.9 58.1 72.1 84.3 107 123.6 85.9 95.9 127.6 158

at nmax and Vg maxqV max

L/min 126 158 189 220 273 319 405 468 325 363 483 598

Power at qV max hp 99.2 123.4 147.5 171.7 213.2 249.4 316.5 366.1 254.8 283 376.8 468

and ∆p = 5100 psi (350 bar) PmaxkW 74 92 110 128 159 186 236 273 190 211 281 349

Torque at Vg max lb-ft 172.6 240.4 303.9 384.3 534 596 792.9 1068 534 596 792.9 1068

and ∆p = 5100 psi (350 bar) TmaxNm 234 326 412 521 724 808 1075 1448 724 808 1075 1448

Mass moment of inertia lbs-ft2 0.1139 0.1946 0.2729 0.4105 0.7546 0.8092 1.3052 2.0835 0.7997 0.8543 1.3692 2.1238

around drive axis Jkgm2 0.0048 0.0082 0.0115 0.0173 0.0318 0.0341 0.055 0.0878 0.0337 0.036 0.0577 0.0895

Rotational vibration 4)

Angular acceleration, max. α rad/s2 22000 17500 15000 13000 10500 9000 6800 4800 10500 9000 6800 4800

Speed variation, max. ∆n rpm 85 73 68 63 57 49 37 28 57 49 37 28

Frequency limit flimit Hz 788 731 675 626 563 563 563 518 563 563 563 518

Rotary stiffness Shaft end S lb-ft/rad 43035 63658 75173 128117 174700 174700 191599 259628 174700 174700 191599 259628

Nm/rad 58347 86308 101921 173704 236861 236861 259773 352009 236861 236861 259773 352009

Shaft end T lb-ft/rad 54931 75556 92640 – – – 222691 418282 – – 222691 418282

Nm/rad 74476 102440 125603 – – – 301928 567115 – – 301928 567115

Shaft end P lb-ft/rad 64512 79574 105548 14883 230417 230417 282702 482244 230417 230417 282702 482244

Nm/rad 87467 107888 143104 196435 312403 312403 383292 653835 312403 312403 383292 653835

Filling volume gal 0.29 0.36 0.49 0.55 0.77 0.77 1.0 1.22 0.77 0.77 1.0 1.22

L 1.1 1.35 1.85 2.1 2.9 2.9 3.8 4.6 2.9 2.9 3.8 4.6

Weight (approx.) lbs 71 88 99 117 145 168 209 276 159 161 229 304m

kg 32 40 45 53 66 76 95 125 72 73 104 1381) The values apply at absolute pressure (pabs) 14,5 psi (1 bar) at the suction port S and mineral hydraulic fluid.2) The values apply at absolute pressure (pabs) of at least 12 psi (0.8 bar) at the suction port S and mineral hydraulic fluid.3) The values apply at Vg ≤ Vg max or in case of an increase in the inlet pressure pabs at the suction port S (see diagram page 5)4) The permissible angular acceleration or speed variation only applies for single pumps, not for combi pumps.

The load on connection parts (e.g. through drive) must be taken into account additionally.At f < flimit the ∆n specified in the table is permissible.At f > flimit the permissible angular acceleration α specified in the table limits the value of the speed variation: ∆nperm = 3.04 • α/f.

Vg = displacement per revolutionin in3 (cm3)

∆p = differential pressure in psi (bar)

n = speed in rpm

ηv = volumetric efficiency

ηmh = mechanical-hydraulic efficiency

ηt = overall efficiency( )

( )( )

Calculation of size

Vg • n • ηv Vg • n • ηvFlow qv = gpm qv = L/min

231 1000

Vg • ∆p Vg • ∆pTorque T = lb-ft T = Nm

24 • π • ηmh 20 • π • ηmh

2 π • T • n qv • ∆p 2 π • T • n qv • ∆pPower P = = hp P = = kW

33 000 1714 • ηt 60 000 600 • ηt

Page 7: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 7/60

a,b,c

Fq

-

+Fax

2. Pumpe1. Pumpe

TE

TD

T1 T2

1st Pump 2nd pump

Technical DataPermissible radial and axial loading on the drive shaft

Size 40 60 75 95 130 145 190 260Radial force, max. lbf 809 1124 1416 1798 2472 2472 3805 4946

at distance (from shaft collar)Fq max N 3600 5000 6300 8000 11000 11000 16925 22000

in 0.69 0.69 0.79 0.79 0.89 0.89 1.02 1.14a

mm 17.5 17.5 20 20 22.5 22.5 26 29

lbf 650 910 1113 1424 1932 1932 2973 3779Fq max N 2891 4046 4950 6334 8594 8594 13225 16809

in 1.18 1.18 1.38 1.38 1.57 1.57 1.81 1.97b

mm 30 30 35 35 40 40 46 50

lbf 543 764 917 1178 1585 1585 2439 3057Fq max N 2416 3398 4077 5242 7051 7051 10850 13600

in 1.67 1.67 1.97 1.97 2.26 2.26 2.60 2.80c

mm 42.5 42.5 50 50 57.5 57.5 66 71

Axial force, max. lbf 337 495 618 787 1079 1079 1349 933± Fax max

N 1500 2200 2750 3500 4800 4800 6000 4150

Permissible input and through drive torques

Size 40 60 75 95 130 145 190 260

Torque lb-ft 173 240 304 384 534 596 793 1068

at Vg max and Dp = 5100 psi (350 bar)1) Tmax

Nm 234 326 412 521 724 808 1075 1448

Input torque, max. 2) TE perm. lb-ft 232 444 444 1210 1210 1210 1210 1210

at shaft end S Nm 314 602 602 1640 1640 1640 1640 1640

ANSI B92.1a-1976 (SAE J744) in 1 1 1/4 1 1/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4

at shaft end T TE perm. lb-ft 444 715 715 – – – 1969 3002

ANSI B92.1a-1976 (SAE J744) Nm 602 970 970 — — – 2670 4070

in 1 1/4 1 3/8 1 3/8 — — – 2 2 1/4

at shaft end P TE perm. lb-ft 345 478 608 770 1068 1068 1642 2056

keyed per DIN 6885 Nm 468 648 824 1044 1448 1448 2226 2787

DIA in 1.26 1.38 1.57 1.77 1.97 1.97 2.17 2.36

DIA mm (32) (35) (40) (45) (50) (50) (55) (60)

Through drive torque, max. 3) TD perm.

lb-ft 232 384 487 606 819 819 1298 1523

Nm 314 521 660 822 1110 1110 1760 2065

1) Efficiency not taken into account2) For side load-free drive shafts3) Observe max. input torque for shaft S!

Distribution of torques

Page 8: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

8/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

4650 psi(320 bar)

725 psi(50 bar)

Vg max Vg min

M1 S

AMGT1

T2R

T1

T2R

Vg minVg max

M1 S

AMG

LR Power Control

pB • Vg = constantpB = operating pressure

Vg = displacement

The precise control with a hyperbolic control characteristic,provides an optimum utilization of available power.

The operating pressure acts on a rocker via a piston.An externally adjustable spring force counteracts this,it determines the power setting.

If the operating pressure exceeds the set spring force, thecontrol valve is actuated by the rocker, the pump swivels back(direction Vg min). The lever length at the rocker is shortenedand the operating pressure can increase at the same rate asthe displacement decreases without the drive powers beingexceeded (pB • Vg = constant).

The output power (characteristic) is influenced by theefficiency of the pump.

State in clear text in the order:

– drive power P in hp (kW)

– drive speed n in rpm

– max. flow qV max in gpm (l/min)

After clarifying the details a power diagram can be created byour computer.

Size 40-145: LR

Size 190-260: LR

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

DisplacementVg min Vg max

setting rangestart of control

The power control regulates the displacement of the pumpdepending on the operating pressure so that a given drivepower is not exceeded at constant drive speed.

Page 9: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 9/60

Vg max Vg min

M1 S

AMGT1

T2R

pHDZ

pHD

LRVg max Vg min

M1 S

AMGT1

T2R

Z

Z

T1

T2R

Vg minVg max

M1

AMG

S

pHD

Z

T1

T2R

Vg minVg max

M1 S

AMG

LR Power ControlLRC Override with cross-sensingCross sensing control is a summation power control system,whereby the total power, of both the AA11VO and of a samesize AA11VO power controlled pump mounted onto thethrough drive, are kept constant.

If a pump is operating at pressures below the start of thecontrol curve setting, then the surplus power not required, in acritical case up to 100%, becomes available to the other pump.Total power is thus divided between two systems as demandrequires.

Any power being limited by means of pressure cut-off or otheroverride functions is not taken into account.

Half side cross-sensing function

When using the LRC control on the 1st pump (AA11VO) and apower-controlled pump without cross-sensing attached to thethrough drive, the power required for the 2nd pump isdeducted from the setting of the 1st pump. The 2nd pumphas priority in the total power setting.

The size and start of control of the power control of the 2ndpump must be specified for rating the control of the 1st pump.

Size 40-145: LRC

LR3 High pressure related overrideThe high pressure related power override is a total powercontrol in which the power control setting is piloted by the loadpressure of an attached fixed displacement pump (port Z).

As a result the AA11VO can be set to 100 % of the total drivepower. The power setting of the AA11VO is reduced proportio-nal to the load-dependent rise in operating pressure of thefixed displacement pump. The fixed displacement pump haspriority in the total power setting.

The measuring area of the power reduction pilot piston isdesigned as a function of the size of the fixed displacementpump.

Size 40-145: LR3

Size 190-260: LRC

Size 190-260: LR3

Page 10: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

10/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Z

Vg max Vg min

M1 S

AMGT1

T2R

Vg max Vg min

M1 S

AMGT1

T2R

Z

Z

T1

T2R

Vg minVg max

M1 S

AMG

Z

T1

T2R

Vg minVg max

M1 S

AMG

LR Power ControlLG1/2 Pilot pressure related overrideThis power control works by overriding the control setting withan external pilot pressure signal. This pilot pressure acts on theadjustment spring of the power regulator via port Z.

The mechanically adjusted basic setting can be hydraulicallyadjusted by means of different pilot pressure settings, enablingdifferent power mode settings.

If the pilot pressure signal is then adjusted by means of aexternal power limiting control, the total hydraulic powerconsumption of all users can be adapted to the available drivepower from the engine.

The pilot pressure used for power control is generated by anexternal control element that is not a component part of theA11VO (e.g. see also data sheet RE 95310, Electronic LoadLimiting Control, LLC).

LG1 Negative power override

Power control with negative override, LG1: the force resultingfrom the pilot pressure is acting against the mechanicaladjustment spring of the power control.

Increasing the pilot pressure reduces the power setting.

Size 40-145: LG1

Size 190-260: LG1

LG2 Positive power override

Power control with positive override, LG2: the force resultingfrom the pilot pressure is additive the mechanical adjustmentspring of the power control.

An increase in pilot pressure increases the power output.

Size 40-145: LG2

Size 190-260: LG2

Page 11: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 11/60

Vg max Vg min

M1 S

AMGT1

T2R

T1

T2R

Vg minVg max

M1 S

AMG

LR3LRC

LG2

LG1LE1/2

pHD I pSt

725(50)

LE1/2 Electrical override (negative)Contrary to hydraulic power control override, the basic powersetting is reduced by an electrical pilot current applied to aproportional solenoid. The resulting force is acting against themechanical power control adjustment spring.

