BHP CAPABILITIESPRESENTATION
PRODUCED & FLOWBACK WATER TREATMENT
1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS 1990 ESTABLISHED VENEZUELA OFFICE 1992 ESTABLISHED VICTORIA OFFICE 2003 ESTABLISHED HOUSTON AREA OPERATIONS 2004 ESTABLISHED LAGOS, NIGERIA OFFICE ALLIANCE OPERATIONS AND AGREEMENTS WORLDWIDE $200 MM OF PROJECTS (TIC) ANNUALLY AVG. 200, PEAK OVER 400 PERSONNEL
20% ON SITE STAFF, 80% PROJECT DESIGN & CONSTRUCTION INDUSTRIES SERVED:
WATER, WASTEWATER, AND MUNICIPAL UTILITIES OIL AND GAS AND REFINING
OVERVIEWHISTORY:
GLOBAL PRESENCE
Houston
VENEZUELA
NIGERIADUBAI
USA
VictoriaCorpus Christi
EQUATORIAL GUINEACOLOMBIA
BHP ENGINEERING & CONSTRUCTION, LP, HOUSTON, TX , USA
BHP ENGINEERING & CONSTRUCTION, LP, VICTORIA, TEXAS, USA
BHP AFRICA ENGINEERING & CONSTRUCTION, LTD, LAGOS NIGERIA
AREAS OF EXPERIENCE
ENVIRONMENTAL AND REGULATORY SERVICES
PROJECT & CONSTRUCTION MANAGEMENT
PROCUREMENT MANUFACTURING
FINANCING/TURNKEY OPERATION
BHP PROVIDES COMPLETEPROJECT CAPABILITIES
WATER AND WASTEWATER TECHNOLOGIES
PROCESS
MECHANICAL AND PIPING
ELECTRICAL/ CONTROLS
CIVIL/STRUCTURAL/MARINE
CLIENT LISTAIR LIQUIDE LARGE INDUSTRIESAIR LIQUIDE PROCESS & CONSTRUCTIONAQUALON CORPORATION/HERCULESASHLAND CORPORATIONCALPINECHEVRON ENERGY SOLUTIONS COMPANYCITGO REFINING COMPANYCITY OF CORPUS CHRISTICITY OF HALLETTSVILLECOASTAL OIL & GAS COASTAL REFINING DCP MIDSTREAMDEGUSSA CARBON BLACK DESALNATE, LLC DOW CHEMICAL CO. EL PASO NATURAL GAS ENTERPRISE EQUISTAREVEREST MINERALSEXXON PRODUCTION USAEXXONMOBIL NIGERIAFORMOSA PLASTICS
GENERAL ELECTRICGESAS, PEMEX - MEXICOHOLLY REFININGKINDER MORGANKOCH REFINING/FLINT HILLS RESOURCESKURARAY AMERICA - SEPTONLAFARGE CEMENTMARAVEN S.A., PDVSA, VENEZUELANIGERIA POWER HOLDING COMPANYOXY CHEMICALPORT OF CORPUS CHRISTIPREMIER INDUSTRIES, PHOENIX, AZQUALITECH STEEL CORPORATIONREYNOLDS METALS CO.SEADRIFT PIPELINE CORPORATIONSHELL NIGERIA DEVELOPMENT COMPANYSOUTHCROSS MIDSTREAMTRIFINERY /TRIGEANTULTRAMAR DIAMOND SHAMROCKUNION CARBIDE CORPORATIONUNITED NATIONS – GHANA, AFRICAUNITED STATES NAVYVALERO REFINING
WATER TREATING / RO WASTE WATER TREATING ROADS, HIGHWAYS &
RAILROADS MARINE ENGINEERING
INFRASTRUCTURE SPECIALIZATIONS
FEA ANALYSIS CFD ANALYSIS SOLIDS / BULK MATERIAL SURVEY / GIS / LASER
SCANNING EVAPORATIVE AIR COOLING
MECHANICAL
PROCESS HAZARDS ANALYSIS PROCESS ANALYZER SCADA DCS
FURNACE EFFICIENCY IMPROVEMENT
SURVEY, DESIGN, TUNE UP FLARE GAS RECOVERY NOX REDUCTION
FURNACE & FLARE
OTHER AREAS
PRODUCED & FLOWBACK TREATMENT SYSTEM FOR REUSE AND SALT WATER WELL INJECTION
(8 SKIDS REQUIRED FOR 900 GPM UNIT FOR EQUIPMENT SHOWN)
Feed Water EqualizationPond/Tank
Hydroclones
SKID / TRAILER MOUNTED PRODUCED & FLOWBACK WATER TREATMENT MODULES
TYPICAL TREATMENT PERFORMANCE
NOTES:1) If TDS removal is required other technology such as reverse osmosis or distillation can be
applied.2) CFU- colony forming unit.3) Removal based on powered activated carbon added upstream of flocculators. 4) Metals removal has to be determined by running jar test then performing an analysis of metal of
concern on a representative sample at varying chemical doses.5) Removal performance of other specific constituents of concern not listed above can also be
determined by same procedure in step 4.
