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The following catalog has gaps in its page numbers, or doesn’t have any numbers. We have chosen to leave the page numbering in the order that Acrobat assigns it.
Transcript
Page 1: bfpowerdrawer

The following cataloghas gaps in its pagenumbers, or doesn’thave any numbers.We have chosen to

leave the pagenumbering in theorder that Acrobat

assigns it.

Page 2: bfpowerdrawer

,,

OPEF4ATOIRSMANUAL

ANDPARTS CATALOG

-tm-

4000 WATT CAPACITY

POWER DRAWERRV ELECTRIC POWER PLANT

965-0315 -Printed m U.S.A.

BF Series

6A73

Page 3: bfpowerdrawer

PARTS CATALOG

., -,-

This catalog applies to the 4.OBF power plant for recreational vehicles. Parts are arranged ingroups of related items. Each illustrated part is identified by a reference number correspondingto the same reference number following the illustration. Parts illustrations are typical. Unlessothenvise mentioned in the description, parts are interchangeable between models. Right andleft plant sides are determined by facing the engine end (front) of the power plant.

The Specification Letter advances (A to B, B to C, etc. ) with manufacturing changes.

TABLE OF CONTENTSTITLE PAGE NO. .Oil System Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Cylinder Block Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,25Crankshaft, Flywheel, Camshaft and PistonGroup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27Gearcover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Chassis Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28,29Fuel System Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,31Fuel Pump Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Carburetor Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Ignition Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Governor, Starter, Charging Alternator

and Blower Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Starting Motor Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Generator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Service Kits and Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Remote Control Group - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

,.—

..

21

Page 4: bfpowerdrawer

GENERAL INFORMATION

INSTRUCTIONS FOR ORDERING REPAIR PARTS

I INFORMATION ON THIS PAGE INCLUDED FOR OWNERSWHO HAVE PURCHASED THIS CATALOG. I

/---

1.

For parts or service, contact the dealer from whom you purchased this equipment or refer to your NearestAuthorized Onan Parts and Service Center.

To avoid errors or delay in filling your parts order, please furnish all information requested.

Always refer to the nameplate on your unit:

1. Always give the MODEL and SPEC NO. and SERIAL NO.

,.

2.

3.

4.

For handy reference, insert “YOUR’”nameplate information in the spaces above.

Do not order by reference number or group number: always use part number and description.

Give the part number, description and quantity needed of each item. If an older part cannot be identified.return the part prepaid to your dealer or nearest AUTHORIZED SERVICE. STATION. Print your name andaddress plainly on the package. Write a Iettertothe same address stating the reason for returning the part.

State definite shipping instructions. Any claim for loss or damage to your unit in transit should be filedpromptly against the ~ransportation company making the delivery. Shipments are complete unless thepacking list indicates items are back ordered.

Prices are purposely omitted from this Parts Catalog due to the confusion resulting from fluctuating costs,import duties, sales taxes, exchange rates, etc.

For current parts prices, consult your Onan Dealer, Distributor or Parts and Service Center.

“En esta Iista de partes Ios precios se omiten de proposito, ya que bastante confusion resulto de fluctuacionesde Ios precios, derechos aduanales, impuestos de venta, cambios extranjeros, etc.”

Consiga Ios precios vigentes de su distribuidor de productos “ONAN”.

22

Page 5: bfpowerdrawer

.: ..

,-<

..

-

. .

$1

I2

26

3— /

/11 TML—25

\7

OIL SYSTEM GROUP

25 -\Y\

23—

9+

1o—

REF. PART QTY. PART REF. PART QN. PARTNO. NO. USED DESCRIPTION NO. NO. USED

—— —DESCRIPTION

—— —1

2

3456

7

8

91011

1213

141516

1718

CAP AND INDICATOR, OIL FILL “123-1164 1 Up to Serial #1754125014123-1162 1 Begin - Serial #1753125015TUBE, OIL FILL123-1208 1 Up to Serial #1753125014123-1179 1 Begin Serial #1753125015

102-0693 1 Gasket, Oil Base Mounting102-0711 1 Base, Oil102-0715 1 Gasket, Oil Pan102-0713 1 Pan, Oil

“PLUG, OIL DRAIN102-0716 1 l/2-102-0737 ,,

‘GASK~, OIL DR:IN Plti:102-0743 1 Ilr102-0739 1 3/4”~ 20-0140 1 Spring, Oil By-Pass Valve120-0398 1 Valve, Oil By-Pass.120-0491 1 Pump, Oil - Complete

(NOTE: Internal parts notsold separately)

120-0161 1 Gasket Kit, Oil Pump120-0713 1 Intake, Oil Pump (Includes

Cup, Screen and Pipe)122-0320 1 Adapter, Oil filter122-0321 1 Gasket, Oil Filter Adapter520-0824 2 Stud, Oil Filter Adapter and

Mounting Foot516-0072 2 Pin, Drive - Oil Filter Drain122-0360 1 Drain, Oil Filter

19 122-0338 120 309-0237 121 122-0347 122 110-0445 2

23 SCREW, HEX CAP815-0293 13

800-0007 2

800-0052 4

801-0050 1

24 WASHER, FLAT526-0065 2

526-0066 1

25 WASHER, LOCK850-0050 4850-0040 2

“26 123-0191 1

Filter, Oil - Spin-OnSwitch, Low Oil PressureSeal, Oil Filter - AirNut, Oil Filter Adapter

Mounting (5/16-18)

Oil Pan Mounting(1/4-20 x 3/4”)

Oil Pump Mounting(1/4-20 x 1“ )

Oil Base Mounting(3/8-16 X 1-1/2” )

Oil By-iJass Valve(3/8-24 X 1“ )

Oil Filter Adapter Mounting,Copper (5/16” )

Oil By-Pass Valve, Copper(3/8” )

Oil Base Mounting (3/8” )Oil Pump Mounting (1/4”)

Gasket, Oil Fill Cap

“ - Order By Correct Size

23

Page 6: bfpowerdrawer

34

’26

22

24

:

.-, . .

Page 7: bfpowerdrawer

-.. REF. PART QTY. PARTNO. NO. USED DESCRIPTION

——

,.

1

2345

6

789

10

11

/ --, 12

13

1415

16

17

110-1975 1 Block Assembly, Cylinder(Includes parts marked “)

123-1174 1 Spring, Breather Valve123-1175 1 Valve, Breather123-1225 1 Baffle, BreatherWASHER, FLAT526-0018 1 Breather Valve (114” -

steel)526-0063 2 Valve Compartment Cover

(1/4” - Copper)526-0122 18 Cylinder Head Studs

(5/16” - Steel)COVER, VALVE COMPARTMENT110-1960 1 Cover with Tube for Breather

Hose (L. H.)110-1879 1 Cover without Tube for~

Breather Hose (R. H.)110-1921 3 Gasket, Valve cover517-0048 1 “Plug, Camshaft ExpansionSTUD520-0424 6 Cylinder Head (5/1 6 x

2-5/1 6“)520-0759 12 Cylinder Head (5/16 x

2-1/16”)520-0757 2 Valve Compartment Cover

--- (1/4 X 2-1/16”)104-0776 As Req. “Shim, Rear Bearing Plate

(.005”)110-1920 2 Gasket, Cylinder HeadHEAD, CYLINDER110-1924 1 Right Side (#2 Cylinder)110-1925 1 Left Side (#1 Cylinder)800-0051 5 Screw, Hex Cap -

Bearing Plate Mounting(3/8-16X 1-1/4”)

