4.0 INTEGRATION AND TESTING FACILITIES. 5.0 ELITE CLIENTS LIST.
6.0 Credential Letters
BASE Automation Technologies Pvt. Ltd. Corporate office : 276, II Main Road, Old Mahabalipuram Road, Nehru Nagar, Kottivakkam, Chennai – 600 096, INDIA. Factory : 322, II Cross Street Street, Old Mahabalipuram Road Nehru Nagar, Kottivakkam, Chennai – 600 096, INDIA. T.Fax: 91– 44-2454 0238 / 1464 / 0084 / 1461 e.mail : [email protected] web : baseautomation.co.in
1.1 Company Introduction: BASE Automation Technologies P Ltd., Chennai, India. An ISO 9001:2008 certified company, well known “Process control & Industrial Automation System Integrator” in India serving the global market for the last 13 years. To provide sharp focus to the customers in the Gulf region, BASE has expanded its operations in SAIF – ZONE, Sharjah, UAE with System Integration and Panel Staging Facility. Base has associate companies in other Gulf countries like Oman, Qatar, Yemen and Saudi Arabia. 200 man years of experience in the Industry Highly competent team of engineering professionals Excellent infrastructure with training facility 500 Plus satisfied clients with more than 100 applications expertise 100% successful project implementation with satisfied customers BASE capabilities include Integrated Project Management and Implementation by Executing excellent Design, Engineering, Panel Building, Software Development, Simulation, Testing, Installation and Commissioning of the Systems addressing various segments of industries. Our Automation Solution for Process Plants and Discrete Industries includes the following services: E & I Projects:
PLC / SCADA / DCS System Integration RTU based Telemetry System VFD / Soft Starter Integration Electrical and Instrumentation Panels IT Solution for Manufacturing Design, Detailed Engineering & Consultancy Services Software development Services Installation & commissioning Services
We have wide application experience in Material handling system and process automation in the Paint shop in Automotive sector, power plant, metals and minerals etc., We have a specialised team executed Paint shop automation and SCADA system to automotive industries for the paint shop application.
The Project executed through M/s. Durr India, M/s. Durr, Poland and M/s. Durr Germany is as follows
Hyundai Motors India Ltd - H2 Project
Hyundai Motors India Ltd - Plant 2
Hyundai Motors India Ltd - SCADA system through M/s. Rockwell
Mahindra and Mahindra 40K –80K expansion
Mahindra and Mahindra – SCADA System
Mahindra and Mahindra – Musco, Rudrapur
General Motors India Ltd.,
Visteon India Ltd.,
Tata Autocomp Systems Ltd.,
Tata Motors – X3 Project (under execution)
We are 1. The engineering solution partners of M/s Rockwell Automation India Ltd., 2. The Value added reseller for M/s Smarteye Corporation, US.
1. Allen - Bradley Hardware Platform a. PLC - 2 and PLC - 3 series b. Micrologix 1000 / 1200 / 1500 series c. SLC - 500 series. d. PLC 5 series & Control net processors e. Control Logix / Flex Logix / Compact Logix
2. Redundancy
a. Processors, Communications, I/O and operator station redundancy configuration with SLC, PLC and Control logix platform
3. Panelview operator interface
a. PV300, PV550, PV600, PV1000, PV1400e and Panel View Plus series.
4. Programming and HMI Software a. Programming software RSLogix 500, RSLogix 5000, RSLogix 5 b. RSView 32 / RSView SE / RSView ME c. Intellution - iFix & Fix32 d. Wonderware - Intouch e. Citech
5. Software a. RSBizware Batch b. Plantmatrices c. Historian d. RSSQL
6. PLC - DCS integration a. Supcon DCS b. Yokogawa Micro XL & Centum 3000 c. Elsag -Baily DCS d. Foxboro Micro IA
7. Communication a. Modbus b. Profibus DP c. Controlnet d. Devicenet e. Eithernet f. Foundation fieldbus
8. Other PLC’s Interfaced through communication a. Siemens S5 and S7-200 & S7-300 series b. Modicon Micro &Premium series c. OMRON PLC’s d. GE Fanuc 90-30 & Versa Max PLC Series
9. Developments a. I/O Driver development for any third party devices/equipment b. Customised software development and report generations
2.2 INTEGRATION EXPERTISE
q DESIGN
o System Design and specification of the project along with the customer to meet his requirement.
q DETAILED ENGINEERING.
o Detailed Engineering as per the application requirement.
ü Validation of the Transducers, Transmitters, Control valves, Sensors, Loop Controllers etc.