Increase in current = decrease in power

If the pilot current signal is adjusted by a load limiting control(e.g. LLC control RE 95310) the power consumption of allmechanical and hydraulic actuators is decreasing the A11VOpower setting to match the remaining available power from theengine.

A 12V (LE1) or 24V (LE2) DC supply is required for the controlof the proportion solenoid. A PWM signal is recommended formore acurate control.

Technical data of solenoids

LE1 LE2

Voltage 12 V DC (±20 %) 24 V DC (±20 %)

Control current

start of control 400 mA 200 mA

end of control 1200 mA 600 mA

Limiting current 1.54 A 0.77 A

Nominal resistance (at 68°F / 20°C) 5.5 Ω 22.7 Ω

Dither frequency 100 Hz 100 Hz

Duty cycle 100 % 100%

Type of protection dependent on connector version, see page 58

LR Power ControlSize 40-145: LE1/2

Size 190-260: LE1/2

Overview of power overrides

Effect of power overrides at rising pressure or current

Ope

ratin

g pr

essu

rep B

in p

si (

bar)

Vg min Vg maxDisplacement

min

Page 12: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

12/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

5100(350)

725(50)

5100 (350)

5350 (370)

5650 (390)

4650 (320)

Y

T1

T2R

Vg minVg max

M1 S

AMG

Vg max Vg min

M1 S

AMGT1

T2R

LRE Power control with pressure cut-off,2-stage

By connecting an external pilot pressure to port Y, the basicvalue of the pressure cut-off can be increased by 725 +290 psi(50 +20 bar) and a 2nd pressure setting implemented.

This value is usually above the primary pressure relief valvesetting and therefore disables the pressure cut-off function.

The pressure signal at port Y must be between 290 and 725 psi(20 and 50 bar).

Characteristic: LRE

LRD Power control with pressure cut-offPressure cut-of is a pressure control that adjusts the pumpdisplacement back towards Vg min when a preset pressurevalue is reached.

This function overrides the power control, i.e. below the presetpressure value, the power function is effective.

The pressure cut-off function is integrated into the pumpcontrol module and is preset to a specified value at the factory.

Setting range from 725 to 5100 psi (50 to 350 bar)

Characteristic: LRD

LR Power ControlSize 40-145: LRD

Size 190-260: LRE

LRG power control with pressure cut-off,hydraulically remote controlled

See page 20 for description and characteristic (pressurecontrol remote controlled, DRG)

max

min

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

setti

ng ra

nge

DisplacementVg min Vg max

increased pressure cut-off with tolerance range disable pressure cut-off

primary pressure relief valvebasic value pressure cut-off

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

DisplacementVg min Vg max

Page 13: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 13/60

5100(350)

725(50)

Vg max Vg min

M1 S

AMGT1

T2R

X

X

T1

T2R

Vg minVg max

M1 S

AMG

LRDS Power control with pressure cut-off and load sensing

The load-sensing control is a flow control option that operatesas a function of the load pressure to regulate the pumpdisplacement to match the actuator flow requirement.

The flow depends here on the cross section of the externalsensing orifice (1) fitted between the pump outlet and theactuator. The flow is independent of the load pressure belowthe power curve and the pressure cut-off setting and within thecontrol range of the pump.

The sensing orifice is usually a separately arranged loadsensing directional valve (control block). The position of thedirectional valve piston determines the opening cross sectionof the sensing orifice and thus the flow of the pump.

The load-sensing control compares pressure before and afterthe sensing orifice and maintains the pressure drop across theorifice - and therefore the pump flow - constant as a function ofthe orifice size.

If the differential pressure ∆p increases, the pump is swivelledback towards Vg min and, if the ∆p decreases the pump isswivelling out towards Vg max until the pressure drop across thesensing orifice in the valve is restored.

∆porifice = ppump – pactuator

The setting range for ∆p is between 200 psi and 360 psi (14 barand 25 bar).

The standard differential pressure setting is 260 psi (18 bar).(Please state in clear text when ordering).

The stand-by pressure in zero stroke operation (sensing orificeplugged) is slightly above the ∆p setting.

In a standard LS system the pressure cut-off is integrated inthe pump control. In a LUDV (flow sharing) system thepressure cut-off is integrated in the LUDV control block.

(1) The sensing orifice (control block) is not included in thepump supply.

Characteristic: LRDS

LR Power Control

(1)

(1)

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

DisplacementVg min Vg max

max

min

Size 190-260: LRDS

Size 40-145: LRDS

Page 14: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

14/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

365 (25)

260 (18)200 (14)145 (10)72.5 (5)

0 72.5(5)

145(10)

215(15)

290(20)

365(25)

435(30)

360 (25)

260 (18)200 (14)145 (10)72.5 (5)

200 300 400 500 600

Vg max Vg min

M1 S

AMGT1

T2R

XZ

M1 S

AMGT1

T2R

X

Vg max Vg min

X

T1

T2R

Vg minVg max

M1 S

AMG

XZ

T1

T2R

Vg minVg max

M1 S

AMG

LRS2 Power control with load sensing,electrically override

This control option adds a proportional solenoid to override tothe mechanically set load-sensing pressure. The pressuredifferential change is proportional to the solenoid current.

Increasing current = smaller ∆p-setting

See following characteristic for details (example).

This permits a change in flow with the same sensing orificesize, to improve control resolution of the control block.Please consult us when applying.

For solenoid specification, see page 11 (LE2)

Characteristic: LRS2

LR Power ControlLRS5 Power control with load sensing,

hydraulically overrideThis control option adds an external proportional pilot pressuresignal (to port Z) to override the mechanically set load-sensingpressure.

Increasing pilot pressure = smaller ∆p-setting

See following characteristic for details (example).

This permits a change in flow with the same sensing orificesize, to improve control resolution of the control block.Please consult us when applying.

Characteristic: LRS5

Size 40-145: LRS2

Pilot pressure pz in psi bar

Size 190-260: LRS2

∆pLS

in p

si (b

ar)

Control current I in mA (at 24 V)

Size 40-145: LRS5

∆pLS

in p

si (b

ar)

Size 190-260: LRS5

Page 15: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 15/60

Vg max Vg min

M1 S

AMGT1

T2R

Y

58 (4)

0 1,00,5

510 (35)435 (30)

145 (10)215 (15)290 (20)365 (25)

58 (4)

0 1,00,5

145 (10)215 (15)290 (20)

Y

T1

T2R

Vg minVg max

M1 S

AMG

LR Power ControlLR... Power control with stroke limiterThe stroke limiter can be used to vary or limit the displacementof the pump continuously over the whole control range. Thedisplacement is set in LRH with the pilot pressure pSt (max.580 psi (40 bar)) applied to port Y or in LRU by the controlcurrent applied to the proportional solenoid. A DC current(PWM) of 12V (U1) or 24V (U2) is required to control theproportional solenoid.

The power control overrides the stoke limiter control, i.e. belowthe hyperbolic power characteristic, the displacement iscontrolled, by the control current or pilot pressure. Whenexceeding the power characteristic with a set flow or loadpressure, the power control overrides and reduces thedisplacement following the hyperbolic char acteristic.

To permit operation of the pump displacement control from itsstarting position Vg max to Vg min, a minimum control pressure of435 psi (30 bar) is required for the electrical stroke limiterLRU1/2 and the hydraulic stroke limiter.

The required control oil is taken either from the load pressure,or from the externally applied control pressure at the G port.

To ensure functioning of the stroke limiter at low operatingpressure as well, the port G must be supplied with externalcontrol pressure of approx. 435 psi (30 bar).

Note:If no external control pressure is connected at G, the shuttlevalve must be removed.

LRH1/5 Hydraulic stroke limiter(negative characteristic)

Control from Vg max to Vg min

With increasing pilot pressure the pump swivels to a smallerdisplacement.

Start of control (at Vg max), can be set from _____ 58– 145 psi(4 – 10 bar)

Please state start of control value, when ordering.

Starting position without control signal (pilot pressure): Vg max

Characteristic: H1

Increase in pilot pressure (Vg max – Vg min) _ ∆p = 365 psi (25 bar)

Characteristic: H5

Increase in pilot pressure (Vg max – Vg min) _ ∆p = 145 psi (10 bar)

Pilo

t pre

ssur

e p S

t in

psi (

bar)

Set

ting

rang

e

DisplacementVg min Vg max

Size 40-145: LRH1/5

Pilo

t pre

ssur

e p S

t in

psi (

bar)

Set

ting

rang

e

Vg min Vg max

Size 190-260: LRH1/5

Displacement

Page 16: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

16/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Vg max Vg min

M1 S

AMGT1

T2R

Y

58 (4)

0 1,00,5

510 (35)435 (30)

145 (10)215 (15)290 (20)365 (25)

58 (4)

0 1,00,5

145 (10)215 (15)290 (20)

Y

T1

T2R M1 S

AMG

LR Power ControlLRH2/6 Hydraulic stroke limiter

(positive characteristic)Control from Vg min to Vg max

With increasing pilot pressure the pump swivels to a higherdisplacement.

Start of control (at Vg min), can be set from _____ 58 – 145 psi(4 – 10 bar)

Please state start of control value, when ordering.

Starting position without control signal (pilot pressure):

– at operating pressure and external control pressure< 435 psi (30 bar): Vg max

– at operating pressure or external control pressure> 435 psi (30 bar): Vg min

Characteristic: H2

Increase in pilot pressure (Vg min – Vg max) __ ∆p = 365 psi (25 bar)

Characteristic: H6

Increase in pilot pressure (Vg min – Vg max) ___ ∆p = 145 psi (10 bar)

Size 40-145: LRH2/6

Pilo

t pre

ssur

e p S

t in

psi (

bar)

Set

ting

rang

e

Vg min Vg max

Pilo

t pre

ssur

e p S

t in

psi (

bar)

Set

ting

rang

e

Vg min Vg max

Size 190-260: LRH2/6

Displacement

Displacement

Page 17: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 17/60

Vg max Vg min

M1 S

AMGT1

T2R

T1

T2R

Vg minVg max

M1 S

AMG

0 1,00,5

200

400

600

800

1000

1200

1400

LRU1/2 Electrical stroke limiter(positive characteristic)

Control from Vg min to Vg max

With increasing control current the pump swivels to a higherdisplacement.

Technical data of solenoids

LRU1 LRU2

Voltage 12 V DC (±20 %) 24 V DC (±20 %)

Control current

Start of control at Vg min 400 mA 200 mA

End of control at Vg max 1200 mA 600 mA

Limiting current 1.54 A 0.77 A

Nominal resistance (at 68°F / 20°C) 5.5 Ω 22.7 Ω

Dither frequency 100 Hz 100 Hz

Duty cycle 100 % 100%

Type of protection dependent on connector version, see page 58

Starting position without control signal (control current):– at operating pressure and external control pressure

< 435 psi (30 bar): Vg max

– at operating pressure or external control pressure> 435 psi (30 bar): Vg min

The following electronic control devices are available forcontrolling the proportional solenoid:

– Proportional analog amplifier PV (see RE 95023)

– Digital electronic control unit RC (see RE 95200)

Characteristic: LRU1/2

LR Power Control

Vg min Vg max

Con

trol

cur

rent

I in

mA

LRU2

LRU1

Size 40-145: LRU1/2

Size 190-260: LRU1/2

Displacement

Page 18: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

18/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

T1

T2R

Vg minVg max

M1 S

AMG

5100 (350)

0

725 (50)

T1

T2R

Vg minVg max

M1 S

AMG

DR Pressure ControlDR Pressure controlThe pressure control keeps the pressure in a hydraulic systemconstant within its control range even under varying flowconditions. The variable displacement pump only moves asmuch hydraulic fluid as is required by the actuators. If theoperating pressure exceeds the setpoint set at the integralpressure control valve, the pump displacement is automaticallyswivelled back until the pressure deviation is corrected.

