+ All Categories
Home > Documents > Best Available Copy - DTIC

Best Available Copy - DTIC

Date post: 01-Nov-2021
Category:
Upload: others
View: 2 times
Download: 0 times
Share this document with a friend
71
C NPRDC TR 85-35 SEPTEMBER 1985 AA GROUP WAGE INCENTIVE. SYSTEM FOR PRODUCTION PIWORKERS AT PEARL HARBOR NAVAL SHIPYARD: N TEST AND EVALUATION (D (D APRVDFOR PUBLIC RELEASz DISRIBUTIONUNLIMITED'.j -AAVY PERSONNEL RESEARCH AND DQEVELU'CfMENT Z~EN Best Available Copy
Transcript
Page 1: Best Available Copy - DTIC

C NPRDC TR 85-35 SEPTEMBER 1985

AA GROUP WAGE INCENTIVE. SYSTEM FOR PRODUCTIONPIWORKERS AT PEARL HARBOR NAVAL SHIPYARD:N TEST AND EVALUATION

(D

(D

APRVDFOR PUBLIC RELEASzDISRIBUTIONUNLIMITED'.j

-AAVY PERSONNEL RESEARCHAND

DQEVELU'CfMENT Z~EN

Best Available Copy

Page 2: Best Available Copy - DTIC

N"RDC TR 95-35 September 1985

A GROUP WAGE INCENTIVE SYSTEM FOR PRODUCTION WORKERS ATPEARL HARBOR NAVAL SHIPYARD: TEST AND EVALUATION

Deborah A. MohrJames A. R.iedel

Kent S. Crawford

Reviewed byRichard C. Sorenson

Approved byR. E. Blanchard

DT[CELECTE,

Released by , CT 2 8 1985J. E. Kohler"Commander, U.S. Navy

Commanding Officer B

Navy Personnel Research and Development Center5an Diego, California 92152-6800

Page 3: Best Available Copy - DTIC

PAGES.ARE

MISSINGIN

ORIGINALDOCUMENT

Page 4: Best Available Copy - DTIC

qUNCLASSIFIED4 D 4SEC JI1

T Y (I ASS;ýiC A r ,,N OFi PNI ~A6E 16(~REPORT DOCUMENTATION PAG E

1,3 QEP0RT SECURITY CLASSIFICATION 'b PESTRICT:VE NIARK&NGS

UNCLASSIFIED_______________ _____

:a)EuRITYCASj CNNATOIY 3 o'STP,8u7ONAJA-LARILITY OF REP0R'

Approved for public release;2zI DECi-ASSIFICATION1/ OWNGRADING SCHEDULE distribution unlimited.

4 PERFORMING ORGAN'ZATiON REPORT NUMBER(S) S %MONTORNG OR~iAN.ZAf ON RtPORT NUMBER(S)

NPRDC TR 85-35

- 6a NAME OF PERFORMING ORGANIZA"ON 6b OFF!CE SYMBOL 7a NAIVE OF .MONitrOR.NG ORGANZAT;ON

Navy Personnel Research and (if applicable)

Development Center Code 72 ________________________

= ADDRESS !,City, State, and !P Code) 7b ADDRESS ICty, state. and ZIP Code)

San Diego, CA 92152-6800 1

BA NýAME OFý FUNDING i SPONSORING j8t) OFFICE SYMSO\ 9 PROCUREVMENT .NSTRUMIENT !IDENTIFICATION NUMBER

*ORGANIZAT'ON (if applicable)

*Pearl Harbor Naval Shipyard L.............8( AODRESS5 (City, State, and ZIP Ccde) 10 SOURCE OF FUNDING NUMB1ERS

PROC'PAM PROjECT TASK WORK UNITELUMi NT NO NO NO ACCESSION NO

Pearl Harbor, Hawaii 96860 WR2715F011 I1TLE (include Security Clausification)

A GROUP WAGE INCENTIVE SYSTEM FOR PRODUCTION WORKERS AT PEARL HARBOR* NAVAL. SHIPYARD: TEST AND EVALUATION

i 2 :`ERSONAL AUTHOR(S)

*Mohr, D. A., Riedel, J. A., and-Crawford. K. S..3a TYPE OF REPORT 1 3b TIME COVERED 14 DATE OF REPORT (Year, Moonth. Day) uS PAGE COUiNT

Technical Report RM iIA1-. TOZ•NDM I 1985 September I 6!6 SUPPLEMENTARY NOTATION

*See NPRDC TR 84-55 for background information.

17 COSATI CODES IS SUBJECT TERMS kýCoritinue on reverse if necessary, and identify by block number)

FIL0 ROP SB-RU Group incentives, performance improvement, naval shipyards,01 productivity, incentive awards, efficiency, industrial workers

I Aq -RC T (Continue on reve ne if necesjary and identi~y by block number)

* Th~is report describes the implementation and evaluation of a group wage incentive syste~rn forproduction workers in a naval shipyard. The system provided periodic rewards to groups of civil serviceworkers performing above standard. A description of the s stem and an evaluation of its effects duringthe first 19 months after implementation are provided. Improvements were found in the areas of

*performance efficiency, accuracy of labor accounting, and adjustment of staffing levels to changingworkload situations. The shop showed a 7.5 percent improvement over baseline performance during thelast I I periods of the 19-period system test. During the f irst 8 periods, the shop maintained its baselineperformance efficiency level in spite of a severe workload reduction. Performance in two shops used forcomparison showed substantial decreases in performance efficiency during the same time, although theirworkload reductions were less sevc than that of the test shop. A cost savings analysis revealed a net

* cost savings in excess of $600,000 (u~e to improvement over baseline performance that occurred duringthe system test. At current performance levels, shipyard cost savings will approach $2,000,000 during1985. It was recommended that shipyard managers consider using the incentive syStein in other

* production shops and shipyards. ___________________________

20 D5 S9u ON AvAILABILITY OF A6STRACT 21 ABSTRACT SECURITY CLASSIFICATION

0ý!LNCLASSIFIEDAUNLWITED C: SAME AS 'IPT C] TIC USERS UNCLASSIFIED8NA.ME OF RESPONSiBLE -NOiViDUAL 2,b1EHN IcueAe oe 2 FIESMO

\4'ohr, D. A. (0;19) 225-2396 -7 (Code 72)

DO FORM 1473, 84 MAR 83 APR edition may be used urd.I exhausted SECURITY CLASSIFICATION Oý 7IS PAGEAll other editions are obsolele LTNCLASSUiIED

Page 5: Best Available Copy - DTIC

I-, ,--' - - %- ..- '. - -7ý T-7-7 7

FOREWORD

The purpose of this research and development, which was supported under a taskorder from the Pearl Harbor Naval Shipyard (NAVSHIPYDPEARL), was to implement andevaluate a group wage incentive system for civilian production workers at NAVSHIPYD-PEARL. A previous report described the performance measurement and reporting (PMR)system developed to support the incentive system (NPRDC TR 84-55). A subsequentreport will provide a more detailed description of the inrentive system itself.

Appreciation is extended to Captain D. H. Hines and Captain H. C. Hunter for theirsupport of the project and to the many individuals throiphout NAV'-HIPYF'PEA, RL "helped develop, implement, and maintain the test system. The efforts of CommanderM. E. Morgan, who served as Project Officer during the early stages of the proiect:Commander A. S. Dowd, who served as Project Officer after implementation; Mr. RonaldYarnagata, who served as Incentive Coordinator; and Mr. Robert Kanemaru, whocoordinated the data processing requirements of the project, are particularly appreciated.

J. E. KOHLER 3AMES W. TWEEDDALECommander, U.S. Navy Technical DirectorCommanding Officer

J.,

4/

v

Page 6: Best Available Copy - DTIC

SUMMARY

Problem and IRackFground

The escalating cost of maintaining and repairing the Navy's submarines and surfacecraft is a serious probiem given current efforts to establish a 600-ship Navy. In additionto traditional productiv!ty initiatives involving hardware and technology, attention is nowbeinr focused on techniques to increase employee motivation and performance.

-\t the request of NVSHIPYDPEARL for assistance in reducing costs, the NavyPersonnel Research and Development Center (NAVPERSRANrDCEN) analyzed the ship-yard's work settings and performance measurement capabilities and recommended that amonetary incentive award system be developed and tested. Such systems have proven tobe cost-effective means of improving motivation and performance in a variety of Navyactivities.

Purpose

The purpose of this effort was to implemern and evaluate a group wage inentivesystem for production workers and foremen at NAVSHIPYDPEARL. The system wasdesigned to improve performance efficiency without negatively affecting scheduleadherence, product quality, or participantv' job attitudes.

Approach

The incentive system relied on information provided by a new periormance measure-ment and reporting (PMR) system developed to overcome limitations in the shipyard'sexisting n~anagement information system (MIS). The PMR calculates work groupperformance efficiency and man-hour savings which are the basis for incentive awardcalculations. Half of the value of man-hour savings was shared with work group membersin the form of incentive awards. Awards were calculated by the PMR every four weeksand were directly preportional to each group's above-standard performance. Foremenwere eligible for awards whenever overall shop performance resulted in man-hour savings.The syste:n was tested in one production shop consisting of 480 workers and 23 foremenassigned to 17 work groups.

Results

The incentive s-/steým produced a significant increase in the shop's performanceefficiency. The shop showed a 7.5 percent improvement over baseline performance duringthe last 11 period- of the 19-period system test. Dluring the first 8 periods, the shopmaintained its baseline performance efficiency level in spite of a severe workloadreduction. Performance in two shops used for comparison showed substantial decreases inperformance efficiency during the same time, although their workload reductions wereless severe than that of the test shop.

As expected, implementation of the system did not hurt schedule adherence orproduct quality. Furthermore, participants' job attitudes remained stable. Althoughprogram participants recognized problems related to system operation, 80% of thoseexpressing an opinion favored continuing the incentive system.

vii

Page 7: Best Available Copy - DTIC

Additional positive outcomes from the system test occurred, including improvementsin shop prac',ices, such as labor accounting accuracy, and increased action directed toward

resolvin• pr•-ductivity problems.

A cost savings analysis revealed a net cost savings in excess of $600,000 due toimproveme•,', over baseline performance that occurred durb•g the systen, test. At currentp•rforrnance ',evels.. shipyard cost savings will approach $2,000,000 during ]985.

Conclusions

I. Group wage incentive systems are effective in increasing performance and resultin significant cost savings in Navy industrial settings. They do not negatively •ffe<.tschedule adl•erence, product quality, or worker lob attitudes.

2. Incentive systems can result in additional benefits to the o•ganization in areassuch as labor accounting accuracy.

3. Incentive systems focus attention on performance and highlight organizationalprobler, Ls, insufficient m.:nagement controOs, and impediments to productivity, therebyencouraging efforts to resolve these issues.

4. Implementing and maintaining a credible, cost-effective incentive system re-quires continued system support and efforts to address factors that limit incentiveearnings.

Recommendations

I. Shipyard managers should continue to support the system. They should conductperiodic evaluations of the system to ensure that its o,•,jectives continue to be met, toidentify problems that may have surfaced, and to change the system when necessary tosolve probiems or accommodate changes in the test shop.

2. Shipyard managers should continue to solve problems that limit the ability of thetest shop to improve its performance and the eligibility of all work groups to earn awards.

3. Shipyard managers should consider expanding the group wage incentive system toother production shops.

4. Naval Sea Systems Command managers should consider transferring the groupwage incentive system to other naval shipyards.

5. .Managers in other Navy industrial facilities should consider developing incentivesystems to improve performance and reduce costs.

viii

SJi i

Page 8: Best Available Copy - DTIC

CONTENTS

Page

INTRODUC TIO N ........................................................... I

Problem .................................................................. IPurpose ......... ........................................................ IBackground .............................................................. I

APPROAC H ............................................................... 7

Objectives of the Performance-contingent Reward System ..................... 7Research Site ............................................................ 8Performance Measurement Issues ........................................... 9New Performance Measurement System ..................................... 9Incentive System Design ................................................... 11

Employee Incentive System .............................................. I IForem an Incentive System ............................................... 12

Automated Incentive Awards Calculations....................................13Implementation and Administration of the Incentive System .................... 13Data Collection and Evaluation Measures .................................... 14

Performance Efficiency ................................................. 14Schedule Adherence ....................................................... '

Product Quality ........................................................ 15Participants' Job Attitudes .............................................. 16Participants' Opinions of the Incentive System .............................. 16

RESULTS AND DISCUSSION ................................................. 17

Scope of the Evaluation ................................................... 17Incentive Aw ards ......................................................... 17Perform ance Efficiency. .. .................................................. 20Schedule Adherence ...................................................... 22Product Q uality .......................................................... 23Participants' Job Attitudes ................................................ 23Participants' Opinions of the Incentive System ................................ 26Costs and Benefits of Operating the Incentive System ......................... 30

L Program Costs ......................................................... 30Program Savings ....................................................... . 32Net Cost Savings ....................................................... 32

Effects on Shop Practices ................................................. 32Tim e Accounting ....................................................... 34Worker lob Assignment ................................................. 35Rework Charges ........................................................ . 35Interest in Performance Improvement ..................................... 35

Program Maintenance Issues ............................................... 36

CO NCLUSIO NS ............................................................ 37

RECOMMENDATIONS ...................................................... 37

R EFERENCES ............................................................. 39

ix

Page 9: Best Available Copy - DTIC

Page

APPENDIX ,--FOREMAN INCENTIVE AWARDS ............................... A-0

APPENDIX B--SAMPLE AWARD REQUEST REPORT ........................... B-C

APPENIDIX C--EMPLOYEE OPINION QUESTIONNAIRE ITEMS ................... C-0

APPENDIX D--FOREMAN OPINION QUESTIONNAIRE ITEMS ................... D-0

DISTRIBUTION LIST

LIST OF TABLES

I. Summary of Evaluation Measures ....................................... 18

2. Summary of Saved Hours and Incentive Earnings During Testof Shop 31 Incentive System ........................................... 19

3. Performance and Workload Trends For Three Key Production ShopsDuring Baseline and Two Incentive Phases ............................... 21

4. Shop 31 Schedule Adherence Index (SAI) ................................. 22

5. Quality Indicator Report Index for Shop 31 ............................... 24

6. Mean Job Attitude Scores for Shop 31 Employees During Baselineand Incentive Test .................................................... 25

7. Mean Job Attitude Scores for Shop 31 Foremen During Baseline

and Incentive Test .................................................... 26

8. Effects of Test Incentive System as Perceived by Workers ................. 27

9. Effects of Test Incentive System as Perceived by Foremen ................. 27

10. Extent to Which Workers Saw Problem Areas as Negatively Affectingthe Incentive System Test ............................................. 28

11. Extent to Which Foremen Saw Problem Areas as Negatively Affectingthe Incentive System Test ............................................. 2%

12. ', orkers' Preference for Continuing the Incentive System .................. 30

13. Summary of Fixed Costs Incurred by the Shipyard During Each4-week Incentive Period of the System Test .............................. .31

14. Calculation of Net Cost Savings Accrued During Sample 4-weekIncentive Period ...................................................... 33

x

Page 10: Best Available Copy - DTIC

"I '4TRODUCT1ON

Problem

The deiind for productivity improvement throughout the private and public sectorshas increa-..-d due to sharply rising personnel and material costs, increasing foreigncomnpetitim,. •nd a declining rate of growth in the general economy. -ýs a result, there isgreater interest in developing and assessing new methods to improve productivity.'irrent obic,-tives to establish a 600-ship Navy while simplifying maintenance procedures

and redncing repair costs make productivity improvement equally imrportant in Navyactivities.

