Bailey OS V70 Rev3 En

PCS 7/90 OS V7.0 Overview of BenefitsSIMATIC PCS 7Takes you beyond the limits!

04/2008 Bailey OS V7.0 2Copyright © Siemens AG 2005All Rights Reserved

Overview of Benefits

Order Numbers

Supported Architectures

Upgrading From V6.x to V7.0

Add PCS 7 Controllers

Bailey OS V7.0 Featured Benefits Include:

Improved System Robustness

New Choices for Engineering Packages

License Management Unified within PCS 7

Improved Engineering Efficiency (More Automation in DBA)

Redundant PCS 7 Historian

Broader PCS 7 Connectivity Options (OpenPCS 7)

Expand Operations Via the Web

Improve Operator Response to Emergency Alarms

Faceplate and Symbols added for FC194

Advanced Tuning View

Overview ofBenefits



Order Numbers




Improved System Robustness PCS 7, Operating System, and PC Support

Bailey OS V7.0 will be bundled with PCS 7 V7.0 SP2.Operating Systems supported will be the same as PCS 7 V7.0 SP1:

XP SP2 and Server 2003 SP2

Improved SIMATIC PC’s for Engineering/Operator StationSIMATIC Rack PC 547B

Intel 945G Express chipset with Intel Pentium CORE 2 Duo processor E6600 Intel processor technology with 64-bit expansion

Intel Extended- Memory-64 Technology for future 64-bit applications DDR2 677 SDRAM memory technology with dual channel support

Memory expandable up to 4 GByte Intel GMA950 graphics controller

with dynamic Video Memory Technology integrated in chipset Intel Matrix Storage Technology RAID controller integrated in ICH7R chipset Powerful 250 GByte Serial ATA hard disks (SATA) with NCQ technology PCI-Express slots for expansions Gigabit Ethernet integrated

Manufactured by SiemensLong Term Support from SiemensIndustrial Rugged Construction

Faster PCs using the latest versions of PCS 7 and Microsoft operating systems reduces susceptibility to unexpected failures.

Overview ofBenefits



Order Numbers




New Choices for Engineering Packages System Architecture Applications

OS Servers (up to 16 OS

Server Pairs)

OS Clients/pieces of glass (32 total per

Server)

OS Engineering

Ethernet

1aOS Servers (up to 16 OS

Server Pairs)

OS Clients/pieces of glass (32 total per

Server)

OS EngineeringAnd Client

Ethernet

1bStandalone Engineering Station with Unlimited POs

Engineering Station used as a Client PCS 7 Power Packs available to support more than 250 OS POs

OS Engineering and Single Station or

Server

Ethernet

1b

Engineering Station used as Single Station or Server

PCS 7 Power Packs available to support more than 250 OS POs

1a

1b

OS Engineering with Unlimited POs with a 2-hour limit for Runtime Operation

OS Engineering with 250 POs with Runtime Operation

New

Purchase what you need by choosing the Engineering package that meets your system architecture needs.

Overview ofBenefits

PO = Process Object

5Copyright © Siemens AG 2005All Rights Reserved


Order Numbers




A Process Object is a control function which includes alarming* and has HMI content (a Faceplate)

Function Block (e.g. Motor)

HMI Faceplate1 PO

Runs in the controller Runs on the Operator Station

+

PCS 7 Process Object (PO)

Includes Alarming(e.g. Monitoring Time exceeded)

*new starting in PCS 7 V7.0 SP1

Counting Process Objects simplifies Server Licensing by counting objects instead of counting individual object attributes.

Overview ofBenefits

6Copyright © Siemens AG 2005All Rights Reserved


Order Numbers




DBA will not mark structures created in PCS 7 that represent Bailey Function Codes as Process Objects (PO).

The number of Process Objects is calculated by dividing all external tags by 25.

This was done to streamline licensing since on average, Bailey Function Codes result in less than 15 external tags.

This was also done to ensure the upgradeability of V6.1 projects without the need to add power packs.

90 OS Process Object (PO)*new in 90 OS V7.0

Counting Process Objects simplifies Server Licensing and uses the same definitions used by PCS 7.

Overview ofBenefits



Order Numbers




License Management Unified within PCS 790 OS now counts Process Objects

Starting in PCS 7 V7.0 SP1 WinCC will begin to count Process Objects rather than WinCC tags.

DBA will not mark 90 OS created structures as Process Objects even though they include Messages/Alarming.

The new license schema does two calculations: POs = POs counted + (Non PO external tags/25)

- WinCC Structures without Alarming POs = All External Tags/50

- As an Example:- In V6.1 64,000 WinCC Tags = 2000 POs- In V7.0 64,000 WinCC Tags = 1280 POs

The calculated PO number in the above two calculations must not exceed the # of licensed POs.

