+ All Categories
Home > Documents > Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~...

Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~...

Date post: 16-Mar-2018
Category:
Upload: doque
View: 222 times
Download: 4 times
Share this document with a friend
30
Bio-based PX for 100% bio-PET International Conference on Sustainable Chemistry & Engineering November 19 th 2013 © Virent 2013
Transcript
Page 1: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Bio-based PX for 100% bio-PET

International Conference on Sustainable Chemistry & Engineering

November 19th 2013

© Virent 2013

Page 2: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Virent Vision

© Virent 2013 2

Page 3: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Consumption outpacing population

0

20

40

60

80

100

120

2010 2050

pe

rce

nt

incr

ea

se Consumption

Population

Source: United Nations © Virent 2013 3

Page 4: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Consumption today

We are consuming 1.5x the ability of the

earth to supply resources sustainably…

yet consumption will grow

as we increase quality of life © Virent 2013 4

Page 6: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Sustainable Consumption

© Virent 2013 6

We can increase the ability of the earth to

sustainably supply the resources we need through

efficiency, growth and technology

Page 8: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

© Virent 2013 8

Page 9: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Converting biomass around the world

…with Virent technologies and partners

© Virent 2013 9

Page 10: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Virent at a glance The global leader in catalytic biorefinery research, development, and commercialization

Location

Technology

Infrastructure

Madison, Wisconsin, USA 25x Development Pilot Plants

2x Larger Demo Plants

Partners & Investors

Catalytically converting plant-based feedstocks to fuels and chemicals

© Virent 2013 10

Page 11: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Virent’s BioForming® Technology

Fast and Robust Inorganic Catalysts

Moderate Conditions

Industry Proven Scalability

Energy Efficient Exothermic

Low Energy Separation

Low Carbon Footprint

Premium Drop-in Products Tunable Platform

Infrastructure Compatible

Fuels and Chemicals

Feedstock Flexible Conventional Sugars

Non-Food Sugars

Leading catalytic route to renewable hydrocarbon fuels and chemicals.

“Eagle” Virent’s Biogasoline Demonstration Plant- Madison, WI

© Virent 2013 11

Page 12: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

The BioForming® Concept

Corn

Reformate

Distillate

APR/HDO

Modified

ZSM-5

Condensation

+

Hydrotreating

Aromatics

Gasoline

Jet Fuel

Diesel

Cellulosic

Biomass

Cane Sugar

and Bagasse

Bio-based feedstocks to direct replacement products

73 Issued/Allowed Patents, 160+ Pending Patent Applications

H2

APR = Aqueous Phase Reforming HDO = Hydro-deoxygenation, a variation of APR that utilizes external hydrogen

Option 1

Option 2

Drop-In

Drop-In

Woody

Biomass

© Virent 2013 12

Page 13: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Biobased Chemicals

© Virent 2013 13

Page 14: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Global Petrochemical Market

Ethylene

Assoc. gases / Naphta

127 Mt/a

Estimates of world demand , 2011 Sources: IHS Chemical, ICIS.

Propylene Butadiene* Benzene Toluene Xylene

Olefins Aromatics

Crude Oil

79 Mt/a

10.5 Mt/a

41 Mt/a

29 Mt/a

43 Mt/a

Natural Gas Liquids

• Approximately 330M tonnes in 2011

• Market value ~ US$440B

• BTX Market value ~ US$130B

Virent focusing on BTX

© Virent 2013 14

Page 15: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Global Petrochemical Market

Benzene Toluene Xylene

Aromatics

Nylon Polyester Polyurethane Phenolics Polycarbonate Polystyrene

© Virent 2013 15

Same polymers, same performance, same equipment

Page 16: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Mass Balance

16

Virent BioForming

Aromatics Processing

Soluble Carbohydrate

2.6t

BioFormate (Liquid

Hydrocarbons)

1t

Paraxylene 0.6t

Benzene 0.2t

BioGas 0.1t

BioFuel 0.1t

Virent BioForming

Best Theoretically Achievable

Specific Feedstock Consumption (mass carbohydrate per mass hydrocarbon)

2.6 2.3

Carbohydrate mass yield to liquid hydrocarbon

38% 43%

Biomass

Sugar cane

Corn

Hydrogen 0.17 t

© Virent 2013

Page 17: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

100% Bio-based Paraxylene

© Virent 2013 17

Page 18: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

© Virent 2013 18

Page 19: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Why are customers interested?

