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BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100)...

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BioLyt Wood pellet boiler Technical Data Output range 50-160kW 42125186/01 - 08/16 Responsibility for energy and environment
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Page 1: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

BioLytWood pellet boiler

Technical Data Output range 50-160kW

42125186/01 - 08/16

Responsibility for energy and environment

Page 2: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

2 42125186/01 - 08/16

Hoval BioLyt (50-160)

Contents page

Technical Data 3

Dimensions 4-6

Space requirements and installation dimensions 7-8

Engineering 9-10

Fuel store design and feeding system guidelines 11

Typical plantroom layouts 12-13

Accessories 14-19

Typical hydraulic schematic 20

Service and Support 20

Page 3: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

42125186/01 - 08/16 3

Hoval BioLyt (50-160)

Hoval BioLytType (50) (70) (100) (130) (160)

• Daily heat output 3 kW 45 62 99 130 144

• Nominal output kW 49 69 99 130 156

• Heat input at nominal output kW 54 74 108 141 170

• Heat output range kW 14-49 20-69 29-99 39-130 43-156

• Wood pellets acc. to EN ISO 17225-2 and EN plus A1 Ø mm 6-8 6-8 6-8 6-8 6-8Length mm 5-30 5-30 5-30 5-30 5-30Ash content % < 0.7 < 0.7 < 0.7 < 0.7 < 0.7Fine content % < 1 < 1 < 1 < 1 < 1

• Maximum boiler operating flow temperature °C 85 85 85 85 85

• Minimum boiler operating flow temperature °C 60 60 60 60 60

• Minimum boiler return temperature °C 45 45 45 45 45

• Flue gas temperature 1 at nominal output °C 170 170 160 170 185

• Flue gas temperature 1 at minimum output °C 90 90 80 90 100

• Carbon dioxide CO2 % 12 12 12 12 12

• Operating/test pressure bar 3.0/4.5 3.0/4.5 3.0/4.5 3.0/4.5 3.0/4.5• Minimum operating pressure bar 1.0 1.0 1.0 1.0 1.0

• Boiler efficiency at nominal output % > 90 > 90 >90 >90 >90

• Flue gas mass flow rate at nominal output based on moisture content of pellets 10 %

kg/h 120 170 260 320 375

• Flue gas mass flow rate at minimum output kg/h 38 53 82 98 112

• Flow resistance pellets boiler z-value 1.5 1.5 0.4 0.3 0.3• Boiler waterside resistance at 10 K ∆T mbar 25 55 30 39 52• Boiler waterside resistance at 20 K ∆T mbar 7 16 8 10 13• Water flow at 10 K ∆T m³/h 4.2 6.4 9.1 11.5 13• Water flow at 20 K ∆T m³/h 2.1 3.2 4.5 5.7 6.7

• Boiler water content litres 180 215 245 360 360

• Fuel loading chamber capacity litres 183 183 105 183 183• Ash bin capacity litres 65 65 120 180 180

• Thickness of boiler body insulation mm 80 80 80 80 80

• Boiler dry weight (without lagging, burner, pellets hopper) kg 390 520 670 980 980• Boiler dry weight (with lagging, burner, pellets hopper) kg 640 780 950 1350 1350

Thermal flow safeguard• Switching point of thermal flow safeguard °C 95 95 95 95 95

• Minimal flow of water (cold water 10 °C) m³/h 2.0 2.0 2.0 2.0 2.0• Minimum required cold water flow pressure bar 2 2 2 2 2

Flue system1

• Buoyancy required at outlet Pa -5 -5 -5 -5 -5

• Electrical consumption during operation Watt 170 170 270 380 400

• Electrical consumption during ignition Watt 1800 1800 1950 1950 1950

• Electrical consumption during introduction of pellets Watt 1900 1900 1900 1900 1900

• Maximum current 2 A 13 13 13 13 13

• Sound power supply - Boiler noise (in plant room) dB(A) 67 67 67 67 67

- burn-out noise (in plant room) dB(A) 72 72 72 72 72

- flue gas noise in the flue dB(A) 82 82 82 82 82

- flue gas noise radiated into the plant room dB(A) 74 74 74 74 74

- pellet feed dB(A) 73 73 73 73 731 A combined draught stabiliser and pressure relief damper is provided with each BioLyt boiler for fitting by the installer.2 Min. 16 A protection because of operating current.3 Taking into account the off-periods of the suction turbine filling times (BioLyt 50,70) and the burner cleaning times.

