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PRESENTATION ON
ORGANIZATIONAL VISIT ON
BEND JOINTS PVT. LTD.
Presented By
Mohit Malviya
Pooja Gupta
Rashvindar Kaur
Praveen Mayar
Shishir Jain
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COMPANYS BACKGROUND
Began its operations in 1972
It is an ISO 9001:2000 certified company
Started with fabrication of structural items
Later moved into design, fabrication and
supply of heater shells, hemispherical
heads, and pressure parts for power
plant.
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It has executed several prestigious
contracts with clients like BHEL and
NTPC
Its long term goal is to gain recognition
as an engineering firm Producing world
class quality products in the field of
Boiler Pressure Parts and High-pressure piping.
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INDUSTRY ACTIVITIES
Production of economizer coil and super
heater coil, fabrication of pipe spools, and
assembly of water-box and shell and skirt
Average turnover of 30 crores
Capacity installed is 300 tonnes
Capacity utilized is 200 tonnes
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Follow lean production
Make-to-order company
Enhancement in production-Investment of
2.3 crores
Inventrory management.
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PROCESS FLOW CHART FOR COIL
START MATERIAL INSPECTION TUBE BENDING
FIT-UPWELDING
NON-
DESTRUCTIVE
TESTING
HYDRAULIC
TESTING
CLEANING
PAINTING
IDENTIFICATIO
N
FINAL
INSPECTION
CAGING
DISPATCH STOP
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PROCESS FLOW CHART FOR PIPE SPOOL
FABRICATION
STARTMATERIAL
INSPECTION
MARKING AND
CUTTING
EDGE PREPARATIONDE-PENETRANT TESTFIT-UP OF ASSY
HYDRAULIC
TEST
NON-DESTRUCTIVE
TESTINGWELDING
SANDBLASTINGPAINTINGIDENTIFICATION
FINAL
INSPECTION
DISPATCH STOP
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UTILITIES
Power source-MPSEB (Madhya PradeshState Electricity Board)
Power backup-Diesel generator sources
Electricity of Rs 8/unit is consumed
Rain water harvesting facility
Recycling of water is done for using it again
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PRODUCTION SYSTEM
Product oriented layout
Gives advantage to complete oneparticular product on time
No location advantage
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PLANNING
Production planning is done for 3 months
Work scheduling is done on daily basis andon output basis
Capacity planning is for long term forproduction
No inventory management as it is a make-to-order company
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QUALITY MANAGEMENT
Quality system is ISO 9001:2000
Products are checked regarding quality
after the completion of each job
Quality control check on daily basis, using
escape points.
Lead time is 2 weeks.
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MATERIAL HANDLING
Handle material through crains
As there is 95% waste, adopted leanproduction to reduce waste
Manufacture new machines out of waste
Sell the other scrap, which is of no use
No defect management system
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HR RESOURCES
Six months training on the job
Appraise workers on a monthly basis
There is no union of workers
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EMPLOYEE BENEFITS
Education assistance.
Smoke free environment
Holidays
Health insurance
Life insurance
Service awards
Companies parties and picnics
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CUSTOMERS
NTPC
Bharat Heavy Electricals Ltd.
*Indian Oil Corporation Ltd.
* State Electricity Boards
*Larsen & Toubro Ltd
* Steel Authority ofIndia Ltd.
*Alstom Projects India Ltd.
* ThyssenKrupp Industries India Pvt.Ltd
. * National Fertilizers Ltd.
*LMZ Energy India Ltd.