90 OS projects average less than 15 tags per Process Object, therefore this should not be an issue when upgrading to V7.0.

Details

Using the same License Management concept as PCS 7 simplifies system specification with expansions using PCS 7.

Overview ofBenefits



Order Numbers




Improved Engineering Efficiency (More Automation in DBA)A Technological Win-Win

Lock-down updates to a Picture Prevents unwanted changes to symbols/block icons.

Direct Import of SCADA PLC Tags Utilizes the existing Engineering effort that has already been done to define 3 rd

Party devices integrated into InTouch via OPC Servers, typically PLCs. This import includes the definition of scale, engineering units, description, and

alarm/message definitions.

DBA import of the TTG file has been extended to read the number of decimal places to display and automatically applies these definitions to PCS 7.

Auto-Generate Tag Logging Eliminates separate engineering steps currently required to define tags to be

logged.

Reduce the time and costs required to engineer projects that include customized controller objects, by reducing errors through automation.

Overview

Overview ofBenefits



Order Numbers




DBA V7.0 Simplified Tag Import of Tags from Third Party Devices

One target system PCS 7

OPCES

Data

Provides Support for Integrating any PLC, such as Allen Bradley or Modicon for which an OPC Server exists.

This import includes the definition of scale, engineering units, description, and alarm/message definitions.

1-Line csv file Direct Database Import

Bailey

Engineering costs are reduced by eliminating the need to manipulate csv files, thereby saving time and effort.

Bailey Plug-in

DBA User Interface



Order Numbers




Auto-Generate Tag Logging Add Tags to History based on Type Definition

In DBA the user selects tags for historization by the OS Server

Standard Trending available in PCS 7 has been improved in V7.0. Bailey OS V6.1 Enhanced Trend now included since PCS 7 V7.0. The trend control now allows the user to export the trend trace data displayed on a

trend.

Engineering costs are reduced by being able to define historization requirements on a type basis.

Define storage frequency and define as ShortTerm or LongTerm storage.

Overview ofBenefits



Order Numbers




RedundantOS Server

Redundant Central Archive Server

OS Client

Archive on PCS 7 OS Server: Tags (e.g. PID001.SP) Alarms and Events High Performance Microsoft SQL Server 2005 max. 1000 process values /sec. Archive Synchronization between redundant Servers Store up to 10,000 Tags on the OS Server

Central Archive Server: Archiving of several OS Servers (Tags, Alarms & Events) Long Term Storage and Data Export (DVD, EXCEL) Store up to 120,000 Tags on the Central Archive Server Redundant Central Archive Server Supported

SIMATIC PCS 7 Operator System Historian

Standard PCS 7 Short-term

archive

Operations can seamlessly view data improving their ability to manage the process.

New

Overview ofBenefits

Long-term archive

Back up and Export



Order Numbers




Bailey

Broader PCS 7 Connectivity Options Data Access via OPC using OpenPCS 7

OPC Data Type Type of AccessOS Server DA Variables of process operation Read/WriteOS Server A&E Alarms & Events Read/Ackn.OS Server A&E Historical Alarms & Events ReadOS Server HDA Historical measuring values ReadCAS A&E Historical Alarms & Events ReadCAS HDA Historical measuring values Read

Type of Data supported via OpenPCS 7

New

New

OS Single Stationwith built in OPC Server

OSClient

OPC ClientOS

ClientOffice Network

OS Client Stationwith OPEN PCS 7

OPC Client

OPC DA OPC DA, HDA and AE

CIUs

OS

Overview ofBenefits



Order Numbers




Bailey

Expand Operations Via the Web Bailey OS Faceplates support Read/Write Functionality

Reduce operating costs by consolidating multiple control rooms during all phases of plant operation or to better manage the operational needs during off-peak production times.

OS Server

PCS 7

Standard Office PC

PCS 7 Web Server on an OS Client

Overview ofBenefits



Order Numbers




Identification of “Emergency Response Required” Alarms

Icon on Alarm one line is visible when at least one alarm with Priority Class 16 is active.

New

Alarm list shows “Highest Priority Alarms”

Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset.

Overview ofBenefits



Order Numbers




The Operator can choose Alarms to Hide

Hide/Unhide Messages

List of Hidden Alarms currently in Alarm

List of Hidden Alarms

Alarms remain hidden for a pre-determined period of time; minutes, hours, or days The alarms will continue to be generated and logged, however the system will

auto-acknowledge them.

Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset.

New

Overview ofBenefits



Order Numbers




Symbol and Faceplate for FC194

The standard view is the default view when the faceplate is first displayed from the symbol or opened directly in the Group Display mode. The faceplate displays the block descriptions, the current mode, and the current TEXTSTR. It also allows the operator to enter a response.

