www.bdi-bioenergy.com
BDI„s Integrated Waste to BioFuels Concept
Novi Sad
15.05.2012
Hrvoje Milošević
2 BDI – BioEnergy International AG | www.bdi-bioenergy.com
Novi Sad 2012
Content
Introduction BDI – BioEnergy International AG
Waste to BioDiesel Solutions
UCO to BioDiesel
Animal Fat to BioDiesel
Waste Oils & Fats to BioDiesel
Waste to Biogas Solution
Integrated Waste to BioFuels Concept
Summary
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BDI – Group structure
Alicona Imaging GmbH
BDI & Tecnal
(Joint Venture) M&R Automation
GmbH
M&R Industrial
Solutions GmbH
VTU Engineering GmbH
Deutsche VTU-
Engineering GmbH
VTU Engineering
Italia Srl
VTU Technology
Technologie-
entwicklungsges.mbH
VTU Energy GmbH
Proionic GmbH
Excellence Gesellschaft
für Wertschöpfung mbH
eposC process
optimization
GmbH
AutomationX GmbH
BDI do Brasil UIC GmbH Enbasys
GmbH
M&R
Holding AG
VTU Holding
GmbH
100% 100% 100% 26% 25%
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BDI - BioEnergy International AG
Parkring 18
A-8074 Grambach/Graz
Austria / Europe
www.bdi-bioenergy.com
BDI Headquarter & foreign representations
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Consulting
Research & Development
Engineering
Construction
Commissioning & Start-up
After Sales Service & Plant RetroFit Services
Business Activities
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R&D Activities since early 80s
Active membership
With fully equipped labs &
testing hall
Intensive and longlasting
cooperation with several
universities (since 1991)
Own on site research
center for big scale testing
since 2003
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BDI Multi-Feedstock BioDiesel Production Process
Feedstock
Fresh vegetable oils
Animal fats
Used frying oil, trap grease
BioDiesel use
BDI-MF-Process
BioDiesel production
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31 + 3 BDI Reference Plants since 1991 worldwide
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Case 1: Used Cooking Oil (UCO) to BioDiesel
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1994 ECODRIVE-Project with City Government of Graz
Customers:
Public buses in Graz
(140 buses, B100)
Carrier
Trucks of McDonalds
Austria
Public gas stations
Production:
BDI-plant with
16.000 t/y capacity
SEEG - Agricultural
Cooperative
Local energy
independency (+ biogas plant & wood
chip burner)
Collection:
Buckets for
households
Containers for
restaurants
McDonalds
Austria (~170
restaurants)
Used Cooking Oil (UCO) to BioDiesel
UCO BioDiesel
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Safe “disposal” of a hazardous waste (UCO)
200 t/a less UCO in Graz public sewage system
Saving maintenance cost for public sewage system
Reduction of CO2-emission in Graz (7.000 t/y) and other
emissions (e.g. 50% less soot)
Savings through exhaust gas emission reduction
Savings through reduced fuel cost
Local Job creation
World energy globe award 2001
World climate star award 2002
Used Cooking Oil (UCO) to BioDiesel
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24 BDI Reference Plants using UCO
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Case 2: Animal Fat to BioDiesel
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1998 / US
1st Multi-feedstock plant world-wide for the production of
BioDiesel from animal fat
14
1st MF-plant in Europe for BioDiesel from animal fat,
1st Prion-Testing by Saria & Frauenhofer Institute IME
2001 / D
1st Demonstration plant of the EU Commission for production of
BioDiesel from animal fat (50.000 to/y)
2005 / UK
Commission Regulation (EC/92/2005):
BDI BioDiesel Process as a method for
safe disposal of Category 1 – Animal by-Products.