Technical Data

Page 4: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

4 42125186/01 - 08/16

Hoval BioLyt (50-160)

1a Boiler flow connection R 1¼″1b System flow connection R 1¼″2a Boiler return connection R 1¼″2b System return connection R 1¼″3 Safety heat exchanger connections 2 x R ½″

3a Pellet feed system/ transfer box / RAS 514 Drain R ¾″5 Flue gas outlet external Ø 150 mm6 Control panel can be fitted left or right side7 Induced draught fan8 Connection conveyor hose

pipe bend (rotatable 360°)Ø 50 mm

9 Connection return air hose pipe bend (rotatable 360°)

Ø 50 mm

10 Pellet feed unit RAS 85 with sound absorbing hood (optional)

11 Sight glass 12 Pocket for boiler sensor (behind the casing) Rp ¾″

13a Pocket for sensor of thermal flow safeguard BioLyt (50)

Rp ½″

13b Pocket for sensor of thermal flow safeguard BioLyt (70)

Rp ½″

14 Electrical connection left or right15 Cleaning panel

BioLyt (50,70)(Dimensions in mm)

BioLyt type L H1 H2 H3 B1 B2 B3 B4 B5 E1 E2 E3

(50) 1660 2160 1705 1545 740 640 105 175 905 1310 490 1290(70) 1685 2250 1800 1635 800 740 200 190 965 1410 590 1385

160 L

H3H

2

H1

190

71.5

49.5

11

2b

1a

B5

347

E3

E2

48

E1

820

B4B2B1

225225

45

B3

7 15 9 108

12

13b

1b

4 2a

14

13a

3

5

10 3a3a

BioLyt (50,70) boilers are supplied with a boiler low return temperature protection kit as shown above. Please refer to accessories.

Page 5: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

42125186/01 - 08/16 5

Hoval BioLyt (50-160)

BioLyt (100)(Dimensions in mm)

160 L

H3H

2

H1

190

145

8

B5

347

E3

E2

48

E1

820

B4B2B1

225225

45

B3

7 12

9

10

1

4 2

11

3

5

1313

6

1 Boiler flow connection DN 502 Installation return connection DN 503 Safety heat exchanger 2 x R ½″4 Drain R 1″5 Flue gas outlet external Ø 180 mm67

Control panel Induced draught fan

optionally left or right

8 Sight glass 9 Pocket for boiler sensor

(behind the casing)Rp ¾″

10 Pocket for sensor of thermal flow safeguard (behind the casing)

Rp ½″

11 Electrical connection left or right12 Cleaning panel13 Pellet feed system/ transfer box/ RAS51

BioLyt (100) boilers are supplied with a boiler low return temperature protection kit as shown above. Please refer to accessories.

Page 6: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

6 42125186/01 - 08/16

Hoval BioLyt (50-160)

BioLyt ( 130 and 160)(Dimensions in mm)

1 Boiler flow connection DN 502 Installation return connection DN 503 Safety heat exchanger 2 x R ½″4 Draining R 1″5 Flue gas outlet external Ø 180 mm6 Control panel optionally left

or right7 Induced draught fan

8 Sight glass 9 Sleeve for boiler sensor

(behind the casing)Rp ¾″

10 Sleeve for sensor of thermal flow safeguard (behind the casing)

Rp ½″

111213

Electrical connection left or rightCleaning panelsPellet feed system/ transfer box/ RAS 51

7 12

160

165817

89

2320

190

133

94

1

2130

2290 380

1060

310

902.43

8602784

53

1396

820

8

6

9,10

3

225 225

45

2

576

1381

11

5

1313

BioLyt (130,160) boilers are supplied with a boiler low return temperature protection kit as shown above. Please refer to accessories.

Page 7: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

42125186/01 - 08/16 7

Hoval BioLyt (50-160)

1 Boiler flow connection DN 502 Installation return connection DN 503 Safety heat exchanger 2 x R ½″4 Draining R 1″5 Flue gas outlet external Ø 180 mm6 Control panel optionally left

or right7 Induced draught fan

8 Sight glass 9 Sleeve for boiler sensor

(behind the casing)Rp ¾″

10 Sleeve for sensor of thermal flow safeguard (behind the casing)

Rp ½″

111213

Electrical connection left or rightCleaning panelsPellet feed system/ transfer box/ RAS 51

Space requirements BioLyt (50,70)(Dimensions in mm)

BioLyt Type H L B

(50) 2160 1660 740(70) 2250 1685 800

1 Minimum distance to wall on the control panel side 700 mm, on the opposite side 150 mm.

2 with optional pellet box extension fitted.