Overview ofBenefits



Order Numbers




Advance Tuning ViewFully Supported via a Web Client

The Advanced Tuning View allows the user to modify runtime configurable spec parameters in runtime. In addition all other spec parameters can be configured by putting the controller in Configure Mode from the Tuning View. This functionality requires the user to create a ‘new’ security level to limit access to this feature. Also the user can view data as polled rather than report by exception for any block in the controller.

Displays live values via Polling.

Overview ofBenefits



Order Numbers




Additional Topics

In V6.1 the Station Block output in manual used the same limits as imposed during Auto. This has been changed to allow users to separately define the limits to be imposed during manual operation. The defaults will be 0-100.

Symbols and Faceplates have been updated to include the attributes for defining an Archive Trend. The default definition is to display a Live Trend.

Symbols and Faceplates were updated so that the symbol is highlighted when the faceplate is opened from the symbol. In V6.1 the symbol was highlighted only when opening the graphic using Loop-in-Alarm.

Overview ofBenefits



Order Numbers




Product Part Numbers

Product Order No.

OS Engineering Package Unlimited POsRuntime Not Included

PCS 7/90 OS Engineering Pack, V7.0 (PO Unlimited)

6EQ2003-1BD07-3BA5

OS Engineering PackageRuntime Included(PO 250)

PCS 7/90 OS Engineering Pack, V7.0 (PO 250)

6EQ2003-1BA07-3BA5

OS Redundant Server Package (PO 250)

PCS 7/90 OS Redundant Server Pack, V7.0 (PO 250)

6EQ2003-2GA07-3BA0

OS Server Package(PO 250)

PCS 7/90 OS Server Pack, V7.0 (PO 250)

6EQ2003-2HA07-3BA0

OS Single Station Package (PO 250)

PCS 7/90 OS Single Station Pack, V7.0 (PO 250)

6EQ2003-2AA07-3BA0

OS Client V7.0 PCS 7 OS Client V7.0 (This is the standard PCS 7 OS Client Package.)

6ES7658-2CX07-0YA5

1a

2

3

4

1b

5

Order Numbers



Order Numbers




Small Systems using a Single WorkstationCombination Console - Engineering and Operation

Use Case Small Plants with combined Engineering and OS Runtime Features Multi VGA card can be used to operate with up to 4 Monitors one Mouse, one Keyboard Online OS Engineering

Engineering

OS Runtime

Could also be PCS 7 Box

250 – 1,000 PO

CIU

RS232 or SCSI

PCS 7

PCS 7 offers cost effective alternatives to meet your control room operational requirements.

1b


Multi-VGA Graphics Cards Available“2 Monitors” 6ES7 652-0XX03-1XE0“4 Monitors” 6ES7 652-0XX03-1XE1



Order Numbers




OS OS

Multiple OS Single Stations with a Low Cost Web Solution

Max. 3 Web ClientWith Web Client Software

OS Single Station with Web Server3 Clients 6ES7 658-2GA07-2YB0

Office Bus (could be wireless)

Use Case Redundant Operator Stations

OS Archive (Tags and Events) run requires Single Station Redundancy to synchronize the two OS Single Stations Use WIN2003 Server Operating System on both Single Stations

Low Cost Web Solution for up to 3 Web Clients More than 2 Single Operator Stations is not recommended (use client – Server)

Terminal Bus

ES

OS Single Station

ES without OS Runtime

500 – 2,000 PO

CIU

Single Station Redundancy 6AV6371-CF06-2AX0RS 232 Cable 10M 6ES7902-1AC00-0AA0


1a 4 4


CIURS232 or SCSI



Order Numbers




Small System “Client – Server” ArchitectureServers used for Operations

Terminal Bus

Use case Low Cost Client Server architecture Synchronized Historian Archive on the OS ServersFeatures Server used for operations – max. 4 Monitors can be connected Servers can connect directly to the CIU via RS232 or a SCSI.

OS Client with dual monitor card

OS Redundant Servers

ES /OS Client

1 2 3 41,000 – 5,000 PO


21b 2 5


CIU CIURS232 or SCSI



Order Numbers




Medium to Large System ArchitectureFully Redundant OS System

Usecase Fully Redundant Operator Stations Features Archive Synchronization (Messages and Tags) between 2 OS Server Stations, no gaps in Trends and logs after a PC failure Online Configuration possible while both OS Servers Stations run Higher Availability than one Server and one Client