While many of the Navy's productivity improvement efforts are hardware-related,attention is also being focused on new techniques to improve employee motivation andperformance. Monetary incentive award systems, for example, have been effective inincreasiný productivity through improved worker motivation and effiriency. There is aneed to examine -he extent to which such systems can contribute to increased pro-ductivity given current resource limitations and economic conditions.

Purpose

The pur;pose of this effort was to implement and evalulate a group wage incentivesystem for industrial workers at a naval shipyard. The incentive system was intended toimprove productivity by financially rewarding work groups whose performance resulted inmeasurable cost savings. It was designed to motivate workers to improve performanceefficiency without negatively affecting schedule adherence, product quality, or partici-pants' job attitudes.

.ackground

Many different performance-based incentive systems are currently in use in privateorganizations, ranging from individual systems, such as the piece-rate systems common inmanufactutiring settings, to organization-wide profit-sharing systems, such as the Scanlonand Rucker plans. Pý_*ers and Waterman 0992) found extensive use of both financial andnonfinancial incentive systems in the companies th.y ,dei,tiie;,; ,s -.. ,enh. Indescribing the results of a survey of 1500 American and Canadian companies, Rice (1977)"reported that 44 percent were using some type of wage incentive system. More recently,Pr\o,ýr (19S•A found among a random sample of 2050 U.S. manufacturing firms that 54percent were using some form of incentive system. Of these companies, many reportedmore than one system in use. Bureau of Labor Statistics studies (cited by Fein, 1992)show that, 3- the average, 26 percent of American workers are covered by incentiveplans. The most common systems in use are piece-rate systems in which workers earn aset sum of money for each unit of production completed or those in which workers receiveawards based on above-standard performance, usually for completing work in less timethan expected.

The pubiýc sector has not kept pace with this trend. Although in state and localgovernment the use of such sy.tems has expanded considerably since 1974, they are stillfairly rare (Greiner, Hatry, Koss, Millar, & Woodward, 1981). Within the federalgovernment. tew agencies use performance-based incentive systems for non-supervisorvemployees. This difference may be attributable, in part, to the service orientation of

,aFly goverr,. -ent---------:.,. e'rmarce more j_.fficat A me, ,Irp, Ir

Page 11: Best Available Copy - DTIC

addition, the non-profit nature of the public sector requires a unique financialmanagement system that may complicate the design of effective incentive systems.

Of greater influence on whether or not these systems are tried and succeed are thebeliefs held by some managers about incentives. Some points of resistance are unique tothe public sector, while others are common to both public and private settings. The mostcommon beliefs are discussed below.

I. Incentive systems are illegal. Managers in the public sector may question thelegality of using wage incentive plans for civil service employees and because of historicalpatterns may believe that incentive awards can only be granted once a year. Greiner etal. (1981), in reviewing the use of monetary incentive plans in state and local governmentsettings, identified the following current legal and regulatory barriers existing in variouslocations: statutory prohibitions against the payment of monetary incentives, barriers tothe use of incentive programs based on shared savings, appropriation lawvs prescribinggovernment pay rates, restrictive procedures for granting wage increases or bonuspayments, restrictions on pay and reward levels, and requirements for jurisdiction-wideeligibility for awards. The authors point out that although implementing monetaryincentive plans may require revisions in a state or local government's laws or regulations,such changes are feasible and often successful.

Within the federal government, the legality of incentive systems h-s been wellestablised. The Government Employees' Awards Act of 1954 authorizes n,,.netary andhonorary awards for ideas, suggestions, inventions, or performance. The NationalProductivity and Working Life Act of 1975 requires all federal agencies to develop andsupport productivity improvement programs. In addition, the Civil Service Reform Act of1975 emphasizes the use of inccntives to r-^cognizc and reward superior performancethroughout the federal government. The most recent revision to Navy policy (NavalCivilian Personnel Instruction 451 dated 29 April 1982) encourages the use of perfor-mance-contingent reward systems or PCRSs (referred to as Productivity Incentive AwardPlans in OPNAV guidance).

The Manager's Handbook (1981), the Office of Personnel Management's guide forfederal sur~ervisors a.,d managers, indicates that the law and regulations provide depart-ments and agencies a great deal of f!-xibility in using incentive awards. While minimalrestrictions exist, the legality of incentive plans based on meeting production standards isspecifically supported. Federal and Navy guidance includes the authority for managers tomake incentive payments to employees as frequently as earned. Further, a variety ofwage incentive plans have been successfully tried in fcderal government settings (cf.Brengel, Stringer, & Kell, 1980; Nebeker, Neuberger, & Hulton, 1983; Oliver & van Rijn,1983; Shumate, Dockstader, & Nebeker, 1978; White, Crawford, & Ilockstader, inpr eparat ion).

2. Money is not a motivator. Managers in the public and private sectors maybelieve that money has limited effect in motivating employees. This view is tied to thehumanistic management philosophy, especiall,, the thcories of \Maslow (1954) and Herzberg(1968), developed in response to Taylor's scientific management approach. Maslowproposed that human needs are organized in a hierarchy and that once lower level needs(e.g,, for survival or security) are satisfied, they no longer motivate behavior. Thissuggests that money, which allows humans to meet survival and security needs, loses itsmotivating potential when these needs are met. Since workers' base salaries typica!lymeet their survival needs, additional earnings in the form of incentives are not believed to

2

Page 12: Best Available Copy - DTIC

further motivate performance. Herzberg's two-factor theory of satisfaction and motiva-tion proposed that employee satisfaction and motivation are dependent on factorsintrinsic to the work, such as recognition and responsibility, while dissatisfaction is linkedto extrinsic factors such as company policies and wages. Her/berg suggested that

improved worker motivation and performance will result from intrinsic aspects of the jobrather than from extrinsic rewards for superior performance.

\More recent theorists suggest, however, that money in the form of incentiveawards can ,notivate employees toward increased productivity. In a meta-analvsis of therelative effectiveness of four methods of motivating employee performance (participa-tion, goal setting, job enrichment, and incentive pay), Locke, Feren, McCaleb, Shaw, andDenny (198) found that money was the most successful. The authors conclude that"m1oney is the crucial incentive because, as a medium of exchange, it is the mostinstrumental; it can be used to purchase numerous other values" (p. 379) and to satisfyhigher order needs.

Katzell and Yankelovich (1975), in a review of studies designed to enhance jobsatisfaction and productivity, concluded that "of all the factors that help create highly,notivated/highly satisfied workers, the principal one ippears to be that effectiveperformance be recognized and rewarded--in whatever terms are meaningful to theindividual, be it financial or psychological or both" (p. 26). Clearly, while monetaryrewards are not the only method of increasing productivity, they remain one of the mosteffective tools available.

3. Incentives are double payment for work. Managers (and some employees) mayresist incentive systems on the grounds that workers are already paid to be productive.Providing incentive awards to employees for doing their job is seen as double payment forthe same work. However, employees' wages are compensation for meeting a satisfactoryperformance level. Incentive programs provide managers the opportunity to recognizeand financially reward superior performers.

-%s previously discussed, employees whose superior performance results in benefits tothe federal government above the satisfactory performance level of competent,experienced personnel in simi-TFjobs ought to be fairly compensated for this performance.Incentive awards programs provide one means of accomplishing this.

4. Incentives are bribery. Managers, supervisors, and employees may believeincentive systems are simply complicated means of bribing workers. There are twodefinitions of a bribe in Webster's New Collegiate Dictionary (1965). The first is: "Moneyor favor bestowed on or promised to a person in a position of trust to pervert his judgmentor corrupt his conduct." The second is: "Something that serves to induce or influence."The negative connotations of the first, more common definition do not apply to incentivesystems. Although incentive systems are designed to induce or influence behavior, theinfluence is of a positive nature, providing compensation for work that exceeds expectedlevels of performance.

5. Extrinsic rewards decrease intrinsic motivation and performance. Managers maybelieve that extrinsic rewards (e.g., money) reduce employees' intrinsic motivation towork. Deci (1975) concluded that the use of performance-based extrinsic rewards reducesthe intrinsic motivation provided by the job itself, perhaps, he suggests, because the

% rewards make employees feel less in control of their own behavior. Other research in thisarea has produced mixed results. Guzzo (1979) and Cooper (19S4) cite a number of

3

Page 13: Best Available Copy - DTIC

feci's Aoik typically use student subjects working at artificial tasks that are notrepresentative of real work settings and provide rewards appropriate to those artificialtasks. Those conducted in more realistic settings using more typical work rewardsfrequently do not support the theory (Guzzo, 1979). Guzzo concludes that extrinsicrewards detrease intrinsic motivation only when "the reward is (a) salient, (b) sufficient inmagnitude' to induce attributions of behavioral causality, (c) not perceived as a successsymbol, and (d) not conducive to the expectation of future rewards for similarperformanire" (p. 78). PCR_-s, by design, build the expectation among workers that similarperformance in the future will result in comparable rewards. Thus, they should not resultin decreased intrinsic motivation.

The distinction between intrinsic and extrinsic rewards has also been questioned(Cooper, 198t4; Guzzo, 1979). In real work settings, extrinsic rewards such as incentivescan also be seen as symbols of success, which are intrinsic rewards.

In summary, it would appear that both intrinsic and extrinsic rewards canenhance employees' productivity. The ideal situation would consist of a job that isintrinsically-motivating to the employee and that provides the opportunity to earnextrinsic rewards for superior performance.

6. Incentive standards cannot be changed. Several objections 'nay be raisedregarding incentive levels and work standards. Since work standards establish what a "fairday's work" is, managers are often unwilling to establish an incentive level other than 100percent of standard. For example, when performance averages 70 Dercent of standard,managers, nonetheless, are reluctant to set the incentive level below 100 percent as theyfear they ';l! be "giving away th.,e store." This is a legitimate concern. ' the otherhand, incentives will not motivate performance if they are seen as unobtainable.Establishing a lower, obtainable incentive level increases the motivating potential of theincentive and rewards employees for performance 'improvement rather than absoluteperformance levels. Shumate, Dockstader, and Nebeker (1983) recommend setting theincentive level so that approximately 30 percent of the workforce is performing at orabove the reward level prior to introduction of the reward system. Thus, the topperformers will be motivated to improve their performance to earn more bonus money andother workers will have reason to believe they can also earn incentives with improvedperformance,

Once performance has improved, managers may be tempted to tighten thestandard, but by doing so risk undercutting the benefits of the incentive system. Workerswill feel cheated if they must work harder without receiving anything for their efforts.An alternative to this ratcheting of standards under such conditions is to use a buy-backor buy-out procedure (Fein, 1982). This procedure provides for a one-time bonus toworkers based on the amount by which work standards or the incentive level are mademore difficult. The costs of the payments are recovered by one year's production at thenew performrance standard.

7. Implementing a', incentive system is too difficult. Managers may reject thesuggestion of introducing a wage incentive system because they believe it is too difficult.Further, such systems may be perceived as a threat to managers' control. Those withexperience in designing and implementing such systems know that it is not an easyprccess. \iajor changes in organizations and management practices are often needed tosuccessfully implement incentive systems (Goodman, 1982). At a minimum, a high degree"of commitment to the program is necessary before and after implementation, commit-ment involving mnore than verbal support. It requires a willingness to do what is necessary

4

Page 14: Best Available Copy - DTIC

for effective implementation and maintenance, such as dedicating personnel and funds tothese tasks. Ideally, commitment should exist at all levels of the organization and shouldbe voluntary. It is difficult to implement changes in organizations when either topmanagement or those expected to implement the change are unsupportive.

A project coordinator shouid be named to o'ersee implementation, maintenance,and evaluation of the system. This individual needs to have a position of power and thecredibility to deal with representatives of other departments to accomplish neededactions. Assigning an individual with a thorough understanding of the organization andexperience in dealing with others will help to maximize the chances for success.

Implementation and maintenance are not trivial tasks and should not merely beadded as adjunct duties to an existing position. Depending on the size of the project beingundertaken, one or mare full-time project coordinators may be needed. Goodman alsostresses the need for formalization of all aspects of new programs. Documentation of theincentive system is particularly critical when top management or project coordinatorschange, providing the basis for a smooth transition.

Turney and Cohen (1982) present a plan for adopting and implementing monetaryincentives within the Navy. Five key conditions are identified as critical for successfulimplementation: (1) a mature technology (indicating an incentive plan that has beenproven effective), (2) sufficient personnel and guidance above the field activity level tosupport and implement the technology, (3) strong local and headquarter: support, (4)adequate personnel and financial resources, and (5) a favorable organizational climate.Much of this plan applies to non-Navy organizations as well.

The long-term success of such programs requires contin.al maintenance andadaptation to changes. Once implemented, incentive systems do not run themselves.Periodic evaluations are needed to determine the extent to which the program's objectivesare being met, to identify problems that have surfaced, and to change the system whennecessary to solve problems or accommodate changes in the work site.

The implementation and maintenance requirements can be eased somewhat byautomating the performance tracking and award calculation portions of the incentivesystem. While such automated systems increase the time required to design andimplement incentive plans, they greatly reduce the administrative burden of the system.In addition, they can provide valuable information for use in monitoring and evaluating thesystem's effectiveness.

Despite these requirements for successful implementation of incentive systems,economic analyses of the effects of trial systems show that the costs of implementing andmaintaining incentive systems are outweighed by the benefits to the organization (cf.Bretton, Dockstader, Nebeker, & Shumate, 1978; Nebeker et at., 1983; White et al., inpreparation). Further, concurrent positive outcomes (for instance, in the area of qualityof work life) often accompany net cost savings.

8. Employees will oppose the system. Managers may anticipate opposition to suchsystems from employee-s or their representatives. Employees' opposition is often rooted inmisconceptions about incentive plans and fears about the outcomes of such systems.Employees may think wage incentive programs are piece-rate systems and may assumethey will result in a sweatshop atmosphere. Workers may have fears that managementwill tighten standards when performance improves or discontinue the incentive program

5. . . . . [ I T ' " . . . 1

Page 15: Best Available Copy - DTIC

when a desired performance level has been achieved. They may question the objectivityof performance measures and award calculations and complain of inequities in the system.Finally, a frequent fear associated with incentive programs concerns employees' jobsecurity. Workers are reluctant to improve their productivity for a few extra dollars ifthey believe the long-term result will be unemployment. These fears may be justifiedand can lead to employee efforts to sabotage incentive systems, for instance, byrestricting output or by attempting to "cheat" the system.

The resolution of these issues is the responsibility of management and dependslargely on the relationship between employees and management within the organization.In situations where employees have little trust in management, implementing an incentivesystem will be very difficult. Goodman (1982) cites trust between employees andmanagement -nd, if applicable, between union and management as a prime factor in thesuccessful implementation and long-term viability of all types of change programs. Arelationship based on open, honest communication between workers and managers willease many of the employees' concerns about wage incentive systems. Goou. .Ian does notrecommend beginning productivity improvement programs in environments lacking thistrust.

The effectiveness of such programs in building up a level of trust where it doesnot exist has yet to be determined. It is feasible that employee-management relationshipsmight improve when employees experience a pcsitive program developed by management.As a general rule, program sponsors should provide participants with sufficient trainingabout the system to assure an adequate understanding and should address concerns thatemployees raise following implementation.