517-0120 “Plug, Impulse HoleBEARING, CRAN;SHAFT-REAR101-0420 1 ‘Standard101-0420-02 1 .002” Undersize101-0420-10 1 .01 O“ Undersize101-0420-20 1 .020” Undersize101-0420-30 .030” Undersize104-0575 ; “Washer, Crankshaft Bearing

Thrust101-0415 1 ‘Gasket, Bearing Plate

REF. PART QTY.NO. NO. USED

—— —

18 101-0439 1

19 101-0405 220 509-0041 121 516-0072 422 110-0445 18

23 110-0904 424 TAPPET, VALVE

115-0006 4.115-0006-05 4

25 850-0050 5

26 120-0706 127 VALVE

110-1808 2110-1809 2

PARTDESCRIPTION

“Plate, Rear Bearing(Excludes Bearing)

Bearing, Camshaft (Precision)‘Seal, Bearing Plate“Pin, Main Bearing StopNut, Hex - Cylinder Head

(5/1 6-24)Rotocap, Valve Spring

Standard.005” Oversize

“Washer, Lock - Rear’Searing Plate (3/8”)

“Tube, Crankcase Oil

IntakeExhaust

28

29

303132

33

34

35

36

INSERT, VALVE SEAT - EXHAUST110-0245 2 “Standard110-0245-02 2 .002” Oversize110-0245-05 2 .005” Oversize110-0245-10 2 .01 O“ Oversize110-0245-25 2 .025” OversizeINSERT, VALVE SEAT - INTAKE110-0197 2 “Standard :11 M197-02 2 .002” Oversize110-0197-05 2 .005” Oversize110-0197-10. 2 .010” Oversize110+1 97-25 2 .025- “Oversize110-1807 4 ●Guide, Valve110-0539 4 Spring, Valve110-0639 8 Lock, Valve and Spring

RetainerBEARING, CRANKSHAFT- FRONT101-0432 1 “Standard101-0432-02 1 .002” Undersize101-0432-10 1 .01 O“ Undersize101-0432-20 1 .020” Undersize101-0432-30 1 .030” Undersize866-0001 2 Nut, Acorn - Valve

Compartment Cover (1/4-20)110-0068 2 “Gasket, Valve Guide (Intake)

8~-0046 2 - Screw. Cap - Hex Head(3/8-16 X 1/2”)

“ - Included in 110-1975 Cylinder Block Assembly.

25

Page 8: bfpowerdrawer

Crankshaft, FLYWHEEL, CAMSHAFT AND PISTON GROUP

10 —9.,

18.1

a–

/

26

. .

,,

...,.,..,..

,...

Page 9: bfpowerdrawer

REF. PART (NY. PARTNO.- ‘No”. USED DESCRIPTION

——

——.-.\ 1 150-0078 1 Ring, Camshaft Center Pin2 150-0612 1 Cup, Governor3 510-0015 10 Ball, Fly - Governor4 104-0779 1 Gear, Ring - Flywheel5 134-2590 1 Flywheel (Includes Ring Gear

and Magnet Ring)6 104-0032 1 Gear, Crankshaft

6A 105-0332 1 Gear, Camshaft

7 105-0004 1 Washer, Camshaft Gear Thrust8 KEY

515-0001 1 Camshaft Gear Mounting515-0001 1 Crankshaft Gear Mounting

515-0227 1 Flywheel Mounting (Kit)9 105-0376 1 Camshaft (Includes Center Pin)

10 150-0075 Pin, Camshaft Center

11 PISTON AND PIN; INCLUDES RETAINING RINGS)112-0123 2 Standard112-0123-05 2 .005” Oversize112-0123-10 2 .01 0“ Oversize112-0123-20 2 .020” Oversize112-0123-30 2 .030” Oversize112-0123-40 2 ‘ .040” Oversize

12 112-0122 2 Pin, Piston13 5184311 4 Ring, Piston Pin Retaining

14 ROD ASSEMBLY, CONNECTING114-0225 2 Standard114-O225-1O 2 .010” Undersize114-0225-20 2 .020” Undersize31~n795-30 2 .030’” Undersize

f-”~” “

,.

—.

- .-

REF. PART CITY.NO. NO. USED——. ..15 RING SET, PIS~

113-0188 7l13Q18&05 5113-CI188-1O 2113-tJl 8&20 2113-0188-30 2113-0188-40 2

16 518-0014 1

17 104-0043 1

PARTDESCRIPTION

Standard.005” Oversize.010” Oversize.020” Oversize.030” Oversize.040” OversizeLock, Crankshaft Gear

WasherWasher, Crankshaft Gear

Retaining18 104-0895 1 Crankshaft19 SCREW. HEX CAP

114-0228 - “4 Connecting Rod (Special)104-0170 1 Flywheel Mounting

(7/16-14 X 4“)20 526-0017 1 Washer, Flat - Flywheel

Mounting21 850-0055 1 Washer, Lock - Flywheel

Mounting22 870-0137’ 4 Nut. Hex - Connecting Rod

C>P (Self Locking) -23 150-0077 1 Plate, Governor Ball -24 150-1257 1 Spacer, Governor Ball

GEAR COVER GROUP

REF. PART QTY. PARTNO. NO. USED DESCRIPTION—— _

1 103-0417 1 Cover Assembly, Gear(Includes parts marked “ )

2 510-0013 1 “Bearina. Governor Shaft

3456789

1011

150-1375150-1187815-0046516-0130509-0008510-0014509-0040103-0408516-0011

12 510-0008

112111112

(Up~er)“Shaft and Arm Assembly-Governor‘Yoke, Governor Shaft“Screw, Yoke Retaining“Pin, Governor Cup Stop“Seal, Oil - Governor Shaft“Ball, Bearing - Governor Shaft“Seal, Gear CoverGasket, Gear Cover MountingPin, Gear Cover

(5/16 X 1-1/8”)1 ‘Bearing, Governor Shaft

(Lower)13 526-0065 5 Washer, Flat - Ge;r Co;er

Mounting (21/64” ID x9/16° ODX I/l& ~hk)

14 SCREW, HEX CAP- GEAR COVER MOUNTING600-0032 4 5/1 6-16 x 1-3/4”800-0034 1 5/16-18 X 2-114”

“- Included in 103-0417 Gear Cover Assembly.

27

Page 10: bfpowerdrawer

CHASSIS GROUP

6170 ,7,1

----71 “~”’’’”,”iA\ 57, 771“. , . . 1

28

>(?J 165

f’71

33

\\

\’24”

W-=’*y-&” 5=---

\w\

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.,-

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,..= ..

.,..

......

Page 11: bfpowerdrawer

REF. PART.. ... NO. NO.—-—.

