B B › wp-content › uploads › ...SECTION A-A SCALE 1:10 A A PARTS LIST ITEM QTY PART NUMBER...

SECTION A-A SCALE 1:10

A A

PARTS LIST

ITEM QTY PART NUMBER DESCRIPTION

1 157.480 in ASTM A6/A6M - W6 x 25 (6.38x6.08) - 78.740 (2000 mm) W Shapes in accordance with ASTM A6/A6M

2 82.000 in AISC - 6x3/8 - 41 Flat Bar Steel

3 78.740 in ANSI - 3 x 0.216 - 78.740 (2000 mm) Pipe

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-08

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:10

DIMENSIONS IN INCHES

SHEET 1 of 17

NOTE:** IF THE DIMENSIONS OF THE W SHAPE OR THE TUBE PIPE IS DIFFERENT THAN THE ONE MENTIONED IN THIS DRAWING,PLEASE KEEP THIS DISTANCE TO WARRANTY THE CORRECT ASSEMBLY WITH THE TRANSMISSION

1 TON HORIZONTAL BALANCING MACHINE

A36 STRUCTURAL STEEL

DRAWING:

BENCH - GENERALDIMENSIONS

TOP VIEW

[2000 mm]

78.740 in

41.000

30.000

6.000

3.500

.250

1

3

2

2

BMIN B

TIP: We recommend the use of a flat steel bar to verify the correct position of the W shapes, please verify that the flat steel bar touches the four red points along the bench, we recommend to measure 3 different distances.

C

.100 C

FLAT BAR STEEL

BENCH.375

.500

2.380**

9.000

4 3 2 1

PARTS LIST


1 30.000 in AISC - C 4 x 4.5 - 30 U-Shape

2 61.847 in AISC - C 4 x 4.5 - 30.923 U-Shape

3 15.000 in AISC - C 4 x 4.5 - 15 U-Shape

4 46.969 in AISC - 6x3/8 - 23.485 Flat Bar Steel



7 1 AXIAL SUPPORT

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-12

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:10


SHEET 2 of 17


A36 STRUCTURAL STEEL

NOTE:

DRAWING:

PEDESTAL- GENERAL DIMENSIONS

16.000

15.000

PARTS LIST


1 1 ANSI 2 X 0.105 - 4.000 Pipe

2 1 ANSI B18.2.2 - 3/8 - 16 Hex Nuts (Inch Series) Hex Nut

3 1 AISC - 1/4x3/4 - 4.000 Flat Bar Steel

.500

30.000

.50030.000

12.000

2.5001/2-13 UNC - 2B*

30.000

14.0002.000

4.000

.875 .625

6.000

52°

38°

8.000 8.000

2.000

.750

57

2

4

6

2

3

1

.7504.000

2.000

1.950**

.250

13

23

.4375 THRU

.375

2.000

4.875

4.000

TOP VIEW

FRONT VIEW

BOTTOM VIEW

SIDE VIEW

TOP VIEW

TOP VIEW

.125

FRONT VIEW SIDE VIEW

ISOMETRIC VIEW

AXIAL SUPPORT

NOTE:

ADJUST DE DIAMETER OF THE AXIAL SUPPORT PIPE ACCORDING WITH THE INNER AXIAL PIPE,SEE FOLLOWIING PICTURES

INITAL DIAMETER (NOMINAL LOOSENES)

FINAL DIAMETER FITTED AND READY FOR WELDING: NOTE THE TRANSVERSAL CUT(3/8"APROX BEFORE ADJUST)

FINAL ASSEMBLY: FLATBAR STEEL WELDED TOTHE 2" TUBE

FOR BETTER RESULTS, REPLACETHE CILINDRICAL ALLEN SCREW WITH A CLAMPING HANDLE, ALSO LOOK FOR THE CORRECT NUT

NOTE:

TO WARRANTY THE PERPENDICULARITY BETWEEN THE PEDESTAL AND THE AXIAL SUPPORT, WE RECOMMEND TO WELD THE AXIAL SUPPORT LIKE THE PICTURE ABOVE, KEEPING THE SAME HEIGHT IN THE EDGES.

PEDESTAL

4 3 2 1

DETAIL A SCALE 1:4

PARTS LIST


1 46.500 in AISC HSS - 2 x 1 x 1/8 - 46.5 Rectangular tube


3 30.000 in AISC HSS - 2 x 1 x 1/8 - 30 Rectangular tube


5 28.000 in AISC HSS - 2 x 1 x 1/8 - 28 Rectangular tube


A

1234

A A

B B

DRAWING:

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-10-05

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:8


SHEET 3 of 17

TRANSMISSION- FRAME


RECTANGULARTUBE

INITIAL CONSIDERATIONS:

Please notice that the orientation of the transmission assembly could change according with the position of the electrical motor’s terminal box, please verify the current position of yours and select the correct configuration. The frame was designed to be used for both configurations, for this manual we will assembly with a left box configuration.