9. Incentive systems overlap with existing proams. Finally, managers maybelieve that PCRSs duplicate their organization's existing incentive award program. Thismay, in part, be true. However, the federal government's incentive systems typically usepoorly defined criteria for award payment and limit awards to once a year. Frequently, inexisting programs, subjective judgments about emoloyees are more important thanquantitative measures of output or effectiveness. Further, use of current programs islimited, largely due to supervisors' beliefs that preparing and processing award requests istoo difficult and time-consuming. While recent revisions in incentive award policy withinthe federal government have been designed to delegate authority and responsibility forapproving awards to the lowest practical level and to minimize the documentationrequirements, supervisors are often still reluctant to initiate awards.

Award systems that are not fully used by supervisors and managers are largelyineffective. At best, organizations may reward their best performer or a small number ofoutstanding employees. The rest of the workforce, which Lusually includes some very goodperformers. fails to benefit from the system.

Automated PCRSs provide managers with a simple, routine tool for rewardingtheir superior performers. Such systems do not require complicated documcntation orlengthy approval processes. They also provide the opportunity to recognize and reward agreater portion of the workforce in a more timely fashion and on a more continuous basis.Existing award programs can be used in tandem with PCRSs to reward employees forperformance in areas other than those covered by the PCRS (e.g., safety record orperformance on special projects).

Since 1977, NAVPERSRANDCEN has been involved in a research program to testthe effectiveness of performance-based incentive systems. This program has focused ,on

6

, .......................................... .... ...... ,-...-.',

Page 16: Best Available Copy - DTIC

developing and implementing PCRSs for a variety of Navy civilian workers (Shumate,Dockstader, & Nebeker, 1981).

A PCRS attempts to tie financial rewards to objective measures of performance.Initial tests of these systems resulted in susiaritlal performance improvements by linkingrewards to the individual performance efficiency of key entry operators, small purchasebuyers, and aircraft engine mechanics (Nebeker et al., 1983; Shumate et at., 1978; Whiteet al., in preparation). These efforts have two important features in common: All arebased on individual employee performance and all link incentive awards to efficiencymeasures. The present effort represen's a departure from the previous work ofNAVPERSRANDCEN because the PCRS is designed to liiik inczntive awards to groupperformance efficiency measures. In addition, it covers a greater number of emplcyeesthan any previous system developed by NA\'PERSRANDCCEN.

APPROACH

The NAVSHIIPYDPEARL requested the assistance of NAVPERSRANDCEN in develop-ing an incentive system for production employee5 at the shipyard. Following an analysisof the shipyare work environment and its performance measurement capabilities, NAV-PERSRANDCEN recommended that a PCRS be dt veloped based on measures of per'or-mance efficiency. Shipyard workers have a substantial degree of control over theirperformance efficiency and the basics required for developing accurate measures in thisarea were available. Inclusion of all of a shop's work ensures that incentive awards arepaid only for actual, overall improvements. Further, since historical efficiency informa-tion was available, assessing cost savings from improved performance efficiency would befairly straightforward.

An analysis of typical production work settings in the shipyard revealed that anindividual PCRS was inappropriate. Shop employees work together on large operations inthe repair and overhaul processes. These employee work groups, called work gangs,typically consist of 8 to 25 wage grade workers supervised by one foreman. Each workgang is responsible for a different portion of a shop's work. Existing performanceefficiency measures used by the shipyard focused on these work groups rather than onindividual employees. Thus, it was recommended that a PCRS be developed and testedbased on measures of work gang performance efficiency.

Objectives of the Performance-contingent Reward System

The goals of the shipyard PCRS were to:

I. Achieve measurable productivity increases without detrimental effects onschedule adherence, product quality, or participants' job attitudes.

"2. Recognize and financially reward both foremen and production employees whoseperformance contributed tor an-hour and cost savings.

'. Pay for itself through cost savings.

4. Be fair and acceptable to both shipyard management and program participants.

5. Be consistent with existing incentive award policies and guidance.

7

Page 17: Best Available Copy - DTIC

Research Site

The group incentive awards system was developed for use in the Inside Machine Shop(Shop 31) at NAVSHIPYDPEARL. The mission of naval shipyards is to perform overhaul,repair, construction, and conversion work for Navy surface craft and submarines.NAVSHIPYDPEARL employs approximately 7000 civil service workers, 4500 of whom areassigned to the production department. Shop 31 is onc of 17 shops in the productiondepartment at NAVSHIPYDPEARL and employs approximately 480 wage grade employees,23 first level supervisors, and 7 general foremen on three shifts. Each supervisor isresponsible for a work gang consisting of 12 to 25 employees who specialize in one portionof the shop's work. Shop 31 performs the shipyard's light and heavy machine work,hydraulic repairs, and associated equipment testing.

Shop 31 is organized into 17 work centers, each responsible for a particular type ofwork. Production shops receive work requirements from the planning department on joborder (JO) key operation (KEYOP) documents that provide detailed descriptions of thework to be performed, man-hour allowances for the work, and schedule information.Typically, a JO KEYOP shows several job operations, called line items, required tocomplete the work package. Each line item is assigned to a particular work center andcarries an associated man-hour allowance for accomplishing the work. Foremen accountfor their employees' time by listing the line items worked on the employees' daily timecards. If an employee works on overhead jobs or takes leave, this information is alsoentered on the time card.

Shop 31 was selected for the initial test of a group wage incentive system for severalreasons:

1. Shop characteristics. Shop 31 is the lead shop on many of the shipyard's workpackages, indicating that it is on the critical path and has the major responsibility forcompleting the work. Thus, the shop's performance can have a major impact on overallshipyard performance. In addition, the potential for accurate performance measurementwas greater in Shop 31 than in other production shops due to its more stable workenvironment, resulting from the recurring nature of the shop's work and the morecontrolled nature of inside work.

2. Availability of performance measurement inputs. Many performance measuresconsist of a ratio of work output to labor input. Man-hour standards are frequently usedto measure work output in industrial settings. The shipyard planning department providesa man-hour allowance, or standard, for each line item required to complete a givenKEYOP. Labor input is generally measured in terms of man-hour expenditures. Theshipyard's time accounting procedures track the man-hours expended against each task.Both the man-hours allowed for a job (from the KEYOP document) and the man-hourexpenditures required to complete the work (from employees' time cards) are routinelycollected by the shipyard's management information system (MIS). Thus, the measures ofa woi,< gang's work output and labor input required to compute a performance efficiencyratio were available for work groups in Shop 31. Further, these measures were part of theMIS's performance tracking system used by the shipyard.

3. Control over performance. An important attribute of a sensitive performancemeasure is that it is controlled by the workers. Work gangs in Shop 31 could influencetheir performance efficiency, for example, through changes in work effort or workstrategies.

Page 18: Best Available Copy - DTIC

4. Potential for improvement. Shop 31, as well as other production shops at theshipyard, historically over-expended the man-hour allowances issued by the planningdepartment for their work. Thus, there was substantial room for productivityimprovement in Shop 31.

5. Management support. Finally, key Shop 31 managers supported the idea of tryinga group wage incentive system.

Performance Measurement Issues

As discussed above, the basic inputs required for measuring performance wereavailable for Shop 31. A more thorough examination of the performance measurement(PM) application of the shipyard's MIS, however, revealed several factors that limited theaccuracy of the monthly performance measures.

The first factor involved the way in which man-hour allowances are awarded to workgangs when more than one gang works on a task. The shipyard's MIS awards both theentire man-hour allowance and all of the labor expenditures to the foreman whose workgang accounts for the largest portion of the total hours charged to the job. In the case ofequal charges from two work gangs, the total man-hours allowed and expended areawarded to the foreman whose gang submits the first labor charge against the job. As aresult, neither work gang's performance efficiency is accurate.

The second limiting factor involves the time frame for performance measurement.Each line item is entered into the performance measurement calculations when it reachesits scheduled completion date. Labor charges are accepted against line items, however,until the closure date (20 days after the scheduled completion date). Thus, theperformance calculations made when jobs first enter the system overestimate work gangperformance in cases where additional charges are subsequently made. Furthermore,there are several situations when labor charges are made against a job after closing (e.g.,when it is reopened for additional work). Thus, the efficiency calculations are sometimesinflated.

A third limitation results from the variability of the man-hour allowance estimatesprovided by the planning department. Some line items have allowances that are easilymet, while others have allowances that are difficult or impossible to meet. Calculatingand reporting performance measures based on a short performance period results inmeasures that reflect imprecision in allowances rather than actual performance changes.

Also, the PM system calculates and reports performance weekly and monthly. Thus,performance measures are based on the relatively few line items that are completedduring each period and sometimes vary dramatically from period to period. Longerperformance periods assure that work gang performance is based on an adequate mix of"easy" and "hard" jobs that more accurately reflects performance.

Finally, the reports generated by the shipyard's existing MIS did not provide thecapability of auditing input information (man-hour allowances and expenditures) foraccuracy and consistency, nor did the system contain adequate procedures to correctinputs.

New Performance Measurement S

These limitations pointed to the need for a revised performance measurement andreporting system at the shipyard. Such a system could also be used to automatically

"9

Page 19: Best Available Copy - DTIC

calculate and track earnings under the proposed group incentive system. To meet thisneed, personnel from NAVSHIPYDPEA9.L worked together with NAVPERSRANDCENrepresentatives to design and develop a new performance measurement and reporting(PMR) system. This system was designed to resolve the existing performance measure-ment deficiencies and to limit the need for additional reporting requirements. It usesexisting inputs (man-hour expenditures from employee time card charges and man-hourallowances from the planning department) to calculate and track more accurate workgang performance measures (Riedel, Crawford, Morell, & Kanemaru, 1984).

When more than one work gang works on a task, the PMR systein prorates man-hourallowances among all work gangs that charged to the task based on their proportion of thetotal expended hours. The computation of each work gang's performance efficiency,therefore, includes both the man-hours spent on the task and its share of the man-hourallowances for the work. Thus, all work gangs are held accountable for their work on suchtasks.

In order to pick up as many chdrges against each task as possible, the PMR systemcomputes performance measures based on line items that closed in the previous 12 weeks(referred to as the performance period). Since performance ineasures a;e calculatedevery 4 weeks, performance on each task affects work gang performance for 3 months.While all labor charges probably would not be accounted for during the first of thesemonths, by the third month a more complete accounting of charges would be expected.

Using a 12-week period for performance computations has other advantages. It helpsto compensate for the variability in the accuracy of the man-hour allowances provided bythe planning department since a balance of "easy" and "hard" jobs would be expected overthis length of time. This time period also affords some assurance that enough jobs willclose to provide a reasonable estimate of each work gang's true performance and to limitthe erratic nature of measures based on shorter time periods and fewer closed jobs.

Finally, the PMR system reports performance measures every 4 weeks based on alljobs completed during the previous 12 weeks, providing more timely feedback to shopmanagers. If feedback were to be provided only at the end of each 12-week performanceperiod, it would be neither fast (occurring up to 12 weeks after job completion) norfrequent (occurring only 4 times yearly). The PMR system provides feedback within 4weeks of job completion and 13 times yearly.

The PMR system computes performance measures based on all jobs (KEYOPS) thatclose during the performance period. This, in effect, limits the incentive to cross-charge(i.e., charge time expended on one job to another job) in order to artificially inflateperformance measures. If only a portion of the shop's jooc were included, foremen mightbe tempted to cross-charge to other jobs so that they could accrue earnings on those jobseligible for awards.

The PMR system generates new reports in tie areas of time accounting andperformance measurement. The time accounting reports provide feedback to supervisorson the accuracy of time card charges submitted for their employees and can be used asthe basis for making corrections to these charges. The performance measurementreports provide performance factors (PFs) based on all line items of KEYOPS that haveclosed during the previous 12 weeks, as follows:

Total Man-hours AllowedTotal Man-hours Expended

10

Page 20: Best Available Copy - DTIC

These reports also show man-hour savings (MS) as an additional measure of performance:

MS = Total Man-hours Allowed - Total Man-hours Expended.

Thus, when a work gang completes work in less time than the planning department allowed

for that work, man-hours have been saved. Performance factors and man-hour savings are

computed and reported at the line item, KEYOP, work gang, and shop level on various

PMR reports. In addition, these measures are reported for each of the three 4-weekperiods that comprise the 12-week performance period.

Because Shop 31 historically spent many more man-hours to complete its work thanwere allowed by the planning department, few work gangs would save man-hours and earnincentives at typical performance !evels. (Incentive systems do not motivate employeesto improve performance unless they believe it's possible to earn awards. )

Thus, shipyard managers decided to adjust all performance measures upward by 10percent for the purposes of subsequent award calculations. (Specifically, this adjustmentreduced all man-hour expenditures by 10 percent prior to calculation of performancemeasures and incentive awards.)

Incentive System Design

Two separate but similar group wage incentive systems were designed to recognizeand reward Shop 31 employees and foremen whose performance contributed to man-hour

and cost savings. These systems were developed consistent with existing incentive awardpolicies. This section provides a summary of the systems implemented in Shop 31 atNAVSHIPYDPEARL. A more complete description is available in Riedel, Crawford,Cooper, and Nebeker (in preparation).

Employee Incentive System

Shop 3 1's incentive system is a group-based system in which all employees whose time

is charged to a particular foreman comprise the group or work gang. Since employees'time is often charged to more than one foreman, the system was designed to accom-modate employee membership in multiple work gangs. This feature is particularlyimportant to backshift workers (employees on second and third shifts) whose time ischarged to the various day shift supervisors resoonsible for their work. Employees areeligible for incentive awards whenever any gang they are a part of saves man-hours.Thus, they can earn incentive awards based on their contribution to more than one workgang.

When a foreman's group performance results in man-hour savings (i.e., when man-hourallowances exceed adjusted man-hour expenditures for line items of KEYOPS that closedduring the performance period), the shipyard saves money. Incentive awards are based onthese savings and are calculated proportional to the number of man-hours saved. Themore hours saved by a work gang the more incentive earnings it receives.

While the incentive system is based on a 12-week performance period, incentives are

calculated and paid every 4 weeks to ensure timeliness of awards. Thus, one-third of thework gang's 12-week man-hour savings are paid out at the end of each 4-week incentiveperiod. Incentive awards under this system are in addition to employees' regular wages.Negative monthly man-hour savings are not subtracted from employees' wages and are notcarried forward to subsequent months.

II

Page 21: Best Available Copy - DTIC

Work gang members earn incentive awards in proportion to their contribution to thegroup. Each cmoloyee's "workshare" provides the basis for distribution of man-hoursavings among group members. Thus, employees who account for a greater portion of thehours worked by the work gang during the 4-week incentive period earn a larger portion ofthe group's saved hours. Employees who work in more than one gang during an incentiveperiod have a workshare for each gang and are eligible to earn incentives from each gangthat saves man-hours. The sum of an employee's saved hours from each work gang goesinto his or her monthly award calculations.

The value of an employee's saved hours is based on the individual's accelerated hourlywage rate. The acceleration rate (30% was used at NAVSHIPYDPEARL) covers shipyardcosts for leave and other employee benefits. Rased on the 50 percent sharing, rate usedduring the system test, the shipyard retains half the value of each saved hour. (I.n reality,the actual value of a saved hour is probably greater than the accelerated hourly rate sincethe customer charge for a direct labor hour is over two times the average hourly wagerate.) Thus, an employee's incentive rate, the amount he or she receives in incentiveearnings for each saved hour, is equal to half of his or her accelerated hourly wage rate.Multiplying this incentive rate by the employee's monthly saved hours provides the total

incentive earnings for that incentive period.

