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BiPAP A30 & BiPAP A40 Original and Silver Series Service & Technical Reference Manual
Transcript

BiPAP A30 & BiPAP A40Original and Silver Series

Service & Technical Reference Manual

PAGE I1066229, VER. 05

© 2015 Koninklijke Philips N.V. All rights reserved.

PAGE II 1066229, VER. 05

LIMITED WARRANTYRespironics, Inc. warrants that the BiPAP A30 / BiPAP A40 systems shall be free from defects of workmanshipand materials and will perform in accordance with the product specifications for a period of two (2) years fromthe date of sale by Respironics, Inc. to the dealer. If the product fails to perform in accordance with the productspecifications, Respironics, Inc.will repair or replace – at its option – the defective material or part. Respironics,Inc. will pay customary freight charges from Respironics, Inc. to the dealer location only. This warranty doesnot cover damage caused by accident, misuse, abuse, alteration, and other defects not related to material orworkmanship.

Respironics, Inc. disclaims all liability for economic loss, loss of profits, overhead, or consequential damageswhich may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion orlimitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

Accessories, including, but not limited to, circuits, tubing, leak devices, exhaust valves, filters and fuses, arenot covered under this warranty. The warranty for repairs is 90 days for labor and one year on the part(s) thatwas replaced.

This warranty is given in lieu of all other express warranties. In addition, any implied warranties – including anywarranty of merchantability or fitness for the particular purpose – are limited to two years. Some states do notallow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Thiswarranty gives you specific legal rights, and you may also have other rights which vary from state to state.

To exercise your rights under this warranty, contact your local authorized Respironics, Inc. dealer or contactRespironics, Inc. at:

1001 Murry Ridge LaneMurrysville, Pennsylvania

15668-85501-724-387-4000

DeutschlandGewerbestrasse 17

82211 Herrsching Germany+49 8152 93060

Revision History

PAGE I1066229, VER. 05

Revision History

REVISION RECORD OF REVISION AUTHOR

00 Initial Revision T. Flowers

01 Added BiPAP A40 information B. Martz

03 • Section 7.0 - Added Silver Series non-Heated Tube Humidifier Bottom Housing P/N 1114891

• Section 7.0 - Added Silver Series Heated Tube Humidifier Heater Plate RP P/N 1099585

• Section 7.2.9 - Amended Kit Inclu-sions in table from “Bottom Housing (with Left Side Panel)” to “Bottom Housing” and removed inclusion of #6 X ¼” screw (x4)

• Table Page 6-2 - Blower Box Bottom (includes Blower Box Mount) changed to Blower Box Bottom (includes Blower Box Seal)

• Table Page 6-2 - Added BiPAP A40 Battery Module Cover RP and BiPAP SOH Keypad RP

S. Waugaman

04 • Version 4 not released.

• Content added in version 4 released in version 5.

05 • Added Heated Tube Humidifier Top Housing RP.

• Added Warning Label Dom U.S. to Humidifier RP Kit Table

• Corrected part descriptions for Left/Right Side Panels and Beauty Covers in RP Kit listing.

• Added BiPAP SOH to Checkout Proce-dure.

S. Waugaman

PAGE II 1066229, VER. 05

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1066229, VER. 05

CHAPTER 1: INTRODUCTION1.0 PRODUCT OVERVIEW ..................................................................................................... 1-1

1.1 SERVICE NOTICE............................................................................................................ 1-1

1.2 SERVICE TRAINING......................................................................................................... 1-1

1.3 PRODUCT SUPPORT STATEMENT .................................................................................... 1-1

CHAPTER 2: WARNINGS, CAUTIONS, & NOTES2.0 WARNINGS..................................................................................................................... 2-2

2.1 CAUTIONS...................................................................................................................... 2-3

2.2 NOTES........................................................................................................................... 2-3

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS3.0 THERAPY DEVICE SPECIFICATIONS ................................................................................. 3-1

3.1 ELECTROMAGNETIC EMISSIONS ...................................................................................... 3-4

3.2 ELECTROMAGNETIC IMMUNITY ........................................................................................ 3-5

3.3 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICA-TIONS AND THIS DEVICE............................................................................................... 3-7

CHAPTER 4: SETUP4.0 SUPPLYING POWER TO THE DEVICE................................................................................ 4-1

4.0.1 Using AC Power .................................................................................................................... 4-1