QTY. PARTUSED DESCRIPTION

REF. PARTNO. NO.—_

38 405-2003

39 812-0059

40 850-0020

41 405-200742 405-196443 810-0181

44 871-0025

45 854-0017

46 526-0054

47 508-0019

48 506-0181

49 856-0008

50 508-0008

51 405-200852 405-208163 150-114654 115-0025

56 405-1963

57 ,405-199358 405-208959 405-194660 405-195761 405-1962

62 405-199063 405-199164 405-199265 405-2053

66 405-205567 405-2056

QTY. PARTUSED DESCRIPTION

Yoke, Generator SupportDoor, Slide Out (Includes

Latches and Insulation)Latch, DoorBase, MountingSlideBracket, Latch StrikeBracket - Engine MountingConnector Elbow - Fuel LineHose, FuelBox, JunctionCover, Junction BoxBushing (Part of Wiring

Harness)Harness, Wiring - ChassisRelief, Strain (Part of Wiring

Harness)Bracket, Harness Mounting

(Parf of Wiring Harness)Bracket, Harness Mounting

(Part of Wiring Harness)Bracket, Muffler HangerTube. Exhaust ExtensionTube, ExhaustMuffler, Exhaust

1.38” Diameter1.62” Diameter

Bracket, Circuit BreakerMounting

Screw, Round Head - CircuitBreaker Mounting(#6-32 X 1/4”)

Washer, Lock - Circuit BreakerMounting (i?6)

Bracket, Fuel Line ReturnInsulation, DoorScrew, Round Head Brass -

Battery Cable Terminal(5/16-18 X 1-1/4”)

Nut, Hex Brass - BatteryCable Terminals (5/16-18)

Washer, internal Shakeproof -Battery Cable Terminals(5/16”)

Washer, Flat - BatteW CableTerminals (5/16”)

Washer, Fibre - BatteryCable Terminals (5/16”)

Washer, fibre - BatteryCable Terminals (5/1 6“)

Washer, External - InternalShakeproof - Battery CableTerminals (5/16”)

Grommet. Battery CableThrough Pan

Lever, Safety LatchSpring, Safety Stop LatchScrew, Lever EngageNut, Hex - Safety Latch

(1/4-28)Panel, Rear Housing

(Includes Insulation)Insulation, Rear PanelDuct, Exhaust AirBracket, HangerStriker, Safety CatchCover, Generator Set

(Includes Insulation)Insulation, Cover TopInsulation, Cover Right SideInsulation, Cover Left SideDuct Assembly (Includes

Insulation)Insulation, Duct (Side)Insulation, Duct (Top and

Bottom )Clamp, Mufffer

12

405-1960405-1965

11

2122111111

14

1

1

1111

1

2

2

112

4

3

3

1

1

1

1

1111

1

11411

1111

12

2

345689

10

406-0372405-2028405-2074405-1956403-1026502-0313503-0687301-3639301-3640331-0102

111213

338-0711508-0179

1415

16

17

301-3612

301-3613

18192021

155-1238155-1265155-1223155-1222

22 CLAMP, EXHAUST155-1244 1155-1015 2

23 SCREW, HEX CAP- SELF LOCKING815-0261 6 Striker Catch Mounting

(1/4-20 x 1/2” )Hanger Bracket Mounting

(1/4-20 x 1/2” )Door Mounting

(1/4-20 X 11” )

Wiring Harness BracketsMounting (1/4-20 x 1/2” )

Safety Catch Strike Mounting(1/4-20 X 3/8”)

Circuit Breaker BracketMounting (1/4-20 x 1/2”)

Muffler Bracket Mounting(1/4-20 X 1/2”)

Door Latch Mounting(:10-32 X 3/4”)

Cover, Mounting(1/4-20 X 1/2”)

Nut, Self Locking - SlideRail Mounting (1/4-20)

Generator Support Mounting(3/8”)

Safety Latch Mounting (1/4”)Bracket, Engine End - Left

SideFoot Assembly, Engine

Mounting - Right SideSupport Generator - Left SideSupport Generator - Right SideCushion, MountBolt, Cushion MountingNut, Self Locking - Cushion

MountingSpacer, Cushion Mounting -

Engine End - Right SideScrew, Hex Cap - Generator

SUppOft (3/8-16 X 1-1/4”)Breaker, Circuit

815-0261 16

815-0261 6

815-0261 3

815-0389 2

815-0261 2

815-0261 2

815-0376 8

815-0261 8

24

26

870-0212 9

WASHER, LOCK850-0050 4

69 503-0681—-70 SEAL, WEATHER PROOF

1 Door (Order 59” of BulkSeal Number 895-0150)

1 Bottom Panel [Order 22” of850-0038 1403-1027 128

Bulk Seal Number 895-0151)71 SCREW, SHEET METAL29 403-1019 1

815-0335 11 Duct Assembiv ,Mountino303132

232-2363 1232-2364 1402-0283 4402-0412 4870-0281 4

(#lo) - -815-0335 10 Back Panel Mounting (#IO)815-0335 8 outlet Duct Mounting (W O)815-0335 4 outlet Box Mounting (#IO)809-0044 4 Outlet Box Cover Mounting

3334

(#lo)72 503-0685 2 Clamp, Fuel Line73 CLAMP, HARNESS

,“ 35 402-0413 2

800-0051 4 332-1553 1 1“332-1554 1 1/2 “

320-0153 1

Page 12: bfpowerdrawer

FUEL SYSTEM GROUP

29

\ 24

25

L“’40

I

?

&

->

41—

30

Page 13: bfpowerdrawer

REF. PART—- NO. NO.. . ——

QTY. PARTUSED DESCRIPTION

REF. PART QN. PARTNO. NO. USED DESCRIPTION

—— —

28

29

WASHER, LOCK850-0025 2 Air Cleaner Adapter

Mounting (#8)850-0040 2 Carburetor Mounting (1/4”)850-0045 4 Intake Manifold Mounting (5/1 6“)850-0045 4 Exhaust Manifold Mounting

(5/16”)NUT, HEX862-0015 4 Intake Manifold Mounting

1 Adapter, Air Cleaner (IncludesBreather Hose Adapter)

CarburetorGasket, Carburetor Mountin9Manifold, IntakeGasket, Intake ManifoldElbow, Carburetor InletGasket, Air Cleaner AdapterElement, Air CleanerNut, Wing - Air CleanerSpacer, Carburetor to Air

Cleaner AdapterHose, BreatherLine. FuelAdapter, Breather HosePump, FuelBracket, Fuel Pump and

Regulator MountingElbow, Fuel Pump InletChoke, Sisson

1 140-~21

23456789

.10

146-0169141-0078154-1517154-1446502-0020145-0446140-1220865-0022148-0163

111212111

(5/18-18)115-0025 2 Carburetor Mounting (1/4-28)

30 861-0008 1 Nut, Square - Air CleanerMounting (#10-32)

31 SCREW, SELF LOCKING821-0009 2 Fuel Pump Mounting

(1/4-20 X 3/8”)821-0009 2 Choke Mounting (1/4-20 x 3/8”)821-0010 1 Muffler Bracket Mounting

(1/4-20 x 1/2”)821-0018 1 Muffler Bracket Mounting

(1/4-20 X 5/8”)

11 503-067012 501-000313 502-019314 149-065015 149-1316

11111

11

16 502-002017 153-0223181920212223

152-0155516-0059153-0451155-1237154-1536154-1537

111122

Swivel. Choke LinkagePin, Cotter - Choke SwivelLinkage, ChokeBracket, MufflerNipple, ExhaustFlange, Exhaust Manifold

MountingManifold, ExhaustNipple, Exhaust Manifold

OutletGasket, Exhaust Manifold

32 SCREW, HEX CAP815-0261 4 Fuel Pump’and Regulator Bracket

Mounting (#10-32 x 5/16’”)Exhaust Manifold Mounting

(5/16-18 X 2“ )Choke Swivel (#8-32 x 5/16”)

800-0033 4

815-0381 133 WASHER, FLAT

526-0006 1 Choke Swivej2425

154-1518505-0755

11

Screw, Round Head - Air CleanerAdapter Mounting(#8-32 x 1-1/2”). . ....

Washer, Flat - Air CleanerElement Mounting

N@, Wing - Alr CJeanerMoum~

Elbow, Fuel Pump OutletTerminal, Fuel Pump LeadConnector, Fuel,Pump LeadValve, Fuel solenoidNipple, Fuel Solenoid Valve

34 812-0087 22627

154-1526STUD520-0758520-0853

2-./-.. ”

“.