Foreman Incentive System

IL Foremen in Shop 31 are also eligible to earn incentive awards based on a separate butsimilar system. Since the primary responsibility of a shop supervisor is to coordinate withother foremen to complete the shop's work efficiently and on schedule, all of the foremenin the shop can be viewed as constituting oiie group. Therefore, the major part of theforeman incentive award calculation is based on overall shop performance during each 12-week performance period. Foremen are eligible to earn incentive awards only when theperformance of the entire shop results in positive monthly man-hour savings for the period(i.e., an adjusted PF greater than 100%). For eacai percentage point above an adjustedshop PF of 100 percent, every foreman in the shop earns an incentive award of $14. Thisamount is based on the number of saved hours each percent increase generates, thedistribution of a portion of these saved hours among all foremen, and an incentive rateequal to the average accelerated hourly wage for foremen. Thus, if the shop's adjusted PFis 104 percent, each foreman earns $56 for that period.

Additionally, foreman awards are based on the performance of each foreman's workgang during the performance period. The basic rate of $14 per percentage point ismodified to reflect the work gang's adjusted performance. A foreman is capable ofearning up to 25 percent above or below the basic rate depending on the performance ofthe work gang. For example, if the shop's PF is 104 percent and a particular foreman's PFis 110 percent, he would earn $68 instead of the basic 556. Since foreman awards are notautomatically calculated and tracked by the PMR system, a table of foreman awards wasprepared (see Appendix A). This table is used to determine each foreman's monthlyincentive award based on the shop PF and his work gang's PF, both of which are providedby the new PMR vystem.

Finally, an additional one-time incentive was offered to foremen when they firstwere eligible for awards to encourage them to work together to bring J.L. b;iop Prý up to100 percent. All Shop 31 foremen received a one-time award of $125 when the adjustedshop PF first exceeded 100 percent. This amount was based on the hours saved when theshop moved from it- base!ine performance of approximately 90 percent to the incentive

12

Page 22: Best Available Copy - DTIC

standard of 100 percent. This one-time award was in addition to the award calculations

just described.

Automated Incentive Awards Calculations

To ease the administrative burden of the wage incentive system on shipyard

personnel, the bulk of the awards calculations and accounting was automated. An

additional c-,nponent of the new PMR system was developed to compute and track

individual incentive earnings and awards. (This portion of the PMR. system is also

described in Riedel, Crawford, Cooper, & Nebeker, in preparation). This component uses

the information on work gang performance and employees' workshares to compute

monthly incentive earnings. In addition, it maintains an incentive award balance for each

employee that reflects earnings and awards to date. Because it is not cost-effective to

process payments for less than $25, this system also monitors such unpaid balances until

the employee has accrued sufficient incentive earnings to be paid. This component of the

PMR system also generates several reports that show important elements used in

incentive award calculations. Some of these reports provide accounting information to

track current and past incentive award earnings and payments, while others are used forý-.vards a.pr:.val and proccssing.

Implementation and Administration of the Incentive System

Before beginning the test of the group wage incentive system in Shop 31, several

steps were taken to provide the proper support system for the program. A shipyard

instruction was issued to promu!gate policy related to the program, to set the program

timetable, and to identify responsibilities during the test period and the subsequentevaluation period. It also established the PMR report distribution and the award approval

and payment process to be used. A 9-month test period, beginning July 1983, was

established by this instruction. A Project Officer (a Navy commander) was assigned to

oversee the program and a Shop Incentive Coordinator (a general foreman in Shop 31) was

named to manage the day-to-day operation of the system. An agreement to implement

the incentive system was also negotiated with the local union (the Metal Trades Council).

Finally, a Productivity Improvement Awards Plan documenting the Shop 31 incentive

system was submitted to the Chief of Naval Material (MAT 0IM) to gain authority forimplementation.

Prior to implementation, training was conducted to assure that all shop employees,

supervisors, and managers understood the program. At that time, supervisors also

received a review of time card charge procedures and a description of the new PMR

system and its reports. Since participation in the incentive system was voluntary,

employees were asked to sign a participation form at the conclusion of their trainingsessions.

Following training, the 9-month system test of the Shop 31 wage incentive system

began. The new PMR system reports, including those that provided incentive awards

information, were produced and distributed at the end of every 4-week incentive period.

The Shop Incentive Coordinator reviewed these each month and made any required

corrections. Final PMR reports were then produced and distributed to reflect these

corrections. At that time, the award request report was signed by the Shop IncentiveCoordinator and forward--' for approval. (A sample award request report showing

required approval is provided in Appendix B.) This process was repeated each month until

the test %-.,as schf'duled to conclude in February 1199d. The incentive system was not

13

Page 23: Best Available Copy - DTIC

discontinued at this time; based on the preliminary evaluation results, shipyard managersdecided to continue the system.

Data Collection and Evaluation Measures

Since the objectives of the incentive system were to improve the shop's performanceefficiency without negatively affecting schedule adherence, product quality, oremployees' job attitudes, the primary evaluation measures focused on these areas. Inaddition, efforts were made to assess program participants' opinions and perceptions ofthe incentive system itself. Each of these evaluation areas is discussed below.

Performance Efficiency

Work gang and shop-level performance efficiency (PF) and man-hour savings (MS)data from the nev PMR. system were collected for evaluation purposes. A baselineconsisting of seven 4-week periods and an incentive test comprised of nine 4-weekincentive periods were planned for the evaluation of changes in these measures. Sincemany other potential change-producing events may have occurred at the same time theincentive system was introduced in Shop 31, changes in performance efficiency could notbe safely attributed to the incentive system. To attempt to compensate for this, Shop 38,the Outside Machine Shop, and Shop 56, the Pipe Shop, served as nonequivalent control orcomparison groups (Campbell & Stanley, 1963). Shop 38 periorms work similar to Shop 31on board ships and submarines rather than inside the shop area. Shop 56 provides the pipefitting services for the shipyard's work.

Since the PMR system developed to support the Shop 31 incentive system did notprovide comparable data for Shop 38 or 56, another source of performance data had to beidentified. The shipyard MIS produces various performance rernorts that could be used for

* this purpose. The PM-302A report provides weekly data on :ne allowances and expendi-tures for closed work within each shop in the production department. Although these data

S""reflect the same performance measurement problems previously discussed, aggregatingdata at the shop level and calculating a moving 12-week PF helped to limit theseproblems. Also, since the primary function of data from these shops was to providetypical shipyard performance trends, the absolute PF level was not the critical factor.Performance data (12-week PFs) from the PM-302A reports were collected for Shops 31,38, and 56 before and after implementation of the incentive system.

Schedule Adherence

Schedule adherence measures routinely monitored by the shipyard typically measurethe ability of the shipyard as a whole to meet completion dates. Schedule adherencemeasures available at the shop level are based on only a smdll sample of a shop's work.Further, the shops usually know which high priority items are being monitored andtherefore place their greatest efforts in these areas.

Fer these reasons, a new measure of schedule adherence was developed. Thismeasure consisted of a count of the number of days between the originally scheduledcompletion date and the actual date of the last charge for a sample of KEYOP line itemscompleted by the shop each period. The originally scheduled completion date was used(instead of the most recent, rescheduled completion date) because jobs are frequentlyrescheduled simply because managers realize the completion date is not going to be met.Fturthpr, fnremen typically charge to a line item un1til it clos-, wh;ch is 20 days after its

14

Page 24: Best Available Copy - DTIC

final scheduled complc on date. As a result, little variability exists from one line item toanother.

Admittedly, use of the originally scheduled completion dates has certain limitationsbecause the resulting schedule adherence measure does not reflect the many times jobsare rescheduled for reasons beyond a shop's control (e.g., lack of parts or materialsrequired to ,omplete a job). As a result, it seems likely that a shop would miss schedulefairly often. Random sampling of large numbers of KEYOPS across time tends to lessen"these measurement problems because similar proportions of such KEYOPS are included ineach sample. Again, the interest was primarily in trends over time rather than absolutelevels of schedule adherence.

All line items of KEYOPS for which Shop 31 was responsib.ne that closed during eachperformance period were tracked in a PMR data file. A random sample was selected fromthese files and analyzed for one 12-week period during each quarter of the incentivesystem test. For each sampled item, a schedule adherence index (SAIT, was calculated asfollows:

Schedule Adherence = Originally Scheduled - Date of theIndex (SAI) Completion Date Last Charge

An average SAI was then computed for all items sampled from the period. The originallyscheduled completion dates were obtained from the shop's copies of the 30 KEYOPdocuments. The date of the last charge against each item was obtained from PMR datafiles listing each incentive period's time card charges for Shop 31. An SAI value greaterthan one reflected cases in which the shop missed the scheduled completion date, while anSAI value of less than one indicated that the shop finished ahead of schedule.

Product Quality

The shipyard's quality assurance office monitors and reports the quality of shop workthrough the use of the Quality Indicator Report (QIR). This report summarizes the resultsof inspections conducted in the shops during repair and assembly phases. The QIRpresents inspection and rejection data for two types of work: Level I (or subsafe) workand non-level work. Level I work consists of critical items that must meet inspectionspecifications (e.g., nuclear work and items manufactured by the shop), while non-levelwork consists of the remainder of the shop's jobs. While all of the shop's Level I work isinspected (this represents about 25% of the shop's work), not all of the non-level work isinspected. About 90 percent of the shop's work is covered by QIR data.

The QIR indices for level and non-level work are calculated as follows:

QIR Index Number of Items RejectedNumber of Inspections Performed

The quality assurance office collects and reports QIR data monthly for Shop 31. Thesedata were collected for the seven months prior to system implementation and for eachmonth of the system test.

15

Page 25: Best Available Copy - DTIC

Participants' Job Attitudes

To assess participants' job attitudes, questionnaires and interviews were administeredto Shop 31 employees and foremen. The first questionnaire was given just prior toimplementation of the incentive system; the follow-up administration of questionnairesand interviews occurred at the conclusion of the ninth incentive period of the test. Thesequestionnaires assessed participants' job attitudes in three areas: job satisfaction, job

• stress, and worker cooperation. Each of these measures is described below; actualquestionnaire items administered to workers and foremen during the follow-up arepresented in Appendices C and D, respectively. (Pretest questionnaires and portions ofthe follow-up questionnaires are not provided as they included many additional items notrelated to the incentive system evaluation.)

Job Satisfaction. A 10-item scale was used to assess employees' and supervisors'satisfaction with various aspects of their jobs. Responses were based on a scale rangingfrom very dissatisfied (1) to very satisfied (5). The job satisfaction measure is shown inSection 8 of Appendix C (Employee Questionnaire Items) and Section 4 of Appendix D(Foreman Questionnaire Items).

Job Stress. A three-item scale was used to assess employee job stress. These itemsmeasured the extent to which employees had too much work to do and the extent to whichthey worked under time pressures. Responses ranged from strongly disagree (I) tostrongly agree (5), where higher scores indicated greater job stress. The job stress scaleconsists of items 4, 16, and 20 of Section 6 of Appendix C. (Item 20 was reverse-scored tocorrespond to the other items.)

Worker Cooperation. A three-item scale was used to assess worker cooperation.These items tapped the extent to which work gang members cooperated in getting thework done. Responses ranged from strongly disagree (1) to strongly agree (5), wherehigher scores represented greater worker cooperation. The worker cooperation scaleconsists of items 7, 10, and 13 in Section 6 of Appendix C.

Participants' Opinions of the Incentive System

Questionnaires administered to employees and supervisors in Shop 31 during the nsnthincentive period of the test assessed their perceptions of the incentive systerm in fourareas: perceived outcomes of the incentive system, problems affecting the system test,perceptions of the system itself, and desire to continue the system. Each ot these areas isdescribed below; actual questionnaire items are included in Appendices C and D.

Perceived Outcomes of the Incentive System. Employees and toremen were asked torate the effects of the incentive system on a number of outcormie measures. Employeesrated perceived outcomes in nine areas (e.g., shop efficiency and work quality) using ascale ranging from very positive effect (I) to very negative effect (5) (shown in Section Iof Appendix C). Foremen rated the outcomes of the system in 12 similar areas using thesame response scale (shown in Section I of Appendix D).

Problems Affecting the Incentive System. Employees and foremen rated the extentto which issues, such as insufficient workload and availability of parts, were problems forthe test of the incentive system. Responses were based on a scale of (I) not at all to (5)to a great extent. These items are shown in Section 3 of Appendices C and D.

Evaluation of the Incentive System. Twelve items tapped employee and foremanevaluations of various aspects of the incentive system such as adequacy of reward

16

Page 26: Best Available Copy - DTIC

amounts and prevalence of cheating. A number of different response scales were used forthe various items in this section. They can be seen in Section 2 of Appendices C and D.

Desire to Continue the System. Finally, employees and foremen were asked toindicate their desire to have the incentive system continue in Shop 31 bv selecting I of 4statements: (1) The current incentive system should continue: (2) the incentive systemshould continue, but changes should be made; (3) the incentive system should bediscontinued, and (4) 1 don't know. (This item is shown in Section 9 of Appendix C andSection 5 of .Nppendix r).T

RESULTS AND DISCUSSION

Scope of the Evaluation

I The test o! the group wage incentive system began in luly 1983 and was scheduled toend in February 1984 (a test period comprised of nine 4-week incentive periods). DuringMuch of that time the shipyard experienced a decreased workload that limited theassessment of the incentive system's effects. A preliminary evaluation of the first nine 4-week incentive periods showed no negative results and highlighted the problems associatedwith the decreased workload. In addition, managers both inside and outside Shop 31expressed interest in seeing the program tested under more favorable workload conditions.Many felt that positive, though unmeasorable, outcomes of the incentive system were"occurring, primarily related to the increased emphasis on performance measurementresulting from system implementation. B~ased on these findings, shipyard managersdecided to extend the tcst. As a result, certain evaluation measures are tied to theoriginally scheduled test period (e.g., participants' job attitudes), v'hile others (e.g.,performance efficiency) were expanded to encompass the full 19 incentive periods thatcomprised the test.

Further, at the time of the preliminary evaluation, the researchers and shipyardmanagers monitoring the program agreed that the information provided by the scheduleadherence index (SAD) did not justify the labor-intensive efforts required to collect andanalyze the data. Schedule adherence measures within the shipyard typically reflect theinfluence of many outside factors and, in this respect, the SAI was no different.Therefore, only three quarterly assessments of schedule adherence were made during thetest phase using the SAI. This measure was supplemented by the sub;ective assessmentsof foremen and progressmen (who monitor the shipyard's schedules) of the shop's ability tomeet schedule.

The evaluation measures are summarized in Table 1. This table also shows, for eachmeasure, the baseline and incentive test periods for which data were available and thesource of the data.

Incentive Awards

The saved hours and incentive earnings accrued by Shop 31 employees during the 194-week incentive periods comprising the system test are presented in Table 2. During thesystem test, 15 of 17 work gangs accrued man-hour savings, and approximately 99 percentof the 475 participating Shop 31 employees earned incentive awards under the program.(Onlv three employees chose not to participate in the system test.) Of those employeesearning awards during the system test, the incentive earnings tor the xuii test averagedS419 per employee and ranged from less than $1 to $2488.

