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BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove...

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BGA REWORK STATIONS
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Page 1: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA R

EWOR

K ST

ATIO

NS

Page 2: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

INTEON BGA rework systems allows attractive price and high quality perfor-mance for lead free process. INTEON BGA rework systems assure an optimum of pro-cess stability by innovative technology. All the electrical system totally match the Euro-pean quality standard and other international safety standard. We are offering different models to find the best solution for your production even you are manufacturing OEM or small repair service.

Best in the industry warranty – 2 years full warranty.

For more complex appliances our company offers a well-needed training for set up and usage. We grant the repair of all of the products traded by our company during and af-ter the warranty period. As well as we guarantee the continuous supply of accessories.

In case if any of our products aroused your interest INTEON would be glad to visit your company and hold a presentation of the product of your interest. Major machines also could be observed at our partners’ site.

Most of the prices of our products can be requested on our website and will be sent via email to you. In case of special and more complex machines the prices are given after consultation individually through a price offer. If you are interested in more information or user manuals of our products we recommend you to visit our website (www.inte-on.com), which is updated continuously with professional information. We also recom-mend you to visit our office, where you can purchase any of the needed devices and spare parts of the product of your interest.

WARRANTY

SUPPORT

ON-SITE VISIT

OFFERS

INTRODUCTION

2 www.inte-on.com

Page 3: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

TABLE OF CONTENT

BGA REWORKS

IE 5800BGA

IE 6200BGA

IE 6200BGA/LED

p. 6-7

p. 8-9

p. 10-11

Economic type rework station

Rework station with optical positioning

Rework station with HD optical positioning

p. 12-13

IE 6800BGA

Automatic rework station with optical positioning

www.interelectronic.com 3www.inte-on.com

Page 4: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

4 www.inte-on.com

2 YEAR

FULLWARRANTY

Page 5: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

www.interelectronic.com 5www.inte-on.com

Page 6: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-5800BGA

High definition touchscreen, PLC control

High positioning accuracyand fast maneuverability

3 independent heating areas

Adopt liner slideWhich makes X,Y,Z axis all can do precision adjust-ment or fast positioning, with high positioning accura-cy and fast maneuverability.

High definition touch screenPLC control, can save multiple groups profile, pass-word protection and modify function, and can save multiple groups profile, equipped with instant tem-perature curve analysis function.

3 independent heating areasThere are from top to bottom. The 1st and 2nd are hotair heaters, the 3rd is IR preheating, temperature controlled within ±3°. Top heater can be adjusted freely. Top and bottom temperature can control many groups and sections of temperature parameters at the same time. The third IR heater can be adjusted the power consumption.

Easy to install and changeOffer all kinds of hot-air nozzle, it can rotate 360°.With magnet, easy to install and change, customized is available. Bottom IR heater ensure an even heat for PCB board.

High-precision K-type thermocoupleChoose imported high-precision K-type thermocouple, closed loop control and automatic temperature com-pensation system, combined PLC module for the pre-cision control of temperature.

FEATURES

6 www.inte-on.com

Page 7: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-5800BGA

Flexible fixture for PCB positioningUse a V-groove equipped with a flexible fixture for PCB positioning to protect the PCB from defor-mation when heated or cooled, and it can rework for any BGA package size. Powerful cross-flow fan rapidly cool the PCB board to improve efficiency, also built-in vacuum pump and external vacuum suction pen, pick up the chips rapidly. After finish-ing disordering & soldering, there is an alarming.

Automatic power-off protection deviceCE certificate, with emergency stop and Auto-matic power-off protection device when abnormal accident happens, with a double over-heating protection control.

IE-5800BGA Specifications

Total Power 4500WPower AC 220 V ±10 % 50/60 HzTop heater power 800WBottom heater power 2nd heater 1200W, 3rd IR heater 2400WPower supply AC230V±10% 50/60HzDimension L535*W650*H600mm

Positioning V-groove, PCB support can be adjusted in any direction with external universal fixture

Temperature control (K Sensor) closed loop, independent heating, precision within ±3°PCB size Max 350*330mm Min 20*20 mmElectrical selection Highly sensitive temperature control module, Touch screenWeight 34kgPackage Wooden BoxG.W. 51KGPackage dimension L71*W71*H68cm

www.interelectronic.com 7www.inte-on.com

Page 8: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6200BGA

Superior safety functions

Precise optical alignment system

3 independent heating system

Multi-function operation system

Superior safety functions

After finish desoldering and soldering, there is alarm-ing, when temperature goes out of control, the circuit will automatically power off, it is of double excess tem-perature protection function. Temperature parameter has a password to avoid arbitrary changes , with supe-rior safe protection functions, can protect PCB, compo-nents and the machine from damage at any abnormal situation.

