BALTIC PIPE PROJECT · Baltic Pipe, Supplier Information Day 14 November 2018 • Scope, interfaces...

BALTIC PIPE PROJECT

Copenhagen, 14th of November 2018

Energinet Supplier Information Day

WELCOME Ann Marker, Chief Consultant

SAFETY – EMERGENCY EXITS AND MUSTER POINT

14 November 2018 Baltic Pipe, Supplier Information Day

Muster Point

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AGENDA 09:15 - 12:00 COMMON PRESENTATIONS

• Welcome

• Energinet and the context of the Baltic Pipe project

• Baltic Pipe project overview

• Energinet procurement process overview

• Coffee break

• The main components of Energinet’s Baltic Pipe scope

12:00 - 12:30 LUNCH

12:30 - 16:00 NETWORKING AND QUESTIONS AT TABLES

• Table 1: Offshore pipeline in the North Sea

• Table 2: Nybro Gas Terminal (onshore)

• Table 3: Danish expansions (on- and offshore)

• Table 4: Compressor Station (onshore)

• Table 5: Procurement and QHSE

ENERGINET AND CONTEXT OF BALTIC PIPE

Torben Brabo, CEO of the Gas TSO

New infrastructure to support the green

transition.

INDEPENDENT AND PUBLIC

Energinet is an independent public enterprise owned by

the Danish Ministry of Energy, Utilities and

Climate.

RELIABLE ENERGY

Our mission is to ensure Reliable energy for society.

Our vision is to create balance in a sustainable

energy system

INVESTMENT 2018-2021 DKK 20-25 BILLION

THE GAS-TSO DEVELOPS THE BALTIC PIPE


The Gas-TSO is a subsidiary of the independent public enterprise Energinet

Electricity Transmission

Engineering and Construction

Business Services

Electricity System Operator

Gas TSO Gas Storage Denmark

Gas Distribution Denmark

DataHub

7


926

km gas pipelines and 2 interconnectors 3.4 billion Nm3/yr transported

6,600 KM

Gas distribution network

THE GAS-TSO OWNS AND OPERATES THE GRID

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CONNECTING EUROPEAN GAS MARKETS Baltic Pipe aims at linking Norwegian gas supply and Eastern European gas demand while helping to control Danish gas transmission costs.

• BENEFITS TO POLISH PLAYERS: Increased security of supply and gas market competition

• BENEFITS TO NORWEGIAN PLAYERS: Direct access to new Central and Eastern European markets

• BENEFITS TO DANISH PLAYERS: Maintain low gas transmission tariffs as national Danish gas production and consumptions drops

• EU BENEFITS: Supporting the goal of an EU Energy Union

PROJECT OVERVIEW Søren Juul Larsen, Project Director Baltic Pipe

BALTIC PIPE PROJECT

1

Gas pipeline (app. 105 km) in the Danish North Sea (the Norwegian Tie-in) – and 19 km onshore

1

2

Expansion of the Danish transmission system (app. 210 km) incl. Little Belt crossing

2

3

Compressor station (app. 36 MW) 3 4

Offshore Interconnector gas pipeline (Gaz-System)

4

5 Expansions of the Polish gas transmission system (Gaz-System)

5

Baltic Pipe capacity 10 BCM/Y – 3 BCM/Y

HIGH-LEVEL PROJECT SCHEDULE


2017 2018 2019 2021 2022

Open Season

Investment Decision

Operational Date (First Gas)

2020 2052

• Detailed engineer.

• Surveys end

• EIA contd.

• Business case

• Engineer. contd.

• EIA end

• Permits

• Tendering

• Contract awards

• Construction

• Commissioning

• Operation

• Transmission services

• Additional allocation of remaining 10% of the capacity

• Capacity reservations

• Concept studies

• Surveys start

• EIA start

Main Procurement period

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VISION

Together we set health, safety, wellbeing, environment and quality as our top priorities

MISSION

People and the environment are safe throughout the lifetime of the Baltic Pipe Project

HSEQ

Procedures Establish and maintain all relevant instruction at a sufficient level.

Knowledge sharing Create strong knowledge through analysis and knowledge sharing to strengthen the HSEQ culture.

Competencies Ensure general competency development within HSEQ through training and ongoing sparring.

Presence Ensure that Energinet and contractor management have a clear focus in all phases of the project.