Terminal Bus

OSES

2,000 – 60,000 PO

OS Redundant Server Package


OSOS OSOS…Up to 32Up to 12 OS Server Pairs1a 5 5

2Supported Architectures

CIU CIURS232 or SCSI



Order Numbers




Product Order No. V7.0

* 90 OS Engineering Upgrade Package

PCS 7/90 OS Upgrade Package Engineering OS V6.x-> V7.0

6EQ2003-1XX07-3BE5

** 90 OS Runtime Upgrade Package

PCS 7/90 OS Upgrade Package Runtime OS V6.x -> V7.0

6EQ2003-2XX07-3BE0

*** Client Upgrade Package

Upgrade Package OS Client V6.x -> V7.0 6ES7 652-5CX07-0YE5

Order InformationUpdate an existing PCS 7/90 OS V6.x Installation to V7.0

* Order one package for each 90 OS Engineering Station. The engineering station upgrade package provides two license disks. One will upgrade to Runtime with the number of POs currently licensed for. Or the other upgrade disk can be used to upgrade the engineering station to Unlimited POs without unlimited runtime.

** Order one package for each 90 OS Server or Single Station

*** Order one package for each Client Station




Order Numbers




Add PCS 7 Controllers to a 90 OS System Software to be added to 90 OS packages using Siemens PC’s w/BCE

Ethernet

PCS 7/90 OS Engineering

PCS7/90 OS Servers

Industrial Ethernet


AS EngineeringAdd to Engineering Station

PCS 7 AS Engineering Software 6ES7 658-1AF07-0YA5

POs for ASAdd to Engineering Station

PCS 7 AS Runtime License 1000

POs *6ES7 653-2BB00-0XB5


* Other AS Runtime License sizes are available.

CIU



Order Numbers




Add PCS 7 Controllers to an 90 OS System Software to be added to 90 OS packages using Siemens PC’s w/BCE

Ethernet


PCS7/90 OS Servers

Industrial Ethernet

Add1613 Card





PCS 7 AS Runtime License 1000 POs

6ES7 653-2BB00-0XB5

Siemens PC’s W/BCE (IL547B) With Redundant Controllers *Add to Engineering and each OS Server

CP 1613 A2 PCI Card SIMATIC NET, IE, CP1613 A2 PCI Card

6GK1 161-3AA01

SIMATIC NET S7-REDCONNECT/2006

S7-REDCONNECT/2006 6GK1 716-0HB64-3AA0

* For non-redundant controllers no additional components needed


CIU



Order Numbers




Add PCS 7 Controllers to an 90 OS System Software to be added to 90 OS packages using Siemens PC’s w/IE

Ethernet


PCS7/90 OS Servers

Industrial Ethernet

Includes1613 Card





PCS 7 AS Runtime License 1000 POs

6ES7 653-2BB00-0XB5

Siemens PC’s w/IE (IL547B) With Redundant Controllers *Add to Engineering and each OS Server

REDCONNECT Upgrade S7-REDCONNECT Upgrade 6GK1 716-0HB64-3AC0

* For non-redundant controllers no additional components required.


CIU



Order Numbers




Software to be added to 90 OS packagesFor Non Siemens PC’s w/ Non Redundant Controllers





PCS 7 AS Runtime License 1000 POs 6ES7 653-2BB00-0XB5

Non Siemens PC’s With Non Redundant Controllers Add to Engineering and each OS Server

Server to Controller Communications

PCS 7 BCE V7.0 6ES7 650-1CD07-2YB5

Ethernet


PCS7/90 OS Servers

Industrial Ethernet

AddBCE


CIU



Order Numbers




Software to be added to 90 OS packagesFor Non Siemens PC’s w/Redundant Controllers





PCS 7 AS Runtime License 1000 POs 6ES7 653-2BB00-0XB5

Non Siemens PC’s With Redundant Controllers Add to Engineering and each OS Server

CP 1613 A2 PCI Card SIMATIC NET, IE, CP1613 A2 PCI Card 6GK1 161-3AA01

SIMATIC NET S7-REDCONNECT/2006

S7-REDCONNECT/2006 6GK1 716-0HB64-3AA0

Ethernet


PCS7/90 OS Servers

Industrial Ethernet

Add1613 Card


CIU



Order Numbers




Advanced Process Control for Bailey Systems

Controller:WinAC RTX (Soft-CPU)PC: Microbox PC 427B

Add Advanced Process Control to Bailey Systems using Standard PCS 7 Products.

Ethernet

New

Solution:Use the OS Server to pass Process Data and Setpoints between the Advanced Control Algorithm running in the Microbox and the Bailey controller.

PCS 7 Bailey OS Engineering PCS 7 AS Engineering SoftwarePCS 7 AS Runtime License 100 POs

Engineering Station

PCS 7 AS RTX

Bailey OS ServerAdd PCS 7

Controllers

Thank youvery muchSIMATIC PCS 7Takes You Beyond the Limitsof MIGRATION!

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Bailey OS V70 Rev3 En

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