In zero pressure non-running condition, the pump is swivelledto its starting position (Vg max) by means of the control spring.

Setting range from 725 to 5100 psi (50 to 350 bar).

Characteristic: DR

Size 40-145: DR

max

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Flow qv in gpm (L/min)

max

. 145

psi

(10

bar)

Set

ting

rang

e

min

Size 190-260: DR

Page 19: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 19/60

X

Vg minVg max

M1 S

AMGT1

T2R

5100 (350)

0

725 (50)

X

T1

T2R

Vg minVg max

M1 S

AMG

DRS Pressure control with load sensingThe load-sensing control is a flow control option that operatesas a function of the load pressure to regulate the pumpdisplacement to match the actuator flow requirement.

The flow depends here on the cross section of the externalsensing orifice (1) fitted between the pump outlet and theactuator. The flow is independent of the load pressure belowthe pressure cut-off setting and within the control range of thepump.

The sensing orifice is usually a separately arranged loadsensing directional valve (control block). The position of thedirectional valve piston determines the opening cross sectionof the sensing orifice and thus the flow of the pump.

The load-sensing control compares pressure before and afterthe sensing orifice and maintains the pressure drop across theorifice - and therefore the pump flow - constant as a function ofthe orifice size.

If the differential pressure ∆p increases, the pump is swivelledback towards Vg min and, if the ∆p decreases the pump isswivelling out towards Vg max until the pressure drop across thesensing orifice in the valve is restored.

∆porifice = ppump – pactuator

The setting range for ∆p is between 200 psi and 360 psi (14 barand 25 bar).

The standard differential pressure setting is 260 psi (18 bar).(Please state in clear text when ordering).

The stand-by pressure in zero stroke operation (sensing orificeplugged) is slightly above the ∆p setting.

(1) The sensing orifice (control block) is not included in thepump supply.

Characteristic: DRS

DR Pressure Control

(1)

(1)

max

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Flow qv in gpm (L/min)

max

. 145

psi

(10

bar)

min

Size 40-145: DRS

Size 190-260: DRS

Page 20: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

20/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

max

. 5m

Vg max Vg min

M1 S

AMGT1

T2R

X

5100 (350)

0

725 (50)

max

.5m

X

T1

T2R

Vg minVg max

M1 S

AMG

DR Pressure ControlDRG Pressure control, remote controlledThe remote control pressure cut-off regulator permits theadjustment of the pressure setting by a remotely installedpressure relief valve (1). Pilot flow for this valve is provide by afixed orifice in the control module. The pressure drop acrossthis relief valve is additive to the spring bias of the controlspool.

Setting range from 725 to 5100 psi (50 to 350 bar).

In addition the pump can be unloaded into a standby pressurecondition by an externally installed 2/2-way directional valve(2).

Both functions can be used individually or in combination (seecircuit diagram).

The external valves are not included in the pump supply.

As a separate pressure relief valve (1) we recommend:

- DBDH 6 (manual control), see RA 25402)

Characteristic: DRG

Note: The remote controlled pressure cut-off is also possible incombination with LR, HD and EP.

(1)(2)

max

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Flow qv in gpm (L/min)

max

. 145

psi

(10

bar)

Set

ting

rang

e

min

max

.16

ft(5

m)

Size 40-145: DRG

Size 190-260: DRG

Page 21: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 21/60

5100 (350)

0

945 (65)725 (50)

4850 (335)

2150 (150)2400 (165)

Vg max Vg min

M1 S

AMGT1

T2R

X

X MD MAMS

T1

T2R

Vg minVg max

M1 S

AMG

DR Pressure ControlDRL Pressure control for parallel operationThe pressure control DRL is suitable for pressure control ofseveral axial piston pumps AA11VO in parallel operationpumping into a common pressure header.

The parallel pressure control has a pressure rise characteristicof approx. 215 psi (15 bar) from qv max to qv min. The pumpregulates therefore to a pressure dependent displacementposition. This results in stable control behavior, without theneed of "staging" the individual pump compensators.

With the externally installed pressure relief valve (1) the nominalpressure setting of all pumps connected to the system isadjusted to the same value.

Setting range from 725 to 5100 psi (50 to 350 bar).

Each pump can be individually unloaded from the system by anseparately installed 3/2-way directional valve (2).

The check valves (3) in the service line (port A) or control line(port X) must be provided generally.

The external valves are not included in the pump supply.

As a separate pressure relief valve (1) we recommend:

DBDH 6 (manual control) see RE 25402

The size of the remote relief valve depends on the number ofpumps installed in parallel, and has to be able to handle thesum of the pilot flows provided by each pump control.

Characteristic: DRL

Size 40-145: DRL

(1)(2)

(3) (3)

(1)(2)

(3) (3)

max

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Set

ting

rang

e

max

. 215

psi

(15

bar)

min

Size 190-260: DRL

Flow qv in gpm (L/min)

Page 22: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

22/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Y

Vg max Vg min

M1 S

AMGT1

T2R

58 (4)

0 1,00,5

145 (10)215 (15)290 (20)

58 (4)

0 1,00,5

510 (35)435 (30)

145 (10)215 (15)290 (20)365 (25)

HD Hydraulic Control, Pilot Pressure RelatedWith the pilot pressure related control the pump displacementis adjusted in proportion to the pilot pressure applied to port Y.

Maximum permissible pilot pressure pSt max = 580 psi (40 bar)

Control from Vg min to Vg max.

With increasing pilot pressure the pump swivels to a higherdisplacement.

Start of control (at Vg min), settable __ from 58 - 145 psi (4 - 10 bar)

State start of control in clear text in the order.

Starting position without control signal (pilot pressure):

– at operating pressure and external control pressure< 435 psi (30 bar): Vg max

– at operating pressure or external control pressure> 435 psi (30 bar): Vg min

A control pressure of 435 psi (30 bar) is required to swivel thepump from its starting position Vg max to Vg min.

The required control pressure is taken either from the loadpressure, or from the externally applied control pressure at theG port.

To ensure the control even at low operating pressure < 435 psi(30 bar) the port G must be supplied with an external controlpressure of approx. 435 psi (30 bar).

Note:If no external control pressure is required at G port, the parts ofthe shuttle valve are to be removed from the pump and G portmust be plugged.

Characteristic: HD1

Increase in pilot pressure Vg min to Vg max ___ ∆p = 145 psi (10 bar)

Characteristic: HD2

Increase in pilot pressure Vg min to Vg max __ ∆p = 365 psi (25 bar)

Pilo

t pre

ssur

ep S

t in

psi (

bar)

Set

ting

rang

e

Vg min Vg maxDisplacement

Pilo

t pre

ssur

ep S

t in

psi (

bar)

Set

ting

rang

e

Vg min Vg maxDisplacement

Size 40-260: HD

Page 23: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 23/60

Y

Vg max Vg min

M1 S

AMGT1

T2R

Y

T1

T2R

Vg minVg max

M1 S

AMG

5100 (350)

0

725 (50)

HD Hydraulic Control, Pilot Pressure RelatedHD.D Hydraulic control

with pressure cut-offThe pressure cut-off corresponds to a pressure control whichadjusts the pump displacement back to Vg min, when thepressure setting is reached.

This function overrides the HD control, i.e. the pilot pressurerelated displacement control is functional below the pressuresetting.

The valve for the pressure cut-off is integrated in the controlhousing and is set to a fixed specified pressure value at thefactory.

Setting range from 725 to 5100 psi (50 to 350 bar)

Characteristic: Pressure cut-off D

Size 40-145: HD.D

max

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Set

ting

rang

e

Flow qv in gpm (L/min)

max

. 145

psi

(10

bar)

min

Size 190-260: HD.D

Page 24: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

24/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Vg max Vg min

M1 S

AMGT1

T2R

T1

T2R

Vg minVg max

M1 S

AMG

0 1,00,5

200

400

600

800

1000

1200

1400

With the electrical control with proportional solenoid, the pumpdisplacement is adjusted proportionally to the solenoid current,resulting in a magnetic control force, acting directly onto thecontrol spool that pilots the pump control piston.

A 12V ( EP1) or 24 V (EP2) DC supply is required to operatethe proportional solenoid.

Control from Vg min to Vg max

With increasing control current the pump swivels to a higherdisplacement.

Starting position without control signal (control current):– at operating pressure and external control pressure

< 435 psi (30 bar): Vg max

– at operating pressure or external control pressure> 435 psi (30 bar): Vg min

A control pressure of 435 psi (30 bar) is required to swivel thepump from its starting position Vg max to Vg min .

The required control pressure is taken either from the loadpressure, or from the externally applied control pressure at theG port.

To ensure the control even at low operating pressure < 435 psi(30 bar) the port G must be supplied with a external controlpressure of approx. 435 psi (30 bar).

Note:If no external control pressure is required at G port, the parts ofthe shuttle valve are to be removed from the pump and G portmust be plugged.

Note:Install pump with EP control in the oil tank only when usingmineral hydraulic oils and an oil temperature in the tank of max.180° F (80° C).

The following electronic control devices are available forcontrolling the proportional solenoid:

– Proportional analog amplifier PV (see RE 95023)

– Digital electronic control unit RC (see RE 95200)

Technical data of solenoids

EP1 EP2

Voltage 12 V DC (±20 %) 24 V DC (±20 %)

Control current

Start of control at Vg 0 400 mA 200 mA

End of control at Vg max 1200 mA 600 mA

Limiting current 1.54 A 0.77 A

Nominal resistance (at 68°F / 20°C) 5.5 Ω 22.7 Ω

Dither frequency 100 Hz 100 Hz

Duty cycle 100 % 100%

Type of protection dependent on connector version, see page 58

EP Electrical Control With Proportional Solenoid

Con

trol

cur

rent

I in

mA

EP2

EP1

Vg min Vg maxDisplacement

Characteristic: EP1/2

Size 40-145: EP

Size 190-260: EP

Page 25: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 25/60

Vg max Vg min

M1 S

AMGT1

T2R

5100 (350)

0

725 (50)

T1

T2R

Vg minVg max

M1 S

AMG

EP Electrical Control With Proportional SolenoidEP.D Electrical control with pressure cut-offThe pressure cut-off corresponds to a pressure control whichadjusts the pump displacement back to Vg min, when thepressure setting is reached.

This function overrides the EP control, i.e. the control currentrelated displacement control is functional below the pressuresetting.

The valve for the pressure cut-off is integrated in the controlhousing and is set to a fixed specified pressure value at thefactory.