ü Validation of the PLC products and HMI Software selected. ü Panel Design and Engineering. ü Preparation of Configuration drawings and Control philosphy. ü Preparation of General Arrangement drawings, loop diagrams and
interconnection diagrams using EPLAN software . q SOFTWARE DEVELOPMENT
o Plan and preparation of flowcharts and algorithms for control philosphy.
o Ladder Logic and HMI Software development
o I/O Driver development using Visual Basic, Visual C++
o Hardware and software inspection and testing and FAT. q COMMISSIONING AND SERVICES
o Technical assistance to the customer in the installation and commissioning of his scope of work.
o Installation and Commissioning of the system to the satisfaction of the
customer.
o System operational training to the operators.
o Maintenance training to the Maintenance Engineers.
o Documentation of the system.
3.0 BASE OFFERED SERVICES 3.1 Turn Key Project Division To meet the growing needs on improved quality, Shop floor to top floor connectivity, TPM activities and many POKE-YOKE initiatives, in rubber product manufacturing industries, BASE provides Rubber Mixing Plant automation solutions on Turnkey basis. Focusing on the demand for productivity in plating industry, BASE provides state of the art Electroplating solutions on various plating requirement like Anodizing, Zinc plating, Chrome plating , Phosphating etc., on turnkey basis Rubber Mixing Plant
Providing complete Solution for rubber mixing plants for fool proof weighing / batching with Chemical weighing station (CWS), Oil Weighing station (OWS), Carbon Weighing station (CBWS), Rubber Weighing station (RBWS) and Mixer station networked and integrated with powerful recipe management software, Inventory Management system for Raw material Storage / retrieval and Batch tracking using RFID technology which is linked with MIS/ERP systems. The system comprises of.
o Design of Rubber Mixing Plant. o Mechanical structural arrangements. o SS/MS Chemical Storage Bins with auto doors. o Material feeding and weighing systems . o Mobile operator stations for Chemicals. o Oil storage vessels with auto dosing and weighing system. o Pneumatic conveying and weighing system for carbon black. o PLC/HMI based Control systems for the above . o RFID systems for batch tracking & Inventory. o Recipe management Software. o Variable Speed Drive for Intermix / Kneader o Time, Power and Temperature based Mixing through integration with VFD o Erection, Installation and Commissioning
Plating Plants. A well-designed and reliable Transporting system with PLC/HMI based powerful optimization software will ensure increased productivity and maximum Uptime of the plant. The customers using this solution will have productivity increase, High quality output, energy saving, Effective Manpower usage and many more key benefits.
The system featured with.
o Design of Plating Plant o Transporter system o Design of required Mechanical structural arrangements o Fume Extractor o Jigs designed suitable for parts to be plated. o Required number of MS/SS/PP tanks with Cooling Coil arrangements. o Complete pipe linings, pumps and valves o DC rectifiers and Drier o PLC / HMI based Control system o Operator Station with powerful recipe software for handling variance of product
with different parameters (current/voltage/Temperature etc.,) o Erection, Installation and Commissioning
3.2 Electrical and Instrumentation Division (Application and Integration Expertise) As the primary Business, BASE has most of its clientele supported by this division for many applications. Always having the motto of Customer satisfaction, base provides solutions which ensure achieving high returns to the customers. The activity includes right from design detail engineering, Panel engineering, Program development, System integration and commissioning of Control system for the selected application. Batch & Continuous Process : ü Solid/Powder/Liquid Batch weighing mixing and recipe management system ü Poly reactor control ü Propelyne Gas handling system ü Valmet refiner control System ü Tank form management & Terminal automation ü Data Acquisition and Control systems ü Multi process loop control system ü Crystelizers Automation ü Solvent recovery ü Acitone column ü NCG Gas handling System ü Lime kiln Control system
And many more… Environmental projects: ü Water waste water management ü DM plant control ü Desalination plant control ü Effluent treatment plant control
Plant Utility: ü Air compressor and drier ü Refrigeration compressors ü Cold storage and chilling plant ü Burner management and Boiler Control ü Spray drier
Material Handling:
ü Bulk Material handling system ü Unit material handling system ü Pneumatic conveying system ü Warehouse management system.