17

Page 27: Best Available Copy - DTIC

Table I

Summary of Evaluation Measures

Time PeriodsMeasure Source 1iaseline Incentive Test

Performance:Shop 31 PMR system 7 Performance 19 Performance

(12-week PF) (PM-L 18B report) periods periods

Shops 31, 38, & 56 PM system 7 Performance 19 Performance(12-week PF) (PM 302A report) periods periods

Schedule adherence PMR data/ I Performance 3 Performanceindex (SAT) shop records period periods

Quality indicator Quality indicator 6 Months 13 Monthsreport index report

Participants' job Worker/foreman July 19S3 March 1984attitudes questionnaires

Evaluation of the Worker/foreman July 1983 March 1984incentive system questionnaires

Note. A performance pei iod covers ill work completed in the previous 12 weeks.

As can be seen in Table 2, the trend in incentive award earnings and man-hour savingsaccrued within the shop during each 4-week incentive period declined substantially overthe first nine periods of the test. Several factors contributed to this change. As a resultof the decreased workload experienced by the shipyard, fewer jobs were available on

• .which the shop could save man-hours and earn incentive awards. Although workload beganto drop off at about the time the system was implemented, the effects of this decrease onthe incentive system were most severe between the 6th and 10th periods of the test. Inaddition to the effects of workload, performance differences among sections werereduced. Work gangs with low performance factors (PFs) early in the system testimproved, while the performance of some of those initially showing high PFs and earningsdeclined somewhat. The early improvement in performance of work gangs originallyshowing low PFs often did not result in positive man-hour savings hut rather brought thegroup closer to the point where incentives could be earned. This change is related todifferences in the way foremen charged their employees' time to jobs and work gangsafter time card training was conducted.

As the shop's workload and staff were brought into balance (the Ehop loaned outexcess employees and used other methods to accommodate their reduced workload),incentive earnings increased. By the end of the 11th 4-week period, monthly earnings hadsurpassed those of the earliest months of the system test. Further, several work gangsthat had never earned incentives under the system began to at that time. Earningscontinued to increase until the end of the full test period.

18

Page 28: Best Available Copy - DTIC

Table 2

Summary of Saved Hours and Incentive EarningsDuring Test of Shop 31 Incentive System

incentive Period Saved Incentive Employees bNumber Dates Hoursa Earnings Earning Awards

1 18 lun to 15 Jul 1,064 $ 8,470 2042 16 Jul to 12 Aug 1,073 $ 8,414 158

3 13 Aug to 9 Sep 779 $ 6,296 158

4 10 Septo7 Oct 817 $ 6,652 156

5 8 Oct to4 Nov 905 $ 7,189 141

6 5 Nov to 2 Dec 67' $ 5,702 171

7 3 Dec to 30 Dec 729 $ 6,084 124

8 1 J7nto27 Jan 376 $ 3,191 141

9 28 Jan to 24 Feb 495 $ 4,123 134

10 25 Feb to 23 Mar 839 $ 7,061 178

11 24 Mar to 20 Apr 1,120 $ 9,503 230

12 21 Apr to 18 May 1,208 $ 10,148 244

13 19 May to 15 Jun 1,369 $ 11,737 228

14 16 Jun to 13 Jul 1,416 $ 12,057 250

15 14 Jul to 10 Aug 1,702 $ 14,615 220

16 11 Aug to8 Sep 1,956 $ 16,900 227

17 9 Sep to5Oct 1,939 $ 16,829 215

13 6 Oct to2Nov 1,339 $ 11,921 15619 3 Nov to30Nov 1,099 $ !0,103 162

Total 20,902 $176,995 422

aFigures for saved hours are the sum of the positive saved hours from Shop 31 work gangs."Note that individual work gangs can have- positive saved hours although the shop as awhole does not.

bFigures for employees earning awards are the number of individuals who earned an award

during each period. The total for this coiumn is the number who earned an award atsome time during the system test.

Shop foremen began earning incentive awards in the 13th incentive period when theshop's adjusted performance first exceeded 100 percent. Shop foremen earned a total of$5460 during the 13th and 14th periods of the test when shop performance was above 110

19

Page 29: Best Available Copy - DTIC

percent. These earnings included the one-time-only awArd of $3250 to foremen during the

important 13th period. Foreman earnings averaged $218.

Performance Efficiency

Figure 1 shows the shop's performance factor (the 12-week PF provided by the newPMR system) before and after system implementation. The PFs shown include the 10percent a(cjustment made to place earning incentives within the reach of the shop.

Baseline Incentive Phase I Incentive Phase 2(Seven 4-week periods) (Eight 4-week periods) (Eleven 4-week periods)

:5'

Adjusted

Performance

Factor

-2

* ,- - - .--- - C' ± • '* 0

1983 1984

Performance Period Ending Date

Figure 1. Trends in adjusted 12-week performance factors for Shop 31.

Clearly, no substantial change in performance occurred in the first 8 incentiveperiods of the test when workload was low. As the shop's staffing level was adapted to its

workload around the 9th period (ending 24 February 1984), performance began to improve.

Because the shop's relative workload conditions changed significantly at the time ofprogram implementation and again after approximately 8 months, the incentive test wassplit into two phases to reflect these changes. The first incentive phase consists of thefirst eight 4-week incentive periods and the second consists of the remaining elevenincentive periods. A one-way analysis of variance (ANOVA) revealed a significantdifference in the shop's performance during these phases (F 11.36, p < .001). Newman-Keuls (Winer, 1971) post hoc analyses showed that the shop's average PF during the secondincentive phase (M = .983) was significantly higher than during either the baseline phase(M = .914) or the first incentive phase (M .890). The baseline and first incentive phasesdid not differ significantly.

20

Page 30: Best Available Copy - DTIC

.I%

Table 3 shows the average performance of Shops 31, 38, and 56 before and afterimplementation of the incentive system. Again, the incentive test was split into twophases to examine performance during different workload conditions. The first incentivephase consisted of eight 4-week incentive periods; the second incentive phase consisted ofeleven 4-week incentive periods. While these data are from the shipyafd's standardperformance measurement (PM) system rather than the new PMR system, it is importantto note that the performance trends for Shop 31 provided by these two systems areremarkably similar. The PM system reports an efficiency that is usually higher than thatof the PMR system, primarily due to the fact that the new performance measurementsystem pic-ks up more of the KEYOP charges (including charges submitted after the

* closing date) before computing performance factors. Table 3 also shows the average man-day allowances per 4-week period for closed work during the baseline and incentive phases(also from the PM system reports). These man-day allowance figures provide an estimateof the changing workload of the shops.

Table 3

Performance and Workload Trends For Three Key ProductionShops During Baseline and Two Incentive Phases

Performance Factor (PF)

Baselinea Incentive Phase 1b Incentive Phase 2 c

Average Average % Change Average % Change

Shop PFd PF From Baseline PF From Baseline

31 .867 .853 -1.6 .926 +6.8

38 .696 .682 -2.0 .716 +2.9

"56 .780 .774 -.8 .792 +1.6

Workload: Average Man-day Allowances per 4-week Period

Baseline Incentive Phase I Incentive Phase 2Average Average % Change Average % Change

Shop Man-days Man-days From Baseline Man-days From Baseline

31 8281 5559 -32.9 5952 -28.1

38 7877 7250 - 8.0 7408 - 6.0

56 7913 7816 - 1.2 7935 + .3

aBaseline: 10 January 1983 - 14 July 1983.

bIncentive Phase 1: 15 July 1983 - 27 January 1984.

"Clncentive Phase 2: 28 January 1984 - 30 November 1984.

digures represent the average PF within each tine frame.

21

S.. . . . . .. . . .. ° .• . ...- - ...- , ... • .-°,o-, . o .

Page 31: Best Available Copy - DTIC

Shop 31, which experienced the largest workload decline during the two incentivephases, showed only a small performance decrement during the first incentive phase and alarge performance improvement during the second incentive phase. The incentive systemmay have encouraged the shop to avoid performance declines. By the assigning of excessemployees to other shops, for example, workload and staff were brought into balance.

Schedule Adherence

Table 4 shows the results of the SAT analysis for each quarter of the system test.Although the results may seem to indicate that, in general, the shop does a poor job ofmeeting its scheduled completion dates, this is probably more reflective of the measureitself. It is more important to compare the shop's schedule adherence from one quarter tothe next. The data for June 1983 reflect line items that were worked on and completedby the shop prior to implementation of the incentive system. Under pre-incentiveconditions, Shop 31 beat or met schedule on 48 percent of the line items sampled andmissed schedule on the remaining 52 percent. The remaining three quarters reflect theshop's performance under the incentive program. A one-way ANOVA failed to detect anysignificant differences in the shop's ability to meet scheduled completion dates duringthese four periods (F = 1.57, n.s.). Given the large variability in this measure, the slightimprovement reflected in the data is insignificant.

Table 4

Shop 31 Schedule Adherence Index (SAI)a

PerformancePeriod SAM (in days) Sample Size Meet or Beat Missed

Ending Date Mean SD (KEYOPS) Schedule (%) Schedule (%)

Baseline:

17 Jun 1983 21.2 55.8 263 48 52

Incentive Test:

7 Oct 1983 17.5 67.4 224 56 4427 Jan 1984 12.6 59.0 182 56 4418 May 1984 25.2 60.2 216 58 42

aSAT = Date of last charge - originally scheduled completion date. Positive values indicate

the average number of days by which the originally scheduled completion dates werem issed.

These results were supported by interviews conducted with progressmen (who monitorthe shipyard's schedules), foremen, and general foremen in December and March of theincentive system test. Subjective assessments of the shop's performance in the area ofschedule adherence supported the conclusion that no positive or negative changes hadresulted from implementation of the incentive system.

22

.........-.................. '

Page 32: Best Available Copy - DTIC

Product Quality

Data for Shop 31's monthly Quality Indicator Report (QIR) index were gatheredbefore and after implementation of the incentive system and are summarized in Table 5.It should be noted that these data are collected by the shipyard on a calender-month basisrather than on the 4-week basis used for performance and incentive calculations. Thus,the QIR baseline covered the calender months of January to June 1983, a period fairlycomparable to the incentive baseline that covered 4-week incentive periods extendingfrom 10 lanuary to 14 July 1983. The two incentive phases are roughly comparable tothose previously used.

Chi-square analyses were conducted to determine whether differences betweenbaseline and incentive test periods were significant. They revealed no significantdifference in the proportion of Level I work passing and failing inspecticn during the threephases (X2 = 4.37, n.s.), but a significant difference for non-level work (x2 = 9.19, p < .05).For Level I and non-level work combined, no difference was found (X2 = .81, n.s.). Thesignificant difference for non-level work can be understood if the shop's QIR index priorto the baseline phase is examined. The rejection rate for non-level work during thebaseline phase was substantially lower than that of the previous year (1.3% vs. 3.3%,respectively). Thus, the slightly increased rejection rate following implementation of theincentive system appears to ref!ect the shop norm more so than the baseline rate does. Itcan be concluded, then, that no decrement in quality occurred as a result of the incentivetest.

Interviews with shop inspectors, foremen, and general foremen during the testsupported the conclusion that no substantial increase or decrease in the quality of shop3 l's work occurred after implementation of the incentive system.

Participants' Job Attitudes

A total of 272 Shop 31 employees completed questionnaires before implementation ofthe incentive system and again at the end of the 9th incentive period of the system test.Of these, 35 percent had either changed work gangs or remained in the shop not more thanfour months after introduction of the incentive system. To ensure that respondents hadenough experience with the incentive system to make adequate judgments about it, allanalyses of the questionnaires were limited to those completed by employees who hadbeen in the shop for at least four of the first nine incentive periods. To determine if thissmaller sample (N = 177) was representative of the shop as a whole, these workers werecompared to those who completed questionnaires but who were excluded from theanalyses. The comparison showed that the sample used for analysis did not differ fromthe remaining workers on the basis of age, education, sex, skill level, or shipyard tenure.In general, the sample can be characterized as middle-aged males with a high schooleducation. Most were journeymen and had worked at the shipyard for 5 to 10 years.

Job attitude data for the experimental sample before and after implementation ofthe test incentive system are presented in Table 6. For each measure, three means areprovided: a baseline measure obtained before the system began (July 1983), a retrospec-tive baseline measure obtained during the test period (March 1984) that measured workers'recollectici of job attitudes before implementation, and an incentive measure obtainedduring the test (March 1984). Howard, Millham, Slaten, and O'D~onnell (1981) suggest thatthlese retrospective measures provide a more sensitive assessment of i person's perspec-

tive of personal change than do the typical pre-post comparisons and are often morehighly correlated with objective outcome measures.

23

Page 33: Best Available Copy - DTIC

*~ ce4- .0CC

4) 4 L

E N U. 0D004. , -t

C M C

0ý C 4 .

00

WIN c - 0. . V -

w CL cy >

r4 -x4-.

B.- V" 0

.0 - .0

0 4-0~

0~ 4-u L

X 0 0

E 0, 4) 04

L. 4->l

0 41!o m 00 0

4) 01OIt

0 *- CL c4- -0 4n 0

m)4 .2 41 )

C~4 C0 U .

-o E

0 024

Page 34: Best Available Copy - DTIC

Table 6

Mean lob Attitude Scores for Shop 31 Employees-" During Baseline and Incentive Test

Retrospective Incentive\Measure Baseline Baselinea Test N

Job satisfactionb 3.68 3.65 3.66 164Job stress: 2.73 2.87 2.86 167

CWorker cooperation 3.97 4.08 4.11 167

aRetrospective baseline measures were obtained during the incentive test period by askingemployees to complete the same questions with respect to how they felt beforeimplementation of the system.

bResponse scale ranged from 1 (very dissatisfied) to 5 (very satisfied).

CResponse scale ranged from I (strongly disagree) to 5 (strongly agree). Higher scores

indicated greater job stress and greater worker cooperation.

One-way repeated measures ANOVAs were conducted on each Df these measures.Significant differences were found for both job stress (F = 7.06, p < .01) and workercooperation (F = 4.94, p < .05), but not for job satisfaction (F = .49, n.s.). Newman-Keulspost hoc analyses were conducted on the job stress and worker cooperation measures.They revealed that baseline worker cooperation scores were significantly lower thanretrospective baseline or incentive test scores. No significant difference was found"between incentive and retrospective baseline worker cooperation scores.

A similar pattern was found for the job stress measure. Retrospective baseline jobstress and incentive test job stress scores were significantly higher than baseline jobstress scores. Scores for incentive test job stress and retrospective job stress did notdiffer.

Several conclusions can be drawn from these results. Clearly, the incentive systemfailed to produce an effect, either positive or negative, on workers' job satisfaction.While an improvement in all job attitudes might have been expected to result fromintroduction of an incentive system, various shop changes occurring at the same timeprobably prevented this. The shop's decreased workload prior to administration of thesecond questionnaire and the resultant turbulence in worker job assignments may havecounterbalanced any improvements in job attitudes related to the incentive system.Second, these results suggest that a response shilt may have occurred between theadministration of the two questionnaires with regard to job stress and worker cooperation.It appears that after several months of experience with the incentive system, employeesbelieved they experienced more job stress prior to the test than they reported at thattime. Likewise, they believed there was more worker cooperation prior to the test thanthey reported at that time. Comparison of baseline and incentive measures indicates thatthere IIIay hV1dV bUeri an increase in both workcr cooperation and job stress following

25

Page 35: Best Available Copy - DTIC

71-V-_ 777 -

implementation of the incentive system. Whether these differences should be attributedto the incentive system or to the other changes that occurred at the same time cannot bedetermined. It is likely that both contributed to the differences. The research ofHoward et al. (1981) suggests that comparison of retrospective baseline and incentivemeasures is the more accurate indication of actual change. Given this perspective, theconclusions are clear. No changce in participants' job attitudes were detected.