FRAC WATER QUALITY REQUIREMENTS:
WATER QUALITY REQUIREMENTS DEPEND ON WATER SOURCE AND FRAC CHEMICAL USED
BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER
REQUIRED: • TWO FIVE GALLON REPRESENTATIVE SAMPLES COLLECTED UNIFORMLY OVER TEN DAYS AND BLENDED.
• BHP CAN LEASE AN AUTOMATICSAMPLING SYSTEM.
• CLIENTS FINAL WATER REQUIREMENTS.
JAR TEST
BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER
OILY WATER TREATMENT PLANT EXPANSIONSEADRIFT COKE - SEADRIFT, TEXAS
UPGRADE OF THE SEADRIFT COKE WASTEWATER TREATMENT PLANT :500 GPM capacityCollection systemProcess sumps and pumpsRevised inlet basinCPIDAFChemical FeedSludge ThickenerFilter PressSurge CapacityPumpsDCS Control System(See Next Slide – Layout)
PLANT CHEMICAL STORAGE AND FEED CONTROL UPGRADEO. N. STEVENS WATER TREATMENT - CITY OF CORPUS CHRISTI
COMPLETE ENGINEERING DESIGN : 200 MMGPD Treatment Capacity Remote Water Quality monitoring Alum and Polymer storage and feed Liquid Ammonium Sulfate storage and feed Fluoride storage and feed Sodium Chlorite storage Chlorine Dioxide Generators Nitrogen storage for Chlorine padding Chlorine injection and standby Chorine Emergency shutdown and piping Phosphate injection feasibility study Piperack additions SCADA system and HMI Fiber optic data highways SCADA servers and remote interface Power Control Room and remote PLCs Computerized Maintenance Management
CHEMICAL FEED SYSTEMS & CONTROLS
CHLORINATION SYSTEM UPGRADEO.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Feasibility study and system design: Chlorine railcar unloading Chlorine release spray mitigation Containment Gas detection and shutdown Plant wide emergency alarm system Chlorine evaporator replacement Chlorine Piping revisions Pressurized Control Room
DISINFECTION SYSTEM
FILTER MEDIA REPLACEMENT O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrumentation and Electrical design: 22 Filters Total Media replacement New Filter Consoles PLCs Fiber Optics New Instrumentation Underdrain Replacement Air Scour addition
FILTRATION CONTROL SYSTEM
FILTER WASH WATER SUPPLY UPGRADE O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design: New Elevated Tank New Instrumentation Piping and Flowmeter Revisions New Control Valves Improved Control Logic PLCs Fiber Optics Power Control Room Piperacks
AUTOMATED FILTRATION SYSTEM
HIGH SERVICE PUMP UPGRADEO.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design: 4 – 1500 HP Pumps Variable Speed Drive Power Control Rooms New Instrumentation Improved Control Logic PLCs Fiber Optics Piperacks
PUMP STATION & CONTROL SYSTEM
MCALLEN NORTH WASTEWATER TREATMENT PLANT EXPANSIONMCALLEN PUBLIC UTILITIES BOARD
18 MMGPD WASTEWATER TREATMENT PLANT