,—

Intake Manifold MountingAir Cleaner Mounting

35 1526-0012 141

Carburetor Mounting520-0326. 237 502-0002 138 332-0529 139 332-0556 140 307-1279 141 502-W82 1

FUEL PUMP PARTS GROUP

1 REF. PART QTY. PART

b

NO. NO. USED 2 ‘ “- ‘DESCRIPTION—— —

149-0650 1 Pump, Fuel (Complete)

[0

1 149-1453 1 Cover

‘o 2 149-1446 1 Gasket, Cover3 149-1447 1 Magnet4 149-1445 1 Filter5 149-1448 1 Retainer, Cup and Plunger6 149-1449 1 Washer, Cup Gasket7 149-1450 1 Gasket, Spring Cup8 149-1451 1 Spring Cup and Valve

979 149-0767 1 Spring, Plunger Return

510 149-1452 1 Plunger

mmw,wm.-..-~-

31

Page 14: bfpowerdrawer

2AR6URETOR PARTS GROUP

.-, .

..

--—..

,.

REF. PARTNO. NO.

QTY.USED

PARTDESCRIPTION——

Carburetor Assembly (Complete)146-01691 146-01702 146-0171

111

11111111114111111

11

1

1

Body, CarburetorBowl Assembly (Includes

Power Needle and Screen)Shaft, ThrottleValve, ThrottleShaft, ChokeValve, ChokeFloat Assembly

●Shaft, FloatNozzle

“Gasket, Valve Seat“Gasket, Bowl‘Gasket, Body to BowlScrew and Washer AssemblySpring and Screw, Adjusting

●Needle Assembly - Power●Needle Assembly - Idle

Retainer, BowlSeal, Throttle Shaft

●Float Valve Seat and GasketAssembly

“Gasket, Mounting Flange“ Gasket, Bowl

●Kit, Gasket (Includes PartsMarked “)

“Kit, Repair (Includes Parts

6

13

3 146-01724 146-01735 146-01746 146-01757 146-01768 146-01119 146-0181

10111213141516171819

146-0182146-0183146-0184146-0142146-0186146-0187146-0116146-0177146-0178146-0179

9’ 19

2021

141-007814”6-0193

146-0185

146-0180Marked .)

in the 146-0185 Gasket Kit.in the 146-0180 Repair Kit.

. “ - Parts contained● - Parts contained

\

/15

L L 2

\

I

Page 15: bfpowerdrawer

,,,-..,

.

,.,

I~NITION GROUP

18

REF. PART QTY. PARTNO. NO. USED DESCRIPTION

—— —

1 160-1158 1 Box Assembly, Breaker(Includes parts marked “)

2 160-1148 1 “Gasket, Breaker Box Cover3 166-0603 1 Clamp, Coil Mounting4 160-1154 1 “Point Set, Breaker5 870-0221 1 “Nut, Breaker Point Mounting

(#8-32)6 312-0069 1 “Condenser, Breaker Points7 167-0188 1 Clip, Spark Plug Cables8 160-1150 1 Gasket, Breaker Box Mounting9 160-1149 1 “Cover, Breaker Box

10 160-1151 1 Plunger11 167-1558 1 Cable, Spark Plug (12” Ig)12 166-0535 1 Coil, Ignition13 167-1566 1 Cable, Spark plu9 (21’” ‘g)14 167-0245 2 Plug. Spark15 336-2132 1 “Lead Assembly, Points to

Coil16 312-0027 1 Condenser, Ignition17 SCREW, HEX CAP

815-0352 2 ‘Breaker Box Cover Mounting(#8-32 X 3/8”)

815-0379 1 Condenser Mounting(#10-32 X 1/2”)

815-0179 1 Coil Clamp Mounting(#10-32 X 3/8”)

18 802-0034 2 ‘Screw, Cap (Socket Head)Breaker Box Mounting ,(1/4-20 X 3/4”)

19 SCREW, SLOITED PAN HEAD815-0358 1 “Condenser Mounting

(#8-32 X 3/8”’)815-0046 1 .Breaker Points Mounting

(#8-32 X 3/8”)20 856-0003 1 Washer, Shakeproof -

Condenser Mounting (#IO)21 WASHER, LOCK

850-0038 2 Breaker Box Mounting(1/4”)

850-0025 1 “Condenser Mounting (#8)22 166-0604 2 Cap, Ignition Coil

(Part of Coil)7

.- Included in 160-1158 Breaker Box Assembly.

6\ 1921A

15

17

33

Page 16: bfpowerdrawer

GOVERF!OR, STARTER, CHARGING ALTERNATOR AND BLOWER HOUSING GROUP

:j. :

12

I2’+

1

7>3

4 Y

v

*6

..

IF

5,(:..Z..::>-,..... %....xpf+:.,.....-.?....::k4 ...%>...:-....

:::: Y..>,,>......:.: %<,:+-y::,.;:: 74:.:;

REF. PART QTY.NO. NO.

PARTUSED— ._ DESCRIPTION

1 150-1377 1 Rod. Governor Control2 518-0rl@4 1 clip, Governor Control Rod3 150-1418 1 Stud, Governor Adjusting4 150-0098 1 Spring, Governor5 150-0639 1 Joint, Ball - Governor6 870-0188 1 palnut, Governor Rod7 870-0131 2 Nut, Keps - Governor Bali

Joint and Adjusting Stud8 191-0915 1 Motor, Starting (NOTE: For

components - see separate

910

11.1213

1415

16

1718

526-0113 2134-2592 2

191-0931 1191-1106 1134-2565 1

134-2570 1134-2564 1

134-2567 1.

134-2837SCREW. HEX CAP’

group)Washer, Flat, Starter MountingStud, Starter Motor, Muffler

Bracket and Scroll MountingStator, Charging AlternatorRegulator, 12 VoltHousing, Cylinder &r - Left

SideSCfOIL Blower HousingHousing, Cylinder Air -

Right SideBaffk, Cylinder Air - Right

SideCover, Blower Housing Scroll

815-0261 4 Cylinder Air HousingMounting (1/4-20 x 7/1 6“)

815-0261 2 Scroll Mounting (1/4-20 x7116” }

19. 813-0108 3 Screw, Round Head - StatorMounting (#10-32 x 1-1/2”)

20 SCREW, SHEET METAL809-0059 4 SCrOll Cover Mounting809-0059 4 Scroll Mounting

21 621-0018 2 Screw, Self Locking - Regulator

22 WASHER, LOCKMounting (1/4-20 x 518;’ )

650-0030 3 StatOrMounting (#10)850-0045 2 Starter Motor Mounting (5/1 6“)

23 CLIP, SPEED NUT870-0106 4 Scroll Cover Mounting870-0106 4 Scroll Mounting

24 338-0709 1 Harness, Wiring - Alternator25 517-0035 1 Plug, Dot Button - Scroll

Cover

..-,

.-..--<%,.,

.-

.--.,‘,

34.