Setting range from 725 to 5100 psi (50 to 350 bar)

Characteristic: Pressure cut-off D

Size 40-145: EP.D

Size 190-260: EP.Dmax

Ope

ratin

g pr

essu

rep B

in p

si (b

ar)

Flow qv in gpm (L/min)

max

. 145

psi

(10

bar)

Set

ting

rang

e

min

Page 26: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

26/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Z T1 M

R

M1

Z

X

S (A)

T2

A (S)

T1

S

Z A

A

M

X T2 S

A

0.83

(21

)

2.91 (74)

4.80 (122) *)

0.79

(20

) *)

4.37 (111)

0.94 (23.8)

2.00

(5

0.8)

0.75

(1

9)

(1.11) 28.3

5.75

(14

6)

9.76 (248)

7.20 (183)

4.84 (123)

0.59 (15)

4.72 (120)

0.55 (14)

5.75 (146)

0.38 (9.7)

4.06

(10

3) DIA

4.00

101.

6)

1.54

(39

)

4.33

(11

0)

2.95

(75

) 2.

95 (

75)

8.86 (225)

1.69 (42.9)

3.06

(77

.8)

1.97

(5

0)

6.97 (177)

45°

X Y

W

V

3.94

(10

0)

G

LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

View Yclockwise rotation(counter-clockwiserotation)

Detail X

Detail W

Flange SAE J744

101-2 (B)

Detail V

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Unit Dimensions, Size 40

S

D

C LR

*) Center of gravity

Page 27: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 27/60

2.60 (66)

0.30(7.5)

2.28 (58)

0.87(22)

M12

x1.7

5 1 )

DIA

1.26

(ø3

2)D

IA1.

57 (

ø40)

DIA

3.17

(ø8

0.5)

0.75

(19)

0.30 (7.5)1.18 (30)

DIA

3.17

(ø8

0.5)

0.87(22) D

IA1.

57(ø

40)

3/8-

16U

NC

-2B 1 .50 (38)

1.81(46)

0.37 (9.5)

DIA

3.17

(ø8

0.5)

7/

16-1

4UN

C-2

B 1 .89 (48)1.57 (40)

1.10 (28)

2.20 (56)

DIA

1.57

40)

Shaft ends

Unit Dimensions, Size 40 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

PortsTightening torque, max.

A Service ports (high pressure series) SAE J518 3/4 in –Fastening thread ISO 68 3/8 in - 16 UNC-2B; 0.59 (15) deep see safety instructions

S Suction port (standard series) SAE J518 2 in –Fastening thread ISO 68 1/2 in - 13 UNC-2B; 0.79 (20) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

R Bleeding, oil drain ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

P Cyl. shaft with keyDIN 6885 – AS10x8x56 (mm)

T Splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 – 32-4 (C))

S Splined shaft1 in 15T 16/32DP 2)(SAE J744 – 25-4 (B-B))

Page 28: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

28/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Y

Y

3.07

(78)

9.76 (248)8.11 (206)

2.28(58)

0.22(5.5)

6.02

(15

3)

0.83

(21)

4.17

(10

6)

5.16

(13

1)

G

8.11 (206)

2.36(60)

4.17

(10

6)

5.16

(13

1)0.

83(2

1)

3.07

(78)

6.02

(15

3)

9.76 (248)

0.85(21.5)

GY

Y

G8.11 (206)

4.17

(10

6)6.

02 (

153)

1.14(29)

9.76 (248)

3.07

(78)

Z

Z

X

8.98 (228)

4.37 (111)

0.83

(21

)

11.42 (290)

2.05(52)

5.51

(14

0)4.

33 (

110)

Y

Y

Z

Z

2.78 (70.5)

2.20

(5

6)

0.8

3 (2

1)

5.16

(13

1)4.

53 (

115)

9.76 (248)

1.38 (35)

4.23

(1

07.5

)

Unit Dimensions, Size 40

LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

DH1/5 LR

D

H2/6 LR

DU1/2 LR

SD

LR3

ELG1

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

Page 29: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 29/60

4.17

(10

6)

8.11 (206)2.44(62)

0.83

(21)

3.07

(78)

5.28

(13

4)

8.19 (208)

0.91(23)

Y

Y

GG

8.11 (206)

4.17

(10

6)

5.93

(15

0.5)

3.

07

(78)

8.19 (208)

1.30(33)

X4.37 (111)

4.33

(11

0)5.

28 (

134)

8.23 (209)

2.05(52)

X4.37 (111)

4.33

(11

0)5.

57 (

141.

5)

9.76 (248)

1.00(25.5)

X2.91(74)

2.95

(75)

3.19

(81

)5.

31 (

135)

8.33 (211.5)0.12 (3)

Unit Dimensions, Size 40EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

DHD1/2

D

EP1/2

S/G

DR

S

DRL

LE1/2

Page 30: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

30/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Z T1 A

A

M

Z

X

S(A)

T2

A(S)

T1

S A

Z T1

RM1

M

X T2 S

0.91

(23

)

4.90 (124.5)

0.59

(15

) *)

5.51 (140) *)

3.46 (88)

1.63(41.5)

4.37

(11

1)6.

06 (

154)

4.41

(11

2)

3.23

(82

)3.

23 (

82)

0.67

(17)

0.39(10) *)

9.53 (242)

10.30 (261,5)

DIA

5.00

(ø1

27)

7.80 (198)

5.35 (136)

0.50(12.7)

1.81

(46

)

8.39 (213)

7.13 (181)

0.75 (19)

Y

W

V

4.25

(10

8)

0.94(23.8)

2.00

(50.

8)

0.75

(19)

1.69(42.9)

3.06

(77

.8)

1.97

(50)

G

Flange SAE J744

127-2 (C)

LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Unit Dimensions, Size 60

S

D

C LR

*) Center of gravity

View Yclockwise rotation(counter-clockwiserotation)

Detail W Detail V

Page 31: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 31/60

M12

x1.7

5 1 )

DIA

3.58

(ø91

)

2.60 (66)

0.37 (9.5)

2.28 (58)

1.10(28)

DIA

1.38

(ø3

5)

DIA

1.77

(ø4

5)

0.81

(20.

5) 1 .89 (48)

1.57 (40) 0.37 (9.5)

2.20 (56)

DIA

3.58

(ø91

)

DIA

1.77

45)

1.10 (28)

7/16

-14U

NC

-2B

7/16

-14U

NC

-2B 1 .89 (48)

1.57 (40)0.37(9.5)

2.20 (56)

DIA

3.58

(ø91

)

DIA

1.77

(ø45

)

1.10(28)

Shaft ends

Unit Dimensions, Size 60 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

P Cyl. shaft with keyDIN 6885 – AS10x8x56 (mm)

T Splined shaft1 3/8 in 21T 16/32DP 2)

S Splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 – 32-4 (C))

PortsTightening torque, max.

A Service ports (high pressure series) SAE J518 3/4 in –Fastening thread ISO 68 3/8 in - 16 UNC-2B; 0.79 (20) deep see safety instructions

S Suction port (standard series) SAE J518 2 in –Fastening thread ISO 68 1/2 in - 13 UNC-2B; 0.79 (20) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

R Bleeding, oil drain ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 32: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

32/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

3.27 83

8.86 (225)2.89

(73.5)

5.47

(13

9)0.

91(2

3)

4.35

(110

.5)

6.34

(16

1)

10.30 (261.5)

0.67(17)

Y

GY

8.86 (225)

5.47

(13

9)0.

91(2

3)

3.27

(83)

2.89(73.5)

4.35

(110

.5)

6.34

(16

1)

10.30 (261.5)

1.38(35)

Y

GY

9.49 (241)

4.90(124.5)

0.91

(23

)4.

41 (

112)

5.83

(14

8)

12.28 (312)

2.58(65.5)

X

Z

Z

2.28

(5

8) 0.91

(2

3)

3.29(83.5)

4.49

(11

4)

4.61

(11

7)

5.35

(13

6)

10.30 (261,5)

1.89 (48) Y

Y

Z

Z

G8.86 (225)

0.10(2.5)

10.30 (261.5)

4.35

(11

0.5)

3.27

(83)

6.34

(16

1)

Unit Dimensions, Size 60 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DH1/5 LR

DH2/6 LR

D

LR

SD

LR3

ELG1

U1/2

LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

Page 33: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 33/60

3.27

(83)

4.35

(11

0.5)

0.91

(23)

8.86 (225)

2.97(75.5)

5.47

(13

9)

8.72 (221.5)

1.50(38)

Y G

Y

G

4.35

(11

0.5)

8.86 (225)

3.27

(83)

6.24

(15

8.5)

8.72 (221.5)0.22(5.5)

2.62(66.5)

5.45

(13

8.5)

8.80 (223.5)

4.41

(11

2)

4.94 (125.5) X X

3.01

(76.

5)

3.44(87.5)

3.27

(83

)5.

39 (

137)

8.86 (225)

0.41(10.5)

X4.90 (124.5)

5.91

(15

0)

10.30 (261.5)

4.41

(11

2)

1.54(39)

Unit Dimensions, Size 60 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DHD1/2

D

S/G

DR

S

DRL

LE1/2

EP1/2

EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

Page 34: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

34/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Z

X

S (A)

T2

(S) A

T1

Z

T1 A

A

M

X T2 S

R M1

Z T1 M 0.39

(10) *)

2.48

(63

)

0.96

(24

.5)

5.45 (138.5)

5.12 (130) *)

4.13 (105)2.20 (56)

0.39

(10

) *)

1.10 (28)

2.25

(5

7.2)

0.98

(25

)

6.30

(16

0)

0.83 (21)

7.87 (200)

6.36 (161.6)

3.50

(88

.9)

2.00 (50.8)

4.47

(11

3.5)

3.48

(88

.5)

3.48

(88

.5)

0.75 (19)

10.24 (260)

4.61

(11

7)

DIA

6.00

(ø1

52.4

)

10.87 (276) 8.46 (215)

5.83 (148)

0.50 (12.7)

1.97

(5

0)

Y

W

V

4.61

(11

7)

G

Unit Dimensions, Size 75

Flange SAE J744

152-4 (D)

LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

S

D

C LR

View Yclockwise rotation(counter-clockwiserotation)

Detail W Detail V

*) Center of gravity

Page 35: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 35/60

0.37(9.5)

1.57 (40)

2.20 (56)

1.10(28)

DIA

3.78

(ø96

)

DIA

1.77

(ø45

)

1.89 (48)

7/16

-14U

NC

-2B

0.37(9.5)

1.57 (40)

7/16

-14U

NC

-2B

2.20 (56)

1.10(28)

DIA

3.78

(ø96

)

DIA

1.77

(ø45

)

1.89 (48)

M16

x2 1

)

3.54 (90)

1.42 (36)

0.47 (12)

3.23 (82)

DIA

1.57

(ø4

0)

DIA

1.77

(ø4

5)

0.91

(23)

D

IA3.

78 (ø

96)

Shaft ends

Unit Dimensions, Size 75 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

P Cyl. shaft with keyDIN 6885 – AS12x8x80 (mm)

T Splined shaft1 3/8 in 21T 16/32DP 2)

S Splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 – 32-4 (C))

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

PortsTightening torque, max.