Engineering Design: P&IDs – Structural – Electrical – Instrumentation – Architectural - MEP 53 ft Diameter Lift Station Screening and Grit Removal Sludge Acceptance Unit Odor Control 4 Extended Aeration Basins 4 Clarifiers RAS Pumping UV Disinfection Sludge Thickening Belt Filter Press Associated Buildings Dual Electrical Substation Feeds Standby Generator 6 Mccs Control System Fiber Optic Network
12,500 GPM COMPLETE WASTEWATER TREATING PLANT
WASTEWATER TREATMENT DISINFECTIONALLISON, BROADWAY, LAGUNA MADRE, AND OSO PLANTS - CITY OF CORPUS
CHRISTI
COMPLETE ENGINEERING DESIGN :
Sodium Hypochlorite bulk storage Sodium Bisulfite bulk storage Secondary Contaiment Chemical Injection Systems PLCs Piperacks Drainage
DISINFECTION SYSTEM
WASTEWATER TREATMENT LAGOONUCC (DOW CHEMICAL) - SEADRIFT, TEXAS
PROCESS AND DETAILED DESIGN – COVERED WASTEWATER TREATMENT LAGOON : Collection System Process Sumps and Pumps Two Mile Long Inlet Piping Lift Stations High BOD Diversion Chemical Feed Flexible Membrane Cover Double Bottom Liner Odor and Emissions Control Pumps Control System
LINED & COVERED WASTEWATER POND
BOILER FEEDWATER RO UNIT – KOCH REFININGINSTALL NEW BOILER FEEDWATER TREATMENT FACILITY:
1,800,000 GPD Feed RateUltrafiltration Front EndRO Processing UnitDemineralizer Polishing UnitComplete Discipline DesignPurchasing and ExpeditingConstruction SupervisionProject Controls
RO MEMBRANES
BOILER FEED WATER TREATMENT PLANTKOCH REFINING – CORPUS CHRISTI, TEXAS
COMPLETE PROCESS DESIGN FOR 1,400,000 GPD FINISHED WATER CAPACITY:
ULTRAFILTRATION WITH REVERSE OSMOSIS TECHNOLOGY
WATER TREATMENT EXPANSIONAIR LIQUIDE AMERICA – BAYPORT, TEXAS
FEED study and system design: 1200 GPM Treated Water Required 700 GPM DI Water Required Raw Water Pretreatment and Storage Raw Water Filtration Piping Sizing and Storage Capacity Demineralization Disinfection Pumping Capacity and Sizing Cost Estimate
DEMINERALIZATION & DISINFECTION
ALUM REACTORBAYCHEM - ODEM, TX
6400 gallon reactor Engineering design for producing liquid Alum: Secondary containment Aluminum Hydrate handling Acid resistant refractory lining Agitated vessel Vapor scrubber Acid weigh tank Control room. MCC
WATER TREATING CHEMICAL MANUFACTURING FACILITY
LIQUID AMMONIUM SULFATE REACTORBAYCHEM - ODEM, TX
Process and Engineering design for producing liquid Ammonium Sulfate: Process Development Pilot Plant Reaction Vessel Sulfuric Acid Feed System Anhydrous Ammonia Feed System Wet scrubber Control room MCC Secondary containment
WATER TREATING CHEMICAL MANUFACTURING FACILITY
CONTACT BHP ENGINEERING & CONSTRUCTION
MARK HARRINGTON, P.E.PROCESS ENGINEER
DIRECTOR OF WATER AND WASTEWATER TREATMENT TECHNOLOGY
+1-361-693-6206
JERRY FITZSIMMONS, P.E.CHEMICAL ENGINEER
BUSINESS OF ENVIRONMENTAL & REGULATORY SERVICES AND MANAGER ,
VICTORIA OFFICE+1-361-572-8039
OIL & GAS REFINING CHEMICAL POWER
WATER WASTEWATER INFRASTRUCTURE
PRODUCED & FLOWBACK WATER TREATMENT
THANK YOU FOR CONSIDERING OUR ENGINEERED SYSTEMS