Page 17: bfpowerdrawer

--

...-

7 —--d

STARTING MOTOR PARTS GROUP

REF. PART QTY.NO. NO. USED—— —

123456

789

191-0915191-0965191-0966191-0967191-0968191-0969191-0970

191-0971191-0972191-0973

1111221

111

PARTDESCRIPTION

Motor, StartingLever AssemblySpring SetSwitch AssemblySpring, BrushBolt. ThroughBracket Assembly, Front

(Includes Bearing)Bearing, FrontStopper Set, PinionClutch Assembly

I REF. PART QTY.NO. NO. USED——

10 191-097411 191-097512 191-0976

13 191-097714 191-097815 191-0979

16 191-098017 191-098118 191-0982

PARTDESCRIPTION

111

411

111

ArmatureWasher SetYoke Assembly (Includes

Brush and Screws)Screw, Flat Head MachineBrush (+)Rear Bracket Assembly ‘

(Includes Bearing and Brush)Bearing, RearBrush (-)Screw Set

35

Page 18: bfpowerdrawer

12

1’

3

2

1 2; 6

I6

24

-22

4

/

T8

w16 -515

I 1

GENERATOR GROUP

REF. PART QTY.NO.

PARTNO. USED DESCRIPTION——

12

3

4,5

6

78

231-0162 1232-2365 1

232-2366 1

516-0182SCREW, HEX HEA4D815-0340 6

800-0051 4

815-0359 4

815-0374 1

815-0359 4

WASHER, L(3CK850-0050 4850-0045 8520-0783 1520-0731 4

Adapter, ControlDuct, Generator Air

(Right Side)Duct, Generator Air

(Left Side)Pin, Roll - Generator Adapter

Air Duct Mounting(#1 O-32 X 3/8” )

Adapter Mounting(3/8-16 X 1-1/4”’)

Brush Block Mounting(#10-32 X 7/8” )

Rectifier Mounting(#8-32 X 1-1/4” )

Reactor Mounting(#10-32 X 7/8”)

Adapter Mounting (3/8’” )Generator Through Stud (5/1 6“)Stud, Rotor ThroughStud, Generator Mounting

9 ARMATURE ASSEMBLY, WOUND201-1986 1 Up to Serial #17531 25014201-1988 1 Begin Serial #1753125015

10 204-0115 1 Ring, Collector11 510-0047 1 Bearing, Ball

24

,-. .,

-,.--, -

I ‘-

REF. PART QTY. PARTNO.

. .... .NO. USED DESCRIPTION——

12 FRAME AND STATOR. WOUND

1314

151617

181920212223

24

252627

220-1857 1’ Up to Serial #1753125014220-1859 1 Begin Serial #1753125015211-0224 1 Bell, End212-0351 2 Block Assembly (Includes

Brushes and Springs)214-0096 4 Brush212-1232 4 Spring, BrushREACTOR ASSEMBLY,THYRECTOR315-0380 1 Up to Serial #1753125014315-0410 1 Begin Serial #1753125015508-0178 1 Grommet, Output Leads516-0182 4 Pin, Roll305-0519 1 Plug, Rectifier Bridge305-0517 1 Bridge, Rectifier232-2368 4 Seal, Generator to Adapter528-0115 4 Washer, Flat - Generator

Through Stud862-0015 8 Nut, Hex - Generator

Through Stud234-0461 3 Screen, End Bell232-0596 1 Clip, Generator Bearing Stop870-0273 1 Nut, Rotor Through Stud

—.

Page 19: bfpowerdrawer

----,/-

,.

. ..-“’

ROUP

REF. PARTNO. NO.——

QTY. PARTUSED DESCRIPTION

1 301-3596 1 Bracket, Control and CoilMounting

Relay- Start SolenoidControl Assembly (Includes

PaftS Marked “)“Capacitor (100 Mfd., 15 VDC)“Rectifier, Silicon“Relay, Start Disconnect“Relay, Engine Stop“Resistor (100-Ohm, 1/2 Watt)“Resislor (33Q-Ohm, 1/2 Watt)“Switch“Tab, StakeScrew, Round Head - Start

Solenoid Mounting(1/4-20 X 3/8”)

Screw, Hex Head - ControlCover Mounting(#la x 1/2”)

Washer, Shakeproof - StartSolenoid Mounting

Screw, Sheet Metal - Controlto Bracket (#8x 1”)

Nut Insulating - Control toBracket

Cover, ControlScrew, Control Bracket

Mounting - Hex Cap .(#10-32 X 5/16’s)

Harness, Wiring - Control toEngine

“Capacitor (5 Mfd., 25 Volt)“Capacitor (.1 Mfd., 100 Volt)‘Rectifier, Gate Control

., (8 Amp., 30 Volt)“Fuse, 5 Amp“Clip, Fuse Holder“Transistor, Unijunction“Resistor (2 Q&0hm, 1/2 Watt)“Resistor (470 K Ohm,

1/2 Watt)‘Resistor (27 K ohm,

1/2 Watt)“Resistor (16 K ohm.

1/2 Watt)‘Resistor (2.7-Ohm, 1/2 Watt)

073 Control Assembly

15 IO*.== 2 307-08453 300-1073

11

A 4 356-00585 357-00046 307-13097 307-13088 350-05249 350-0526

10 308-032011 332-151112 812-0146

:11111

152

13 815-0379 2

14 853-0013

15 815-0382

16 870-0280

2

4

4

--r-J!&

“ f-(-i)

2259511111111111111 It

17 301-35’9718 815-0261

14

19 338-0697 1

20 356-004621 355-002522 364-0017

111

23 321-018124 321-016325 361-000626 350-037027 350-0568

12111

28 350-0421 1

29 350-0416

30 350-0325 1

. - parts Included I in 300-1

11 5

J24 11

I— I

SERVICE KITS AND MISCELLANEOUS

REF. PART Cal-Y.NO.

PARTNO. USED DESCRIPTION— — ,_.

168-0123 1 Gasket Kit, Carbon Removal168-0126 1 Gasket Kit, Engine522-0268 1 Overhaul Kit

—.

37

Page 20: bfpowerdrawer

REMOTE CONTROL GROUP-

OPTIONAL EQUIPMENT

d

-1

3

,2

II

.

t

5

,-,“

REF. PART QTY. PARTNO. NO. USED DESCRIPTION

1

234

5678

300-0985

301-3566308-0341300-0986

359-0008301-3606302-0885302-0888

1

111

1111

Control Assembly, Remote(Includes Parts Marked ●)

+Panel, Control“+Switch, Rocker

Control Assembly, DeluxeRemote (Includes PartsMarked “)

“Diode, Zener“Panel, Control‘Meter, Running Time‘Meter, Battery Voltage

+ - Included in 300-0965 Control Assembly.-- Included in 300-0986 Control Assembly.

-6

,-

38

Page 21: bfpowerdrawer

HARDWARE IDENTIFICATION

Illustrated hardware items are only for identification purposes. All hardware items listed throughout this partscatalog are steel SAE grade five (5) or lower (zinc plated with clear chromate dip) unless parts descriptionindicates differently. All dimensions are in inches.

WASHER TYPES

EXTERNAL TOOTH INTERNAL TOOTH WE3NAL-ItiTEaf.4AL C0UM~5UNK

LOCK (ET)

WRtNG “FLATLOCK (IT) TOOTH LOCK (EITI EXTERNAL TOOTH LOCK

LOCK

“ - Flat washer dimensions given are Inside Diameter (ID). Outside Diameter (C)D)and Thickness (Thk).

BOLT AND SCREW TYPES

CARRIAGE eoLr TRuSS HEAD OINDER H-D PAN HEAO HEXAGON HEAD FILLISTER HEAO

-[ ~ biilsioiiiiiiJ “’”-”’l’ti” -i1t11iitg81u11tii

FLAT HEAO

“’”””””””’’” l==== i

>Ld ~d ~Ld b ‘~,-j m ~ , ~

ROUNO HEAO HEXAGON WASHER OVAL HSAO SOUARE HEAO SOCK= HEAD WELVE POINT

3&-:yGjGI&$ - p *EC

SLOTTED SOCKET

1 L - 1~ —, L~ , L L 1

L - Measure length between these points.