A Service ports (high pressure series) SAE J518 1 in –Fastening thread ISO 68 7/16 in - 14 UNC-2B; 0.87 (22) deep see safety instructions

S Suction port (standard series) SAE J518 2 1/2 in –Fastening thread ISO 68 1/2 in - 13 UNC-2B; 0.75 (19) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

R Bleeding, oil drain ISO 11926 7/8 in - 14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 36: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

36/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Y

Y

G

0.96

(24.

5)5.

73 (

145.

5)

9.41 (239)3.44

(87.5)

4.29

(10

9)3.

52(8

9.5)

6.59

(16

7.5)

10.87 (276)

1.22(31)

Y

Y

G

4.29

(10

9)

0.96

(24.

5)

9.41 (239)3.44

(87.5)

5.73

(14

5.5)

3.52

(89.

5)6.

59 (

167.

5)

10.87 (276)

1.93(49)

G9.41 (239)

4.29

(10

9)3.

52(8

9.5)

6.59

(16

7.5)

10.87 (276)

0.59(15)

Z

Z

X5.45 (138.5)

10.06 (255.5)

0.96

(24.

5)4.

47 (

113.

5)

6.08

(15

4.5)

12.86 (326.5)

3.15(80)

Y

Y Z

Z

4.74

(12

0.5)

2.34

(59.

5) 0.96

(24.

5)

3.84(97.5)

10.87 (276)

2.44(62)

5.61

(14

2.5)

4.67

(11

8.5)

Unit Dimensions, Size 75

LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

DH1/5 LR

DH2/6 LR

D

LR

SD

LR3

ELG1

U1/2

Page 37: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 37/60

Y G

Y4.

29 (

109)

0.96

(24.

5)9.41 (239)

3.52(89.5)

3.52

(89.

5)5.

73 (

145.

5)

9.27 (235.5)

1.98(50.5)

X5.45 (138.5)

4.47

(11

3.5)

5.61

(14

2.5)

9.39 (238.5)

3.15(80)

G

9.41 (239)

4.29

(10

9)3.

52(8

9.5)

6.50

(16

5)

9.27 (235.5)0.81

(20.5)

X

3.07

(78)

4.04(102.5)

3.52

(89.

5)

9.45 (240)

5.69

(14

4.5)

1.00(25.5)

X 5.45 (138.5)

4.47

(1

13.5

) 6.

16 (

156.

5)

10.87 (276) 2.13 (54)

Unit Dimensions, Size 75EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

DHD1/2

D

S/GDR

S

DRL

LE1/2

EP1/2

Page 38: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

38/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Z Z X

X Z

T1

M

M

T2

T1

M

R

T2

S (A)

A (S)

M1

A S

T1

DIA

5.12

130)

D

IA3.

98

(ø10

1)

11.30 (287) 0.63 (16) 0.39 (10)

DIA

16.1

3 (ø

409.

58) 1

) D

IA15

.16

(ø38

5)

DIA

16.8

7 (ø

428.

62) 1

) D

IA17

.76

(ø45

1)

0.43 (11)

12x30°

15°

5.47

(13

9)

0.39 (10) *)

1.02

(26

)

5.91 (150)

0.39

(10

) *)

5.59 (142) *)

1.89 (48)

4.45 (113)

2.44 (61.9)

4.19

(10

6.5)

2.95

(75

)

2.25

(5

7.2)

0.98

(25

)

1.09 (27.8)

6.36 (161.6)7.87 (200)

6.79

(17

2.5)

4.

92 (

125)

DIA

6.00

(ø1

52.4

)

0.50 (12.7)

6.10 (155) 9.21 (234)

11.50 (292)

1.97

(50

)

0.79 (20)

11.30 (287)

4.53

(11

5)

3.78

(96

) 3.

03 (

77)

Y

W

V A

A

S

G

Unit Dimensions, Size 95LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Flange SAE

J744 152-4 (D)

Flange SAE 3 (G)

1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine*) Center of gravity

SDC LR

View Yclockwise rotation(counter-clockwiserotation)

Detail W Detail V

Page 39: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 39/60

5/8-

11U

NC

-2B

2.95 (75)

DIA

3.98

(ø10

1) 0.47

(12)

1.42 (36)

2.17 (55)

DIA

1.97

(ø50

)

2.64 (67)

M16

x2 1

)

0.47 (12)

3.54 (90)

1.42 (36)

DIA

3.98

(ø10

1)

3.23 (82)

DIA

1.77

(ø4

5)

DIA

1.97

(ø5

0)

1.01

(25.

75)

Shaft ends

Unit Dimensions, Size 95 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

P Cyl. shaft with keyDIN 6885–AS14x9x80 (mm)

S Splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 – 44-4 (D))

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

PortsTightening torque, max.

A Service ports (high pressure series) SAE J518 1 in –Fastening thread ISO 68 7/16 in - 14 UNC-2B; 0.87 (22) deep see safety instructions

S Suction port (standard series) SAE J518 3 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.94 (24) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 1 1/16 in - 12 UNF-2B; 0.79 (20) deep 265 lb-ft (360 Nm)

R Bleeding, oil drain ISO 11926 1 1/16 in - 12 UNF-2B; 0.79 (20) deep 265 lb-ft (360 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 40: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

40/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Y

Y

G

6.10

(15

5)1.

02

(26)

4.53

(11

5)

10.31 (262) 3.84

(97.5)

3.82

(97

) 7.

09 (

180)

11.50 (292)

Y

Y

Z

Z

2.40

(61) 1.

02(2

6)5.

22 (

132.

5)

4.27 (108.5)

4.72

(12

0)

11.50 (292)

2.87(73)

6.18

(15

7)

G

7.09

(18

0)4.

53 (

115)

10.31 (262)

3.82

(97

)

11.50 (292)

1.26(32)

X

Z

Z

4.53

(11

5)

1.02

(26)

5.91 (150)

6.54

(16

6)

13.48 (342.5)10.69 (271.5)

3.58(91)

Y

Y

G

1.02

(26)

10.31 (262)

6.10

(15

5)

3.84(97.5)

4.53

(11

5)3.

82 (

97)

7.09

(18

0)

11.50 (292)

2.30(58.5)

Unit Dimensions, Size 95

LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

DH1/5 LR

DH2/6 LR

D

LR

SD

LR3

ELG1

U1/2

Page 41: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 41/60

X4.47(113.5)

3.13

(79.

5)

3.82

(97

)6.

02 (

153)

10.04 (255)

1.44(36.5)

X9.17 (233)

11.54 (293)2.46

(62.5)

4.76

(12

1)6.

67 (

169.

5)

10.31 (262)9.92 (252)

1.24(31.5)

6.89

(17

4.9)

4.52

(11

4.8)

3.82

(97

)

GY

Y

G

1.02

(2

6)

4.53

(11

5)

10.31 (262)

3.98 (101)

3.82

(97

) 6.

10 (

155)

9.92 (252)

2.44 62

5.91 (150)

4.53

(11

5)6.

18 (

157)

10.04 (255)

3.58(91)

X

X9.17 (233) 4.33(110)

11.54 (293)2.46

(62.5)

4.76

(12

1)6.

67 (

169.

5)

Unit Dimensions, Size 95EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

DHD1/2

D

S/GDR

LE1/2

DRL

EP1/2

S2

LE2

S5

LE1/2

SectionLE.S5

S

Page 42: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

42/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

A1S1

XZ

S(A)

T2

T1

A(S)

Z

Z T1 A

A

S A

M

X T2 S

RM1

T1

M

15°12x30°

0.43 (11)

2.95

(75)

4.19

(10

6.4)

2.43(61.9)

1.25(31.8)

2.63

(66.

7)

1.26

(32)

5.83

(14

8)

1.14 (29)0.39 (10) *)

7.15

(18

1.5)

5.31

(13

5)

5.28 (134)0.83 (21)

0.39

10

)*)

6.69 (170) *)

2.25

(57.

2)

0.98

(25)

1.09(27.8)

12.20 (310)

DIA

15.1

6 (ø

385)

AA11VO: 12.0 (305) 2)AA11VLO: 13.9 (353) 2)

DIA

16.8

7 (ø

428.

62) 1

)D

IA17

.76

(ø45

1)

DIA

16.1

3 (ø

409.

58) 1

)

0.63 (16)0.39 (10)

DIA

4.17

(ø10

6)

DIA

5.12

(ø13

0)

10.04 (255)

2.43(61.9)

4.19

(10

6.4)

2.95

(75)

12.32 (313)

6.85 (174)

0.50 (12.7)

8.03 (204)6.36 (161.6)

0.83

(21)

DIA

6.00

(ø1

52.4

)

4.09

(10

4)

6.73 (171)2.72(69)

4.09

(10

4)4.

65 (

118)

2.28

(58)

Y

W

V

12.20 (310)

12.20 (310)10.04 (255)

14.09 (358)11.30 (287)

14.09 (358)9.61 (244)

G

Unit Dimensions, Size 130/145

Flange SAE J744

152-4 (D)

LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

without charge pumpDetail W

Flange SAE 3 (G)

1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine2) The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.*) Center of gravity

with charge pumpDetail W

SDC LR

View Yclockwise rotation(counter-clockwiserotation)

Detail V Detail V

Page 43: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 43/60

5/8-

11U

NC

-2B

2.17 (55)2.64 (67)

0.47(12)

2.95 (75)

1.42(36)

DIA

4.21

(ø10

7)

DIA

2.36

(ø60

) M16

x2 1

)

0.47(12)

3.54 (90)

1.42(36)

DIA

4.21

(ø10

7)

3.23 (82)

DIA

1.97

(ø5

0)D

IA2.

36 (

ø60)

1.12

(28.

5)

Shaft ends

Unit Dimensions, Size 130/145 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

P Cyl. shaft with keyDIN 6885 – AS14x9x80 (mm)

S Splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 – 44-4 (D))

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

PortsTightening torque, max.

A Service ports (high pressure series) SAE J518 1 in –Fastening thread ISO 68 7/16 in - 14 UNC-2B; 0.87 (22) deep see safety instructions

A1 Service ports (high pressure series) SAE J518 1 1/4 in –Fastening thread ISO 68 1/2 in - 13 UNC-2B; 0.75 (19) deep see safety instructions

S, S1 Suction port (standard series) SAE J518 3 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.94 (24) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 1 1/16 in - 12 UNF-2B; 0.79 (20) deep 265 lb-ft (360 Nm)

R Bleeding, oil drain ISO 11926 1 1/16 in - 12 UNF-2B; 0.79 (20) deep 265 lb-ft (360 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 44: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

44/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

4.13

(10

5)

1.10

(28)

6.46

(16

4)

7.44

(18

9)4.

53 (

115)

12.32 (313)11.14 (283)

4.67 (118.5) Y

G

Y7.

44 (

189)

4.53

(11

5)

12.32 (313)11.14 (283)

1.89(48)

4.13

(10

5)

G

Y Z

Y Z

4.84

(12

3)

2.48

(63) 1.

10(2

8)

6.54

(16

6)

12.32 (313)5.09 (129.5)

3.70(94)

4.13

(10

5)

Y

Y

G

11.14 (283)4.67 (118.5)

6.46

(16

4)

4.53

(11

5)

1.10

(28)

7.44

(18

9)

12.32 (313)

3.13(79.5)

X

Z

Z

6.73 (171)

1.10

(28

)

11.54 (293)

4.65

(11

8)6.