© Virent 2013 19

Diversifying supply & tackling volatility Consumer interest and demands

Supply as co-product diminishing Projected Strong Global Growth Rates

Page 20: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Coca-Cola & Virent partnership

Coca-Cola supporting the commercialization of Virent’s BioFormPX™ for use in PlantBottle™

Multi-million dollar, multi-year agreements with Virent

Joint Development Agreement

Supply Agreement

Supporting Virent’s plans for first chemicals plant

© Virent 2013 20

Page 21: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Challenges

Scaling and entering into a complex

supply chain

Raising capital for a novel technology

Competing commodities (petro vs agro)

Feedstock sustainability is a “moving

target”

© Virent 2013 21

Page 22: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Bio-PET Supply Chain

22

Crude Oil

Reformate

BTX PX PTA

PET

Naphtha

Biomass Reformate BTX PX

Virent BioFormPX

© Virent 2013

1 2 3

Natural

Gas

NGL

Pygas

Ethane

Cra

cker

R

efo

rmer

Ethylene Ethylene

oxide

Ethylene

glycol

Biomass Ethanol Ethylene Ethylene

oxide

Ethylene

glycol

Page 23: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Feedstocks

© Virent 2013 23

Page 24: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Feedstocks

© Virent 2013 24

Cellulosics

Maize / Corn

Sugar cane

Sugar beet Ethanol

Page 25: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Cellulosics

© Virent 2013 25

Corn Stover

Sugar cane bagasse

Wood chips

Rice straw

Wheat straw

Tall grasses

Page 26: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Sustainability

© Virent 2013 26

Page 27: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Green House Gas (GHG) Emissions Cradle To Grave Analysis

• Initial Virent internal GHG estimates conducted for one potential commercial plant configuration

• GHG emissions calculated based on economic allocation methodology (5 yr. price average)

• Utilized EcoInvent and GREET data in conjunction with GaBi software for GHG analysis.

• Does not include any transportation effects post-gate.

© Virent 2013 27

> 30% reduction

> 55% reduction

> 35% reduction

Page 28: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

© Virent 2013 28

Page 29: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Summary

Leading technology for catalytic conversion of plant matter to direct

replacement hydrocarbons, including aromatics.

Strong strategic partnerships (e.g. The Coca-Cola Company, Royal

Dutch Shell, Cargill, Honda).

First commercial deployment will be bio-PX for the production of

biobased PTA and PET.

Initial deployment for bio-PX will use ethanol as a feedstock for more

rapid, lighter capital project

Growing demand for bio-based aromatics due to

Consumer demands and desire for differentiation

Shifts in petrochemical supply dynamics and fears

Tackling volatility with a portfolio approach

Developing pathways to advance integration with cellulosic feedstocks

and lignin.

Sustainability is critical and must account for biogenic carbon

© Virent 2013 29

Page 30: Bio-based PX for 100% bio- · PDF fileLow Energy Separation ... • BTX Market value ~ US$130B ... Director Chemicals Business Development kieran_furlong@virent.com

Virent converts plant-based sugars into 100% renewable chemicals and fuels. Our bio-

based products are identical to those produced from petroleum—direct replacements

that utilize today’s processing, storage and transportation infrastructure.

Kieran Furlong, Director Chemicals Business Development

[email protected]

Thank you.

© Virent 2013


Recommended