RELIABLE BEYOND LIMITS
BARE COMPRESSORS FOR PACKAGERS
02
ABOUTABC COMPRESSORS
Since its foundation in 1943, ABC has focused on providing the most reliable compressors for different sectors and applications. Its global orientation and the commitment for growth was shown from its early exports in the 50’s to its latest geographical expansion, having delivered compressors in more than 120 countries.
Becoming a worldwide benchmark in the piston compressor industry has always been ABC’s goal, and today it has turned into reality. The company is continuously expanding and consolidating as a global solution supplier, with more robust and efficient compressors. New assembly plants in China and Brazil, and the endless opening of new service outlets worldwide are the best proof of such growth.
ABC offers a wide range of reciprocating compressors and provides tailored solutions covering air and numerous industrial gases.
PETROCHEMICAL
WASTE TREATMENT BIOGAS
PET BLOWING CO2 RECOVERY
COGENERATION NATURAL GAS
OTHER APPLICATIONS
A I R A N D G A S C O M P R E S S O R S
INDUSTRIAL GASES
ABC HEADQUARTERS SPAIN EIBAR
ABC CHINAWUJIANG
ABC BRAZILITUPEVA
Air, Hydrogen, Nitrogen, Methane, Carbon dioxide, Freon, Natural Gas, Vinyl chloride, Methyl chloride, Ethylene, Propylene, Sulphur dioxide, Butadiene, Isobutene, Isobutane, Butane, Propane, Carbon monoxide, Synthesis gas, Biogas and Syngas... except for Oxygen and Acetylene.
Piston compressors with up to 3 pairs of double-acting cylinders, with or without lubrication. Up to 6 stages of compression, mounted on a structural steel skid.
Up to 1.200 kW
Up to 150 bar
CONFIGURATION
GASES POWER
PRESSURE
BARE COMPRESSORS FOR PACKAGERS
03
REGULATIONS
· European Directives: 97/23/CE, 2006/95/CE, 2004/108/CE, ATEX 94/9/CE,
2009/105/CE, 2006/42/CE
· Design Standards: ASME, AD2000, TEMA C, TEMA R, NEMA
· Petrochemical Industry: API (API 11P and API 618)
· Chinese Legislation: SELO and GB
· American Legislation: U STAMP ASME
· Russian Legislation: TR (GOST R) + PASSPORT + RTN (ROSTEKHNADZOR)
· Brazilian Legislation: NR12 and NR13
KEy ACCOUNt MANAGEr
FlExIBlE INtEGrAtION
MArKEt/CUStOMEr PrOtECtION
OtHEr AddEd VAlUE SErVICES
FASt rESPONSE IN QUOtAtIONS/CAlCUlAtIONS
Compressor PArtS
Bare Compressor ASSEMBlEd ANd tEStEd
Complete paCkage ASSEMBlEd ANd tEStEd
EIBAR (SPAIN) PACKAGER
SErVICE HUBS IN 30 COUNtrIES
HIGHly QUAlIFIEd r&d/ENGINEErING
PUrCHASING IN CHINA/INdIA/BrAzIl
ACCESS tO MANUFACtUrING FACIlItIES IN 3 CONtINENtS
BUSINESS MODEL
CALCULATION SOFTWARE
04
HA SERIES
Ha-1 Ha-2 Ha-4 Ha-6No. Cylinders 1 2 4 6No. Stages 1 1-2 1-4 1-6Stroke (mm) 150 150 150 150Rod diameter (mm) 32 32 32 32Speed (rpm) 370-750 370-750 370-750 370-750Max piston speed (m/s) 3,75 3,75 3,75 3,75Max compression load (Kg) 2500 2500 2500 2500Max power (kW) 50 110 250 400Cylinder diameters (mm) 50-320 50-320 50-320 50-320Frame lubrication Forced by gear pump Forced by gear pump Forced by gear pump Forced by gear pumpCrankcase oil capacity (l) 20 20 40 60Cylinder lubrication Optional Optional Optional OptionalAuxiliary oil pump Optional Optional Optional StandardDistance piece types (API618) A, B or C A, B or C A, B or C A, B or CMotor E-motor/diesel E-motor/diesel E-motor/diesel E-motor/diesel
HP SERIES
Hp-1 Hp-2 Hp-4 Hp-6No. Cylinders 1 2 4 6No. Stages 1 1-2 1-4 1-6Stroke (mm) 200 200 200 200Rod diameter (mm) 50 50 50 50Speed (rpm) 350-600 350-600 350-600 350-600Max piston speed (m/s) 4 4 4 4Max compression load (Kg) 10000 10000 10000 10000Max power (kW) 250 355 750 1200Cylinder diameters (mm) 130-580 130-580 130-580 130-580Frame lubrication Forced by gear pump Forced by gear pump Forced by gear pump Forced by gear pumpCrankcase oil capacity (l) 150 150 300 450Cylinder lubrication Optional Optional Optional OptionalAuxiliary oil pump Standard Standard Standard StandardDistance piece types (API618) B or C B or C B or C B or CMotor E-motor E-motor E-motor E-motor
B A R E C O M P R E S S O R S R A N G E
4584*
820
3162 (HP-1)*
1852* 1852*
M.L.