INTERNAL DRIVE TYPES

SLOTTED CROSS RECESSED SlxPOINT TWSLVE POINT

(PHILLIPS) SOCKET SOCKET

~ Nominal size (fractional diimeter or screw numaer)

Number of tireaosperinch

~ i

Length ia inchee

,>

,/-’\l

NUT TYPES

am LD CnwtaFULL HEXAGON JAM HEXAGON HEXAGON WASHER SOUARE WING ACORN

STO. *3S I

Page 22: bfpowerdrawer

➤✍✍✎�

●✌✌

Poweron Demand

for the p=l Things in Lijie

‘.‘i+..

--..\ ,.

‘._/)(

.

ONAN“n.

1400 73RD AVENUE N.E. ● MINNEAPOLIS, MINNESOTA .5543&---’”A DIVISION OF ONAN CORPORATION

Page 23: bfpowerdrawer

SUPPLEMENT IiWIEXFOR BF SERIES - 96!5-0315

suPPLEi’’KNTm. IN%TE FICHE C(30RII.

900-0194 1~/715 lE1

965-1008 03/79 1E5

.E1 . . ., ,. .—

Page 24: bfpowerdrawer

9(J(-)-0194SUPPLEMENTARYPARTS LIST [12/75)

‘Theseparts apply to the 4.OBF-lR/9500and 6.oNH-lR/9500 Power DrawerElectr~cPower Plants. Use theseparts in place of/or in additionto thoseparts listed1P.the OperatorsManual and Partscatalogdesignatedbelow. Parts listed applyto both modelsunlessotherwisestated.

Parts similarin ~.ppearanceto those in the parts catalogare not illustrated.

MODEL OPERATORSMANUALAND PARTSCATALOG

4moBF-lR/9500 965-0315ti.ONH-lR/9500 940-031s

,,,

OIL SYSTIMGROUP

REF. NO, PART NO. QTY* USED PART DESCRIPTION

1 123-1164 i Cap and Indicator,Oil Fill -used up to Serial#17S312S014-BF only

1A 123-1162 1 Cap and Indicator,Oil Fill -(IncludesGasket)- used beginningSerialll175312S4.115-BFOnly

2 123-1208 “ 1 Tubs,-OilFill - Used up tc.-——-SerialW753i2SO14 - BP Only

2A 123-1179 1 Tube, Oil Fill - Used beginningSe~ia~&T7KZ19Zf?l~ -.. ..M-.-”” -“ BF Only

7 PLUG, OIL IMWN (Orderby Size]102-0716 1; 1/2”102-0737 1 3/4’$

8 GASKET,OIL DRAIN PLUG,(&der by Size]102-0743 1 ~/~~~102-0739 1 3/4”

26 502-0196 ,1 Elbow, (90°)- Street- Low OilPressureSwitch- NH Only

27 123-0191 1 Gasket,Oil Fill Cap - BF Only

CYLINDERMOCK GROUP

REF. NO. PART NO. QTY. USED PART DESCRIPTION

30 110-1807 4 Guide,Valve (1’,cludedinCylinderBlockAssembly)- BFonly

.!

1.4.,

E?

Page 25: bfpowerdrawer

REF. NO.

12

37414244

REF. NO.

REF. NO.13

REF,.NO.16

PART NO. VI%’. USED PART DESCRIPTIONPISTONAND PIN [INcLuDESRETAININGRINGS]- NH OnJ.y112-oi41 2 .Standarci112-0141-0!5 2 .005”Oversize112-0141-10 2 .010”Oversize112-0141-20 2 .020”Oversize112-0141-30 2 .030”Oversize112-0141-40 2 ,040”Oversize

FUEL SYSTEMGROUP

,44

q%

PART DESCRIPTION

Length]6“ Long9$’Lc?ng

PART m, CfrY.Wnm

LINE,FLEXIBLEFUEL (Orderby~ !501”0001 I503”0003ELBOW (90*)* 5’TREE+- FUEL PUMP INLET”502”0020 1L BF502-0196 1 NH502-0002 1 EIbow - Fuel Pump OutletDELETE30’7-127’9 1 Valve,Solenoid502-00%2 1 Nipple- Hex - Fuel Pump Inlet

CARBURETORPARTSGROUP

PART NC). QTY. USED PART DESCRIPTION .GASKET, BOWL RETAINER(INCLUDEDIN GASKETKIT]146-0183 1 %1ack146-0196 1 Red

GEAR COVERGROUP

PART NO. QTY. USED PART DESCRIPTION526-006s 5 Washer [5/16”)Copper- Gear

CoverMountingGOVERNOR,STATOR,CHARGINGALTERNATORAND

BLOWERHOUSINGGROUP

PART NO. QTY. USED PART DESCRIPTION15d”141il 1 Stud,GovernorAdjusting- BF On]191-1106 1 Regulator,12 Volt

IGNITIONGROUP

PART NO. QTY. USED PART DESCRIPTION312-0027 1 Condenser,Ignition

2 H

Page 26: bfpowerdrawer

REF. NO.

9

GENERATORGROUP

PART NO, PiTvyaa. IJ~~g PART

ARMATUREASSEMBLY,WOUND201-1986 1 *BF Only -

DESCRIPTION

Used up to Serial#1753125014

201-1988 1 13F@l~y - Used beginningSerial#1753125015

FRAME AMI !H’ATOR,WOUND220-18!57 1 *BP Only - Used up to

serial%7!53125014~~filocn&&w - J.O&la 1 W Only - Used beginning “

Serial#1753125015REACTOR31!5-0380 1 BF only - Used UP ~Q

Serial#17S3125014315-0410 1 BP Only - Used beginning

* These parts noreplacement.

longeravailable- orderboth 201-1988and 220-1859for

Seriai#175312SOi5

4

REMOTECONTROLGROUP - OPTIONALE!MIPMENT

REF. NO.

234

!5678

PART NO.

300-0985

301-3566308-0341300-0986

359-00083e~.34&j

302-0S85302-0888

Qw. USED

1

+ - Includedin 300-0985ControlAssembly.* - Includedin 300-0986ControlAssembly.

ControlAssembly,Remote(IncludesPartsMarked +]

+Panel,Control*+switch}RockerControlAssembly,DeluxeRemote(IncludesPartsMarked *)

*Diode3Zener*Panel,ContrcIl*Meter~RunningTime*Met.er$BatteryVoltage

,,.,3 ,“”E4

,,,.’,.*

Page 27: bfpowerdrawer

REF. NO.

3

4

7

~.