HSEQ - FOCUS AREAS AND AMBITIONS


Involvement Establish a strong and close cooperation with key contractors.

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Quality management Creating value by addressing criticality and risks – works well documented with highest traceability.

WE ARE LOOKING FORWARD TO OUR COOPERATION

Focus for all participants to demonstrate and manage:

• An effective HSEQ management system.

• A high level of HSEQ performance and performance history / records.

• An effective risk management system

• A high level of planning culture

14 November 2018 Baltic Pipe, Supplier Information Day 15

THE TEAM IS HERE TO PROVIDE INFORMATION


Project Manager, Onshore and offshore pipelines in Denmark

Bernt Falk Egdalen

Team Lead Procurement Marlene Grønbjerg

Søren Juul Larsen Project Director Baltic Pipe

Jens Jakobsen Technical Project Manager, Gas receiving terminal

Project Manager, Compressor Station Steffen Engberg

Mark Eskesen Lead, Offshore pipeline in the North Sea

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ENERGINET PROCUREMENT OVERVIEW

Marlene Grønbjerg, Baltic Pipe Team Lead Procurement

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6 1

Procurements

Year 2018 Year 2019 Year 2020 Year 2021

MORE THAN 40 CONTRACTS TO BE AWARDED


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42

Status

Awarded To be awarded

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CONTRACT FORMS* • FIDIC Yellow book – adapted by

Energinet

• ABT 93 for “Land Development Administration and Storage Facilities” at the compressor station.

• ABR89 for consulting services

• Orgalime adapted by Energinet (amendments) for procurement of components

*Subject to other contract forms and variation

https://en.wikipedia.org/wiki/File:Orgalime_Logo.gif

GENERAL EXTRACTS OF THE CONTRACT PRINCIPLES


• Scope, interfaces with other contractors, responsibility etc., of each tender will be defined in details in the individual tender

• Defect notification period of 5 years

• Energinet (Employer) will take out a Contractors All Risk/Erection All Risks insurance (CAR/EAR insurance) for the Baltic Pipe project

• Danish law/jurisdiction will be a minimum requirement in the contract.

• Grant Agreement requirements – As a part of EU grants for the project

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PROCUREMENT ACTIVITIES

ACTIVITIES IN 2018


COMPONENTS (2 TENDERS, 2 CONTRACTS)

Compressor units

Valves

SURVEY

Uxo surveys. the North Sea and Little Belt

DESIGN SERVICES (2 TENDERS, 2 CONTRACTS)

Front End Engineering Design for compressor station

Onshore routes, Jutland and Fynen

CERTIFICATION

Offshore pipelines

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ACTIVITIES IN 2019: CONSTRUCTION, SURVEYS, DESIGN, SUPERVISION AND INSTALLATION


CONSTRUCTION WORKS (2 TENDERS, 2 CONTRACTS)

EPC for construction works at compressor station

HDD at Blaabjerg

SURVEYS

Geotechnical investigations for onshore pipeline route

DESIGN SERVICES Landfall HDD

SUPERVISION SERVICES

INSTALLATION (5 TENDERS, 5 CONTRACTS)

Onshore Zealand pipeline

Little Belt crossing

Follow-on engineering services Nybro terminal

Gas terminal Nybro

EPII Branch Pipeline

Onshore Zealand

Subsea crossing Little Belt and construction of onshore landfalls.

ECP for installations at compressor station

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ACTIVITIES IN 2019: COMPONENTS 15 TENDERS, 18 CONTRACTS

Isolation couplings

Scraper traps

Vent closures

Line pipes offshore and onshore, anodes, hot bends, concrete coating

Special valves

Boiler and burners

Transformers & RMU

Control systems

Gas filter separators and pre heaters

Fiscal flow metering system + Gas composition analysers


ACTIVITIES IN 2020 AND 2021


CERTIFICATION SERVICES

Auditing and certification of manufacturers of components

DESIGN SERVICES

Tie-ins Kongsmark, Egtved and Nybro

INSTALLATION WORKS (2 TENDERS, 2 CONTRACTS)

Onshore Jutland and Fynen

Onshore tie-in Kongsmark

SUPERVISION SERVICES (2 TENDERS, 2 CONTRACTS)