This area must remain free for maintenance work

2 with optional pellet box extension fitted.

1 Minimum distance to wall on the control panel side 700 mm, on the opposite side 150 mm.

This area must remain free for maintenance work

Space requirements BioLyt (100)(Dimensions in mm)

Space requirements

Page 8: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

8 42125186/01 - 08/16

Hoval BioLyt (50-160)

L1

L2B2

H1 H2

B 1

Installation dimensions BioLyt (50-160)BioLyt type H1 H2 B1 B2 L1 L2

(50) 1790 1650 740 640 1430 1255(70) 1880 1740 840 740 1430 1255(100) 1940 1775 950 876 1430 1290(130-160) 1940 1775 950 860 1880 1810

1 Assembly and DeliveryThe BioLyt boiler is supplied as a kit of parts. Hoval include for subsequent assembly on site by our engineering team.

2 with optional pellet box extension fitted.

1 Minimum distance to wall on the control panel side 700 mm, on the opposite side 150 mm. This area must remain free

for maintenance work

Space requirements BioLyt (130-160)(Dimensions in mm)

Space requirements

Page 9: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

■ Engineering

Hoval BioLyt (50-160)

42125186/00 - 08/16 9

Table 1: Maximal filling quantity based on VDI 2035

Total hardness of filling water up to...[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0f°H <1 5 10 15 20 25 30 >30d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600Boiler size ofindividual boiler maximum filling quantity without demineralisation

50 to 200 kW NOREQUIREMENT 50 l/kW 20 l/kW 20 l/kW ALWAYS DESALINATE

1 Sum of alkaline earths2 If the conductance in µS/cm exceeds the tabular value an analysis of the water must be carried out.

Regulations and guidelinesThe following regulations and guidelines must be observed:- Hoval technical information and installation instructions- Relevant British Standards and Guidelines- Hydraulic and technical control regulations- Local Building regulations

Water qualityHeating water:European standard BSEN 14868:2005 and VDI guideline 2035 must be observed. Particular note must be taken of the following regulations:

- Hoval boilers and water heaters are suitable for heating systems without significant oxy-genation (system type 1 in accordance below with BSEN 14686:2005)

- Systems with- Continuous oxygenation (e.g. floor heating without diffusion-proof plastic pipes) or - Intermittent oxygenation (e.g. frequent top-ping up required) must be fitted with a system separator.

- Treated heating water must be checked at least once per year or more frequently as specified by the inhibitor manufacturer.

- If, in the case of existing systems (e.g. boiler replacement), the water quality of the existing heating water complies with VDI 2035, it is not recommended that the system be refilled. VDI 2035 also applies to top-up water.

- Before filling new systems, or, if applicable, existing systems, the heating system must be professionally cleaned and flushed before the boiler is filled.

- Components of the boiler/ heat exchanger that come into contact with the water are made of ferrous materials and stainless steel.

- The combined chloride, nitrate and sulphate content of the heating water must not exceed a total of 50mg/l.

- Once the heating has been in operation for 6-12 weeks, the pH value of the heating water should be between 8.3 and 9.5.

Water for filling and topping up the system:- Untreated drinking water is generally most suitable for filling and topping up a system with a Hoval boiler. However, the water quality of the untreated drinking water must always comply with VDI 2035 or must be demineralised and/or treated with inhibitors. The specifications of BSEN 14868: 2005 must be observed.

- In order to maintain the boiler’s high efficien-cy level and to avoid overheating of the heating surfaces, the values in the table below must not be exceeded. These values are calculated in relation to the boiler output (the smallest individual boiler in the case of multiple boiler systems) and the water content of the system.

- The total quantity of water used to fill and top up the system during the boiler’s life must not exceed a value equivalent to three times the water content of the system.

Heating System- The boilers must not be installed in areas where halogen compounds occur and could enter the combustible air (e.g. washing, drying, workshop areas, hairdressing salons etc.).

- Halogen compounds can be caused by cleaning, degreasing, and solvent agents, adhesives and bleaching liquids.

- A suitable supply of combustion air must be guaranteed. It must not be possible to close the air supply apertures. Minimum free area for the air supply aperture is 13cm2 per 1kW boiler output at a flow of 4.2m3/hr. per 1kW boiler output.

- High and low level ventilation should be pro-vided (⅓ high level and ⅔ low level split).

Space requirementsSee separate dimensional information on pages 7 and 8.