2005 / EU
Animal Fat to BioDiesel
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High-risk Animal Fat (Cat.1)
BDK BioDiesel Kärnten / A Line 1: 25,000 to/y
Argent Energy / UK 50,000 to/y
DAKA / DK 50,000 to/y
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Case 3 and 4: Waste Oils & Fats to BioDiesel
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Type: MF 100+
Capacity: 100.000 t/y
30 mio USgal/y
Scope of
Delivery: Overall planning,
delivery incl. start-up
Owner: BioDiesel Amsterdam
Feedstock: UCO, Animal Fat,
PFAD (Palm Fatty Acid
Distillate)
By-products: Glycerine (80%),
Fertilizer (min. 80%
concentration)
2010 BioDiesel Amsterdam, Netherlands
Waste Oils & Fats to BioDiesel - PFAD
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Hong Kong
Type: MF100+
+ fat preparation
+ waste water
treatment plant
Capacity: 100.000 t/y
30 mio US gal/y
Feedstock: Trap Grease,
UCO, Animal Fat,
PFAD
2012 1st BioDiesel plant world-wide from Trap Grease
Waste Oils & Fats to BioDiesel – Trap Grease
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Case 5: Waste to BioGas Solution
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The world market leader in BioDiesel
Multi-Feedstock Technology is now also offering
“®enbasys-ENBAFERM” Multi-Feedstock BioGas Technology
Substrate
Management
(Waste
Treatment)
ENBAFERM
Anaerobic
Digestion
BioGas
Treatment
Energy
Conversion
ENBAAIR
Digestate
(Waste Water)
Treatment
Waste to BioGas
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Substrate Management
Transports Crushing
Bunker
Sand removal Mazeration
Pasteurization
Separation
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Substrate Management ENBASEP
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Advantages of ®enbasys-ENBAFERM BioGas technology
Highly reliable & stable - accepting changing feedstock
Fully automated production with low operating cost
Up to 3 times more throughput compared to conventional systems
No need of costly co-substrates, such as slurry or chemicals
Compact in size - easy integration in industrial plants
Waste to BioGas
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Municipal organic waste to energy – Largest plant in Europe (Italy)
Technical details:
Feedstock: organic fraction of municipal solid waste (OFMSW),
food industry waste, slaughter house waste,
biofuel residues
Input: 105.000 ton/y
Fermenter
system: 2 x 2900m3, loading rate 13 kg COD/m3
Output: Biogas: 1.450 Nm3/h (59% CH4)
Electricity: 3,4 MWel (27 GWh/y)
Purified Water: 43.827 m3/y
Fertilizer: 47.173 m3/y
Waste to BioGas
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Future Case 6: Integrated Waste to BioFuels Concept
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Feedstock / Input
Animal fat
High Protein Fraction Pasy Liquid
DAF Dissolved Air Flotation Sludge
Blood, Intestines
Food Industry
Trap Grease
Used Cooking Oil
Food Waste
BioFuel Industry
DGS Distillers Grain with Solubles
Crude Glycerin
Brewing Industry
Spent Grains
Surplus Yeast
Chicken Litter
Manure
Waste Management
Organic Fraction MSW
Catering Waste
Waste to BioFuels Product / Output
BioDiesel EN 14214
Glycerin
Fertilizer
Multi-Feedstock BioDiesel Plant
Fat Preparation
BioDiesel Production
Distillation
Pure Water
Fertilizer
Ammonia
Digestate Treatment
Biological Waste Water Treatment
Membrane-based Process
Ammonia Recovery
BioGas
Multi-Feedstock BioGas Plant
Substrate Management
BioGas Production
BioGas Purification
Rendering Industry
Agricultural Industry
(digestate)
(residues and waste water)
(residues and waste water)
(waste water)
BDI„s Integrated Waste to BioFuels Concept
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BDI„s Integrated Waste to BioFuels Concept
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Novi Sad 2012
Summary
“2nd“generation BioDiesel combines safe waste disposal with
production of environmental friendly biofuel no food vs. fuel
discussion!
Proven “waste-to-biofuel” technologies for most difficult feedstock
(Trap Grease, PFAD,...) available
BioGas with highest efficiency out of MSW and other industrial waste
Utilization of synergies with combined solutions (e.g. BioDiesel &
BioGas production)