Shop 31 foremen completed similar questionnaires. The same 10-item jobsatisfaction measure was obtained from foremen. A summary of the responses of the 15foremen completing this scale on both questionnaires is provided in Table 7. A one-way-epeated measures ANOVA revealed that program implementation did not affect theirattitudes (F = .39, n.s.).

Table 7

Mean lob Attitude Scores for Shop 31 ForemenDuring Baseline and Incentive Test

Retrospective Incentive

Measure Baseline Baselinea Test N

Jot satisfactionb 3.58 3.57 3.66 15

aRetrospective baseline measures were obtained during the incentive test by asking

foremen to complete the same questions with respect to how they felt beforeimplementation of the system.

bResponse scale ranged from I (very dissatisfied) to 5 (very satisfied).

The apparent lack of impact of this experimental productivity improvementtechnique on participants' job attitudes is supported in the literature. White et al. (inpreparation) as well as Crawford, White, and Magnusson (1983) found neither positive nornegative change in workers' job satisfaction after the introduction of such techniques.This effort represents a furthcr replication of ihese findings.

Participants' Opinions of the Incentive System

At the second questionnaire administration, nine months after the system was imple-mented, workers and foremen were asked to rate the test incentive system's effects onvarious outcome measures. (See Appendices C and D for actual questionnaire items.)These responses are summarized in Tables 8 and 9.

The majority of responses indicate that participants believed the incentive systemhad either no effect or a slightly positive effect on the various outcome measures.Forema.i responses showed a similar, though somewhat more positive, pattern. Workerssaw the most positive outcomes in their own work effort, while foremen saw the mostpositive outcome in the area of worker cooperation, although they too believed that theirown work performance had improved. Few foremen or workers perreived negative

26

Page 36: Best Available Copy - DTIC

Table 8

Effects of Test Incentive System as Perceived by Workers(N = 173)

"Positive No NegativeEffect On: Effect Effect Effect

A) (%) (%)

Shop efficiency 35 54 11

Section efficiency 35 62 3

Quality of section's work 30 65 5

Finishing jobs on time 33 63 4

How hard section employees work 30 64 6

Employee cooperation 27 59 14

"How hard you work 41 55 4

How you work 35 63 2

Relationship with your supervisor 22 72 6

Table 9

Effects of Test Incentive System as Perceived by Foremen(N = 18)

Positive No NegativeEffect On: Effect Effect Effect

(%) (%) (%)

Shop efficiency 41 59 0

Section efficiency 41 59 0

Quality of section's work 29 71 0

Finishing jobs on time 35 65 0

How hard section employees work 41 59 0

Employee cooperation 53 41 6

How hard you work 41 59 0

How you work 35 65 0

Relationship with your supervisor 12 82 6

Relationship with your employees 35 59 6

Cooperation among Shop 31 foremen 18 76 6

Relationship between Shop 31 andother shops 18 76

27

Page 37: Best Available Copy - DTIC

outcomes resulting from the test. The lack of perceived negative effects of the incentivesystem test is in line with the results for the objective evaluation criteria (e.g.,performance, produ c quality, schedule adherence) already discussed. No significantchanges in objective criteria were evidenced until some time after the secondquestionnaires were administered.

Supervisors and employees also rated the extent to which various factors wereproblems during the test of the incentive system in Shop 31. These responses aresummarized in Tables 10 and 11.

Table 10

Extent to Which Workers Saw Problem Areas as NegativelyAffecting the Incentive System Test

(N = 163)

Great Some Small Not Do NotExtent Extent Extent at All Know

Problem Area (M) (%) (%) (M) (%)

Unequal chance to earn incentives

in different work groups 58 14 9 9 10

Insufficient workload 37 22 14 20 7

Lack of parts/materials 22 37 16 22 3

Lack of information about theincentive system 11 16 24 41 7

Lack of foreman support 12 20 20 39 9

Table II

Extent to Which Foremen Saw Problem Areas as NegativelyAffecting the Incentive System Test

(N = 18)

Great Some Small Not Do NotExtent Extent Extent at All Know

Problem Area (%) (M) (%) (%) (%)

Unequal chance to earn incentives

in different Aork groups 47 41 0 12 0

Insufficient workload 35 41 12 12 0

Lack of parts/materials 12 52 18 18 0

Lack of information about theincentive system 0 0 50 41.. 6

Lack of management support 6 6 24 58 6

Lack of employee interest 0 24 29 47 0

"28

Page 38: Best Available Copy - DTIC

Clearly, the unequal chance to earn incentives in the various Shop 31 work gangs wasseen by workers and foremen alike as the most significant problem. Lack of workloadwas, to a lesser extent, also seen as a problem. As would be expected, the ulequal c;,anceto earn incentives was perceived as most severe in those sections that had not earnedawards up to that point in the system test. It is interesting to note that a majority ofemployees believed lack of foreman support was a problem and an equal portion offoremen believed lack of employee interest was a problem. This pattern of responses maybe an additional reflection of the low workload situation in existence during the first halfof the system test. Involvement in the incentive system test was somewhat lacking whilethe shop attempted to cope with the workload crisis.

A 12-item questionnaire section assessed participants' knowledge and perceptions ofthe incentive system. Some of the items tapped the extent to which the system producednegative effects, namely, cheating to earn awards and exertion of too much pressure onparticipants to work harder. Workers' responses indicated that neither issue wasperceived as a problem. A large majority of employees (60 to 75%) indicated that thesethings never occurred.

Three items comprised a test of workers' understanding of the incentive system.These were true-or-false questions that focused on how awards are calculated. Amajority of workers who answered true or false knew that the shop received a 10 percentboost for the purposes of award calculations (72%) and that worker awards were not basedon overall shop performance (85%). Only 33 percent correctly indicated that the systemis not based on meeting scheduled completion dates. This confusion may reflect theimportance of schedule adherence to the shop. Perhaps more interesting was the findingthat many workers reported they did not know the answers to these questions. Only 35percent of those completing questionnaires ventured a guess to the first two questions.While only 30 percent admitted they did not know the answer to the third question, themajority of those who tried to answer the question got it wrong. These results indicate aneed for adaitional incentive system training. Initial training had occurred prior toimplementation, but was followed by a period in which a low workload detracted from thetest system. With an improved workload situation and some experience with the system,employees will probably be more receptive to additional training sessions.

Finally, as part of the employee questionnaires and foremen interviews, shopmembers rated their desire to see the inc(.,-ive system continued in Shop 31. Table 12surnmarizes the responses of workers. Of workers expressing an opinion, fully 80 percentfavored continuing the system, this, in spite of the limited improvement and substantialproblems perceived by workers. Of the many who indicated changes were needed, mostfocused on the unequal chance to earn incentives in the various work gangs. Only 16percent of all responding employees felt the program should be entirely discontinued. It isnot surprising to note that employees who earned little or no incentive awards during thetest were more critical of the system and more frequently indicated that system changeswere needed.

Of the 23 foremen interviewed during the 9th incentive period, 70 percent favoredcontinuing the system and only 13 percent believed it should be discontinued.Interestingly, the three foremen who favored discontinuing the system were all assigned

to the backshifts (second and third shifts). These individuals have less control over thework they are assigned, are less able to influence earnings of their employees, and seemto feel less a part of the system.

29

Page 39: Best Available Copy - DTIC

Table 12

Workers' Preference for Continuing the Incentive System(N = 142)

Percent of

Response Workers

The current system should continue. 28

The current system should continue, but with changes. 36

The incentive system should be discontinued. 16

I don't know. 20

In summary, employees and foremen in Shop 31 felt that the incentive system was, ingeneral, worth continuing. They saw slightly positive outcomes of the system after thefirst nine months and identified some problem areas needing attention. They were verymuch in favor of continuing the incentive system in Shop 31, especially if attempts aremade to make the system more equitable. These attitudes were expressed at a time whenthe shop was facing a low workload and before any objective improvement in performancewas evidenced. Had a follow-up questionnaire been administered later in the system test,a more positive attitudinal assessment might have resulted.

Costs and Benefits of Operating the Incentive System

In order to assess the net costs or savings accrued by the shipyard during the programtest, a cost savings analysis was conducted. As described below, this analysis identifiedthe shipyard's fixed and variable costs assouidted witn the program and the savingsresulting from performance improvement. Based on costs and savings for each 4-weekincentive period during the test, net savings were calculated for each period as well as forthe test as a whole. No attempt was made to assess the developmental costs associatedwith the test program (e.g., costs of designing and programming the new PMR). Since thepurpose of the cost savings evaluation was to assist the shipyard in deciding whether tocontinue the program, only the ongoing operating costs were considered. Further, noattempt was made to assess the positive, yet non-quantifiable benefits of the systemdiscussed in the following section on shop practices.

Program Costs

Fixed costs were those that remained relatively stable during each period of the testand were independent of shop performance changes. In evaluating the Shop 31 program,fixed costs were identified in four areas:

1. Costs associated with running the new PMR systemn and producing performanceand incentive reports for each period were estimated by shipyard personnel responsible forthe PMR system to be approximately $663 for each incentive period. (Actual PMR costswere $1325/period, but included both Shops 31 and 38. Thus, only one-half of these costswas included in the present anal.yv-ls.)

30

Page 40: Best Available Copy - DTIC

2. The costs accrued by the industrial relations office (IRO) in processing theincentive awards each period were calculated by IRO. While these costs, in fact, dependon the number of awards being made, figures used for the cost savings analysis were basedon an average number of checks being processed each period. Approximately $200 inlabor and material costs were required to process Shop 31 incentive award checks eachperiod.

3. The cost of the time spent on this project by Shop 3 1's Incentive Coordinator wasestimated to be 60 hours per 4-week period at $20.00 per hour (based on the individual'sapproximate hourly wage).

4•. The costs associated with NAVPERSRANDCEN's time in consulting with shipyardersonnel and assisting in the maintenance of the program were estimated at the rate of55,000 per year based on charges to the shipyard.

Fixed costs in these four areas are summarized in Table 13. A total of $6294 in fixedcosts was incurred by the shipyara in administering the program during each 4-weekperiod of the system test.

Table 13

Summary of Fixed Costs Incurred by the Shipyard

During Each 4-week Incentive Period of the System Test

Cost PerFixed Cost Category Period ($)

PMR processing and printing 663

* wards processing (based on average number of checks) 200

Shop Incentive Coordinator (60 hours (a $20.00 per hour) 1,200

NAVPERSRANDCEN consultation and maintenance (a $55,000 per year) 4,231

Total fixed costs 6,294

Variable costs are those that may change each period and depend on the shop'sperformance level for the incentive period. They consist of the amount of the incentiveawards earned by employees and foremen. While incentive earnings less than $25 werenot paid out the month they were earned, variable cost calculations were based onincentive earnings for each period rather than awards actually paid out.

The shipyard's total costs for each incentive period consisted of the sum of theperiod's variable costs (employee and foreman incentive earnings) and the fixed costs($6294).

31

Page 41: Best Available Copy - DTIC

~777 -- ý- _- C' ý% 7% _'t. -- ~-

Program Savings

The savings accrued by the shipyard are based on performance changes and wereestimated by the man-hour savings resulting from performance above or below the shop'sbaseline performance level. During the baseline (consisting of seven 4-week periods),Shop 31's average adjusted PF was .914. Without any change in the shop's performance,the PF would be expected to stay the same during each incentive period of the systemtest. Whenever performance exceeds this level, actual man-hour savings are accrued bythe shipyard. With an expected PF of .914 and a specific amount of work completed(estimated by the man-hour allowances for work completed during the period), the man-hours expected to be expended by the shop in doing that work can be calculated. TheExpected Expended Hours (EEH) to accomplish work during each 4-week incentive periodof the test were calculated as follows:

Expected Expended Hours (EEH) Actual Allowed Hours (AAH).914

where AAH represent one-third of the man-hours allowed for work completed during the12-week performance period. (One third represents the average 4-week allowances duringthe 12-week performance period.) Thus, EEH is also an average 4-week figure. The hourssaved for performance above or below baseline were then calculated as follows:

Saved = Expected Expended - Actual Expended.Hours Hours (EEH) Hours (AEH)

Like AAH and EEH, AEH represent one-third of the expended hours on work completedduring the 12-week performance period, and inciude the 10 percent adjustment used forperformance calculations. When performance is above the baseline (PF = .9141, savedhours will be a positive value. When performance is below .914, saved hours will be anegative value indicating man-hours expended in excess of expected man-hours requiredto accomplish the work.

The dollar value of saved hours accrued for each incentive period was calculated at

the rate of $37 per hour, which was the shipyard's customer charge during the system test.

Net Cost Savings

The shipyard's net cost savings for each incentive period were calculated bysubtracting total costs (the sum of fixed and variable costs) from the dollar value of theperiod's saved hours. A sample calculation of net cost savings for one 4-week incentiveperiod is shown in Table 14. The net cost savings for each period of the incentive test areshown in Figure 2. Positive cost savings began in the 12th period of the program. Overthe 19 periods of the test program, the shipyard accrued total net savings of $608,435. Ifthe shop's current performance levels are maintained, the shipyard will continue to accrueapproximately $150,000 in cost savings each period. At that rate, the projected net costsavings for the next year (1985) will approach $2,000,000.

Effects on Shop Practices

In addition to the evaluation issues discussed above, a number of other areas wereidentified in which additional benefits of the incentive system might occur. These includeshop practices such as time accounting. worker inh a-ionmn-nt; reporting •f re.,ork, Ad

increased interest in performance within the shop.

32

Page 42: Best Available Copy - DTIC

Table 14

Calculation of Net Cost Savings AccruedDuring Sample 4-week Incentive Period

Variable Amount

Actual ai!owed hours (AAH) = 1/3 12-week allowed hours= 1/3 (119268.5) 39756.2

Actual ,-'pended hours (AEH) = 1/3 12-week expended hours= 1/3 (113134.5) 37711.5

Expected expended hours (EEH) = AAH / baseline PF= 39756.2 / .914 434)6.9

Saved hours = EEH - AEH= 43496.9- 37711.5 5785.4

Dollar value of saved hours = Saved hours x $37.00= 5785.4 x $37.00 $214,059.80

Fixed costs = From Table 13 $ 6,294.00

Variable costs = Employee earnings + foreman earnings= $12,057.28+$1,711.00 $ 13,768.28

Total costs = Fixed costs + variable costs= $6,294.00 + $13,768.28 $ 20,062.2S

Net cost savings = Dollar value of savedhours - total costs

= $214,059.80 - $20,062.28 $214,058.80

Note. These calculations are based on shop performance and incentive earnings for theincentive period ending 13 July 1984. The shop's adjusted PF for the period was 1.054,which represents a 15.3 percent improvement over average baseline performance.

33

S . .. . . . .... . . . ........ ... ""-....... - "" ".".. ..--. .•. • ." •"o• .- ".,. ".e.".-".' -- , .-.- "•., ,.'

Page 43: Best Available Copy - DTIC

NET COST SAVINGS (THOUSANDS OF DOLLARS)

200

180160

140120100

30

0 < z 0 z

-20-40

-60-80

-100

-120

S. -140-160

-200

Incentive Period Ending Dates

Figure 2. Net cost savings for each period of the incentive system test.

Time Accounting

Since incentive awards under the test system are based on man-hour savings,supervisors are encouraged to submit accurate labor charges for their employees.Supervisor training prior to implementation included a review of proper time card chargeprocedures to help foremen achieve this goal. To asess the accuracy of time cardcharges submitted by foremen, several measures were available.

