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Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7....

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Bicycle Powered Water Pump Purple B Margaret Gentile Chris Grossman Charles Louison Jim Otten Jessica Rabl Chris Rivest
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Page 1: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Bicycle Powered Water Pump

Purple B Margaret Gentile Chris Grossman Charles Louison

Jim Otten Jessica Rabl Chris Rivest

Page 2: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Overview

l  Irrigation critically lacking in third world countries.

l  Current pumps do not meet economic and ergonomic requirements of farmers.

l  Bicycles are prevalent and relatively ergonomic mode of transportation.

l  Bicycle powered pump answers irrigation need.

Page 3: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Potential Markets l  India

l  People: 58% of population in agricultural labor force l  Equipment: ~100M bicycles l  Demand: need for irrigation water predicted to rise dramatically l  Potential Concern: not socially acceptable for women to ride bicycles

l  China l  People: 50% of population in agricultural labor force l  Equipment: ~750M bicycles l  Demand: only 40% of cultivated land is irrigated, yet produces 67%

of crops (www.worldbank.org)

l  Many government sponsored irrigation projects fail due to poor efficiencies and lack of system maintenance

l  Summary- $1 billion market for $50 pump (2.5% market penetration)

Page 4: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

MoneyMaker Pump Benchmark

l  max pumping rate = 1.5L/sec l  total pumping head = 13m l  max useable well depth = 6m l  max distance pumping across flat

land = 200m l  max amount of land irrigated =

2.4acres l  pump weight = 20kg l  manufacture cost = $200 l  consumer cost = $50

Page 5: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Critical Issues Benchmarking l  Cost

l  Goal: To be most cost effective human powered pump in third world market

l  Bellows design makes piston a disposable commodity item

l  Ergonomics l  Goal – To provide a more comfortable pumping

system than MoneyMaker pump l  Proven that cycling lower impact than running

l  Efficiency l  Goal – To design a pump of equal or better

efficiency than MoneyMaker pump

Page 6: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Issues Addressed by Mockup l  Feasibility of low cost goal

l  pump built for less than $25 l  Critical bellows component costs on order of pennies l  Still need to reduce cost of other components (valve etc.)

l  Pump Design l  Various designs considered, bellows chosen on cost basis l  Bellows pump found to work best when two are run in

parallel l  Efficiency

l  Design for taking power off rear wheel – still needs testing l  Pump – still need to address valve and sealant issues

Page 7: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Mockup Design

l  standard bicycle fits into universal stand

l  power taken off rear wheel with roller

l  roller transmits power via chain to crank shaft

l  crank shaft powers positive displacement bellows pump

Page 8: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Pump Testing

Charles River Chapel Moat

Difficulty achieving pump head, priming pump may improve

performance

Better flow rate, high inertial forces due to discontinuous

pumping action

Page 9: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Test Results (Manual) l  Single bellows hand

pumping rate = .75L/sec l  Inertia matters! l  Double out of phase

bellows reduced force by ~6x

l  Priming necessary l  Cheap pump feasible

Page 10: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Mock Up Demo

Page 11: Bicycle Powered Water Pumpdesigned.mit.edu/gallery/data/2005/mockup/slides/purpleB.pdf · 2014. 7. 2. · Bicycle powered pump answers irrigation need. Potential Markets ! India !

Future Work/Lessons Learned

l  Install double pump technology/dual reservior to reduce inertial forces

l  Reduce compliance in power transmission l  Implement drive reduction l  Extract quantitative data from mockup -

measure efficiency l  Pumps are fun!


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