Precise optical alignment system

With optical alignment system and clear images, components can enlarge up to Maximum 230 times, mounting accuracy within +/-0.01mm, with a beam split, zoom in, zoom out and micro-adjust functions, adopted 12” HD monitor.

3 independent heating system

IE-6200BGA is available heating portion of the PCB board by hot-air circulate both from top and bottom at the same time. With large IR bottom heating, it cancompletely avoid PCB deformation during reworking period, you can use software to choose freely or use top heater or bottom heater departly and combine freely with top and bottom heater’s capacity, to makeit easies for rework double BGA, CCGA, QFN, CSP, LGA, SMD etc. External sensor socket is precise detected temperature to analyze and proof on actual tempera-ture curve of BGA at the same time.

FEATURES

8 www.inte-on.com

Page 9: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6200BGA

Multi-function operation system

With touch screen interface, k-type thermo-couple, close-loop control and Intelligent tem-perature compensation with automatically system, integrated design of top heater and sucker point. It can auto identify a high degree of suction and

mounting with automatic soldering and de-soldering functions. The temperature can be set to 8 segment and 8 segment constant temperature control, N groups of storage temperature setting parameters according to kinds of BGA chip set.

Model IE-6200BGA Specification

Total Power Max 5300WPower AC 220 V ±10 % 50/60 HzTop heater power 1200W (1st heater)Bottom heater power 1200W (2nd heater)3rd IR heater 2700W (independent controlling left and right IR heaters)Hot air temperature 400°C (Max)Preheating temperature 400°C (Max)Power supply AC230V±10% 50/60HzDimension L640 × W630 × H900mmPositioning V-groove + universal fixtureTemperature control K-type thermocouple (Closed Loop)PCB size Maximum: 410 x 370mm, Minimum: 65 x 65mmElectrical materials High precision temperature control systemExternal Temperature sensor 1 pieceWeight 70 kgPackage Wooden Box

www.interelectronic.com 9www.inte-on.com

Page 10: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6200BGA/LED

LED suction nozzle

Suitable for LED of tapePackaging and bulk materials

Suitable for multiple micro LED

Suitable for LED lamp beads repairing, size of micro LED components not less than 0.6*0.6mm can be re-paired.

Suitable for LED lamp beads of tape packaging and bulk materials. Also any BGA and components which are difficult to repair.

High solution optical alignment system, accurate LED components positioning, ensure precise mounting.

Optical alignment is controlled electrically and rotate automatically.

Mounting head built-in pressure testing device to pro-tect the PCB.

Built-in infrared laser positioning, fast positioning for PCB.

Adopt HIWIN precision guide rail for up and down movement system, ensure reliable and accurate run-ning.

Adopt up and down alignment for top and bottom heater, heating for appointed local zone, prevents PCB to turn yellow.

FEATURES

10 www.inte-on.com

Page 11: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6200BGA/LED

Bottom heater up and down manually can ad-just the heating height real time.

Adopt ceramics infrared radiator for IR heater, heating stably and uniformly with long serves life.

Human-machine interface has multiple opera-tion mode and permission, soldering, desolder-ing and mounting manually, easy operation.

High resolution touch screen, which is up to800*600 pixels.

Adopt joystick control for alignment system, no need setting complicated parameters.

Adopt Delta double ball bearing flow fan for air supply no need external air source.

Adopt DCCE 8 channel module for temperature control system, automatic PID adjustment.

Monitoring heaters real time, when accidenthappens, relevant sensors will send signal to PLC which will close output channel and display fault condition. Protect it self automatically.