4.0.2 Using DC Power .................................................................................................................... 4-2

4.1 DEVICE POWER SOURCE INDICATORS............................................................................. 4-3

4.1.1 AC Power Indicators............................................................................................................. 4-3

4.1.2 DC Power Indicators............................................................................................................. 4-3

4.2 STARTING THE DEVICE ................................................................................................... 4-4

4.3 NAVIGATING THE MENU SCREENS .................................................................................. 4-5

4.4 ACCESSING THE SETUP SCREEN .................................................................................... 4-5

4.5 ACCESSING THE MONITOR SCREEN ................................................................................ 4-7

4.6 CHANGING DEVICE SETTINGS AND ALARMS.................................................................... 4-8

4.6.1 BiPAP A30 Device Settings.................................................................................................. 4-8

4.6.2 BiPAP A40 Device Settings................................................................................................4-10

CHAPTER 5: TROUBLESHOOTING AND ERROR CODES

1066229, VER. 05

5.0 INTRODUCTION................................................................................................................5-1

5.1 INSTALLING THE ANIV TOOLBOX SOFTWARE...................................................................5-1

5.1.1 ANIV Toolbox Installation Process ..................................................................................... 5-2

5.2 READING THE DEVICE’S EVENT (ERROR) LOG .................................................................5-5

5.3 BIPAP A40 INITIAL BASE UNIT, BATTERY MODULE, OR DETACHABLE BATTERY DIAGNOSIS .5-9

5.4 DEVICE FIRMWARE ERROR CODES................................................................................5-13

5.5 FSA TEST STATION ERROR CODES ..............................................................................5-38

CHAPTER 6: REPAIR & REPLACEMENT6.1 REPLACEMENT PART (RP) KITS......................................................................................6-1

6.2 BASE UNIT PRELIMINARY CHECKOUT ..............................................................................6-4

6.3 REPLACEMENT INSTRUCTIONS.........................................................................................6-5

6.3.1 Replacing the Accessory Port Cover, A Series ................................................................. 6-5

6.3.2 Replacing the Right Side Cover .......................................................................................... 6-6

6.3.3 Replacing the User Interface Panel..................................................................................... 6-7

6.3.4 Replacing the Top Cover ..................................................................................................... 6-9

6.3.5 Replacing the Keypad ........................................................................................................ 6-11

6.3.6 Replacing the Left Side Panel ........................................................................................... 6-12

6.3.7 Replacing the Main PCA .................................................................................................... 6-14

6.3.8 Replacing the Blower, Blower Box, and/or PCA Supports ............................................. 6-17

6.3.9 Replacing the Valve Assembly.......................................................................................... 6-21

6.3.10 Replacing the Outlet Flow Path....................................................................................... 6-23

6.3.11 Replacing the Flow Manifold ........................................................................................... 6-24

6.3.12 Replacing the Right Panel Assembly ............................................................................. 6-25

6.3.13 Replacing the Base Cable (6 pin) .................................................................................... 6-26

6.3.14 Replacing the Power Cable Assembly and/or Power Connector Bracket................... 6-27

6.3.15 Replacing the Flow Path Cover and/or Air Path Foam.................................................. 6-29

6.3.16 Replacing the Bottom Enclosure .................................................................................... 6-31

CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT7.0 HUMIDIFIER REPLACEMENT PART (RP) KITS ...................................................................7-1

7.1 HUMIDIFIER PRELIMINARY CHECKOUT..............................................................................7-2

7.2 REPLACEMENT INSTRUCTIONS.........................................................................................7-3

7.2.1 Replacing the Water Chamber Assembly........................................................................... 7-3

7.2.2 Replacing the Tank Top Seal............................................................................................... 7-4

1066229, VER. 05

7.2.3 Replacing the Dry Box Seal ................................................................................................. 7-5

7.2.4 Replacing the Dry Box Assembly/Humidifier Inlet Seal .................................................... 7-6

7.2.5 Replacing the Flip Lid Assembly Non-Heated Tube.......................................................... 7-8

7.2.6 Replacing the Flip Lid Assembly Heated Tube .................................................................. 7-9

7.2.7 Replacing the Humidifier Top Housing............................................................................. 7-10

7.2.8 Replacing the Humidifier Outside Cover .......................................................................... 7-11

7.2.9 Replacing the Humidifier Bottom Housing....................................................................... 7-12