One problem in this area was the occasional failure of foremen to put supervisorcodes on employee time cards. Although such charges are not rejected by the MIS, theylimit the shipyard's ability to accurately account for foreman performance. Further,employees are ineligible for incentive awards for any time that is charged without asupervisor code. A slight improvement was found in this area after systemimplementation. The proportion of man-hours charged to production work without asupervisor code during the baseline period was .59 percent. During the test of theincentive system (July 1983 to November 1984) it was .44 percent.

Labor charges that are submitted incorrectly by shop foremen are often rejected bythe shipyard MIS and require correction. Rejected labor charges occur, for instance, whenan incorrect 10 KEYOP number is used or wvhcn the job has already been reported as

34

lV"." T l ' " " T l ' ' l ' " "". . l l f l"~ l" "~'l•l'"=" " " " ° ° " ":"

Page 44: Best Available Copy - DTIC

completed. Such charges initially go to the shop's unallocated costs account and, if notcorrected, are later transferred to overhead. Reducing labor charge rejects provides onemeans to control unallocated and overhead costs. During the baseline period, 7.9 percentof the hours charged in Shop 31 were rejected. During the 19 incentive periods comprisingthe system test, 10.2 percent were rejected. A chi square analysis revealed that thisincrease was significant (X2

= 1809.5, p < .05). Because a large number of time cardrejects occur for reasons outside the supervisor's control, an additional measure wasexamined. It was discovered that the proportion of time card rejects due to previous jobclosure was 41.5 percent during baseline, but dropped to 36.6 percent during the systemtest. This significant reduction (X = 157.9, p < .05) may indicate that foremen were morecareful in preparing time cards after implementation.

Worker Job Assignment

As previously discussed, the shipyard experienced a significant decline in workload atabout the time the incentive system began in Shop 31. In such situations, shop managerscan react in at least two different ways:

1. They can attempt to keep assigned employees in the shop by charging the samenumber of man-hours to fewer jobs, thereby causing a decline in performance efficiency.

2. They can keep their staffing levels in line with the decreased workload andmaintain their performance efficiency level, for example, by loaning out their employees.

Because reducing man-hour expenditures is one way to earn incentive awards under thetest system, managers in Shop 31 were apparently motivated to choose the second meansof addressing workload problems. They took timely steps to loan out employees and toimplement a program of forced leave.

Rework Charges

Shortly before implementation of Shop 3 l's incentive system, the shipyard instituteda new procedure for reporting rework that relied on time card charge inputs. The newrework program was intended to accurately account fnr all required rework in a non-punitive fashion. By properly reporting time spent on rework, foremen can reduce laborcharges to the original KEYOP and help their work gangs save man-hours. Further, forthe purposes of performance and incentive calculations, foremen were awarded allow-ances equal to their rework expenditures. Thus, the incentive system did not penalizeforemen who reported rework but rather encouraged them to accurately account fornecessary rework.

Interest in Performance Improvement

As a result of the increased emphasis on accurate time accounting and performancemeasurement engendered by the incentive system, Shop 31 foremen and managers showedan increased interest in identifying and solving impediments to the shop's productivity. Itwas reported that foremen took a more active role in reviewing work documents receivedfrom the planning department, in identifying and attempting to resolve labor-chargingproblems, in determining reasons for the inequitable opportunities to earn awards, and ininvestigating discrepancies between data shown on work documents and those shown onMIS and PMR reports.

35

I.I

Page 45: Best Available Copy - DTIC

"6 -7. . -

This interest in improvement extended to shipyard managers outside the shop as well.Prior to expanding the system to another shop in the production department, a shipyard-wide problem-solving team was established to research, document, and solve variousmanagement control problems that were highlighted by the incentive system. The teamaddressed issues such as problems in inputting JO KEYOPS to the MIS, work proceduresthat might allow manipulation of performance measurement and incentive calculations,and factors that affect the equitable opportunity to earn awards in the various work gangsin the shop. For the most part, these problems were recurrent and systemic shipyardproblems. Implementation of the test incentive system provided the impetus formanagers throughout the shipyard to begin working together to solve these managementcontrol issues.

Program Maintenance Issues

Several program maintenance issues arose during the system test that may havelimited the effectiveness of the incentive systern. The first of these involved distributionof the PMR reports. These reports were the single source of performance feedback formost employees and foremen, but were not always distributed. In general, foremenindicated that they knew the reports were available for their use and did not considerreport distribution to be a problem. (The Shop Incentive Coordinator kept the PMRreports in a central location for use by foremen and general foremen.) Employees, on theother hand, sometimes did not receive their Employee Award Reports and, thus, had nomeans of knowing how well their work gangs were performirg. In fact, workers'questionnaire responses indicated that only 16 percent of shop employees received awardreports most months. Additionally, 44 percent said that they received reports only someof the time. Groups whose performance was close to the level at which incentives couldbe earned and who might have been able to reach this goal with only a slight increase inwork effectiveness were sometimes unaware of this fact. Participants in such programsneed to receive systematic feedback about their performance to strengthen theperformance-reward contingency and to encourage efforts toward improvement.

"A rel-ited program maintenance problem involved delays in the incentive awardsprocessing cycle. Effective reward systems require timely distribution of payments.Rewards received soon after improvement have a greater effect on future performancethan delayed rewards. Due to administrative constraints, the timeliness of awards underthis program was somewhat limited to begin with. Further unexpected delay seriouslyjeopardizes the ability of awards to motivate improved performance and may underminethe integrity of the system in the eyes of the participants. A number of the payments"during the implementation period were made two to four weeks later than scheduled."These delays were due to a variety of administrative problems that occurred and, to anextent, were attributable to the novelty of the processing procedures. With increasedexperience in processing such awards, the delays decreased.

The importance of continued support for such programs cannot be underestimated.Organizations cannot implement innovative programs and hope they will survive withoutmaintenance. Managers must monitor the outcomes of these programs on an ongoing basisto determine whether program objectives are being met. Problems that arise afterimplementation must be identified and resolved. Further, incentive programs may need tobe adapted to changing conditions in the work environment to assure their continuedeffectiveness. Likewise, factors that limit the ability of some or all participants to earnincentives need to be addressed. Inequitable iicentive systems can undermine the long-term effectiveness of these programs and hurt employee morale.

36

Page 46: Best Available Copy - DTIC

.,~ ~~~~~~~~~~~~~~~~~~~~~~ -. -. -. - -. -'• . -. --- ---- " " " ' . " . - • "' - - ' -" - - -. . .•. . . . . . . ..

CONCLUSIONS

I. Group wage incentive systems are effectiv- in increasing performance efficiencyand result in significant cost savings in Navy industrial settings. They do not negativelyaffect schedule adherence, product quality, or participants' job attitudes.

2. Incentive systems can result in additional benefits to the organization in areassuch as labor accounting accuracy.

3. Incentive systems focus attention on performance and highlight organizationalproblems, insufficient management controls, and impediments to productivity, therebyencouraging efforts to resolve these issues.

4. Implementing and maintaining a credible, cost-effective incentive system re-quires continued system support and efforts to address factors that limit incentiveearnings.

RECOMMENDATIONS

1. Shipyard managers should continue to support the system. They should conductperiodic evaluations of the system to ensure that its objectives continue to be met, toidentify problems that may have surfaced, and to change the system when necessary tosolve problems or accommodate changes in the test shop.

2. Shipyard managers should continue to solve problems tnat limit the ability of theshop to improve its performance and those that limit the eligibility of all sections forincentive awards.

3. Shipyard managers should consider expanding the group wage incentive system toother production shops at NAVSHIPYDPEARL.

4. Naval Sea Systems Command managers should consider transferring the groupincentive system to other naval shipyards.

5. Managers in other Navy industrial facilities should consider developing incentivesystems to improve performance and reduce costs.

37

Page 47: Best Available Copy - DTIC

REFERENCES

Brengel, R. P., Stringer, E. A., & Kell, T. (1980). Incentives: The human factor inproductivity. Performance, 1, 1-7. Washington, DC: Office of Personnel Management.

Bretton, G. E., Dockstader, S. L., Nebeker, D. M., & Shumate, E. C. (February 1978). Aperforma-"r contingent reward system that uses economic incentives: Preliminarycost-eff .ness analysis (NPRDC Tech. Rep. 78-13). San Diego: Navy PersonnelRes- -, Development Center.

Campbell, T., & Stanley, 1. C. (1963). Experimental and quasi-experimental designsfor research. Chicago: Rand McNally College Publishing Company.

Cooper, B. L. (1984). Relationships of different levels of incentive pay to job satisfactionand perceived stress: An organizational simulation (Unpublished master's thesis). SanDiego: San Diego State University.

Crawford, K. S., White, M. A., & Magnusson, P. A. (January 1983). The impact of goalsetting and feedback on the productivity of Navy industrial workers (NPRU)C Tech. Rep.83-4). San Diego: Navy Personnel Research and Development Center.

Deci, E. L. (1975). Intrinsic motivation. New York: Plenum Press.

Fein, M. (19S2). Financial motivation. In G. Salvendy (Ed.), Handbook of industrialengineering (pp. 2.3.1-2.3.40). New York: John Wiley & Sons.

Goodman, P. S. (1982). Why productivity programs fail: Reasons and solutions. NationalProductivity Review, 1, 369-380.

Greiner, J. M., Hatry, H. P., Koss, M. P., Millar, A. P., & Woodward, 1. P. (1981).Productivity and motivation: A review of state and local government initiatives.Washington, DC: The Urban Institute.

Guzzo, R. A. (1979). Types of rewards, cognitions, and work motivation. Academy ofManagement Review, 4, 75-86.

Herzberg, F. (1968). One more time: How do you motivate employees? HarvardBusiness Review, 46, 53-62.

Howard, G. S., Millham, J., Slaten, S., & O'Donnell, L. (1981). Influence of subjectresponse style effects on retrospective measures. Applied Psychological Measurement,5, 89-100.

Katzell, R. A., & Yankelovich, D. (1975). Work, productivity, and job satisfaction.Washington. DC: The Psychological Corporation.

Locke, E. A., Feren, D. B., McCaleb, V. M., Shaw, K. N., & Denny, A. T. (1980). Therelative effectiveness of four methods of motivating employee performance. In K. D.Duncan, M. M. Gruneberg, & D. Wallis (Eds.), Changes in working life (pp. 363-388).New York: John Wiley & Sons.

a 'sow, ..H. (195". ,Motivation and pcrsonahity. New York: Harper & Row.

39

Page 48: Best Available Copy - DTIC

Nebeker, D. M., Neuberger, B. M., & Hulton, V. N. (September 1983). Productivityimprovement in a purchasing division: Evaluation of a performance contingent rewardsystem (PCRS) (NPRDC Tech. Rep. 83-34). San rDiego: Navy Personnel Research andDevelopment Center.

Office of Personnel Management. (1981). Manager's handbook. Washington, DC: U.5.Government Printing Office.

Oliver, L. V,., & van Rijn, P. (1983). Productivity improvement efforts in %rmyorganizations: An overview. Paper presented at the American Psychological •ssocia-tion, Anaheim, California.

Peters, T. .. , & Waterman, R. H. (1982). In search of excellence. New York: Harper NRow.

Pryor, F. L. (1984). Incentives in manufacturing: The carrot and the stick. Monthly"Labor Review, 107, 40-43.

Rice, R. S. (1977). Survey of work measurement and wage incentives. IndustrialEngineering, 19-3 1.

Riedel, 3. A., Crawford, K. S., Cooper, B. L., & Nebeker, D. M. (In preparation). Anautomated group incentive system for shipyard foremen and production workers:Development and design (NPRDC Tech. Rep.). San Diego: Navy Personnel Researchand Development Center.

Riedel, 3. A., Crawford, K. S., Morell, D., & Kanemaru, R. (August 1984). Performancemeasurement and reporting (PMR) system for shipyard foremen: Development anddesign (NPRDC Tech. Rep. 84-55). San Diego: Navy Personnel Research andDevelopment Center.

Shumate, E. C., Dockstader, S. L., & Nebeker, D. M. (May 1978). Performancecontingent reward system: A field study of effects on worker productivity (NPRDCTech. Rep. 78-20). San Diego: Navy Personnel Research and Development Center.

Shumate, E. C., Dockstader, S. L., & Nebeker, D. M. (May 1981). Performancecontingent monetary rewards for individual productivity: Principles and applications(NPRDC Tech. Note 81-14). San Diego: Navy Personnel Research and DevelopmentCenter.

Shumate, E. C., Dockstader, S. L., & Nebeker, D. M. (1983). Performance-basedmonetary rewards can boost individual productivity. Defense Management 5ournal, 19,35-41.

Turney, 3. R.. & Cohen, S. L. (August 1982). A technology transfer plan for civilianperformance contingent reward systems in the Naval Material Command (NPRDC Spec.Rep. 82-38). San Diego: Navy Personnel Research and Development Center.

"Webster's Seventh New Collegiate Dictionary. (1965). Springfield, MA: G. & C. MerriamCompany.

40

Page 49: Best Available Copy - DTIC

White, M. A., Crawford, K. S., & Dockstader, S. L. (In preparation). A field study of anindividual incentive system for production workers (NPRDC Tech. Rep.). San Diego:

Navy Personnel Research arnd Development Center.

Winer, P. J. (1971). Statistical princioles in experimental design. New York: McGraw-Hill Book Company.

41

411

I!

Page 50: Best Available Copy - DTIC

APPENDIX A

FOREMAN INCENTIVE AWARDS

A-0

A -O

Page 51: Best Available Copy - DTIC

- ...- .-- --,-. -..- - - .- - . 1- .N N7 N- . .N . - .

0m e4 co N C '? 00 (C 'D LA 'D (C P' aC 0 'a 1 'T - 0M -D 00 'C mC %C rýe0 r, wC a( O mC vN

-N N cN " N4 r4 m M

oo 0 0 r C ( 'm ( 'O C 'o (cc 'a a0 a, 'D

v%- 17 'C 'C ( CD' vN ( O N N'C N(D a.. 47 'DCN ~ L 0 C N ( ' C ' C C ' C N ' 0 0' Z C 4 m 0

N ~ ~ ~ I - N m cC ' C 0 N ' C C N ( O N '-

N N! N N 4 N m n o'A 0> 0 rC N w v 'I w (C C 'C N 'D ao %a 'C. a, 'D -. - 0m n a wC 'C 10 0, W 'C M C ON ( O

N q N N4 N cn m m

'C 0 0 N 'C N ( C 4 C ' C 'C ' C N'D 0 m' 'C 7 ; 01.

NN N N 4 N n NfN n

V-1' ' ( 'T - 'o 'D wN (CO ao 'D a, ( Om

N 0 0 %0 'C N C ' 1C ' C ' C ( C0 a ' 'C %a (C N

- NN NN N N;

-- 00 N N ( C 4 (C 'D 'D 'A 'C mC 'o 00 'C " N D

0l e4 0 In 'C N (C 'C Q (C (N mC 'C ' C C CN) -0 m ' 'C ( O - 'Cn ( 0 N ? It 11% ' -N

SN 44 N4 " N N N4 N N.

