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EuropeanProjectBioDME7thFramework Programme 1

Production of DME from Biomass

and utilisation as fuel for transportand for industrial use

Starting date: 1 September 2008Duration 48 monthsContact: per.salomonsson@volvo.com

Total budget 28.4 MEU funding: 8.2 MEnergimyndigheten: 9.6 M

EUROPEAN PROJECTGrant agreement No: TREN/FP7EN/218923

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EuropeanProjectBioDME7thFramework Programme 2

BioDME Projectoverview

Demonstrationofanenvironmentallyoptimisedbiofuelforroad

transportcoveringthefullchainfromproductionoffuelfrombiomass

totheutilisationinvehicles

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EuropeanProjectBioDME7thFramework Programme 3

BioDME Consortium Partners

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EuropeanProjectBioDME7thFramework Programme 4

DMEhasthehighest landuse efficiency

Ethanol f wheat

RME

Ethanol f wood

Synthetic diesel from wood

Synthetic Diesel - black liquor

DME / Methanol - wood

DME / Methanol - black liquor

km / ha year20000 4000 6000 8000 10000

- European conditions

- Calculated as 3l diesel eqv/10 km- Source: Volvo

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EuropeanProjectBioDME7thFramework Programme 5

0

100

200

300

400

100 200 300 400 500 600

Energy consumption (MJ / 100 km)

Green

housegasemis

sions(gCO2eq

v/km)

Gasoline

Diesel

Biodiesel: Glycerine as chemical

Biodiesel: Glycerine as animal feed

Syndiesel: Coal

Syndiesel: Natural gasSyndiesel: Wood

Syndiesel: Black Liquor

DME: Coal

DME: Natural gas

DME: Wood

DME: Black Liquor

EtOH: Wheat, Straw CHP, DDGS as AF

EtOH: Sugarcane (Brazil)

EtOH: Wheat, straw CHP, DDGS as fuel

EtOH: Cellulose

EtOH: Wheat straw

EtOH: Wheat, Coal CHP, DDGS as AF

EtOH: Wheat, Coal CHP, DDGS as fuel

EtOH: Wheat, NG GT+CHP, DDGS AF

EtOH: Wheat, NG GT+CHP, DDGS fuel

Biogas: waste

Biogas: solid manure

Conventionalfuels

DME black liquor

Coal derived fuels

Natural gasderived fuels

optimum

FT from

biomass

Source:EUCAR/CONCAWE/JRC

Energyandgreenhousegases

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EuropeanProjectBioDME7thFramework Programme 6

EUHeavyDutytransportfuel

replacementpotential2030 using50%ofbiomasspotential

Source: EUCAR/CONCAWE/JRC 2005, European Commission, Volvo

0

200

400

600

800

1000

1200

1400

1600

Energy in HD road transport 2005 DME potential from BL DME potential from Directgasification

TWh

3.5% replacement*

53% replacement

*50% of black liquor potential is gasified

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EuropeanProjectBioDME7thFramework Programme 7

DMEproduction cost

Source: RENEW FP6

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EuropeanProjectBioDME7thFramework Programme 8

Field testVehicle dev.

DMEproductionDesign&Construction

Fuel &lube oil investigations

Filling stations&DMEdistribution

Startoffield test

DMEplantready

Projecttimeschedule

ProjectStart ProjectEnd2008 2009 2010 2011 2012

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EuropeanProjectBioDME7thFramework Programme 9

DMEplantinPite

DMEtankforfinishedproducts(500meters)

NewDMEPilot,tobefinishedearlyin2010

ExistingChemrecdevelopmentplant

DownstreamfromChemrecs existingdevelopmentplantforblackliquorgasification,ChemrecandHaldorTopse willconstructaDMEplantusingnovelsynthesistechnologyfromHaldorTopse

Partners:

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EuropeanProjectBioDME7thFramework Programme 10

Gas conditioning and

Gas purification

DMEProcess

DevelopmentUnit

Raw DMEBFW

LP-st

CO2/H2S (to mill)

DME Storage

4-5 ton DME / day

DP-1

Purgegas

CWDME

Final SulphurRemoval &

GuardBed

DMEPilotdownstreamChemrecs DP1plant

inPite,Sweden

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EuropeanProjectBioDME7thFramework Programme 111111

AssisttheBioDME plantwithsamplingsandanalysiswithfreestandingequipments

Syngas purificationexperimentsinapressurizedlabscaletestrigviaanonlinesamplinglinefromChemrecDP1

Labscaletestrig:0.1dm3 and6.6dm3 packedbedreactors(PBR)andonlineGC:s forgasanalysis. MaterialcharacterizationatnearbyLule

University

of

Technology.

ExperimentsandsamplinginBioDME plant

GC analysis from lab scale test rig Lab scale test rig with PBR

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EuropeanProjectBioDME7thFramework Programme 12

DistributionofBioDME

Distributionfromproduction planttothefillingstationswithdedicated truck

Lubricity andodorant additivestobeaddedtotheBioDME attheplant

Fourfilling stationswill bebuilt during 2010atfour differentlocations:Gothenburg,Jnkping,StockholmandPite

Partners:

Pite

Stockholm

Jnkping

Gteborg

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EuropeanProjectBioDME7thFramework Programme 13

Fuelandlubeoilspecification

Laboratory analysisPartners:

EvaluatematerialscompatibilitywithDME(rubbers,plastics,metals)

DetermineDMEminimumqualitytoinsureenginesdurability;thiscoversDMEcomposition,DMEpropertiesandallthetestmethodsforthesepurposes

DetermineengineoilrequirementsanddegradationwhenusingDMEasdieselfuel.

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EuropeanProjectBioDME7thFramework Programme 14

Fuelinjectionequipment

Trilobe

camshaft

assembly

Housing

assembly

DMEmodified

headassembly

Sleeve(new)

DMEinjectorPartners:

DMEHPpump

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EuropeanProjectBioDME7thFramework Programme 15

VolvoMD13440hpDMEengine

Vehicle procurement

BuildFieldtestvehicles NewVolvo13litre DMEengine 3G

NewCommonrailDMEinjectionsystem EuroV/EEVcompliant VerylowPMemissionswithoutparticlefilter

NewDMEtankandfeedsystem

DMEtankmountedonVolvoFHtruck

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EuropeanProjectBioDME7thFramework Programme 17

IllustrationoftheBioDME pilot

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EuropeanProjectBioDME7thFramework Programme 18BioDME Highenergyefficiencyandminimalclimateimpact