M.L.
600
1000
M.L
.M
.L.
1200 (B)
1600 (C)
1200 (B)
1600 (C)
1708
(HP
-1/H
P-2
)
2667
(HP
-4)
3507
(HP
-6)
2252*
5384*
3562 (HP-1)*
2252*
820
05
HA SERIES
HP SERIES
4584*
820
3162 (HP-1)*
1852* 1852*
M.L.
M.L.
600
1000
M.L
.M
.L.
1200 (B)
1600 (C)
1200 (B)
1600 (C)
1708
(HP
-1/H
P-2
)
2667
(HP
-4)
3507
(HP
-6)
2252*
5384*
3562 (HP-1)*
2252*
820
1100*
2740*
550
1685 (HA-1)*
1100*
M.L
.
M.L.
M.L.
800 (A) M.L
.1100 (C)800 (B)
800 (A)
1100 (C)800 (B)
1120
(HA
-1/H
A-2
)
1730
(HA
-4)
2280
(HA
-6)
600
1000
1590* 1590*
3720*
550
2175 (HA-1)*
1270* 1270*
3080*
550
1855 (HA-1)*
4584*
820
3162 (HP-1)*
1852* 1852*
M.L.
M.L.
600
1000
M.L
.M
.L.
1200 (B)
1600 (C)
1200 (B)
1600 (C)
1708
(HP
-1/H
P-2
)
2667
(HP
-4)
3507
(HP
-6)
2252*
5384*
3562 (HP-1)*
2252*
820
M.L. Maintenance Limit
M.L. Maintenance Limit
* These dimensions change depending on the cylinder
* These dimensions change depending on the cylinder
1100*
2740*
550
1685 (HA-1)*
1100*
M.L
.
M.L.
M.L.
800 (A) M.L
.1100 (C)800 (B)
800 (A)
1100 (C)800 (B)
1120
(HA
-1/H
A-2
)
1730
(HA
-4)
2280
(HA
-6)
600
1000
1590* 1590*
3720*
550
2175 (HA-1)*
1270* 1270*
3080*
550
1855 (HA-1)*
DIstaNCe pIeCes as per apI618 tYpe a
DIstaNCe pIeCes as per apI618 tYpe B
DIstaNCe pIeCes as per apI618 tYpe C
DIstaNCe pIeCes as per apI618 tYpe B
1100*
2740*
550
1685 (HA-1)*
1100*
M.L
.
M.L.
M.L.
800 (A) M.L
.1100 (C)800 (B)
800 (A)
1100 (C)800 (B)
1120
(HA
-1/H
A-2
)
1730
(HA
-4)
2280
(HA
-6)
600
1000
1590* 1590*
3720*
550
2175 (HA-1)*
1270* 1270*
3080*
550
1855 (HA-1)*
DIstaNCe pIeCes as per apI618 tYpe C
1100*
2740*
550
1685 (HA-1)*
1100*
M.L
.
M.L.
M.L.