TRANSMISSION WITH LEFT TERMINAL BOX TRANSMISSION WITH RIGHT TERMINAL BOX

TRANSMISSION FRAME

46.500

6.500

2.000

1.000

.313 .1251.500

30.000

3.250

FRONT VIEWSIDE VIEW

ISOMETRIC VIEW

1

4

3

2

5

6.500

1.925

.500 THRU

6

The motor's footprint isn`t specified since this may varies according with the manufacturer. For 1 Ton balancing machine please we recommend a 5 HP, Foot mounted Electric Motor / Servomotor

4 3 2 1

PARTS LIST


1 1 Transmission Frame

2 2 AISI 1018 - 1 1/2x3/8 - 29.5 1018 Flat Bar Steel

3 1 AISI 1018 - 2x3/8 - 29.5 1018 Flat Bar Steel

4 1 5 HP Motor Base Steel Sheet

5 1 AISC - 2 x 1 x 1/8 - 15 Rectangular tube

6 1 AISC - L 3 x 3 x 3/16 - 20 Angle Steel

7 4 Right Hand Stud DIA 5/8 X 3.500 Low Carbon Steel, Zinc Plated Finish Treaded Rods

8 4 R10ZZ Inch R Series Deep Groove Ball Bearing


10 4 AISC - 1/4x1/4 - 28 Flat Bar Steel

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2016-02-21

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:5


SHEET 4 of 17

ISOMETRIC VIEW

DRAWING:

TRANSMISSION - FLATS


VARIUOS

3

2

7

9

8

9

5

4

2

1


3.000

3.000 .188

20.000

2.000

1.000

16.000 2.000

.625 THRU

FRONT VIEWSIDE VIEW


.375

1.500

29.500

2.000

29.500

ITEM ( 3 )

FLAT BAR STEEL - 1018 AISI - 2x3/8 - 29.5

.375

ITEM ( 2 )

FLAT BAR STEEL - 1018 AISI - 1 1/2x3/8 - 29.5

ITEM ( 6 )

ANGLE STEEL- AISC - L 3 x 3 x 3/16 -20

6

4 3 2 1

DETAIL C SCALE 1:3

A

A

B

PARTS LIST


1 1 Transmission Frame

2 2 AISI 1018 - 1 1/2x3/8 - 29.5 1018 Flat Bar Steel

3 1 AISI 1018 - 2x3/8 - 29.5 1018 Flat Bar Steel

4 1 5 HP Motor Base Steel Sheet

5 1 AISC - 2 x 1 x 1/8 - 15 Rectangular tube

6 1 AISC - L 3 x 3 x 3/16 - 20 Angle Steel

7 4 Right Hand Stud DIA 5/8 X 3.500 Low Carbon Steel, Zinc Plated Finish Treaded Rods




C

1234

A A

B B

DRAWING:

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-10-05

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:6


SHEET 5 of 17

7.500

15.000

20.000

TRANSMISSION -ASSEMBLY


VARIUOS

10

1

4

6


8

9

9

7

3.062

90°

.660

1.100

.660

1.100

DETAIL B SCALE 1:3

TIP: The dimensions shown on this detail, are in function of the physical properties of the screw and the nut, keep in mind the clearance between the nut-bolt-flats assembly like the picture shown, you could put tape around the bolt to increase the diameter and use it like a separator in the weilding process.

5

4 3 2 1

SECTIONA-A

SCALE 1:2A

B

B

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2013-03-06

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:2


SHEET 6 of 17

DRAWING:

TRANSMISSION -ACCESORIES


VARIUOS

5.000

3.500

R.5001.576

5/16-18 UNC - 2B

1.000

.627

ALUMINUM HANDLE

A1.000

FRONT VIEWISOMETRIC VIEW

1.5007°

2.0001.100

1.250

.800

1/2-13 UNC - 2B

FRONT VIEWISOMETRIC VIEW

PITCH 0.8 RAISED

SECTION B-B DIAMOND KNURL

SCALE 1:2

AISI 1018 STEEL TRANSMISSION NUT

1.375

2.000

.750

.625

2.000

.188

2.000

2.000

1.000

1.000

.500 0.1875

STEEL BENCH OPPRESSOR

.750 .500 THRU

AISI 1018 STEEL TRANSMISSION GUIDE (PART)

1.500

1.500

.500

.500 .500

R.750

.500 .500

.500

12.750

.750

4 3 2 1

PARTS LIST


1 1 AISC - 4x1/2 - 22 Flat Bar Steel



PARTS LIST

ITEM QTY PART NUMBER

1 2 AXIAL SUPPORT

1234

A A

B B

DRAWING:

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-10-08

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:4


SHEET 7 of 17

ACCESORIES


VARIUOS

AISI 1018 STEEL

TRANSMISSION GUIDE (WELDED)

1

2

PARTS LIST


1 1 TRANSMISSION

GUIDE

AISI 1018 Flat Bar Steel

2 1 Right Hand Stud

DIA 1/2 X 1.500

Low Carbon Steel, Zinc Plated Finish

Treaded Rods

1

2

3

3

2

4.000

2.000

ITEM ( 1 )

FLAT BAR STEEL - AISC 4x1/2 - 22

4.000

22.000

14.000

.797 THRU .797 THRU

STOP FLAT

90°

4.0002.000

2.000

4.000

WELDEDNUT

AXIAL CONNECTOR (WELDED)

FRONT VIEW

TOP VIEWISOMETRIC VIEW

SIDE VIEW

1

1

4 3 2 1


DETAIL B SCALE 1 : 1

A

A

B

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2012-07-09

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:2


SHEET 8 of 17

DRAWING:

TRANSMISSIONPULLEY1 TON HORIZONTAL

BALANCING MACHINE

ALUMINUM

3.875

1.000

.250

3.500

3.000 .250

.438

1.375 H7

3.250

.250

.050

.073

FRONT VIEW


ISOMETRIC VIEW

ISOMETRIC VIEW

3.000

.625 THRU

.860* 3.000

.625

.375

TRANSMISSION PULLEY

NOTE:

Notice that the dimensions shown in the Detail B are nominal dimensions, and they could change according with internal circlip physical dimensions, please adjust as per manufacturer specs and/or physical dimensions

PLATE

NOTE:To avoid malfuncions in the pulley assembly, please measure the external diameter of the R10 ball bearing inner race, and compare against the dimension marked with a (*), this dimension should be grater, if it isn´t please adjust.

ALUMINUM PULLEY TUBE

2.312

.100 .100

.860*

1.000

FRONT VIEW

4 3 2 1

SIDE VIEW

ISOMETRIC VIEW


SECTION B-B SCALE 1 / 2

A

A

PARTS LIST


1 1 Transmission Pulley Aluminum Transmission Pulley


3 1 Plate Aluminum Plate

4 1 ANSI B18.2.2 - 5/8 - 11 Hex Nuts (Inch Series) Heavy Hex Jam Nut

5 1 ASME B18.27.1 NA2 - 1 3/8 Internal Retaining Rings

6 1 ANSI B18.3 - 5/8 - 11 UNC - 5 HSHCS Hexagon Socket Head Cap Screw

7 1 Pulley aluminum tube Pulley Aluminum tube

B

B

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2016-11-24

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

SCALE: 1:2


RIVET

SHEET 9 of 17

FRONT VIEW

ISOMETRIC VIEW

1

3

5

2

6

4

7

DRAWING:

PULLEY ASSEMBLY & MOTOR PULLEY

1 TON HORIZONTALBALANCING MACHINE

ALUMINUM

6.000

R.563

.250

4.0002.000

.375 1.000

1/4-20 UNC - 2B 1.500

.500

3.500 1.125**

3°

NOTE:

4 3 2 1

This dimensions are from a 6" diameter flat aluminum cast pulley, just machine the external faces (yellow), and fit the hole to the motor's shaft & key(red)

ALUMINUM CAST MOTOR PULLEY

TRANSMISSION PULLEY ASSEMBLY

DETAIL A SCALE 2:1

A

PARTS LIST


1 1 ANSI 1 1/2 X .145 - 25.000 Inner Axial Pipe

2 1 AISI 1018 STEEL - R20 HOUSING 1018 Round Bar Steel

3 1 R20ZZ Inch R Series Deep Grove Ball Bearing

4 1 ASME B18.27.1 NA1 - 1 1/4 External Retaining Rings

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-06-21

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:2


SHEET 10 of 17

2.000

1.417

1.585

.325

.375

SIDE VIEW

AISI 1018 STEEL - R20 HOUSING

ISOMETRIC VIEW

FRONT VIEW

.050

.500

.667

.050

.050

NOTE:

Notice that some dimensionsshown in the Detail A are nominal dimensions, and they could change according with external circlip physical

dimensions, please adjust asper manufacturer specs and/or physical dimensions

.037

3

4

2

1

1.900

ANSI 1 1/2 X .140 - 25.000 INNER AXIALPIPE

.14525.000

FRONT VIEW

4 3 2 1

SIDE VIEW

INNER AXIAL PIPE WITH R20 HOUSING (WELDED)

DRAWING:

AXIAL SUPPORT


VARIOUS

DETAIL A SCALE 1:5

DETAIL B SCALE 1:10

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-08

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1:10


SHEET 11 of 17

90°

DETAIL A

4 3 2 1

DETAIL B

Verify the tangency between the 4 R10 Roller Bearings and the Bench Pipe

To warranty the correct functionality of the power belt, be sure that the middle of the 4 pulleys are in the same imaginary plane C-C' and the transmission is perpendicular to the bench.