91 (

175.

5)

14.33 (364)

4.41 (112)

Unit Dimensions, Size 130/145

LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

DDH2/6 LR

D

LR

SD

LR3

ELG1

U1/2

H1/5

LR

Page 45: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 45/60

11.14 (283)10.75 (273)

4.92 (125)

6.46

(16

4)

1.10

(28)

4.13

(10

5)4.

53 (

115)

3.39(86)

Y

G

Y

7.24

(184

)

4.53

(11

5)

11.14 (283)10.75 (273)

4.13

(10

5)

2.07(52.5)

G

5.29 (134.5)

3.25

(82.

5)

4.13

(10

5)

10.87 (276)

6.38

(16

2)

2.26(57.5)

X

12.44 (316)

7.03

(17

8.5)

3.29(83.5)

4.88

(12

4)

10.00 (254) X

12.44 (316)

7.03

(17

8.5)

3.29(83.5)

4.88

(12

4)

10.00 (254) 5.16(131)

X

6.73 (171)

4.65

(11

8)6.

54 (

166)

10.87 (276)4.41 (112)

X

Unit Dimensions, Size 130/145EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/ LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

DHD1/2

D

S/GDR

DRL

EP1/2

S2

LE2

S5

LE1/2

SectionLE.S5

LE1/2

S

Page 46: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

46/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

A1 S1

Z

S A

Z X

T1

A (S)

T2

(A) S

M

A

Z X T2 S

M1 R

T1 M

DAI

4.96

126)

DIA

17.7

6 (ø

451)

DIA

16.1

3 (ø

409.

58) 1

)

DIA

6.10

ø1

55

DIA

15.1

6 (ø

385)

AA11VO: 13.46 (341.8) 2) AA11VLO: 15.35 (390) 2)

0.63 (16) 0.39 (10) 12x 30°

15°

0.43 (11)

5.50 (139.8) 12.55 (318.8)

5.16

(13

1)4.

57 (

116)

4.

57 (

116)

2.

60

(66)

6.

43 (

163.

2)

7.72

(19

6)

0.39

(10

) *)

6.69 (170) *)

14.92 (379)

DIA

6.50

0 (ø

165.

1)

7.50 (190.5) 8.01 (203.5)

1.06 (27) 0.63

(15.9)

0.83

(2

1)

10.33 (262.5) 8.84 (224.5)

6.14

(15

6)

1.34 (34) 0.39 (10) *)

DIA

16.8

7 (ø

428.

62) 1

)

Y

W

T1 A

V

13.65 (346.8)

13.65 (346.8) 11.07 (281.3)

4.75

(12

0.7)

3.54

(9

0)

2.75 (69.9)

13.65 (346.8) 11.07 (281.3)

1.50

(3

8)

3.13

(7

9.4)

1.44 (36.5)

15.55 (395) 12.56 (319)

15.55 (395) 10.71 (272)

1.50

(3

8)

3.13

(7

9.4)

4.75

(12

0.7)

3.

54 (

90)

2.75 (69.9)

1.44 (36.5)

G

Unit Dimensions, Size 190LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Flange SAE J744

165-4 (E)

1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine2) The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.*) Center of gravity

SDCLR

View Yclockwise rotation(counter-clockwiserotation)

without charge pumpDetail W

Flange SAE 3 (G)

with charge pumpDetail WDetail V Detail V

Page 47: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 47/60

5/8-

11U

NC

-2B

2.17 (55)2.64 (67)

0.47(12)

2.95 (75)

1.42(36)

DIA

4.96

(ø12

6)

DIA

2.36

(ø60

)

2.60 (66)3.15 (80)

5/8-

11U

NC

-2B

0.47(12)

3.46 (88)

1.42(36)

DIA

4.96

(ø12

6)

DIA

2.36

(ø60

) M20

x2.5

1)

0.59 (15)

4.45 (113)

4.13 (105)

DIA

2.17

(ø5

5)

DIA

2.36

(ø6

0)

1.65(42)

1.2

4 (3

1.5

) D

IA4.

96 (ø

126)

Shaft ends

Unit Dimensions, Size 190 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

P Cyl. shaft with keyDIN 6885–AS16x10x100(mm)

S Splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 – 44-4 (D))

T Splined shaft2 in 15T 8/16DP 2)(SAE J744 – 50-4 (F))

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

PortsTightening torque, max.

A, A1 Service ports (high pressure series) SAE J518 1 1/2 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.94 (24) deep see safety instructions

S, S1 Suction port (standard series) SAE J518 3 1/2 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.94 (24) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 1 5/16 in - 12 UNF-2B; 0.79 (20) deep 400 lb-ft (540 Nm)

R Bleeding, oil drain ISO 11926 1 5/16 in - 12 UNF-2B; 0.79 (20) deep 400 lb-ft (540 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 48: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

48/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Y

Y

G

1.34

(34)

4.67

(118

.5)

6.93

(17

6)

12.66 (321.5)5.83 (148)

5.61

(14

2.5)

8.96

(22

7.5)

14.92 (379)

3.58(91) Y

Y

G

1.34

(34)

4.67

(118

.5)

12.66 (321.5)5.83 (148)

5.61

(14

2.5)

6.93

(17

6)

8.96

(22

7.5)

14.92 (379)

4.29(109)

14.92 (379)

8.96

(22

7.5)

5.

61 (

142.

5)

12.66 (321.5) 3.05

(77.5)

4.67

(1

18.5

)

G

Z

X

Z

12.56 (319)

1.34

(3

4)

5.16

(1

31)

7.01

(17

8)

14.92 (379)8.15 (207)

Z2 Z1 Y

Y Z2

7.89

(20

0.5)

1.73

(4

4) 1.

34

(34)

9.53 (242)

2.72

(6

9)

5.83 (148)

6.93

(17

6)

15.43 (392)

4.67

(118

.5)

8.96

(22

7.5)

4.29 (109)

Y

Y

Z1

Z1

Z2

15.71 (399)

1.34

(34)

6.93

(17

6)

14.37 (365)5.83 (148)

2.72

(69)

8.96

(22

7.5)

4.67

(118

.5)

17.42 (442.5)

4.29(109)

DLR

DLR

Unit Dimensions, Size 190

LG1EH.:Power control with pilot pressure related override (neg.), 2-stage pressure cut-off and hydr. stroke limiter

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

LG2EH.:Power control with pilot pressure related override (pos.), 2-stage pressure cut-off and hydr. stroke limiter

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

DLR H2/6

SD

LR3

ELG1

U1/2

H1/5

H.E

LG2H.

Page 49: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 49/60

Y G

Y

14.92 (379)12.66 (321.5)

5.83 (148)4.29(109)

4.67

(118

.5)

7.01

(17

8)

7.20

(18

3)5.

61 (

142.

5)

1.34

(34)

4.67

(11

8.5)

7.38

(18

7.5)

5.61

(14

2.5)

14.92 (379)12.66 (321.5)

3.05(77.5)

G

12.56 (319)

5.16

(13

1)7.

01 (

178)

14.92 (379)8.78 (223)

X X

3.52

(89.

5)

6.36 (161.5)

4.67

(11

8.5)

7.01

(17

8)

12.42 (315.5)3.13

(79.5)

5.24

(13

3)7.5

6 (1

92)

15.08 (383)6.16 (156.5)

12.66 (321.5) X7.81

(198.5)

5.24

(1

33)

7.56

(192

)

15.08 (383)6.16 (156.5)

12.66 (321.5) X

Unit Dimensions, Size 190EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

D D

LE1/2

DRL

EP1/2HD1/2

S

S/GDR

S2

LE2

SectionLE.S5

LE1/2

S5

Page 50: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

50/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

5.12

(13

0)

5.39

(13

7)

5.12

(13

0)

6.56 (166.5) 13.62 (346)

A1 S1 A S

T1 Z M

M1 R

1.18 (30) 7.28 (185) *)

0.39

(10

) *)

6.94

(17

6.2)

8.

09 (

205.

5)

2.83

(72

)

16.08 (408.5) 8.43 (214)

0.63 (15.9)

DIA

6.50

0 (ø

165.

1)

Y

X Z

T1

A (S)

R

T2

S (A)

0.83

(2

1)

6.14

(15

6)

1.34 (34) 0.39 (10) *)

10.33 (262.5) 8.84 (224.5)

T1

M

A

T2 S

A

Z X

W

V

14.65 (372.1)

14.65 (372.1) 12.09 (307)

14.65 (372.1) 12.09 (307)

16.85 (428) 13.62 (346)

16.85 (428) 12.97 (329.5)

1.44 (36.5)

3.06 (77.8)

1.44 (36.5)

2.75 (69.9)

4.75

(12

0.7)

3.54

(9

0)

1.50

(3

8)

3.13

(7

9.4)

1.50

(3

8)

3.13

(7

9.4)

5.13

(13

0.2)

3.94

(10

0)

G

Unit Dimensions, Size 260LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Flange SAE J744

165-4 (E)

SDCLR

*) Center of gravity

without charge pumpDetail W

with charge pumpDetail W

View Yclockwise rotation(counter-clockwise rotation )

Detail V Detail V

Page 51: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 51/60

M20

x2.5

2) 4.13 (105)

0.59 (15)

4.45 (113)

1.65(42)

DIA

5.16

(ø13

1) DIA

2.76

(ø7

0)

DIA

2.36

(ø6

0)

1.34

(34)

2.95 (75)

5/8-

11U

NC

-2B

2.17 (55)2.64 (67)

0.47(12)

1.42(36)

DIA

5.18

(ø13

1)

DIA

2.76

(ø70

) 3/4-

10U

NC

-2B

2.60 (66) 3.15 (80)

0.59 (15)

3.46 (88)

1.65(42)

DIA

5.16

(ø13

1)

DIA

2.76

70)

Shaft ends

Unit Dimensions, Size 260 Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

P Cyl. shaft with keyDIN 6885 –AS18x11x100 (mm)

S Splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 – 44-4 (D))

T Splined shaft2 1/4 in 17T 8/16DP 2)

1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, pressure angle 30°, flat root side fit, tolerance class 5

PortsTightening torque, max.

A, A1 Service ports (high pressure series) SAE J518 1 1/2 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.83 (21) deep see safety instructions

S Suction port (standard series) SAE J518 3 1/2 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.94 (24) deep see safety instructions

S1 Suction port (standard series) SAE J518 4 in –Fastening thread ISO 68 5/8 in - 11 UNC-2B; 0.83 (21) deep see safety instructions

T1, T2 Bleeding, tank ISO 11926 1 5/16 in - 12 UNF-2B; 0.79 (20) deep 400 lb-ft (540 Nm)

R Bleeding, oil drain ISO 11926 1 5/16 in - 12 UNF-2B; 0.79 (20) deep 400 lb-ft (540 Nm)

M1 Measuring position, positioning chamber ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

M Measuring position, service port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)

X Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with load sensing (S)and remote controlled pressure cut-off (G)

Y Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

Z Pilot pressure port ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with cross sensing (C) andpower override (LR3, LG1)

G Port for control pressure (controller) ISO 11926 9/16 in - 18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm)in version with stroke limiter (H.., U2),HD and EP with SAE connector fittingmale JIC-6 (otherwise port G plugged)

Page 52: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

52/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

16.08 (408.5)13.82 (351)

6.87 (174.5)4.57(116)

9.41

(23

9)6.