Use of Buffer VesselThe BioLyt Wood Pellet boiler is designed to be fully automatic and is supplied with an auto-matic firing device or ignition sequence that will bring the boiler on from cold without manual intervention and has a timed automatic burnout

once the boiler has satisfied its set point temperature returning the boiler to an “out” condition. From cold the boiler would typically reach its modulating mode after approximately 20 minutes and similarly it takes approximately 20 minutes for the burnout to bring the boiler from the modulating mode to out. Once the burnout process is initiated it has to take the boiler out. It is therefore strongly recommend-ed that a load balancing buffer or accumulator vessel is included in the primary boiler circuit to ensure that any sudden or variable system requirements can be met promptly. Please contact Hoval Technical Department for advice on sizing.

Heating InstallationLow return temperature protectionA boiler low return temperature protection kit is supplied with all BioLyt boilers to ensure that the minimum return temperature requirement of 45°C is met. Details of this kit are shown on page 18 of this leaflet and also shown on the typical hydraulic schematics.

Hydraulic system DesignThe boiler hydraulic system design must comply with an official Hoval schematic. Vari-ous examples are included in this leaflet and a range of schematics can be downloaded from www.hoval.co.uk, or can be supplied on request. Please contact Hoval Technical for further advice.

Noise AttenuationThe following steps can be taken to reduce noise:- Make the walls, ceiling and floor of the boiler plant room is as solid as possible, fit sound absorbers in the air supply ducting, provide conduit supports and brackets with sound dampening fittings.- If there are living quarters either above or below the boiler plant room, fit rubber vibration dampers underneath the base channels of the boilers and connect pipework with flexible connections.- Connect circulating pumps to the system with flexible connections.

Expansion vessel/ expansion- It is recommended that the system expan-sion vessel is connected to the heating system with a cold fill loop. This means that the entire system will not need to be emptied in order to carry out work on the vessel.- In the case of open vented, the system height must be such that the required minimum oper-ating pressure is maintained.

Safety valve & automatic air vent- A safety valve and automatic air vent must be fitted to all boilers.- A Hoval safety valve and automatic air vent set (c/w pressure gauge) is included with the boiler as an accessory. Please see page 17

Page 10: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

■ Engineering

10 42125186/00 - 08/16

Hoval BioLyt (50-160)

Thermal flow safeguardThe heat exchanger must be connected to the cold water supply at a minimum required flow pressure of 2 bar and minimum water flow rate as follows: BioLyt (50-130) 2000 l/hBioLyt (160) 2500 l/h

Fuel Pellet Storage Room, Silo or BunkerThe design of the intended fuel pellet storage room, silo or bunker must be approved by Hoval prior to confirmation of an order being given.

Pellet Fuel Specification.The pellets should be formed from CLEAN or VIRGIN TIMBER and to the specification outlined in wood pellet specification EN 14961-2 A1.

The fuel MUST NOT contain halogenated organic compounds or heavy metals as a result of treatment with wood preservatives or coatings.

Typically the wood pellet fuel would have the following As Received properties,

Calorific value (min) nCV basis (CV)

17,000 kJ/kg or4.72kWh/kg

Mechanical Durability (DU) >97.5%

Ash Content (A) <1.0%

Moisture Content (M) <10%

Size Diameter (D)Length

D06, Diameter 6mm20-30mm

Sulphur Content (S) <0.05%

Fines (-3.15 mm into vehicle) (F)

<1.0%

Bulk Density 650 kg/m³

Hoval do not endorse any particular wood pel-let manufacturer, however it is recommended that fuel is supplied against the specification indicated, and the supplier operates well maintained vehicles and fully trained delivery drivers to ensure that the boiler and fuel trans-fer system are presented with well sized wood pellets, which are free from any contamination.

Boiler operation

Hot water from heating is generated by the controlled combustion of quality wood pellets through a thermolytic heat exchanger. The wood pellets are conveyed by a dosing screw from the pellet hopper over a drop tube to the boiler feed screw. The speed of this dosing screw modulates in line with the heat demand.

Degassing of the pellets takes place in the rear part of the burner tube into which primary air is supplied by a high pressure fan. In this way the combustion gases generated are thoroughly

mixed with secondary air, which is supplied by an induced draught fan within the front section of the burner tube.

As a result clean, low-emission combus-tion is achieved. The horizontal combustion results in a flame shape similar to that of an oil or gas burner. This combustion system achieves a high pellet burnout rate. Mainly due to the large, mostly refractory lined combus-tion chamber, it is possible to achieve a large residence time of the hot gases as well as suf-ficiently high combustion temperatures.