C C'

DRAWING:

TRANSMISSION TOBENCH


VARIOUS

DETAIL A SCALE 1/4

A

PARTS LIST


1 1 Bench

2 1 Transmission

3 1 Aluminnum Handle

4 1 ANSI B18.3 - 5/16 - 18 x 1 Type D - Hexagon Socket Set Screw - Cup Point

5 3 Transmission Pulley Assembly


7 1 ANSI B18.2.1 - 1/2-13 UNC - 3.25 Hex Cap Screw

8 1 Steel Bench Oppressor


10 1 Transmission Nut AISI 1018 Steel

11 1 ANSI/ASME B18.2.1 - 1/2-13 UNC - 1 Hex Bolt - UNC (Regular Thread - Inch)

12 1 Welded Transmission Guide AISI 1018 Steel

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-08

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCREW

RIVET

SCALE: 1/8


SHEET 12 of 17

DRAWING:

TRANSMISSION CLAMPING


VARIOUS

2

10

9

11

812

3

4

7

6

5

TRANSMISSION CLAMPING

1

9

4 3 2 1

PARTS LIST


1 1 Bench A36 Structural steel

2 1 Axial welded connector

3 1 Inner Axial Pipe with R20 Housing

4 1 ANSI 1 1/2 X .145 - 25.000 Inner Axial Pipe

5 1 Stop Flat Flat Bar Steel

6 1 Pedestal A36 Structural Steel

7 2 ANSI/ASME B18.2.1 - 3/4-10 UNC - 2.5 Hex Bolt - UNC (Regular Thread - Inch)

8 3 ANSI B18.3 - 3/8 - 16 UNC - 1 1/4 HSHCS Hexagon Socket Head Cap Screw

9 4 ANSI B18.3 - 1/2 - 13 UNC - 2 HSHCS Hexagon Socket Head Cap Screw

1234

A A

B B

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-08

COSTUMER:

ITEM ASSEMBLE

MILL

LATHE

WELD

SCALE: 1:7


SCREW

RIVET

SHEET 13 of 17

DRAWING:

PEDESTAL TO BENCH


VARIOUS

3

4

6

1

5

7

8

2

8

8

9

4 3 2 1

PARTS LIST

ITEM QTY PART NUMBER DESCRIPTION SHEET

1 1 Bench A36 Structiral Steel 1

2 1 Transmission 3

3 2 Axial welded connector 7

4 3 Transmission Pulley Assembly 9

5 2 Inner Axial Pipe with R20 Housing 10

6 2 ANSI 1 1/2 x .140 - 25.000 Inner Axial Pipe 10

7 2 Stop Flat Flat Bar Steel 7

8 2 SBS1000 Soft Bearing Suspension cap

1000 kg

Not Inlcuded

9 1 Rotor Not Included

10 2 Pedestal A36 Structural Steel 2

11 1 Motor Pulley Alumuinum Cast Motor Pulley 9

12 1 Power Belt 50 mm x 4200 mm Flat Belt Not Included

1234

A A

B B

DRAWING:

PRODUCT:

MATERIAL:

CREATION DATE:

2016-11-24

PRINTING DATE:

2018-11-08

COSTUMER:

ITEM ASSEMBLE

MILL

SCALE: 1:10


LATHE

WELD

SCREW

RIVET

SHEET 14 of 17

COMPLETE ASSEMBLY


8

1

12

4

11

7

2

3

5

6

9

9 10

4 3 2 1

1234

A A

B B

4 3 2 1

1234

A A

B B

4 3 2 1

1234

A A

B B

4 3 2 1

WORLDWIDE toll-free:+1-877-223-4606

ENGLISH:Sales, Service & Support Engineer

[email protected]

SPANISH & FRENCH:Sales, Service & Support Engineer

+52 (55) 6280-7654 / +52 (999) [email protected]

BUY ONLINEwww.erbessd-instruments.com

ALL THE IMAGES ARE FOR ILLUSTRATIVE PURPOSES ONLY. THE FINAL PRODUCT MAY VARY DEPENDING ON THE VERSION AND/OR

THE CHANGES OR UPGRADES MADE TO THE PARTS AND COMPONENTS OF THE DEVICES

© 2018 ERBESSD INSTRUMENTS

ERBESSD INSTRUMENTS®

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B B › wp-content › uploads › ...SECTION A-A SCALE 1:10 A A PARTS LIST ITEM QTY PART NUMBER...

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