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Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore...

Date post: 01-Oct-2020
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Kit contents: 1 x completely assembled shifter ready for installation Tools and other items required for installation Car ramps or jack and stands Phillips head screw driver 1/2”drive ratchet 10mm socket 15mm socket 13mm spanner 15mm spanner 18mm spanner 19mm spanner Long nose pliers T-30 torx bit and driver 4mm allen key Rubber mallet Small tube of Sikaflex black silicone construction glue, or similar silicone based adhesive Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall VXR8
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Page 1: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Kit contents:

1 x completely assembled shifter ready for installation

Tools and other items required for installation

Car ramps or jack and stands•Phillips head screw driver•1/2”drive ratchet•10mm socket•15mm socket•13mm spanner•15mm spanner•18mm spanner•19mm spanner•Long nose pliers•T-30 torx bit and driver•4mm allen key•Rubber mallet•Small tube of • Sikaflexblacksiliconeconstructionglue,orsimilarsiliconebasedadhesive

Billet Pro Series shifter installation

Holden Commodore VE V8 / Pontiac G8Chevrolet Lumina SS VE / Vauxhall VXR8

Page 2: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Stage 1 - Interior Dissassembly

Step 1:Withthegearboxinneutral,jackthevehicleupandsupportwithjackstandsunderchassisrails,oral-ternativelydriveyourvehicleontoramps.Safetyisalwaysthekey,sopleasedoublecheckyourjackstandsandvehicle are on stable ground.

Carefullylifttheinteriorconsolesurroundfromaroundgearstick,itisnormaltoheara‘click’soundwhenreleas-ingtheretainingclipsthatholdtheconsoleinplace,howeverbecarefulwhilstpullingupwards.Pleasenotethatundertheconsolesectionthepowerwindow/powermirrors/tractioncontrolswitchesareconnected,donotlifttheconsole piece with great force so as to not damage the wires/connections.

Step 2: Disconnect the traction control plug from under the front and the two rearward plugs for the power mir-rorsandwindowcontrolsfrombeneaththeinteriorconsolesection.Oncedisconnected,removetheconsolesec-tion and place in a safe spot.

Page 3: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 3:Usingaphillipsheadscrewdriver,undothe4retainingscrewsthatholdthebootsurroundinplace.

Step 4:Liftthebootupoffthemounts,andcarefullyholdingthegearknobonly(donothold/putforceongear-bootsurroundoritmaytear)firmlypullthegearknoboffthestandardgearstick.Oncethegearknobandbootareremovedtogether,placeinasafespot.

Note:It’sagoodideatohavesomeonekeeptheirhandsabovetheknobasyoupullitfromthestick,soastonotdamage the car/yourself when the gear knob releases.

Page 4: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 5:UsingaT-30torxbitanddriver,removethe4retainingscrewsfortheshiftbodytothegearboxtunnel.Onceall4screwsareremovedtheshifterassemblywill‘drop’downalittle.

Stage 2 - Undercar

Step 6:Underthecentersectionofthecaryouwillnoteablackbracketbelowtheexhaustsystem,thisneedstobe removed using a 15mm socket piece and ratchet.

Page 5: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 7:Fromthecatalyticconverters,andjustaftofthelocationoftheblackbracketyoujustremoved,undothe exhaust system. Remove this section of the exhaust system and place aside. **Exhaust pictured not standard item**

Note:OnHSVorinternationalvehiclemodel’swithextendedlowerrearbar,ifyouhavenoonetosupporttheexhaustweight,itisagoodideatoplacerag’sbetweentheexhausttipsandtherearbarexhaustoutletssotheexhaust tips do not scratch the paint when the weight of the center exhaust section is removed causing the tips to point upwards.

Step 8:Usinga10mmsocketpieceandratchet,removetheexhaustheatshield.

Page 6: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 9:Using18mmand19mmlonghandleringspanners,undothethreetailshaftboltsintherectangularpatternontherearwardsideoftherubberjoinaspictured.Onceundone,slidethetailshaftrearwardslightlyandsupport/let hang so as to create enough access to the shifter area.

Step 10:Usinga15mmsocketandratchet,undothe4gearboxcrossmemberboltsaround3/4’softhewayout.Usingsomesupportunderthegearbox(carjackworksfine),removeallfourbolts.Allowthegearboxtohangenough to gain as much access to the shift area as possible without allowing any cables or sensor looms to be strained(aroundthecatalyticconverterarea,andrearsideoftheblockthereisseveralsensors/looms).

Page 7: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 11:Onthetopsidesofthegearbox,youwillnotethetwofrontlegsoftheshiftbodymeetthegearboxandareretainedbytwopin’swithslideclips.Toremovetheseclips,youneedtopushthetabtowardsthecenterofthecarandpushtheclipsupwardstoundothelock.Oncetheclipispointingupwards,simplypulleachpinout-wards to remove.