Adopted 12” HD monitor

Model IE-6200 BGA LED Specification

Total Power Max 5300WPower AC 230 V ±10 % 50/60 HzTop heater power 1200W (1st heater)Bottom heater power 1200W (2nd heater)3rd IR heater 2700W (independent controlling left and right IR heaters)Hot air temperature 400°C (Max)Preheating temperature 400°C (Max)Power supply AC230V±10% 50/60HzDimensions L640 × W630 × H900mmPreheating size 370mm ×270mmPositioning V-groove, PCB support+laser positioning+universal fixtureTemperature control K-type thermocouple (Closed Loop)Chip type BGA, QGN, CSP, POP, QFN, Micro SMD, LED lamp beadsAvailable BGA chip 2x2 ~ 80x80mmPCB size Maximum: 410 x 370mm, Minimum: 65 x 65mmElectrical materials High precision temperature control systemExternal Temperature sensor 1 pieceWeight 70 kgPackage Wooden Box

www.interelectronic.com 11www.inte-on.com

Page 12: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6800BGA

Full Automatic BGA Rework Station with air and nitro-gen connection. Expanded mechanic lets you set the machine with the precision and accuracy as any other model perfect for difficult and challenging work.

Soldering takes place under the strictly defined condi-tions. Both sections of hot air gives the ability to con-figure up to ten steps per profile. Each step consists of growth, value, and maintaining the temperature for each step.

Three independent heating areas, where the first and second one are a hot-air, and the third one are the quartz heater. By execution of the carbon fiber on the heater, it provide a fast and even heating of board, over a large area by reducing a pressure and tempera-ture required for proper soldering of an element.

Station was equipped with an air distribution system from the tank under pressure. This solution allows you to connect the station to the nitrogen cylinder, which gives a better results by minimizing a contamination of the solder, effect of the surface tension and voiding.

Split Vision System with high magnification, adjust-able freely in the XY plane allows a precise positioning of mounted components on the board, using a prism system of integrated optics. This allows us to preview the bottom of the system and its position, relative to the board. In conjunction with micrometer position control board gives the accuracy, unattainable by the manual setting.

The upper module, which consists of hot air flow and vacuum gripper is controlled electronically by servo-mechanism, made by Panasonic. After launch, it low-ers and raise by a predetermined amount. In desol-dering mode, suction runs at the end of the process, automatically lifting the system and lowering a head back to the programmed amount. The built-in pres-sure sensor protects the PCB board from damage.

Device includes a touch screen and microprocessor control of soldering process. Monitor shows a three temperature graphs, giving a view on actual values, there’s a possibility of analyzing its process after it has finished, even on PC, by connecting via USB port.

FEATURES

Superior safety functions

Precise optical alignment system

3 independent heating system

Multi-function operation system

12 www.inte-on.com

Page 13: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

BGA REWORK STATION

IE-6800BGA

Model IE-6800 BGA Specification

Total Power 6800WTop heating Hot air of 800WBottom heating Hot air of 800W, IR heater composed of carbon fiber 5000WProduct dimensions 890×790×1000 mmPreheater size 360×335 mmPCB dimensions Max 470×550mm, Min 15×20 mmTemperature control 4× thermocouple K type with precision of ±2°Electronics Servo control system (Panasonic), touch screen, PLC driver (Panasonic)

Positioning system Split Vision System with enlargement from 10 to 100×, analogue light-ing control and PCB positioning

Auxiliary tool Servo control system, LED lamp, laser pointerWeight netto 140 kgExtensions System for a soldering in a coverage of nitrogen

Equipment4 nozzles of upper module (28�×28, 31×31, 38×38, 41×41mm), 6

handles for PCB boards, set of suction cups, 4× external thermocouple, auxiliary temperature sensors, auxiliary heating elements (2×hotair,

1×IR), operating manual

www.interelectronic.com 13www.inte-on.com

Page 14: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

14 www.inte-on.com

Page 15: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

www.interelectronic.com 15www.inte-on.com

2 YEAR FULLWARRANTY

5 YEAR FOR HEATERAND BLOWERSYSTEM

RT Series

HIGH CLASSENERGY SAVING

RH Series

HIGH CLASSFLEXIBLE SYSTEM

RCSeries

HIGH CLASSECONOMIC SYSTEM

WWW.INTE-ON.COM

Page 16: BGA REWORK STATIONS · BGA REWORK STATION IE-5800BGA eie fitue o B positioning se a V-groove euipped ith a exible fixture for PCB positioning to protect the PCB from defor - mation

VE-04/2015

www.inte-on.com

VE-2017/01

H-1222 Budapest, Gyár street 15.Phone: +36 1 225-74-15Phone/Fax: +36 1 207-37-26E-mail: [email protected]

INTEON


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