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www.smartfactory-kl.de
Best practises in utilizing Industry 4.0 principles Tallinn, May 12th 2015
Dipl.-Ing. Fabian Quint German Research Center for Artificial Intelligence, DFKI GmbH Researcher and Head of the section “Humans and Technology”
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
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Academia
Manufacturer
Application
Industry
The SmartFactoryKL
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The SmartFactoryKL
Vision Industrie 4.0
2002 2005 2015 today
Smart Homes
Cyber Physical Systems
Internet of Things
Foundation 10 year
anniversary
2011
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
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Industrie 4.0 – what does that mean
Industrie 4.0 Means linking all factory objects into a network based on Internet technologies In consequence all objects like machines, products but also humans are smart elements in a production process.
the smart workpiece
the smart machine
the smart planner
the smart operator
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The Smart Machine
network services
electrical signals
field device
fieldbus messages
controller
µWeb server
IP-address
self identification (who am I)
service exploration (what do I offer)
active networking (where are my buddy´s)
basic principles
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The Smart Machine
Today Tomorrow
Hierarchical Automation Smart CPS Network
Profibus
M M R V
Nachrichten
Enterprise level
Control level
Field level
???
M M R V
service
service service
service
service
Ethernet
HMI
CPS
CNTR ERP
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
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Demonstrator ResCom
Completely controlled by a CPS
based network
Manual Workstation
Product Assembly Product Handling Engraving
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CPS Production Demonstrator
Digi ME 9210 as service gateway
Assembly unit Embedded Device + I/O
board Pneumatic assembly module
Service a Service b
Service c
Service a
Service b Service b
Service b
Service b Service b
Service z
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Service-orienteted Controll Architecture
Service call
Bas
ic
serv
ices
C
om
po
sed
se
rvic
es
Co
ntr
ol s
ervi
ces
Service
Service Service Service Service Service Service Service
Service Service Service
Ethernet
Grafchart
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PLM ERP Monitoring Security
Worlds´s first Industrie 4.0 Demonstrator
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STORAGE ENGRAVING SPRING
ASSEMBLY FORCE
FITTING LASER
MARKING QUALITY CONTROL WEIGHING
MANUAL WORKSTATION
Worlds´s first Industrie 4.0 Demonstrator
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I
Plug ´n Produce scenario
Urgent Order PO#27653 ! Product:
I I I
quality control scale laser marking cover assy spring assy bottom engraving
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Enabling Technologies
Neighbor Detection
Our „USB connector“
3x400V
Air
Emergency Shutdown
Ethernet
Infrastructure Boxes
Power distribution
Firewall
Energy control
Digital Product Memory
RFID Reader
RFID Tag
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Standards are Available
7 6 5 4 3 2 1
Ethernet
IP
OPC UA
Web-Services
RJ45, WiFi…
TCP/IP
OPC-UA
SoA ISO-OSI
Communication Standards
Inf- models
WSDL EDDL Device Class Profiles
Semantic service description
….. Interoperability Standards
OWL OWL-S SAWSDL …..
3x400V 24V Emergency Stop Pressurized Air
Han-Modular
Electromechanical base standards
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From Smart Objects to Smart Factories A
GG
REG
ATIO
N LA
YERN
Smart Factories
Smart Machines
Smart Objects
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How can consumer interaction technologies be used to serve the
future worker in an efficient way?
Smart Operator
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AR Instruction
Smart Operator
Error: Process flow erroneous
Error identified: RFID reader malfunction
Caused by RFID reader malfunction
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Smart Operator
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Manual Workstation
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
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The Rocky Road to Industrie 4.0
from Industrie 4.0 Vision
to Industrie 4.0 Reality
Industrial demonstrators
Research
First Industrial Systems
Broad industrial application
today
2 yrs
10 yrs Worldwide Standards
Safety and Security
New Regulations
Education Training
New Business models
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THANK YOU FOR YOUR ATTENTION!
Fabian Quint
Innovative Factory Systems
German Research Center for
Artificial Intelligence DFKI-IFS
Trippstadter Str. 122
67663 Kaiserslautern
Tel: +49-631-20575 5019