02 (

153)

7.38

(18

7.5)

1.57

(40)

5.22

(132

.5)

G

Y

Y

7.38

(18

7.5)

5.22

(132

.5)

1.57

(40)

9.41

(23

9)6.

02 (

153)

16.08 (408.5)13.82 (351)

6.87 (174.5)5.33

(135.5)G

Y

Y

16.08 (408.5)

9.41

(23

9)5.

22(1

32.5

)6.

02 (

153)

13.82 (351)4.11

(104.5)G

1.57

(4

0)

13.60 (345.5)

5.39

(13

7)

7.46

(18

9.5)

16.08 (408.5) 9.25 (235)

X

Z

8.35

(21

2)2.

95(7

5)

1.97

(50)

10.57 (268.5)

16.52 (419.6)6.87 (174.5)

5.33(135.5)

9.41

(23

9)

7.38

(18

7.5)

1.57

(40)

5.22

(132

.5)

Y

Z2

Y

Z2

Z1

1.57

(40)

8.35

(21

2)2.

95(7

5)

18.47 (469.2)

18.47 (469.1)15.42 (391.6)

6.87 (174.5)5.33

(135.5)

9.69

(24

6)

7.38

(18

7.5)

5.22

(132

.5)

Y

Y

Z1

Z2Z1

Unit Dimensions, Size 260

LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

LG1EH.:Power control with pilot pressure related override (neg.),2-stage pressure cut-off and hydr. stroke limiter

LG2EH.:Power control with pilot pressure related override (pos.),2-stage pressure cut-off and hydr. stroke limiter

DLR

DLR

DLR H2/6

SD

LR3U1/2

H1/5

ELG2H.

ELG1H.

Page 53: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 53/60

7.38

(18

7.5)

1.57

(40)

5.22

(132

.5)

6.02

(15

2.8)

7.64

(19

4)

16.08 (408.5)13.82 (351)

6.87 (174.5)5.33

(135.5) G

Y

Y

5.22

(132

.5)

7.83

(19

9)6.

00 (

152.

5)

16.08 (408.5)13.82 (351)

4.11(104.5)

G

13.60 (345.5)

5.39

(13

7)

16.08 (408.5)

7.46

(18

9.5)

X X 7.40 (188)

3.75

(9

5.5)

5.22

(1

32.5

) 7.

46 (

189.

5)

13.46 (342) 4.17 (106)

8.01

(20

3.5)

16.12 (409.5)7.20 (183)

5.39

(13

7)

13.70 (348) X

8.01

(20

3.5)

16.12 (409.5)7.20 (183)

5.39

(13

7)

13.70 (348) 9.07(230.3)

X

Unit Dimensions, Size 260EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

DRL:Pressure control for parallel operation

LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

DD

LE1/2

DRL

EP1/2HD1/2

S

S/GDR

LE2

S2

LE1/2

S5

SectionLE.S5

Page 54: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

54/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

DIA

3.25

(ø82

.5)

A2

5.12 (130)4.19 (106.4)

2)

7.13 (181)

8.39 (213)

DIA

5.00

ø127

A2

2)

DIA5.76 (ø146)

45°

DIA

4.00

ø101

.6

A2

5.75 (146)

2)

Before finalizing your design, pleaserequest a certified drawing.Dimensions in inches and (millimeters).

Through Drive Dimensions

A1 A2 A3 3)Size K02 K0440 9.61 (244) 9.61 (244) 0.39 (10) 0.75 (19) deep60 10.28 (261) 10.28 (261) 0.39 (10) 0.75 (19) deep75 10.98 (279) 10.98 (279) 0.39 (10) 0.75 (19) deep95 11.93 (303) 11.93 (303) 0.39 (10) 0.75 (19) deep130/145 12.83 (326) 12.83 (326) 0.39 (10) 0.75 (19) deep130/145* 14.17 (360) 14.17 (360) 0.39 (10) 0.75 (19) deep190 14.64 (371.8) 14.64 (371.8) – 0.75 (19) deep190* 15.91 (404) 15.91 (404) – 0.75 (19) deep260 15.55 (395) 15.55 (395) – 0.75 (19) deep260* 17.22 (437.5) 17.22 (437.5) – 0.75 (19) deep

*) Version with charge pump

Note: All through drive flanges can be turned 90°. Please state in clear text if required.1) Pressure angle 30°, flat root side fit, tolerance class 52) O-ring seal is included in the supply3) Thread according to DIN 13, see safety instructions

Flange SAE J744 – 82-2 (A) Coupler for splined shaft according 5/8in 9T 16/32DP 1) (SAE J744 – 16-4 (A)) K01to ANSI B92.1a-1976 3/4in 11T 16/32DP 1) (SAE J744 – 19-4 (A-B)) K52

A1up to mounting flange

Flange SAE J744 – 101-2 (B) Coupler for splined shaft according 7/8in 13T 16/32DP 1) (SAE J744 – 22-4 (B)) K02to ANSI B92.1a-1976 1in 15T 16/32DP 1) (SAE J744 – 25-4 (B-B)) K04

A1up to

mounting flange

Flange SAE J744 – 127-2 (C) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K07to ANSI B92.1a-1976 1 1/2in 17T 12/24 DP 1) (SAE J744 – 38-4 (C-C)) K24

A1up to

mounting flange

A1 A2 A3 3)

Size K01 K5240 9.45 (240) 9.45 (240) 0.32 (8) 0.59 (15) deep60 10.12 (257) 10.12 (257) – 0.59 (15) deep75 10.83 (275) 10.83 (275) – 0.59 (15) deep95 12.05 (306) 12.05 (306) – 0.49 (12.5) deep130/145 13.35 (339) 12.95 (329) – 0.49 (12.5) deep130/145* 14.69 (373) 14.29 (363) – 0.49 (12.5) deep190 14.17 (359.8) 14.17 (359.8) – 0.51 (13) deep190* 15.51 (394) 15.51 (394) – 0.51 (13) deep

260 15.16 (385) 15.16 (385) – 0.51 (13) deep

260* 16.82 (427.3) 16.82 (427.3) – 0.51 (13) deep*) Version with charge pump

In size 190 and 260 the hole template is turned 45° counterclockwise.

Hole template in size 40 to 145

A3; 5/8 in-11 UNC

A3;1/2 in-10 UNC

A1 A2 A3 3)Size K07 K2460 10.71 (272) – 0.51 (13) 0.79 (20 deep)75 11.42 (290) – 0.51 (13) 0.79 (20 deep)95 12.52 (318) 12.52 (318) 0.51 (13) 0.79 (20 deep)130/145 12.99 (330) 12.99 (330) 0.51 (13) 0.79 (20 deep)

130/145* 14.33 (364) 14.33 (364) 0.51 (13) 0.79 (20 deep)*) Version with charge pump

A3; 3/8 in-16 UNC

Page 55: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 55/60

8.84 (224.5)

A2

DIA

6.50

165.

1)

8.84

(22

4.5)

DIA

10.6

3(ø

270)

2)

DIA

6.00

152.

4)

6.36

(16

1.6)

A2

6.36 (161.6)

2)

4.53

(11

5)

DIA

5.00

(ø12

7)

A2

4.53 (115)7.13 (181)

2)

A1 A2 A3 3)Size K07 K24190 14.48 (367.8)14.48 (367.8) 0.51 (13) 0.75 (19) deep190* 15.75 (400) 15.75 (400) 0.51 (13) 0.75 (19) deep260 15.41 (391.5)15.41 (391.5)0.51 (13) 0.75 (19) deep

260* 17.07 (433.5)17.07 (433.5)0.51 (13) 0.75 (19) deep*) Version with charge pump

Through Drive Dimensions Before finalizing your design, please requesta certified drawing.Dimensions in inches and (millimeters).

A1 A2 A3 3)Size K86 K1775 11.42 (290) – 0.51 (13) 1.10 (28) deep95 12.48 (317) – 1.18 (30) 0.98 (25) deep130/145 13.39 (340) 13.78 (350) 1.18 (30) 0.98 (25) deep130/145* 14.72 (374) 15.12 (384) 1.18 (30) 0.98 (25) deep190 15.43 (392) 15.43 (392) 0.51 (13) 0.87 (22) deep190* 16.69 (424) 16.69 (424) 0.51 (13) 0.87 (22) deep260 16.42 (417) 16.42 (417) 0.51 (13) 0.87 (22) deep

260* 18.07 (459) 18.07 (459) 0.51 (13) 0.87 (22) deep*) Version with charge pump

A1 A2 A3 3)Size K72190 14.83 (376.8) 0.75 (19) 0.79 (20) deep190* 16.10 (409) 0.75 (19) 0.79 (20) deep260 16.42 (417) 0.75 (19) 0.79 (20) deep

260* 18.07 (459) 0.75 (19) 0.79 (20) deep*) Version with charge pump

A1up to

mounting flange

A1up to

mounting flange

A1up tomounting flange

Flange SAE J744 – 127-2 + 4 (C) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K07to ANSI B92.1a-1976 1 1/2in 17T 12/24 DP 1) (SAE J744 – 38-4 (C-C)) K24

Flange SAE J744 – 152-4 (D) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K86to ANSI B92.1a-1976 1 3/4in 13T 8/16DP 1) (SAE J744 – 44-4 (D)) K17

Flange SAE J744 – 101-2 (E) Coupler for splined shaft according 13/4 in 13T 16/32 DP 1) (SAE J744 – 32-4 (C)) K72to ANSI B92.1a-1976

Note: All through drive flanges can be turned 90°. Please state in clear text if required.1) Pressure angle 30°, flat root side fit, tolerance class 52) O-ring seal is included in the supply3) Thread according to DIN 13, see safety instructions

A3; 5/8 in-11 UNC

A3; 3/4 in-10 UNC

A3; 3/4 in-10 UNC

Page 56: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

56/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

A

FlangeCoupler

AA11VO(2nd pump)

AA11VO(1st pump)

Summary of Through Drive Assembly Possibilites for AA11V(L)OThrough drive – AA11VO attachment – 2nd pump through drive

Flange coupler for AA11VO AA10V(S)O/31 A10V(S)O/52 A4FO AA4VG AA10VG external availablesplined shaft code size (shaft) size (shaft) size (shaft) size (shaft) size (shaft) size (shaft) gear pump for size

82-2 (A) 5/8in K01 — 18 (U) 10 (U) — — — frame size F 40...260size 4-22 1)

3/4in K52 — 18 (S ) 10 (S) — — — — 40...260

101-2 (B) 7/8in K02 — 28 (S,R) 28 (S,R) 16, 22, 28(S) — 18 (S) frame size N 40...26045 (U) 45 (U,W) size 20-32 1)

frame size Gsize 38-45 1)

1in K04 40 (S) 45 (S,R) 45 (S,R) — 28 (S) 28, 45 (S) — 40...260

60 (U,W)

127-2 (C) 1 1/4in K07 60 (S) 71 (S,R) 60 (S) 2) — 40, 56, 71 (S) 63 (S) — 60...260100 (U) 85 (U)

1 1/2in K24 — 100 (S) 85 (S) — — — — 95...260

152-4 (D) 1 1/4in K86 75 (S) — — — — — — 75...260

1 3/4in K17 95, 130, 145 (S) 140 (S) — — 90, 125 (S) — — 130...260

165-4 (E) 1 3/4in K72 190, 260 (S) — — — 180, 250 (S) — — 190...2601) Rexroth recommends special versions of the gear pumps. Please ask.2) Only A10VO with SAE 4-bolt mounting flange can be mounted to AA11V(L)O 190 and 260.