Page 8: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 12: Pull the underside rubber boot away from the shift body to reveal the shift selector arm connection. Similartothefrontshiftbodylegs,theselectorarmisconnectedtotheshiftleverwithapinandtwoclips(oneoneitherside).Usingsomelongnosepliers,pullbothclipsoffandremovethepin.Theshiftershouldnowbetotally disconnected from the vehicle.

Step 13:Carefullymanouvertheshifteroutofthevehicle.Itcanbealittletricky,sodon’tforceititjustrequiresa little bit of patience.

Page 9: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 14:TakeyournewBilletProseriesshifter,andaspertheremovalofthestandardshifter,carefullymanou-vertheassemblybackintothesamelocation.Onceagain,eachcarisdifferent,butitcanbealittletrickytogetitinsometimes,butbepatient.

Stage 3 - Installation of Billet Pro shifter

Step 15:Withtheshiftassemblyrestinginplace,re-insertthefronttwoforklegpins.besuretopushthemdowards to clip back into the gearbox casing as per removal.

Page 10: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 16:Withbothclipsremovedfromtheselectorarmconnectionpin,locatetheselectorarmonthetheshiftlever and re-install the pin. Clip both retaining clips on to either side of the pin.

Step 17:Re-fitthefactoryselectorarmboottothegroovelocatedontheshiftbodyasperOEMitem.

Page 11: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 18:Usingajackorpersontoassist,raisethegearbox/crossmemberbackuptothevehicle,usinga15mmsocketandratchet,re-fitandtightenall4crossmemberbolts.Besuretocheckallboltsaresecurelyinstalled.

Step 19:Liftandslidethetailshaftbackintoposition.Again,using18mmand19mmlonghandleringspanners,

Page 12: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 20:Withthe10mmsocketpieceandratchet,re-fittheexhaustheatshieldtounderbody.Oncetheheatshieldisinplace,re-fitthecentersectionofexhaustremovedearlierininstallation.Pleaseensuretore-clipintheo2sensor looms near the catalytic converters.

Step 21: Re-install black bracket to underbody using 15mm socket piece and ratchet.

Page 13: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Stage 4 - Final shifter installation and adjustment of positive stops

Step 22:UsingtheT-30torxbitanddriver,re-installthe4shiftbodyretainingscrewstothevehiclebody.

Step 23:Witha4mmallenkeyand13mmspanner,adjustthepositivestop’sintoposition.Todothis,itisbesttoadjustthemin3rdand4thgearsrespectively.Selecting4thgear,loosenoffthe13mmnutonthepositivestopandwind the stop to gently touch the the shifter shaft. Back the stop off around 1mm or enough to not allow the shaft torestonthestop,ortotouchthestopunderaccelleration/backingofftopreventanypotentialvibrationbetweenthe two surfaces.

Repeat this process of adjustment for 3rd gear also.

Page 14: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Step 24:Applyasmallamount(aspictured)ofblackSikaflexurethaneadhesivesiliconetotheshaft,particularlythe top gear knob location slot. Do not use to much glue or hydraulic compression will stop you from being able topushthegearknobbackdowntoitscorrectseatingposition.Usingasoftrubbermallet,placearagoverthegearknobandensuringthegearknobisstraighttomakesurethelocationslotisinthecorrectposition,firmlyhitthe gearknob downwards to pop back into its correct position. Check the gearknob is correctly installed by pulling upwards gently on the gearknob. If the gearknob slides up it is not seated correctly.

Step 25:Usingaphillipsheadscrewdriver,re-fitandtightenthe4gearbootretainingscrews.Adjustthegearboot to sit neatly.

Page 15: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Stage 5 - Re-assembly of interior and test drive

Step 26:It’sagoodideanowtotakethevehicleforatestdrivepriortore-installingtheconsolesurroundtoensurethepositivestop’saresetaccuratelyandtoeliminateshaftvibrationiftheshaftismakingcontactwiththestops.

Afteranyadjustmentsaremadetothepositivestops(ifany),carefullyre-fittheinteriorconsolesection.besureto clip back in the correct wiring looms to the underside plugs for power windows/power mirrors/traction control.

Page 16: Billet Pro Series shifter installation · Billet Pro Series shifter installation Holden Commodore VE V8 / Pontiac G8 Chevrolet Lumina SS VE / Vauxhall ... console piece with great

Thank you for chosing Billet Products!

Step 27:Theinstallationisnowcomplete.Testdriveyourvehicleagaintoensureeverythingisokay,andthatgearsselectproperly.It’snowtimetoenjoyyournewBilletProSeriesshifter,andtotransformyourslow,sloppyshifts into precise Billet Pro shifts!


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