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Bicmos Process

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    ANALOG BiCMOS

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    Introduction

    What is BiCMOS?

    BiCMOS technologycombines

    Bipolarand CMOS transistors ontoa

    single integratedcircuit wheretheadvantages ofbothcanbeutilized.

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    Advantages ofCMOS overBipolar

    Powerdissipation

    N

    ois

    emarg

    in

    Packingdensity

    Theabilityto integratelargecomples

    functions withhighyields

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    Advantages ofBipolaroverCMOS

    Switching speed

    Currents drive perunitarea

    Noise perfomance

    Analogcapability

    Input/output speed

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    Advantages ofBiCMOS Technology

    Improved speedoverCMOS

    Lowerpowerdissipationthan Bipolar

    Flexible input/outputs

    High performanceanalog

    Latchup immunity

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    Analog BiCMOS Complexity

    Higherperformance

    analogcircuits Reduceddesignefforts

    Fasterdesigncycles

    Higherwafercost

    Longermanufacturingtime

    Lowerprocess yields

    Analog BiCMOS processes arecharacterizedbytheir

    complexity,mostneeding15masks. Someup to 30 masks.

    Advantages of complexity Disadvantages of complexity

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    EvolutionofBiCMOS from CMOS

    BiCMOS technologies havetendedtoevolvefrom CMOS

    processes inordertoobtainthehighest CMOSperformance possible.

    Thebipolarprocessing steps havebeenaddedtothecore

    CMOS flow torealizethedesireddevicecharacteristics.

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    FabricationEquipmentMolecularBeamEpitaxy

    (MBE)

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    FabricationEquipmentPhotoresist Spinner Bake-out Ovens

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    FabricationEquipmentMaskAligner ReactiveIonEtching (RIE)

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    FabricationEquipmentChemical VaporDeposition

    (CVD)

    Plasma Quest Sputter

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    FabricationEquipmentPlasma Sputter Perk in-ElmerMBE

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    FabricationEquipmentProbe Station ScanningElectron

    Microscope (SEM)

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    N-well CMOS StructureNMOS device,built ina15umthickP-epitaxiallayerontop ofP+substrate

    PMOS transistor,built inan implanted N-wellapproximately5umdeep

    P+ substrate is usedtoreducelatchup susceptibilityby providingalowimpedance patchthroughaverticalPNPdevice

    Polysilicongates areusedforboththePMOS and NMOS transistors

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    Adding NPN BipolarTransistorThe simplest waytoaddan NPNbipolartransistortothe previous CMOSstructure is byusingPMOS N-wellas thecollectorofthe Bipolardevice

    and introducinganadditionalmasklevelfortheP-baseregion.

    theP-base is approx1umdeep withadopinglevelofabout1e17atoms/cm^3

    the N+ source/drain ion implantation step is usedfortheemitterand

    collectorcontactofthebipolarstructure

    theP+ source/drain ion implantation step is usedtocreateaP+base

    contacttominimizethebase series resistance

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    Contacts

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    Contacts

    EFnEc

    Ev

    EFi

    qJs,n

    qGs

    n-type s/c

    qJm

    EFm

    metal

    qJBnqVbi

    qJnDepl reg

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    Pattern Shift NBL Shadow (1/2)

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    Pattern Shift NBL Shadow (2/2)

    Stacking faults

    Anextra planeofatoms

    Thelackofa planeofatoms

    Other Causes

    Temprature

    Pressure

    Waferpre-leaning

    Growth precursor

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    PIsolationvs. CDI

    CollectorDiffusedIsolationPIsolation

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    Keyfactorindeterminingoverallcircuit performanceand

    density

    CollectorDiffusedIsolation (CDI) N-wellusedtoformcollectorofNPN transistor

    Baseandemitterconsistofsuccessivecounterdopingof

    the well.

    CDItransistors Saturate prematurely

    Limits low-voltageoperation

    Complicates devicemodeling

    Causes undesired substrate injection

    BiCMOS Isolation Consideration

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    System-on-a-Chip Technology

    personalInternetaccess devices

    set-topboxes

    thinclients

    Applicationsof

    BiCMOS Technology


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