When ordering combination pumps, the type designations of the 1st and 2ndpumps must be connected by a "+".

Ordering code 1st pump + Ordering code 2nd pump

Ordering example:

AA11VO130LRDS/10R-NSD62K17 + AA11VO60LRDS/10R-NSC62N00

Note:For permissible input torques and though drive torques see page 7, technical data.

Combination Pumps AA11VO + AA11VOTotal length A 1)

AA11VO AA11VO (2nd pump)

(1st pump) size 40 size 60 size 75 size 95 size 130/145 size 130/145 2) size 190 size 190 2) size 260 size 260 2)

size 40 18.46 (469) — — — — — — — — —

size 60 19.13 (486) 20.24 (514) — — — — — — — —

size 75 19.84 (504) 20.94 (532) 21.65 (550) — — — — — — —

size 95 20.79 (528) 22.05 (560) 22.72 (577) — — — — — — —

size 130/145 21.69 (551) 22.52 (572) 23.62 (600) 25.08 (637) 25.98 (660) 27.87 (708) — — — —

size 130/145 2) 23.03 (585) 23.86 (606) 24.96 (634) 26.42 (671) 27.32 (694) 29.21 (742) — — — —

size 190 23.50 (596.8) 24.01 (609.8) 25.67 (652) 26.73 (679) 27.64 (702) 29.53 (750) 28.49 (723.6) 30.39 (771.8) — —

size 190 2) 24.76 (629) 25.28 (642) 26.93 (684) 27.99 (711) 28.90 (734) 30.79 (782) 25.76 (755.8) 31.65 (804) — —

size 260 24.41 (620) 24.94 (633.5) 26.65 (677) 27.72 (704) 28.62 (727) 30.51 (775) 30.07 (763.8) 31.97 (812) 31.07 (789.1) 33.27 (845)

size 260 2) 26.08 (662.5) 26.59 (675.5) 28.31 (719) 29.37 (746) 30.28 (769) 32.17 (817) 31.72 (805.8) 33.62 (854) 32.72 (831.1) 34.92 (887)1) When using the S shaft (splined shaft ANSI B92.1a-1976) for the mounted pump (2nd pump)2) Version with charge pump

Page 57: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 57/60

V

C

BA

Ua

Vg max Vg min

M1 ST2R

Vg max Vg min

M1 ST2RVg max

Vg min

0

1

C

A

Swivel Angle IndicatorOptical swivel angle indicator, VWith the optical swivel angle indicator, a mechanical pointer onthe side of the pump housing displays the position of theswivel angle of the pump.

Size A C

40 1.99 (50.5) 3.31 (84.0)

60 not available

75 2.39 (60.7) 3.82 (97.0)

95 2.50 (63.5) 4.09 (104.0)

130 2.79 (70.9) 4.41 (112.0)

190 3.45 (87.6) 4.86 (123.5)

260 3.45 (87.6) 5.39 (137.0)

Electrical swivel angle sensor, RWith the electrical swivel angle indicator the swivel position ofthe pump is measured by an electrical swivel angle sensor. Ithas a robust, sealed housing and integrated electronicsdesigned for automotive applications.

As an output the Hall effect swivel angle sensor supplies avoltage signal proportional to the swivel angle (see technicalparameters).

Parameters

Supply voltage Ub 10...30 V DCCurrent consumption < 15 mA

Output voltage Ua 2.5 V (Vg min)...4.5 V (Vg max)

Load resistance ≥ 20 kΩReverse polarity protection Supply voltage to groundProtection against short circuit of the signal to groundEMC – DIN 40839EN 55025, ISO/EN 14982, Details on requestISO 11452, ISO 7637-1

Operating temperature range -40°F...+257°F (-40°C...+125°C)Vibration resistanceSinusoidal vibration EN 60068-2-6 4g / 22...500 Hz

Random vibration IEC 68-2-36 min. 0.02g2 / Hz

Shock resistance

Continuous shocking IEC 68-2-29 10g / 15 ms

Type of protection DIN/EN 60529 IP67 and IP69K

Housing material synthetic material

Mating connectorFemale connector AMP Superseal 1.5; 3-pin,Rexroth Mat. no. 2602132, consisting of: AMP-No.– 1 female connector housing, 3-pins ____________ 282087-1

– 3 single wire seal, yellow ____________________ 281934-2

– 3 female connector contacts0.07 - 0.13 in (1.8 - 3.3 mm) __________________ 283025-1

The mating connector is not included in the supply. It can besupplied by Rexroth on request.

size A B C

40 1.99 (50.5) 3.48 (88.5) 4.66 (118.3)60 not available75 2.39 (60.7) 3.89 (98.7) 5.17 (131.3)95 2.50 (63.5) 4.00 (101.5) 5.44 (138.3)130 2.79 (70.9) 14.29 (108.9) 5.76 (146.3)190 3.45 (87.6) 4.94 (125.6) 6.21 (157.8)

260 3.45 (87.6) 4.94 (125.6) 6.74 (171.3)

Outputvoltage Ua

Detail Vnot to scale

Ub Ground

Page 58: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

58/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

1.97 (50)

DIA

1.4

6(Ø

37)

2.70 (68.5)

2.57

(65

.4)

1.42

(36

)

2.70 (68.5)

DIA

1.4

6(ø

37)

1.97 (50)

Male Connector for SolenoidsDEUTSCH DT04-2P-EP04 (2-pole)molded to the solenoid coil,without bidirectional surpressor diode ___________________ P

Type of protection according to DIN/EN 60529: IP67 and IP69K

Cable gland

Mating connector

Female connector DEUTSCH DT06-2S-EP04Rexroth Mat. no. 02601804

consisting of: DT designation

– 1 housing __________________________ DT06-2S-EP04

– 1 wedge ___________________________ W2S

– 2 female connectors _________________ 0462-201-16141The mating connector is not included in the supply. It can besupplied by Rexroth on request.

Hirschmann DIN EN 175 301-803-A/ISO 4400(not for new projects)

without bidirectional surpressor diode __________________ H

Type of protection according to DIN/EN 60529: IP65

The sealing ring in the screw cable gland (M16x1.5) is suitablefor line diameters of 0.18 in to 0.39 in (4.5 mm to 10 mm).

The mating connector is included in the supply of the pump.

Page 59: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

RA 92 500/08.06 | AA11VO Bosch Rexroth Corp. 59/60

7.5 p

si(0

,5 b

ar)

T1 S

T2 R

S

R

S

T1

hmax

hmax

T1

R

S

T

T2 R

S

T1 T2

S

T1T2

S

Installation and Commissioning InstructionsGeneral

The pump housing must be filled with hydraulic fluid during commissioning and before operation (filling of housing case).Commissioning must take place at low speed and without load until the system has been bled completely.

In long periods at standstill the housing can empty via the service lines, sufficient filling of the housing must be guaranteed whenrestarting.

The case drain for the pump housing cavity must be drained into the tank through the highest leakage oil port. The minimumsuction pressure at port S of 12 psi (0.8 bar) absolute (without charge pump) or 8.5 psi (0.6 bar) (with charge pump) may not bedropped below of.

Installation below tank

Pumps under minimum oil level in the tank (standard).

– any installation position.

– installation position "shaft upwards":

Make sure that the pump housing is completely filled duringcommissioning. An air cushion in the area of the bearingscauses damage to the axial piston unit.

Measures:

– Fill the axial piston pump via the highest leakage oil port T1,T2, R prior to commissioning.

– Recommendation: fill suction lines.

– Operate the pump at low speed (starter speed) until thepump is completely filled.

– Minimum immersion depth of the suction or leakage oil linein the tank: 7.87 in (200 mm) (related to the min. oil level inthe tank).

Installation above tank

Pumps above minimum oil level in the tank.

The housing cavity may empty via the service lines duringlong periods of standstill (air gets in through the shaft seal),the bearing is not adequately lubricated when restarting.The axial piston unit must be filled via the highest leakage oilport prior to restarting (bleed via port R). Emptying via theleakage oil line can be prevented with a check valve in theleak oil line (opening pressure7.5 psi (0.5 bar). Emptying via the service ports can bereduced with a special version of the control plate.

– installation position "shaft horizontal" and "shaft upwards".

– installation position "shaft upwards".

– The version AA11VLO (with charge pump) is not designedfor installation above the tank.

See installation below tank for further measures.

Additional measures for installation above the tank:

– max. permissible suction height hmax = 31.5 in (800 mm)

– min. permissible pressure at port S (min. suction pressure)

– For control options with pressure control, displacementlimiters, HD and EP control, the minimum displacementsetting must be Vg ≥ 5% • Vg max.

– Recommendation: use suction line with "goose neck".

Page 60: Axial Piston RA 92 500/08.06 1/60 Variable Displacement ... 92 500_0C3B4… · Splined shaft ANSI B92.1a–1976 for single pump S for combination pump ...

60/60 Bosch Rexroth Corp. AA11VO | RA 92 500/08.06

Safety Instructions– The pump AA11VO is designed for using in an open circuit.

– Configuration, assembly, commissioning of the pump must be performed by trained and qualified personnel.

– The operating and function ports are designed exclusively for connecting hydraulic lines.

– Tightening torques: The tightening torques specified in this data sheet are maximum values and may not beexceeded (maximum value for screw thread). Manufacturer specifications for the max.permissible tightening torques of the used fittings must be observed!

For DIN 13 fastening screws we recommend checking the tightening torque individuallyaccording to VDI 2230 Edition 2003.

– Caution: Thread depth of the S and A/B port UNC bolt holes do not conform to SAE standards on all pump sizes. Shortenedbolts and or "high collar" lock washers may be required. See installation drawing for full thread depth.

– There is a danger of burns from the pump and especially the solenoids during and shortly after operation.

– Observe the specified data and instructions.

Bosch Rexroth CorporationMobile HydraulicsAxial & Radial Piston Units8 Southchase CourtFountain Inn, SC 29644-9018Telephone (864) 967-2777Facsimile (864) 962-5338www.boschrexroth-us.com

© 2004 Bosch Rexroth Corporation

All rights reserved. Neither this document, nor any part of it, may be reproduced,duplicated, circulated or disseminated, whether by copy, electronic format or anyother means, without the prior consent and authorization of Bosch Rexroth Corp.

The data and illustrations in this brochure/data sheet are intended only to describeor depict the products. No representation or warranty, either express or implied,relating to merchantability or fitness for intended use, is given or intended by virtueof the information contained in this brochure/data sheet. The information containedin this brochure/data sheet in no way relieves the user of its obligation to insure theproper use of the products for a specific use or application. All products containedin this brochure/data sheet are subject to normal wear and tear from usage.

Subject to change.


Recommended