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Product Overview
Product Overview
SHRINK-FIT MACHINE & CHUCKS
ü Shrinking of Carbide and HSS tools from dia. 3 to 32 mm in tolerance h6 (up to 50mm) ü Highest quality of roundness / changing repeat accuracy (< 3µm)ü Steep taper in tolerance to AT3 class with Form AD/B coolant facilityü High clamping forceü High temperature resistant special steel (tested more than 2000 times)ü Shrink chucks are fine balanced G2.5 @ 25,000 rpm ü Further balancing with tool can be done using set screwsü High quality materials used
Clamping range SC: ø 3mm - 50mmClamping range HSS: ø 6mm - 50mm
“Cool down” cooling system – ten times more effective than contact cooling systems. Available both as ALLROUNDER & PROFESSIONAL systems.
Advantage induction heating ®technology – ThermoGrip ,
the modular shrink system with a perfect match between tool-holder and heating source.
More safety – Both heating and cooling takes place at one position, no moving of the hot toolholder is necessary.
Convenient user-friendly control – simple parameters prevent the overheating of Shrink fit toolholders.
ü Smart solutions for high quality clamping systems in tapping applications
ü Tapping solution range from M3 – M200
ü Quick and easy tool changing
ü Floating & clamping through ‘Ball catch mechanism’ to avoid wear & tear, designed for long life
ü Floating system compensate the difference between feed and pitch, increase quality of thread
and tool life
ü Holders are equipped with an adjustable device to increase the cutting pressure, ensuring a
positive start when the tapping cycle commences
ü Taps can be changed quickly without additional tooling
ü A tapping adaptor is required for each tap shank size
ü Robust design recommended for given application
ü Adjustable safety clutch protects against breakage of worn taps and tap bottoming
ü Quick change features to suit quick change chucks with & without safety clutch
TOOL HOLDERS FOR DRILLING, TAPPING & REAMING
SYNCHRO TAPPING CHUCK (SCK)
l Tapping, roll forming on machines with synchronized feed (speed / feed synchronization, also named Rigid tapping))
l Used on machining centers, CNC-turning and special purpose machines with synchronized feed for the tapping operation
l Technology with minimum compensation on tension / compressionis +/- 0.15mm (for size 1 & 2)
Increased tap life
Better thread quality
Reduced risk of tap breakage
Less number of tools required
Low spindle maintenance
No downtime
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TAPS
ü Excellent performance on various materials including cast ironü Customized flute geometry for better chip evacuationü Consistent and close thread toleranceü Optimal cutting parameters for high productivity on CNC machines.ü Flute type - straight, spiral, spiral point (gun nose)ü Metric: M3- M20, Coating: Uncoated Taps / TiN / TiCN / TiAlNü UNC, UNF taps with straight, spiral & spiral point flutesü JIS standards also availableü Thread forms 0.7 to 2.5ü Thread tolerance - 4H / 5H, 6H, 6HX, 7H / 8H, 7G, 8G, 1B, 2B, 3Bü Left hand taps, Internal coolant taps on requestü Special taps on request
CNC TOOL HOLDERS
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Comprehensive range of 1100 line items
BT (JIS B 6339 / MAS 403), SK (DIN 69871), HSK (DIN 69893) tapers
All tool holders have taper angle accuracy as per AT3 class
TIR of front end w.r.t taper controlled within 3 microns
All holders are dynamically balanced and also can be fine balanced
Form AD/B standard for all holders
Data chip hole as standard for all HSK & SK taper holders
Bore tolerance H4 as standard for all side lock holders
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ACCESSORIES FOR CNC TOOL HOLDERS
ü Collet: ER Collet, Tap Collet, Straight collet, Super collet & Collet Set
ü Clamping nut, Spanner, Sealing disc, Pull stud, Friction wrench
ü Cylindrical shank, Coolant tube for HSK chuck
ü Reduction sleeves for hydraulic chuck with sleeve remover
ü Threaded arbor - extension & reductions
ü Spare parts required for holders like locking screw, adjusting screw, socket head screw,
stopper screw, drive keys, threaded stud, etc
HI-POWER MILLING CHUCK (HPMC)
ü Very high clamping force leads to increased productivity and tool life
ü Roller bearing design provides high friction resistance
ü High run out accuracy within 5 micron @ 3D. Less wear on cutting edge leads to significant
increase in tool life
ü Excellent finish on machined surface due to less vibration
ü Protected with anti-corrosive coating
ü Perfect seal mechanism of clamping nut, prevents dust and coolant entry,
extending the life of the holder
SLIM HI-POWER MILLING CHUCK (SLIM HPMC)
ü Clamping torque is twice that of collet chucks with ISO15488 (DIN6499)
ü Slim design helps to reach depth without fouling
ü Clamping nut without slots makes its usage at higher rpm effortless
ü Run-out consistency within 5 microns at 4D
ü Powerful and Rigid
MICROBORE - BORING SYSTEM
Rough boring system:
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Fine boring system:
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Mod-Flex system (Modular + Flexible system):
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Special boring solutions:ü Bilz special boring bar solution with ISO cartridge, ISO insert and Microbore unit have
been field proven successfully in producing multiple bores and chamfers to customer specific tolerance, which gives improved productivity to the customer
Prismatic shape serration design (angular) Angular serration absorbs “high clamping pressure” & “vibration” Used on both standard-boring and step-boring applications
Unique gear adjustment through worm and gear arrangement Easy adjustment in difficult access areas, no need of eye contact Least count of 2 microns diametrically
he tool has high rigidity because of OD & face contact Using modular systems means flexible tool determination and cost reducing investment
Linear graduated scale adjustment through specially mounted screws Boring range
Boring range
: Ø28mm - Ø1015mm
Fine bore cartridges designed for standard ISO Inserts : Ø8mm - Ø390mm
Pro
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12.
2018
BILZ WERKZEUGFABRIKGmbH & Co. KGVogelsangstr. 873760 OstfildernDeutschland / GermanyTelefon +49 711 348 01 - 0Telefax +49 711 348 12 [email protected]
Bilz
Boehlerit
Leitz
Produktions- und Vertriebsstandorte der LEITZ-Group
Production and sales locations of the LEITZ Group
BILZ TOOL PVT. LTD.13B, KIADB Industrial AreaDoddaballapur - 561203Bengaluru DistrictIndiaTel +91 080 28079500Fax +91 080 [email protected]