9101120’”2122

23242526~~

282930

r—r-----ml

—----&i I

-Y-IcrC3

CONTROLGROUP

p~~ ,%(J , “QTY . USED

300-1073 1

ss~-oosll 13!57-0004 4307-1309 1

307-1308 I

350-0S24 ~3!50-0526 1308-0.320 1

%332-151% 1s356-0046 135s-0025 1364-0017 1

321-0181 1321-0163 2361-0006 1350-0370 1350-0S68 13!50-0421 13S0-0416 1350-0325 1

r’-l-i-”

311

5

PART 13ESCRIPTTON

ControlAssembly[IncludesPartsMarked *)

*Capacitor(100Mfxi.,25 VDC)*Rectifier,Silicon*Relay,StartDisconnect(lncludeSDust Pad)

*~#1~~.r--*--F* Enginestop [lnc~ude$Dust Pad)

*Resistor{100-Ohm,1/2 Watt)*Dnc~c+n~ (150-Ohm,1./2Watt)‘.”=s=.W.*Switch*Tab, stake*Capacitor(5 Mfd., 25 Volt)*Capacitor(.1Mfd., 100 Volt)*Rectifier,Gate Control(8Amp., 30Volt)

*Fuse,5 Amp*Clip,Fuse Holder*Transistor,Unijunction*Resistor[200-Ohm,1/2 Watt]*Resistor[470K Ohm, 1/2 Watt)*Resistor(27 K73hm, 1/2 Watt)*Resistor(16 K Ohm, 1/2 Watt)*Resistor(2.7Ohm 1/2 Watt)

* Parts Includedin the 300-1073ControlAssembly

4

E5

Page 28: bfpowerdrawer

SHJFW=LEM!MSNTAI!RVINFORMATION..

BASIC DIFFERENCES BETWEEN

.M~DEL 4eo BF.lR/9000”and

MODEL 4.0 BF-l R/9500(POWER DRAWER)

-

OPERATION SAME AS COVERED IN 965-0315

PARTS SAME AS COVERED IN 965-0315

EXCEPT AS I INDICATED HEREIN

SERVICE USE #965-0515 SE!?V!CE MANUAL

ONAN 14(MJ73RK3~VE!UtJEfU.E.eMI NNEAPOL!JSA DIVISION OF ONAN CORPORATION

MINNESOTA 55432

5AC7S(ReplacesAugust 1974

Page 29: bfpowerdrawer

-+=5z=-”263\4 i,kizT+_55

4

r

52 u ,f-

-..

21

1

ET

Page 30: bfpowerdrawer

CHASSISGROUP

REF. NO.

1234567

8

910

111213

,’/’ 14

15

16

19

20212223

242526

2829

3031323334

35

PARTNO. QTY. USED-

405-2001 1405-1997 I406-0369 2405-1999 1405-2000 2405-1998 2BRACKET,SET MOUNTING405-2004 1405-2205 1405-1950 1

502”0419 1HOSE, FUEL503-0673 1503-0715 1330-0077 1330-0004 1331-0027 1HARNESS,WIRING- CHASSIS338-0702‘338-0751508-0179

301-3612

301-3613

332-1546

332-1545

155-1248~55-l?A7*-T,

155-1244800-0050

870-0212815-0372850-0050

405-1958403-1019

232-2363232-2364402-0283402-0412870-0281

402-0413

114

1

1

4

1

~~24

16164

11

11444

1

2

E8

PART DESCRIPTION

Yoke,GeneratorSupportDoor,SlideOutLatch,DoorPan,MountingBaseSlideBra~k~t,I.a*ch ~?rik~------ %...-..-

SpecA and BBeginSpec CBracketand CatchAssemblySafetyConnectorElbow

SpecA OnlyBeginSpec BBox,JunctionCover,JunctionClamp,Junction

SpecA OnlyBeginSpec B

- Fuel Line

BoxBox

Reiiefj-Strain(Partof WiringHarness)Bracket,HarnessMounting(Partof WiringHarness)

Bracket,HarnessMounting(Partof WiringHarness)

Contact,Connector(PartofWiringHarness)Body,Connector(PartofWiringHarness)Tube, ExhaustMuffler,ExhaustClamp,ExhaustScrew (3/8-16x l“) - SelfLocking- Set MountingBracketto Base PanNut (1/4-20)- Self LockingScrew,Press (1/4-20x 5/8”)Washer,Lock - GeneratorSupportMounting(3/8”)Bracket,EngineEnd - Left SideFootAssembly,EngineMountingRightSideSupportGenerator- Left SideSupportGenerator- RightSideCushion,MountBolt,CushionMountingNut, Self Locking- CushionMountingSpacer,CushionMounting-EngineEnd - RightSide ~

Page 31: bfpowerdrawer

REF.NO.

36

37

38

39

40

414243

44

45

46

47

48

49

so

5152535455~(j

57

S8

PARTNO.

800-0051

320-0153

405-2003

8~~.0059

8S0-0020

405-2007405-2079810-0181

871-0025

854-0017

526-0054

508-0019

50&Q~~l

8s6-0008

GROMMET508-0060508-0180

503-0685405-2113526-0013870-0281320-8547301-3734

301-373s

508-0068

QTY. USED

4

1

1

2

2

112

4

2

7

1

1

4

11

214411

1

2

PART DESCRIPTION

Screw,Hex Cap - GeneratorSupport(3/8-16x 1-1/4”)Breaker,Circuit- Spec A andB (SeeNote *)Bracket$CircuitBreakerMounting- Spec A and BScrew,RoundHead - CircuitBreakerMounting(f#6-32x 1/4”)- SpecA and BWasher,Lock - CircuitBreakerMounting(#6)- SpecA and BBracket,Fuel Line ReturnInsulation,DoorScrew,RoundHead Brass -BatteryCableTerminal[s/16-18x 1-1/4”)

Nut, Hex Brass- BatteryCableTerminals(5/16-18)Washer,InternalSha,keproof-BatteryCableTerminals(5/16”)Washer,Flat - BatteryCableTerminals(5/16”)Washer,Fibre- BatteryCableTerminals(S/16”)Washer,Fibre - BatteryCableTerminals(5/16”)Washer,External- InternalShakeproof,BatteryCableTerminals(5/16”)

BatteryCableThroughPanHarnessBracket(Partof WiringHarness]Ciamp,Fuel LineGuard,Mudwasher [3/8”]Nut (3/8-16)Breaker,Circuit- BeginSpec CBox, CircuitBreaker- BeginSpec CCover,CircuitBreakerBox -BeginSpec CGrommet,CircuitBreakerBox -BeginSpec C

* - NOTE: Old type circuitbreakerused on “SpecA and B can be replacedwith the new type circuitbreaker.-To do so order Part-No.320-0569CircuitBreakerReplacementKit, includingbreaker,box, cover,etc.

3.

W.

Page 32: bfpowerdrawer

24

REF. NO.

11

1724

REF. NO.

3

19

19A

.-

1

GOVEFWOR,STARTER,CHARGINGALTERNATORAND BLOWERHOUSINGGROUP

PARTNO. QTY. USED PART DESCRIPTION

STATOR,CHARGINGALTERNATOR191-0931 !J. SpecA Only191-1073 1 BeginSpec B134-2837 1’ Cover,BlowerHousingScrollHARNESS,WIRING- ALTERNATOR338-0709 1 Spec A Only338-0752 1 BeginSpec B (Illustrated)

CONTROLGROUP

PART NO. QTY. USED

5

PART DESCRIPTION

CONTROLBOARD (INCLUDESPARTSMARKED *)300-1073 1 WithoutWiringHarness,SpecA

only300-1074 1 With WiringHarness- BeginSpec

B (Illustrated)338-0697 1 Harness,Wiring- Controlto

Engine- Spec A Only338-0753 1 Harness,Wiring- Controlto

Engine- BeginSpec B

4

E9(II

Page 33: bfpowerdrawer

4

8-

3 2

-7

4 s

REMOTECONTROLGROUP - OPTIONALEQUIPMENT

REF. NO. PARTNO. QTY. USED PART DESCRIPTION

1 300-0986 1 ControlAssembly,DeluxeRemote (IncludesPartsMarked*)

2 3S9-0008 1 *Diode,Zener3 301-3606 1 *Panel,Control4 302-088S 1 +*Meter,RunningTime5 302-0888 1 *Meter,BatteryVoltage6 308-0341 1 +*Switch,Rocker7 300-1131 1

OIL SYSTEMGROUP

REF.NO. PARTNO. QTY. USED

1 CAP AND INDICATOR,OIL FILL123-1164 1

,. 123-1162 12 ‘I%H!3E,OIL FILL

123-1208 1123-1179 1

ControlAssembly,Remote(IncludesMarked+)

+Panel,Control

DeluxeParts

PART DESCRIPTION

Spec A and BBeginSpec C

Spec A and BBeginSpec c

Page 34: bfpowerdrawer

REF. NO.