Onshore pipeline Funen & Jutland

Tie-ins Kongsmark, Egtved and Nybro

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LOTTING STRATEGY

SINGLE TENDERS • Construction & installation works

• Compressor unit

• Varies components

• Design services

• Survey services

• Certification services

JOINT PROCUREMENTS • Onshore & offshore pipes

FRAMEWORK AGREEMENTS • Valves

• Isolation couplings

• Vent closures

• Scraper traps

TENDER PROCES


The procurement will be conducted as a negotiated procedure with prior call for competition pursuant to the EU Utilities Directive (Directive 2014/25/EUEU utilities directives)

Tender is published

Prequalification of applicants

Submission of tender

Negotiations Contract award

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Homepage:

Tender electronic daily

https://ted.europa.eu/TED/main/HomePage.do







OFFSHORE PIPELINE IN THE NORTH SEA

Mark Christian Degn Eskesen,

Lead, Offshore pipeline in the North Sea

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KEY FACTS Pipeline system connecting the Norwegian and Danish gas grids

Length: 105 km

Diameter: 32”

Design pressure: 163.4 barg

Europipe II

EUROPIPE II – NYBRO TEE

Nybro Tee


Connecting point: Excisting Nybro Tee

Tie-in to Europipe II pipeline. Handled by Gassco.

PLEM



SEABED AND CROSSINGS

Landfall at Houstrup beach.

LANDFALL


Parameter Value Unit

Dimension 32 [“]

Inner diameter 769 [mm]

Design Pressure 163.4 [barg]

Design Temperature [-20;+20] [ᵒC]

Water depth [-40;0] [m MSL]

DESIGN PARAMETERS: MAIN FEATURES:

Parameter Value

Product Natural gas, sweet service

Material & grade DNV LSAW 485 (X70)

Steel weight 40,000 tonnes

Applicators Concrete Weight Coating, Anti-corrosion

coating, Internal flow coating & Anodes

Protection strategy Fully buried

SUMMARY


SCHEDULE EXPECTATIONS

2018 2019 2021 2020

• Detailed engineering

• Surveys end

• Detailed engineering

• Issue of tender Q2

• Tender negations Q3-Q4

• Contract award Q4

• Procurement (Energinet)

• Pipe delivery (Energinet)

• Planning of installation Q1-Q4

• Installation Q2-Q3

• Commissioning Q4

• Ready for first gas Q4


GAS RECEIVING TERMINAL Jens Jakobsen

Technical Project Manager, Gas receiving terminal

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MAIN COMPONENTS • Process installation including:

• Filtration

• Heating

• Pressure reduction

• Metering facilities

• Utility building incl. 3 fired heaters

• Analyzer buildings

• Below and above ground piping

SITE AND PRELIMINARY LAYOUT

Baltic Pipe, Supplier Information Day 43

BUILDINGS

• Utility building with 3 fired heaters, emergency generator, switchgear etc.

• One or two gas analyzer building(-s)

Adjacent installations in operation

PIPING INSTALLATIONS

• Both below and above ground

2 fuel gas units

Analyzer buildings

14 November 2018


DRAFT VISUALIZATION OF NYBRO WITH EPII TERMINAL

SUMMARY OF KEY DATA


Parameter Normal value Design value

Capacity max 7 - 10 BCM gas per year 10 BCM gas per year

Inlet pressure normal 90 barg (Start-up: up to 140 barg) 163.4 barg

Inlet temperature 0 – 10°C -10 – 50°C

Outlet pressure 60 – 78 barg 80 barg

Outlet temperature 0 – 5°C (allowed up to 50°C) -10 – 50°C

Sour service - No

Availability - 99.8%

14 November 2018

MAIN CODE AND STANDARDS In- and outlet sections: ANSI/GPTC Z380.1 supplemented with AT F.0.1 requirements

Process trains: ASME B31.3

Buildings: Danish Building code BR20 and AT F.0.1

Company standards: Primarily Ørsted, supplemented with Energinet/Gassco standards


47

2018 2019 2021 2020

• Detailed design • Detailed design

• Tendering of Company provided long lead items as required

• Tendering of Construction, Procurement, installation and Commissioning contract for the terminal

• Construction • Construction

• Pipeline commissioning from Nybro

• Plant commissioning

• 21/12-2021: Commissioning completed

2022

• 1/10-2022: Gas supply to Polen


ONSHORE AND OFFSHORE PIPELINES IN DENMARK

Bernt Falk Egdalen

Project Manager, Onshore and offshore pipelines in Denmark

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KEY FACTS

Length in total: 210 km

Diameter: 32”, 36” & 40”