Hot water is subsequently generated by heat exchange between the hot gases and boiler water by means of a thermolytic secondary heat exchange surface. The secondary heat exchange surface is automatically cleaned by means of a motor driven mechanical cleaning device. This improves the efficiency, lowers maintenance requirements and ensures a constant low fuel usage.

Boiler cleaning RegimeAutomatic ash removal with integrated ash box- Emptying of the ash box will need to be carried out periodically by the operator. In ad-dition, there is a requirement for the operator (or maintenance engineer) to routinely take the boiler off line, to clean out the combustion chamber, retort, and ID fan chamber. This will involve a partial strip down at the front and top of the boiler. Please refer to the BioLyt Operat-ing and Technical Manual pages for further information. These can be accessed via the Downloads page of our website www.hoval.co.uk. The frequency of the cleaning and de-ashing intervals will vary with the quality of the pellets used (see above) and heat load profile/ operating time.

Flues and Chimneys

Guidance for sizing flues and chimneys is given in CIBSE and HVCA guides and also Hoval Technical Data Sheets. Flues should conform to the relevant British Standards, Codes of Practice and current legislation

General Guidelines- Individual boiler chimneys and flues should be used.

- The chimney/flue must be gastight, impervi-ous to moisture, non-corrosive and acid proof.

-The chimney/flue design should encompass the minimum number of bends - any bends should be swept - avoid excessively long hori-zontal runs and if possible have the flue enter the main chimney riser at an angle of 45° to minimise the flue duct resistance.

-The flue should be fitted with the combined draught stabiliser and pressure relief damper that is supplied loose with all BioLyt boilers (see included accessories). This damper should be installed within 1 meter of the boiler

flue outlet connection. Please note that fitting of this item is excluded by Hoval.

- We recommend that flues should be at least 200mm l/Dia after the above damper.

- The flue design will be such that the chim-ney height should provide sufficient buoyancy to give a negative pressure condition of between 5 and 20 Pa at the boiler flue outlet. The chimney and flue should, under normal firing conditions, provide a draught at the boiler outlet.

- With a cold chimney some external draught assistance may be required e.g. flue fan.

- Common flue headers must be avoided.

- Steps should be taken to prevent or minimise condensation forming within the flue by using twin walled insulated systems.

- Adequate door should be provided in flues and chimneys for cleaning and inspection purposes. This is particularly important on any horizontal section.

- Flues should be supported independently to prevent any undue weight and forces due to expansion being transmitted to the boiler outlet connection.

- A flue gas sampling point, with a circular internal diameter of 10-21mm, must be fitted in the flue pipe adjacent to the boiler. Please see diagram below (damper not shown).

- Fuel Quality Requirement. The design of the combustion system is dependent on using the correct quality wood pellet fuel, as previously outlined.

-Note: Flue gas temperature at high fire may approach 200°C and the flue system should be able to safely operate under such conditions (further advise can be found at www.hetas.co.uk).IMPORTANTCondensation from the flue system should not be allowed to run back into the BoiLyt boiler. A suit-able trap arrangement must be provided to ensure this requirement is met.

Chimney sizes and height will need to take into account the following:

1) Clean Air Act2) Local Regulations3) Considerations to adjacent buildings4) The discharge to atmosphere of the prod-ucts of combustion that may contribute to health dangers and be such to minimise the impact of the same. When used with the cor-rect quality fuel, the BioLyt meets the require-ments of Class 3 of EN 303-5 in this respect.

D

2 x D 1D

< 2D

D

Flue gas test point

Drain line to tundish

Thermostaticallyoperated valve

Page 11: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

■Wood Pellet store design and feeding system guidelines

11 42125186/00 - 08/16

Hoval BioLyt (50-160)

The successful and effective biomass installation in depend-ant on a well-planned and installed pellet feeding system to ensure the delivery of pellets to the point of combustion in the correct volume, quantity and quality.

With regard to the bulk storage or wood pellet fuel store the following simple guidelines offer advice to assist in the design and sizing for a successful installation.