1

9

27

30

33

FUEL SYSTEMGROUP

PARTNO. QTY. USED

140-1321 1

865-0022 2

STUD,AIR CLEANER520-0823 1520-08S3 1861-0008 1

PART DESCRIPTION

Adapter,Air Cleaner(IncludesBreatherI-loseAdapter)Nut, Wing - Air Cleaner(OneOnly used on SpecA and B)

Spec A and BBeginsp~~ ~Nut, Square- Air CleanerMtg.(#10-32)- Spec A and B

WASHER,FLAT - AIR CLEANERMOUNTING526-0008 2526-0012 15Q~_oo~7 1

405-2010 1

GENERATORGROUP

REF. NO. PART NO. QTY. USED

9 20i-i988 1

12 220-1859 1

17 REACTOR,COMPOUNDING315-0380 1315-0410 1

Spec A and BBeginSpec CWasher,Fibre - Air CleanerElementMtg. ~ Spec A and BSpring,Air-Mounting-

CleanerElementsp~c A and B

PART DESCRIPTION

ArmatureAssembly,Wound(IncludesBearingand CollectorRing)Frameand Stator,Wound -NOTE:SpecA and B GeneratorPlantsalso order201-1988ArmatureAssembly.

Spec A and BBeginSpec C

6

Page 35: bfpowerdrawer

SPECIAL PARTS LIST FOR MODEL 4. OBF-lR SPEC 9000A

FOR STANDARC) PARTS REFER TO CATALOG 965-0315 KEY!’40. -(PARTS CATALOG ALSC) CONTAINS COMPONENTS FOR MAJOR OPTIONAL FEATIJRESLISTED BELOW)

WIM’+JG DIAGRAM NO. (ENG)611-1094-01

~PART NC). QTY. DESCRIPTION

Mobile Home Power Drawer

Refer To Supplement

Dated March 1, 1979 Revisecf _

PART NO. QTY. DESCRIPTIONI I

I

Page 1 ofJ__

n......

Page 36: bfpowerdrawer

SPECIAL PARTS LIST FOR IMODEL - 4. OBF-IR SPEC 9000B

FOR STANDARD PARTS REFER TO CATALOG 965-0315 KEY NO. -(PARTS CATALOG ALSO CONTAINS COMPONENTS FOR MAJOR OPTIONAL FEATURES LISTED BELOW)

WIRING DIAGRAM NO. (EN@611-1109-01

P!!v!l- “y”, DESCRIPTION

Mobile Home Power Drawer

Refer To Supplement

PART NO. QTY. DESCRIPTIONII I

Dated March 1, 1979 Revised __..,_ Page 3 of~

F3..

Page 37: bfpowerdrawer

SPECIAL PARTS LIST FOR MODEL 4.OBF-lR SP!EC 9000C

FOR STANDARD PARTS REFER TO CAiALOG 965-0315 KEYfUO. -(PARTS CATALOG ALSO CONTAINS COMPONENT$ FOR MAJOR OPTIONAL FEATURES LISTED BELOW)

WIRING DIAGRAM NO. G)6J&iL109-01

PART NO. QT’Y. DESCRIPTIONI

Mobile Home Power Drawer

Refer To Supplement 965-1008

PART NO. QTY. Q~SCRIPTION

.

Dated ifarch 1. 1979 Revised _ Page& Of&..,.,

F4 ,

Page 38: bfpowerdrawer

SPECIAL PARTS LIST FOR MODEL 4. OBF-lR SPEC 14122A

FOR STANDARD PARTS REFER TO CATALOG 965-0315 KEY NO. -(PARTS CATALOG ALSO CONTAINS COMPONENTS FOR MAJOR OPTIONAL FEATURES LISTED BELOW)

WIRING DIAGRAM NO. 611-}094-01

IPART NC). QTY. DESCRIPTIONI

I

NOTE : This Is A Special Motor Home PowerDrawer Unit.

112-0134112-0134-0511.2-0134-10112-0134-20112-0134-30112-0134-40

113-0174113-0174-05112-0174-10li3-p17+~-J

113-0174-30113-0174-40134-2837307-12.3502-0020

502-0082

332-1477

103-0396167-0188191-0793

320-0547301-3734301-3735508-0068332-1381,517-0034155-1315

222222

222222111

1

1

111

11

;2111

Piston & Pin(Includes Retaining Ring)

Standard.005” Oversize.010” Oversize.020”,Oversize.030’:Oversize.040” OversizeRing Set, PistonStandard.005” Oversize.010” Oversize.020” Oversize.030” Oversize.040” OversizeScroll (With Guard)Valve, Fuel SolenoidElbow, Street 90°

(Fuel Solenoid)Nipple, Reducing (Hex)

Fuel SolenoidTerminal, Solderless

(Fuel Solenoid)Gear-CaseSupport, Hi.Tension CableBracket Support, Alternator

LeadBreaker, Circuitn-..DWA, Circuit BreakerCover, Circuit Breaker BoxGrommetTerminalButton, DotMuffler

PART NO. QTY. DESCRIPTION ... II I

Dated 1/25/74 Revised Page 1 ofJ&--

F5

Page 39: bfpowerdrawer

SPECiAL PARTS LIST FOR MODEL ,~QBI?-lR ~p~~ 15203C

FOR STANDARD PARTS REFER TO CATALOG 965-0315 KEY~O. -(PARTS CATALOG ALSO CONTAIIUS COMPONENTS FOR MAJOR OPTtONAL FEAT4JRESLISTEQ BELOW)

WIRING DIAGRAM NO. 611-1121-01

PART’ NO. C)TY. DESCRIPTION8

NOTE : This Is A

123-1179 1123-1162 1155-1362 1

191-1073 1

520-0853 1140-1321 1

160-1177 1160-1181 1160-1180 1160-1185 1

160-1182 1312-0196 1160-1172 1160-1176 1524-0130 3.5 qts.403-1180 1320-0547 1301-3734 1301-3735 1508-0068 2330-0005 1337-0081 1331-0027 1332-0604 i332-1834 19@2473 1312-0050 1

Special Motor Home Unit.

Tube, Oil FillIndicator And Cap, Oil FillBracket, Spacer - MufflerMounting

Stator, Alternator(lo Amp - 12.5 VDC @ 1800rpm)

Stud, Air CleanerAdapter, Air Cleaner

(Includes Breather HoseAdapter)

Spring, Retainer - IgnitionArm, Ignition BreakerSpring, Point Set AdjustClip, Adjusting Screw

RetainerBase Assembly, Lever AndCondenser - IgnitionBase, Ignition BreakerCover, Breaker BoxOilFrame MountingBreaker, CircuitBox, Circuit BreakerCover, Circuit Breaker BoxGrommetBox, HandyStrap, GroundClampBlock~ TerminalMarker, Strip - Terminal Bloc’Labels Control CoverCondenser, Ignition

PART NO. QTY. DESCRIPTIONI I I

Dated 3/5/75 Revised Page 1 of_J-_

I% ~,,