Design pressure, 163,4 barg 80 barg 120 barg

Europipe II

ONSHORE PIPELINE EXPANSION


DETAILS


DETAILS


Short description

onshore pipelines H

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Crossings, roads

>30 >40 >5 >100 >70 >10

Crossings,

watercoarses

>15 >5 0 >20 >5 2

Crossings, railways

1 1 0 2 3 0

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LILLEBÆLT CROSSING


Seabed Bathymetry

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CONSTRUCTION SEASON

14 November 2018

2020

2020

2021


DESIGN PARAMETERS: MAIN ELEMENTS:

SUMMARY

Parameter Value Unit

Dimension 32/36/40 [“]

DP-onshore 80 [barg]

DP landfall to RT 163/120 [barg]

Design Temperature [-20;+50] [ᵒC]

Elements Value

Pipeline: 210 km

Material: X70 (ISO3183)

Line pipe SSAW/LSAW

Line valve stations: 11

Scraper traps 8

HDD or Direct piping 16



• Detailed engineer.

• Surveys end

2018 2019 2021 2022 2020

• Detailed Engineering;

Zealand

Lillebælt

• Detailied Engineering;

Zealand, Lillebælt,

Funen & Jutland

• Procurement pipes Q1

• Procurement valves Q1

• Issue of Tender Q2 and Contract award Q4; Construction Zealand Lillebælt

• Pipes delivery Q1

• Valves delivery Q1

• Procurement pipes Q1

• Construction Q2-Q3

Zealand

Lillebælt

• Issue of Tender Q2 and Contract award Q4; Construction Funen

Jutland

• Pipes delivery Q1

• Valves delivery Q1

• Construction Q2-Q3;

Funen

Jutland

• Tie-ins

• Commissioning

• Ready for first gas

• First gas 1st Oct.


COMPRESSOR STATION Steffen Engberg

Project Manager, Compressor Station

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KEY FACTS • Flow capacity DK PL: 1,140,000 Nm3/hr

• Flow capacity PL DK: 342,000 Nm3/hr

• Presure rise from 48bar to 111bar (delivery at PL landfall approx. 84bar)

• Total station layout approx. 122.580 m2

excluding access road

• Total expected building mass 6000 m2

STATION LAYOUT


LOCATION



PRELIMINARY PROCESS FLOW DIAGRAM


EPC 1 – LAND DEVELOPMENT AND ADMINISTRATION AND STORAGE FACILITIES


:

• Overall Land Development incl. Demolition

• Access road

• Parking facilities and handling area

• Administration building

• Storage building

• Potentially fencing and vegetation

• Potentially civil works for substation

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EPC 1 – LAND DEVELOPMENT AND ADMINISTRATION AND STORAGE FACILITIES


~560 m2 ~750 m2

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EPC 2 – PROCES PLANT


• Process Piping and Equipment

• Electrical Equipment and cabling

• Service Building

• Compressor Unit Buildings

• Vent

• Compressor units is Employer free issued

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EPC 2 – PROCESS PLANT


• Details pending.

• Service building approx. 2740 m2

• Compressor building approx. 625 m2 (amount pending)

• Internal roads and civil works

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SUMMARY OF PRIMARY CONTRACTS


Contract Contract paradigm Status

EPC 1 – Land development and administration and storage facilities

ABT93 Tender process Q3 2019 – Q1 2020

EPC 2 – Process Plant FIDIC Yellow Book Tender process Q3 2019 – Q1 2020

Compressor units FIDIC Yellow Book Tender process Q3 2018 – Q1 2019

Architectural design ABR89 Signed contract

Front End Engineering Design (FEED) ABR89 Tender process Q3 2018 – Q1 2019

Power Supply NA Contract expected Q1 2019

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LUNCH 12:00 – 12:30

NETWORKING AND QUESTIONS AT TABLES, UNTIL 16:00 Table 1: Offshore pipeline in the North Sea

Table 2: Nybro Gas Terminal (onshore)

Table 3: Danish Expansions (on- and offshore)

Table 4: Compressor Station (onshore)

Table 5: Procurement and QHSE

THANK YOU

For future contacts:

Single Point of contact at Energinet will be:

Procurement team lead, Marlene Grønbjerg +4551677872 [email protected]

mailto:[email protected]

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