A bulk wood pellet store should be located as close as pos-sible to the biomass boiler. The design of the fuel store and the recovery of the pellets from the store to the subsequent transfer of the fuel to the boiler should be kept as simple as possible. Tall thin storage, such as purpose designed silos, often represent the most effective way of storing wood pellet fuel and can lead to the best use of given storage volume. The angle of the discharge cone from such a silo would typically be 60° to ensure complete mass flow from the store. A possible alternative to a storage silo would be a bespoke build bunker store. These typically require a larger floor area and are less effective in terms of the available recoverable volume of fuel. Some profiling of the bunker base should be considered - minimum angles of 45° should be adopted if profiling a bunker - which will significantly reduce the volume available for the storage of pellet fuel. The natural angle of repose of the fuel will vary depending on the quality of the wood pellet but will typically be greater than 45°. Again this can significantly reduce the recoverable volume available in the pellet store. Whichever fuel store design is adopted it must be such that it:

- Keeps the fuel dry as water ingress will cause the pellets to fall apart and block handling equipment.- Is located as close as possible to the boiler.- Has adequate vehicle access to allow easy bulk delivery.- Is fitted with appropriately sized delivery pipe work.- Bulk fuel deliveries would normally blow fuel into a store via a delivery pipe.- Delivery pipe work/bunker design should not cause undue fuel breakage during delivery.- Is sealed to prevent possible dust nuisance.- Conveying air used for fuel delivery needs to be filtered prior to discharge.- Is sized to suit boiler load and likely bulk delivery pay load.- May need to be behind a fire rated wall if inside the plant room (check with Building Control).

Pellet recovery from the fuel store would typically either be via pick-up auger(s) angled into the bunker or directly from the outlet of a coned purpose built store or silo. From the bunker or silo the wood pellet fuel is delivered to the trans-fer box of the stoker.

There are three key factors that influence the size of the pellet store:

- Available Space - usually adjacent to or close to boilers- Taking account of best use of that space.- Estimated fuel consumption.- The required frequency of delivery - or the size of delivery anticipated.

Hoval can offer a number of silo based fuel store options or advise on most appropriate use of available space for a bespoke build fuel store.

RAS 85 pellet transportation system (only suitable for BioLyt 50&70)

Fabric bag silo gravity feeding pellets into BioLyt boilers through a centreless flexible auger.

Pellets feeding into the BioLyt boiler from the flexible auger into the boiler storage container.

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12 42125186/01 - 08/16

Hoval BioLyt (50-160)

Typical plantroom layoutsGeneral arrangement of a BioLyt and fabric silo pellet storage

BoiLyt woodpellet boiler

2x fabric silos

Maintenance area

Page 13: BioLyt - Hoval · 42125186/01 - 08/16 3 Hoval BioLyt (50-160) Hoval BioLyt Type (50) (70) (100) (130) (160) • Daily heat output 3 kW 45 62 99 130 144 • Nominal output kW 49 69

42125186/01 - 08/16 13

Hoval BioLyt (50-160)

Typical plantroom layoutsGeneral arrangement of a BioLyt and GRP silo pellet storage

GRP Silo

BioLyt woodpellet boiler

Maintenance area

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14 42125186/00 - 08/16

Hoval BioLyt (50-160)

■ Accessories

Part No.

Wall installation cable setfor boiler controllerfor wall mounting of the controllerwhere the latter cannot be mountedon the left or right of the boilerdue to lack of space.Consisting of:Wiring harness extension (15 m)incl. mounting accessories

6038 094

Pellet Feeeder w/sound attenuation cowl RAS 85 for construction on the pellet box or pellet box extension (only for use with BioLyt 50&70).Consists of:maintenance-free suction turbine withinstallation flange, filling levelindicator and sound attenuation cowl.

6037 507

Adapter platefor BioLyt (50-160)for mounting a pellet feedsystem with flexible feed augeror other special solutions

6035 361

Pellet box extensionAdditional container to be mounted on the standard pellets box at the boiler.For BioLyt (50-160). To increase the burner running time(BioLyt 50,70) and the off-periods of the suction turbine (e.g. during the night)

for BioLyt (50-160)Addit. volume 65 l/addit. height = 300 mmAddit. volume 110 l/addit. height = 500 mmAddit. volume 175 l/addit. height = 800 mm

6035 265 6035 266 6035 267

Thermal flow safeguard STS20Valve ¾″ with capillary tube 1,3 mImmersion pocket ½″, L 142 mm

242 662

Supplied as standard with each BioLyt boiler.

Motorised burn back protection damperTo act as a safety fire break between the boiler and the main fuel store.

RAS 51

Not supplied if RAS 85 is ordered as an optional item.

641 066

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Hoval BioLyt (50-160)

42125186/00 - 08/16 15

■ Accessories

Part No.

6034 576

6037 062

6034 575

TopTronic® E module expansionsfor TopTronic® E basic module heat generator

NoteThe supplementary plug set may have to be ordered to implement functions differing from the standard!