Furnace: ü Submerged Arc Furnace ü Bogie Hearth Furnace ü Salt bath furnace ü Carbourising furnace ü Silicon crystal growth ü Hardening and tempering furnace ü Annealing furnace
Machine & Test Jigs ü Punching machine ü Autoclave machine ü Injection/Blow moulding machine ü Low pressure Die casting machine ü Special purpose machines ü Packing Machines ü Grid casting machines ü Heat sealing and leak testing ü CNG regulator testing
Energy Management & Control: ü Power monitoring and load shedding ü Sub station & Breakers control ü Line synchronization control ü DG monitoring and control
3.3 Technical Services Division: The Hard core Control system software professional of this division make their focus on Design detail engineering, Software development, and commissioning of application for many Large OEM’s and EPC contractors. Software development and commissioning Team
ü Control and Instrumentation detailed engineering Contract. ü PLC / HMI Software development Contract. ü Installation and Commissioning Contract
Customer Service Team This team facilitate our customers with Commitment to provide service within the fastest time ensuring maximum Uptime of their plants, through Annual maintenance Contracts and provides training to the Customer and for the internal resources.
ü After sales support – Annual Maintenance Contract ü Customer Training
4.0 INTEGRATION AND TESTING FACILITIES
RESOURCES ü Total Number of Engineers in Turnkey Projects Divn. – 06 ü Total Number of Engineers in E&I Project Divn. – 25. ü Total Number of Engineers in Technical Services Divn – 07. ü Total 7000 Sqft of office and factory space with all Basic amenities ü Software application development LAB with seating capacity of 25 with Windows 2003 Server
networked environment. SYSTEM INTEGRATION: Panel engineering ü EPLAN electrical Design software. ü AutoCAD 2005 Software. ü Electronic Ferruling Machine.
PLC Hardware ü SLC/MICRO LOGIX CONTROLLERS - 1 Set. ü DIGITAL INPUT OUTPUT CARDS - 1Set. ü ANALOG INPUT OUT CARDS - 1Set. ü NETWORKING CARDS – 1Set. Programming Software
o RSLogix 500 programming software o RSlogix 5 programming software o Rslogix 5000 programming software. o RSNetworx for Device net - configuration software o RSNetworx for control Net - configuration software o Rslinx Driver software. o KEP Server for third party devices.
HMI Software
o RS View 32 HMI software – Development and Runtime. o Panel Builder 32 Operator interface application development software. o RSView Studio for ME and SE o Intellution iFix HMI Software – Development and Run time. o Wonderware Intouch HMI software – Development and Run time.
Inspection and Testing facilities.
o Multi meters o Millie Volt Source / Millie Amp Source o DC power supplies o HV /Megger tester. o I/O Simulation Kit.
Customer Support facilities.
o Full fledged Test set up for basic hardware o Engineers trained in specific hardware platforms. o Internal training on application expertise for effective support to the end users. o Clear application backups and documentations o Basic hardware spares o LAPTOPS loaded with all required software.
Training facilities. o 1000 Sq Ft Training Lab with windows 2003 server networked o RSLogix 500 Programming Software. o 5 Training stations with Micro Logix / SLC kits o Rslogix 500 Emulator. o RSView 32 HMI development software. o PanelView - Operator Interface units. o Intellution Fix 32 and iFix HMI Software. o I/O Simulator Kit. o Facilitated with experienced faculty
5. PARTIAL CLIENTS LIST – Industries Wise.
I - TURNKEY PROJECTS (MECHANICAL AND E&I)
Sl. No
Customer Name Application Industry
1 Brakes India Ltd, Nanjungud. Rubber Mixing Plant Rubber Components
2 Brakes India Ltd, Sholingur Auto Anodizing Plant Auto Ancillary
3 TVS Srichakra Ltd., Madurai Rubber Mixing Plant automation Tyre
11 Electro Serve, Srilanka Water Treatment Plant Infrastructure
12 SWCC, Saudi Arabia SCADA for vibration monitoring desalination Plant
Water & Waste water
13 Union Paper Mills, Dubai (Thro’ G.E.T. Water Solution)
Ultra filtration system Paper
14 Water Works Technologies, Dubai Water Treatment Plant Infrastructure
15 Al-Ain Municipality Thro’ Contractors Upgradation of Pumping station with Telemetry
Infrastructure
XV – INFRASTRUCTURE
Sl. No
Customer name Application Industry
1 Vanderlande industries End user Airport Authority of India
Airport Baggage Handling system Infrastructure
2 Tata Blue Scope Steels Ltd., Fire Extinguisher System Infrastructure
6.0 Credential Letters
QUALITY POLICY
“BASE Automation the Dynamic & Dedicated Team assures its commitment to build a Long Term Relationship & Value Added Solutions to their Customers by providing Automation Solution “to meet customer requirements and statutory & Regulatory requirements with Timely delivery, Excellent Service and Support”