800 (A) M.L
.1100 (C)800 (B)
800 (A)
1100 (C)800 (B)
1120
(HA
-1/H
A-2
)
1730
(HA
-4)
2280
(HA
-6)
600
1000
1590* 1590*
3720*
550
2175 (HA-1)*
1270* 1270*
3080*
550
1855 (HA-1)*
T E C H N I C A L D R A W I N G S
06
HA SERIES
Ha-1 Ha-2 Ha-4 Ha-6
CYlINDer CoolINg
Cylinder cooling through cylinder jackets and covers Water cooled ABC supply
luBrICatIoN (forCeD feeD)
Main mechanical pump (crankshaft driven gear pump) ABC supply
Auxiliary pump (e-motor) ATEX/NEMA protectionNot required only on request
Not required only on request
Not required only on request
ABC or PACKAGER supply
Oil filter Single ABC or PACKAGER
Oil coolerNot required only on request
Not required only on request
Not required only on request
ABC standard or tema c/r single or twin ABC or PACKAGER
Oil piping Carbon steel or SS ABC or PACKAGER
Heating resistance ATEX/NEMA protection If ambient temperature < 13ºC ABC or PACKAGER
CYlINDer aND paCkINg luBrICatIoN
Point to point Up to 60 bar ABC or PACKAGER
Divider block ABC or PACKAGER
gas CoolINg (INter stage aND afterCoolers)
Shell & tube type (water cooling) water through shell/gas through tubes
ABC or PACKAGER
TEMA C/R (water cooling) ABC or PACKAGER
Shell & tube type (water cooling) gas through tubes/water through shell for hydrogen or similar gases
ABC or PACKAGER
Air cooled heat exchangers PACKAGER
pressure Dampers
Inlet and/or outlet on each stage hot side (before coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB). Volume type
ABC or PACKAGER
Inlet and/or outlet on each stage cool side (after coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB) with drainage. Volume type
ABC or PACKAGER
gas DrYINg
Refrigeration dryers (sized for required capacity) ABC or PACKAGER
Dessicant dryers (sized for required capacity) ABC or PACKAGER
CoolINg water
Cooling down of cooling water for cylinders/gas and oil coolers
Air coolers or open/close cooling towers ABC or PACKAGER
T E C H N I C A L F E AT U R E S
07
HP SERIES
Hp-1 Hp-2 Hp-4 Hp-6
CYlINDer CoolINg
Cylinder cooling through cylinder jackets and covers Water cooled ABC supply
luBrICatIoN (forCeD feeD)
Main mechanical pump (crankshaft driven gear pump) ABC supply
Auxiliary pump (e-motor) ATEX/NEMA protection ABC or PACKAGER supply
Oil filter Twin filter ABC or PACKAGER
Oil coolerABC standard or TEMa C/R single or twin
ABC or PACKAGER
Oil piping Carbon steel or SS ABC or PACKAGER
Heating resistance ATEX/NEMA protection If ambient temperature < 13ºC ABC or PACKAGER
CYlINDer aND paCkINg luBrICatIoN
Point to point Up to 60 bar ABC or PACKAGER
Divider block ABC or PACKAGER
gas CoolINg (INterstage aND afterCoolers)
Shell & tube type (water cooling) water through shell/gas through tubes
ABC or PACKAGER
TEMA C/R (water cooling) ABC or PACKAGER
Shell & tube type (water cooling) gas through tubes/water through shell for hydrogen or similar gases
ABC or PACKAGER
Air cooled heat exchangers PACKAGER
pressure Dampers
Inlet and/or outlet on each stage hot side (before coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB). Volume type
ABC or PACKAGER
Inlet and/or outlet on each stage cool side (after coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB) with drainage. Volume type
ABC or PACKAGER
gas DrYINg
Refrigeration dryers (sized for required capacity) ABC or PACKAGER
Dessicant dryers (sized for required capacity) ABC or PACKAGER
CoolINg water
Cooling down of cooling water for cylinders/gas and oil coolers
Air coolers or open/close cooling towers ABC or PACKAGER
04/
2013
TOTAL QUALITYIso 9001
Iso 14001oHsas 18001
HEADQUARTEREibarPolígono Azitain nº 6 P.O.Box 8720600 EIBAr (Guipúzcoa) SPAIN
tel.: +34 943 820 400Fax: +34 943 820 235
Contact with our INtErNAtIONAl NEtWOrK through:
www.abc-compressors.com
PRODUCTION PLANT
ASSEMBLY PLANT
COMMERCIAL OFFICE / SERVICE