TopTronic® E module expansion heatingcircuit TTE-FE HKExpansion to the inputs and outputs of the basic module heat generator or the heating circuit/domestic hot water module for imple-menting the following functions: - 1 heating circuit without mixer or - 1 heating circuit with mixer

incl. fitting accessories1x contact sensor ALF/2P/4/T L = 4.0 m

Can be installed in: Boiler control, wall housing, separate control panel

OR

NoteRefer to the Hoval website for suitable hydraulic arrangements

TopTronic® E module expansion UniversalTTE-FE UNIExpansion to the inputs and outputs of a controller module (basic module heat genera-tor, heating circuit/domestic hot water module, solar module, buffer module) for implementing various functions

incl. fitting accessories

Can be installed in: Boiler control, wall housing, separate control panel

TopTronic® E module expansionheat accounting TTE-FE WMZ/EBZExpansion to the inputs and outputs forthe basic module heat generator forimplementing the following functions: - Calculating total energy consumption - Calculating the heat generator energy for

heating - Calculating the heat generator energy for

hot water

incl. fitting accessories3x contact sensor ALF/2P/4/T L = 4.0 m

Can be installed in: Boiler control, wall housing, separate control panel

NoteSuitable flow rate sensors (pulse sensors) must be provided on site.

ODER+

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16 42125186/00 - 08/16

Hoval BioLyt (50-160)

■ Accessories

Part No.

6034 499 6034 503

6034 571

6037 058 6037 057 6034 574

6037 071 6037 069 6037 070

6037 079 6037 078 6018 867 6022 797

6034 578 6034 579

6034 581

6035 563 6035 564 6035 565

6035 566 6038 533

2055 889 2055 888 2056 775 2056 776

2061 826

6038 551 6038 552

6039 253

Accessories for TopTronic® E

Supplementary plug setfor basic module heat generator (TTE-WEZ)for controller modules and module expansion TTE-FE HK

TopTronic® E controller modulesTTE-HK/WW TopTronic® E heating circuit/

hot water moduleTTE-SOL TopTronic® E solar module TTE-PS TopTronic® E buffer moduleTTE-MWA TopTronic® E measuring module

TopTronic® E room control modulesTTE-RBM TopTronic® E room control modules

easy whitecomfort whitecomfort black

Enhanced language package TopTronic® Eone SD card required per control module Consisting of the following languages:HU, CS, SK, RO, PL, TR, ES, HR, SR, PT, NL, DA

TopTronic® E remote gateway connectionTTE-GW TopTronic® E online LANTTE-GW TopTronic® E online WLAN

SMS remote control unitSystem component SMS remote control unit

TopTronic® E interface modulesGLT module 0-10 VGateway module ModBus TCP/RS485Gateway module KNX

TopTronic® E wall casingWG-190 Wall casing smallWG-360 Wall casing mediumWG-360 BM Wall casing medium with

control module cut-outWG-510 Wall casing largeWG-510 BM Wall casing large with

control module cut-out

TopTronic® E sensorsAF/2P/K Outdoor sensorTF/2P/5/6T Immersion sensor, L = 5.0 mALF/2P/4/T Contact sensor, L = 4.0 mTF/1.1P/2.5S/6T Collector sensor, L = 2.5 m

System housingSystem housing 182 mmSystem housing 254 mm

Bivalent switch

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Hoval BioLyt (50-160)

42125186/00 - 08/16 17

■ Accessories

Part No.

Safety set SG15-1″complete with safety valve (3 bar), pressure gauge and automatic air vent with cut-off valve

DN 15: connection Rp 1″ for BioLyt (50) 641 184DN 20: connection Rp 1″ for BioLyt (70) 6014 390DN 25-1″ for BioLyt (100-160) 6018 709

2429 02

6010 082

Clamp-on thermostat RAK-TW1000.SThermostat with strap, without cable and plug

Immersion thermostat RAK-TW1000.S SB 150Thermostat with pocket ½″ - depth of immer-sion 150 mm, brass nickel-plated

Flow temperature guard for underfloor heating system (heating circuit 1 guard) 15-95 °C, differential gap 6 K, capil-lary tube max. 700 mm setting (visible from the out side) inside the housing cover

Accessories

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18 42125186/00 - 08/16

Hoval BioLyt (50-160)

■ Accessories

Part No.Accessories

Low return temperature protection group DN 32for BioLyt (50,70)for return flow temperature increaseWith motorised 3-way valve kvs 18 m3/h and pump, not ready to connectImmersion sensor for return flow increase functionBall valves in installation flow/returnValve equipped with thermometer in boiler returnInsulated pipingComplete with fittings for assembly at boiler connectionConnection: Rp 1¼″Pump enclosed separately.