0o 0o 0~ No mC N4 In C. In (C 'C ' ' C N ' 0 m C '

- C (C D 'C Nm (D ON c 'o C 'T 'D 'o1 C '

-~c -q N 'C '4 rCC -C4CN ( O N 4 4 ' C

4 N 0 N N N Ný N N

N N ' ( C 4 C 'C'Go C ( (C 'C 'C1(4 ' C-~0 N4 21 N N N N

V wC 'co mC 0s o lo ' N 0 0 N N N N N N

'C 0 0 00C (C 'C M I 'C A 'C ) ' 0 C N D Q CON>. 01

4 0 0 In 'C N0 (C cc 40 (C 'C a,( C CO

- 'C rC (CO -0 ? 'C a (C 0'D 0 0000

'' 0 is Nw r, m 4 C'C 0 'C N 'CI 0 -0 0- O0

5. "1 - * 10 'C ' C O , - C ' C (C 0 ' 6

'o r '4 w " N (C m C O O

'D ND 0n 0c .oC N C 'n co , ND oC (

'6 W 0 ' N (C 'C 4 w w No I 0n 'D 06a 0-,

e4 -o w mC 'o o' 0- N N C ' C n 0 00C ~ ~ ~ r --- - - - - - - - - --7 In I

0~ ~ 07 0n N0 'C NCOCO ( 01 'C N ' C 0 '2 0 0

-5m 1' w' 00 NI wC N0 C, NmC ( C ' C ' 0 04 m 0 -o m 'C ' C 0 N N N 4 C ' 'D a' 00 - 1

!:N NI o

C . N 0 NZO ' C C ( 'C 46' N ( o N 'C 00 00 -

SN N N

'6 ~ ~ ~ a 'C 0 0 Nl N ( N 4 '0 C N N (co N 'Co 6 QO ~ ~ ~ ~ o C., 0 :: 2 4 C N ( ' 0 - N C' C

m -- - - - - - - - - - - - -'N N aNc

m 1 l

'C ~ ~ ~ ~ aiw 0zumija 0oI N C '0 C 4 C C n ' 0 0'0

s - N ' N 0' (C 0' 00 N N 'C 'CA-0' 0

Page 52: Best Available Copy - DTIC

APPFNDIX B

SAMPLE AWARD REQUEST REPORT

B-0

Page 53: Best Available Copy - DTIC

ton "0 - 0 t

CO~ ~~ cl

eI vo, a c4 ý ON NN _r 0'

I0I> 4 4.- I- r.0 N OD SIN oIA w0

CE -x .2 -: aE O N N 0 0.. ! l NN NI IA 0 80. C

U .

4,~ 0)0

Ect A . 4. w0.-0 fn .t

9 - .. Cl

MU V-V :F00

U 'so CL c- ON0N aO 'DO eA

-eAICO'-t 0 82

Ee z - !auE) z)AP -la NL!c

cc z So C

sac >4

Ioo~ 16 -- C NNN(a .0

z <2

Z~ DoE 'a,-. a, O-ac, ,C c,

B-1C

Page 54: Best Available Copy - DTIC

APPENDIX C

EMPLOYEE OPINION QUESTIONNAIRE ITEMS

C-0

Lo

Page 55: Best Available Copy - DTIC

-~ ~ 7)~' '.~r ~ - - -X -I-- - -

ej 'vajC

0 w

u'cm

Q 0

- ~t V~4

W co :34

- 1 0

Zi 3

tz .0 0

C u0 41 c

4 00

CC

w Kl-0 0

Page 56: Best Available Copy - DTIC

goo 0. -0qu4)

03 1.

ccCL :j- C

> 40 rw-

c

Go a

Ilu C1.0

1.0 Q -0 O'J"C 41 >

di

Ir Qjr 0oe lu di

31 Ol o.0 lu 0) 01 0

3141

w c V 0 w co - 00ri w 0

4 0lo-

41 -c

1: 0

'1 0

40

Ilu 5.

Id

eiaa 06 31

00

do0 ca Qj

w & I

41wau to w k

00 0

zi 6. Gi 00 gobo ac w"31 ao A 0 w ciw ;- m

aa w

5 5, 1, "0

M 0 0 o 0 0 0 0 C 0 0L. C 0

'A 0i "r C'n, Z" 0 Q:O, cn z 72 0 z

C-2

Page 57: Best Available Copy - DTIC

*a -

I 0

c -0

*A -tE

ACC-3

Page 58: Best Available Copy - DTIC

CLC

000

x1 4)0 g.ua a1 c

-. C he-

0044Vi 41 IIs a

G o cc 04 3

-h >1

M Q 0 -C

.4*I .4 i

*4~0 4*I1 SIIs )Is 0[ACL .

"I AP0 00 1 " Q

wj vs w 0s-0b.) o w0 w4 0 0o0 w0

Is t 4 31 a v 4V .4 0 W > * 0 4

0> uI ii 4 -C Lnz-C(ms~ 31 014%. 4

00 .1w 00> c4*) 01 (A 21CI 0

C ms C4 AG,;

C 4 11410m *

r*. 4U *4

Is an Is0I

Q* 4* Isro-*4 ~ ~ ~ 0 a. w4*.4 s 44 c 4

X- 4.02 4*5W 00444. Is1

- 00 4*-a .4. C .. 44 I~ .)* 3 s 344

34.1 w.*d 0)~

404 00. .14 0 Cwf

C~I ~ .3.0 w~1000 4

0 0 0cmwa

(4C-4

Page 59: Best Available Copy - DTIC

V 01 V1

u 0 ac

cc 0.

;6 48' DO0

>1 - W . 4

am4 cc 00

C~~~~ aa a s.- . . 0 X

.aa 0 WC84*

T".a0 0.6 4)a

.0 4) a -a U IW4 W W 4 au .4. -4C

m ao a, w w w 6

00 a 00 8l 8 M4a' m

0 80U Ow W a, a 8 8 3 .1 4 41 W>4-a -. 00 6.4 2 60 -4 - , w mItW - 0 1. ~ ;1 W 0Q

Swm >a 1 ~. 8 8 W 4-0 -V -'0 -V -CW bo

m -C'n 008. 00 -4J8 Ad .2 Ol8 .4 a-a8 0- W6~

0 O.a a 00. 00 at 008. 29 01 00. 00 al <c a

no4.0 C4 C40a .0 Cm 00aa 5'8 '000'' f4~ 008.3 0

o~~G 1002~ 8 80 a 4 0 10 8C~a C 0a

0 .4040 0*. C41,...........0 Ad 4

00 w

84 0.

a Wa )0.

31 00 C

.0 0 a

35 00 *a; 40 tp a

00~~ CaC) 0 .

I. E 8. '0-4 08. w6.4 1co 0* DO CC1 00.

.4a 6a U8 w 11

0 w llt 0 0 (

8. aa 0 r 02I a c 0W 0A 0k 4) 0,0

(m' -C Lm -W L n I ) 9V ) V 0 c I0R2 Lý

40 0.0C'4

-~ 4.. 0 .. .~ .. .C96 r4 n -qr % C4 -01 00 a 00 a ~00 0 a00 8 a

~ ~ 6 4 84 a Ca a - a

8. -4 , 8 . ~ 4, . 8 4, 4. 8. ~ 8.C-58

Page 60: Best Available Copy - DTIC

C LI

004

0 0

c c 1-~0 a

.

0.~0 C4 I

W .04 W

acaus

41 444

94 0a '.1

40 44440

IV 44 44 44=to 00

go

ca 4A

cc - 4- .0v

C aa ~ 4 , 4

0 W

14 61-C 0C4 .5o 0

44 4014v100 qgo ~ ~ ~ C IV 1 c"e C3.

v 20

41400 v 4#40

4640 u 0

ix 45

'49 04'1CL . 0

ac ac.041 114. 0

0 0 0r. 0 4)0-0 0 , a.9 c41 0 b(A 040

0044 040w 04, " U ~ 0 0.4 C -64

Page 61: Best Available Copy - DTIC

0)044 >. 0)x

w ~C.D

'a Z

04,1

I . 0 -x, 0

-'

co

5 J0 to 0bo >-4 >0

UL wd 4)

044'r

C14 4, ,W, 4. 00 00.

4, 0 ) 04.,00 0) >, 604. w 0 6 0 4.

Q.'0. .4 C; 0000 4, w 300 Q4,'w 00 0 r a,4 V.4

0 ' Q)4 0 mW4

*~ 00 mNlfl

0

a' 0n I

a w IM. to0 ' V

0. Cl. 0 >4a 0

IOU.

13360)

4,. 0.

43k 0

14,

"A 0 4.4..' 300

* . .041 00

0)0

00 CX 400 4, w*' 00

'V ~~~6 4,44,4 DO4

4 4,0 4 ~ 4, 4 00 40.0*0 "4 0, 000ca00 > , 4

- 0 w 1 0 w000 4. 44

0400 0

'4,44 -0

4,,4 to4,u'0 4.45.4 4 0 004.4

4 04 0 0 .a 04,w V) M0 1 Z0 X 4 04 .10)0 J 4, ) o .0

.0 0- 0

-~.4. . 0 40 00.,. ) 434,3'. 0.

4,-

Page 62: Best Available Copy - DTIC

00

*0 . 4,u

1. -0

a)

r 0 0 0

0 oo 4) o

0 m 0I~> 0 0.C

0) ) .c to0)0

0) 0) 00 '0

0) O

V) .0 u o

oo0 0) C 3 C

> ~ c0 00 L0) a--(a 0

C) W0 vC w0 e

0)0 - ~ ~ ~ ~ s )6 >

003-Z 0 5001) C-8

Page 63: Best Available Copy - DTIC

4 'A,-

.I >

I ID

1. Z - : InIx-H -) L)...

c~VI I q 0 - -.

L.~.i ____ -i- -- ~ ___ --- = -- ->

'4 -j-4C)o

0 0w4 0 0 a

r< 2 4 itI jc

w4 Iw4 - - o) - -1 o 1 b- .Q;

i. 0 o1 ' Q

0.o. 0 m 0 (u 'A -m )

a, o)-. 'A '- u4 >A 'A 0 0

I-o o.1 .l > E w 01 t Pr- 0V Ca

Page 64: Best Available Copy - DTIC

000I ai

> 0

M 0)

0 4)a i I

Qz Cc ol -M

a~ .2 4.

C.0)4

4) 9 .0 4- 4 4

P- ., >)0. 3I

4.4 0

054- to .0 -

4 fl4 ) I~> 4) ' u -.

z~~ 0~.~In C

. n

4) ~ ~- 1045 .

Page 65: Best Available Copy - DTIC

Ir

d

p

.I

APPENDIX D

FOREMAN OPINION QUESTIONNAIRE ITEMS

D-0

Page 66: Best Available Copy - DTIC

pJ IJ

4. w- I-

v I W 4'.

41C 0 -

C~. -)

4)~4 I - C

.1 0

V,,

IV~ ~ 0 w1 4 44 4 .

v >4

3 04

COj 0a a0 4Ad v _r InV)4, - 111 r

It 17. 0). W.cC'4 0' C) 4) cl :. IR

C~~~~. .0 >. .41

10u 0 In1.0- r

Xi c0 u0 m-

vi 7 .4 7 ~- - I -

Page 67: Best Available Copy - DTIC

DI-

2 V)

tr. JC

72 ,. 3 V0

I:0 2 Q, ar

> cC~t Z , c-

o £l

4,1

1.a- v 044- 4-

0 13

c 2 .

wa C' 'A

-8 -

I ~>' C r D-244

Page 68: Best Available Copy - DTIC

> 4

0 I

C FI

c- t.,.

i. - I_a I ;

p~: c. z t 13 l-. s -CD-3

Page 69: Best Available Copy - DTIC

-t to

uc , Ii

tr j

EI j' I , I C

_ IwAr

'I1 1 k~

F Iz

FD-4

Page 70: Best Available Copy - DTIC

m * - ..� * .� S 'a U, etc'S C S's U, S *'* C 4' '�' **'* *� '��S

.0 C0

5,U 4)

S44 5o 4,

.0

44 0

'1- S

4.,p* - I-' - 4-

- I 44* I -

- -:0

44>'S0, S

3 4- -'C4., .0(1

0�4- 4- 44�o 0. 4

4.-. 4

44 - S.-'

-J 3 4-444-c - 4, .44

>444U,

-z CI Z Z14-4 a a

44 S 4) 44 .444 H E-.0 44 44

*4 .0 - C4.UC�0 a- o.

C 0-.4 U Cd 0K, 4; r U

K .� ..-.44 -.4 4, 0

- 0 Z �21 4.. 4d 0- -4 - 44(1 CS.* 0) -,4 444

4.-. 3 00)0 p-S Q

, 4,-.

'4 414'

44 X H4, C. I-S

I), 4, 4-t I .0 04) 4

.0�4, 4,44

144'C U*-' 0$C -40

44 � ,� iiI..

* 4)* .44 -4

4,4)

C4)0

>43 '4,C > S 04)

U- a,. 4,

4, CS4, 0144) 4-44,1' *4, >4

*6 4,4)44 t' 4" -�

C 4 '14C, 3 *244 0 >45-4C C C

.2 4,�

44 44 41-U- >4,

44 C '10

-J C

"-0-v -4.-.

n-s

Page 71: Best Available Copy - DTIC

DISTRIBUTION LIST

Assistant Secretary of Defense (Manpower, Reserve Affairs, and Logistics)Assistant Secretary of the Navy (Manpower and Reserve Affairs) (OASN) (M&RA))Chief of Naval Operations (OP-01), (OP-01B7) (2), (OP-I 1), (OP-12), (OP-13), (OP-135C),

(OP-14), (OP-140F21, (OP-15), (OP-957H)Director of Navy Laboratories (DNL 00)Commander, Navi.1 Civilian Personnel CommandOfficer in Charge, White Oak Laboratory, Naval 5 urface Weapons Center (U-22), Silver

Springs, MDCommander, Naval Ocean Systems CenterCommander, Naval Weapons CenterCommander, David W. Taylor Naval Ship Research and Development CenterCommanding Officer, Naval Coastal Systems CenterCommanding Officer, Naval Underwater Systems CenterComnander, Naval Electronic Systems Command (ELEX 61), (ELEX 7012)Commander, Naval Facilities Engineering Command (FAC 152.2)Commander, Naval Sea Systems Command (SEA 64!3), (SEA 07), (SEA 07A),(SEA 07K),

(SEA 073B)Director, Shipyard Training (NAVSEASYSCOM 072)Commander, Nava! Supply Systems Command (SUP 001), (SUP 03)Commandant of the Marine Corps (MPI-20)Commander, Army Research Institute for the Behav;oral and Social Sciences, Alexandria

(PERI-POT-I), (PERI-SZ)

Commander. Air Force Human Resources Laboratory, Brooks Air Force Base (AFHRL/.MOManpower and Personnel Division), (Scientific and Technical Information Officer),(TSRL/Technical Library FL 2870), (AFHRL/DOJZ)

Commander, OPSTNGDIV Air Force Human Resources Laboratory, Williams Air ForceBase (AFHRL/OT)

Commander, Air Force Human Resources Laboratory, Wright-Patterson Air Force Base(AFHRL/LR-T DC)

Commander, Air Force Human Resources Laboratory, Lowry Air Force Base (AFHRL/ID)Commandant, Coast Guard HeadquartersCommanding Officer, U.S. Coast Guard Research and Development Center, Avery PointSuperl .endent, Naval Postgraduate SchoolDirector of Research, U.S. Naval AcademyInstitute "or Defense Analyses, Science and Technolugy DivisionCenter for Naval AnalysesDefense Technical Information Center (DDAC) (2)

_S

r.


Recommended