6040 921

6040 922

6040 921

6040 922

6040 925

6040 925

6040 926

6040 926

RH 50-40/SPS 12for BioLyt (100)at deltaT = 20 to 10K

RH 50-40/SPS 12for BioLyt (130)at deltaT = 20 to 15K

RH 50-40/Str 40/8for BioLyt (130)at deltaT = 10K

RH 50-40/Str 40/8for BioLyt (160)at deltaT = 20 to 10K

Type 7-RH 32-18-M/SPS 6 for BioLyt (50)at deltaT = 20 or 15 K

Type 7-RH 32-18-M/SPS 8 for BioLyt (50)at deltaT = 10 K

Type 7-RH 32-18-M/SPS 6 for BioLyt (70)at deltaT = 20 K

Type 7-RH 32-18-M/SPS 8 for BioLyt (70)at deltaT = 15 or 10 K

Return temperature control kit DN 50for BioLyt (100,130)for return flow temperature increaseConsisting of:3-way motor mixerkvs: 40 m3/hHigh-efficiency pump(Contact sensor supplied with boiler control)

Return temperature control kit DN 50for BioLyt (130,160)for return flow temperature increaseConsisting of:3-way motor mixerkvs: 40 m3/hHigh-efficiency pump(Contact sensor supplied with boiler control)

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Hoval BioLyt (50-160)

42125186/00 - 08/16 19

■ Accessories

Part No.

Flue gas dial thermometerØ 5 / 80x150 mm (mounting on site)Range 100-500°C

241 237

Flue damperCombined draught stabiliser and pressure relief damper including a 90°C stainless steel t-piece for fitting by the installer.

TypeInternal diameter

[mm] Suitable for

ZET 150 150 BioLyt (50, 70) 6008 032ZET 180 180 BioLyt (50-160) 6008 033ZET 200 200 BioLyt (100-160) 6008 034ZET 250 250 BioLyt (100-160) 6008 035

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20 42125186/01 - 08/16

Hoval BioLyt (50-160)

42125186/00 - 03/16 17

Optional 2ndBu�er vessel

AAV Automatic air vent SLP Calorifier loading pump AF Outside sensor SV Safety valveATS Anti-thermal siphon dip to prevent TTE-FE Expansion module gravity circulation TTE-GW GatewayB1.1,2 Flow Temperature switch TTE-HK Heating circuitMK 1,2 Pump mixing circuit 1,2 TTE-PS Buffer modulePF 1,2 Buffer vessel sensor TTE-WEZ Base module heat generatorPFA Buffer sensor (FA) UPA Change over unit buffer start RBM Control module load relief RLF Return sensor VF 1,2 Flow sensor 1,2SF 1,2 Calorifier heater sensor 1,2 YK 1,2 Actuator mixer 1,2

Typical hydraulic schematic

Notice:- This hydraulic schematic just shows the basic principle. The installation must be in accordance with local regulations.

- With underfloor heating an over temperature thermostat must be installed.

- Anti thermal siphon dip must be installed.

- Up to eight boilers can be linked together to provide sequence control.

All BioLyt® boilers are commissioned by our dedicated service team.

For annual servicing of BioLyt® boilers and other equipment please contact our Hovalservice department

Additional technical and installation information is available to download from our website www.hoval.co.uk (please go to the Operating and Maintenance Instructions download page).Information is available on water quality requirements, assembly, operation and servicing.

Additional technicaland installation information

Service

BioLyt boiler with- Buffer vessel- Optional second buffer vessel- Free standing calorifier- 2 mixed heating circuits

SV

AAV

ATS

ATS

ATS

e-mail: [email protected] or direct dial: 01636 593413e-mail: [email protected] or direct dial: 01636 593412

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42125186/01 - 08/16 21

Hoval BioLyt (50-160)

Notes

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22

An expert partnerOne-stop shopping

With us you can easily incorporate gas, oil, heat pump, solar, CHP, or biomass energy solutions into your heating system.

Technical advice

We are happy to assist you and your planning partners in developing intelligent systems, allowing you to take advantage of our expertise and the experience of our specialists.

After sales

For specialist commissioning and maintenance of your Hoval equipment, contact our service and spares depart-ment.

Hoval LtdNorthgateNewark-on-TrentNottinghamshireNG24 1JNUnited Kingdom

Phone 01636 672 711Fax 01636 673 532email [email protected]

Responsibilty for energy and environment

Hoval follows a policy of continued improvement and reserves the right to change specifications without notice.

4215

186/

01 -

Aug

ust 2

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