7.2.10 Replacing the Heater Plate Assembly............................................................................. 7-14

7.2.11 Replacing the Slider Docking Latch................................................................................7-16

CHAPTER 8: TESTING & CALIBRATION8.0 SECTION OVERVIEW....................................................................................................... 8-1

8.1 PREVENTIVE MAINTENANCE............................................................................................ 8-1

8.2 CLEANING...................................................................................................................... 8-1

8.2.1 Cleaning and Disinfection for Multiple Users .................................................................... 8-1

8.2.2 Cleaning and Replacing the Filters ..................................................................................... 8-2

8.2.3 Cleaning the Reusable Tubing ............................................................................................ 8-2

8.2.4 Cleaning the Humidifier Tank .............................................................................................. 8-3

8.3 SYSTEM CHECKOUT PROCEDURE ................................................................................... 8-4

8.3.1 Clearing Patient Data............................................................................................................ 8-4

8.3.2 Gather Device Information ................................................................................................... 8-5

8.3.3 System Verification Equipment Required .......................................................................... 8-6

8.3.4 Heated Humidifier Performance Confirmation................................................................... 8-6

8.3.5 System Verification Test ...................................................................................................... 8-8

8.4 REQUIRED EQUIPMENT................................................................................................. 8-12

8.5 DOWNLOADING AND INSTALLING THE TEST SOFTWARE ................................................. 8-16

8.5.1 32 Bit vs. 64 Bit OS Verification......................................................................................... 8-16

8.5.2 Downloading the Philips TS Engine and Field Service Application (FSA).................... 8-18

8.5.3 Compatibility Settings for Windows 7 Users ................................................................... 8-19

8.6 HARDWARE SETUP....................................................................................................... 8-20

8.6.1 COM Port Configuration.....................................................................................................8-21

8.7 QUALIFICATION PROCEDURE ........................................................................................ 8-23

8.8 TESTING A DEVICE ....................................................................................................... 8-24

8.9 RUNNING INDIVIDUAL TESTS......................................................................................... 8-26

8.10 USING THE TOOLBOX APPLICATION ............................................................................ 8-28

8.10.1 Read Error Log.................................................................................................................. 8-28

1066229, VER. 05

8.10.2 Read Serial Number and Model Number ........................................................................ 8-28

8.10.3 Calibrate the Real-time Clock .......................................................................................... 8-29

8.10.4 Set Machine Hours ........................................................................................................... 8-30

8.10.5 Set Session ID................................................................................................................... 8-30

CHAPTER 9: DEVICE SOFTWARE UPGRADING9.0 SECTION OVERVIEW........................................................................................................9-1

9.1 REQUIRED EQUIPMENT....................................................................................................9-1

9.2 UPGRADING THE SOFTWARE AND DEVICE BOOT MONITOR...............................................9-3

9.2.1 Upgrading the Device’s Software........................................................................................ 9-3

9.2.2 Upgrading the Device’s Boot Monitor ................................................................................ 9-3

9.2.3 ANIV Boot Monitor Upgrade Installation Process ............................................................. 9-3

CHAPTER 10: SCHEMATICS10.0 PROPRIETARY STATEMENT..........................................................................................10-1

PAGE 1-11066229, VER. 05

CHAPTER 1: INTRODUCTION

1.0 PRODUCT OVERVIEW

The device augments patient breathing by supplying pressurized air through a patient circuit. It senses thepatient’s breathing effort by monitoring airflow in the patient circuit and adjusts its output to assist in inhalationand exhalation. This therapy is known as Bi-level ventilation. Bi-level ventilation provides a higher pressure,known as IPAP (Inspiratory Positive Airway Pressure), when you inhale, and a lower pressure, known as EPAP(Expiratory Positive Airway Pressure), when you exhale. The higher pressure makes it easier for you to inhale,and the lower pressure makes it easier for you to exhale. The device can also provide a single pressure level,known as CPAP (Continuous Positive Airway Pressure).

1.1 SERVICE NOTICE

The device is designed so that qualified Service Personnel can perform repair and testing procedures.

1.2 SERVICE TRAINING

Respironics offers service training for the device. Training includes complete disassembly of the device,troubleshooting sub-assemblies and components, and necessary safety testing. For more information, contactthe Service Marketing department at:

E-mail: [email protected]: (724) 755-8225

Fax: (724) 755-8230Or your Philips Respironics regional service location

1.3 PRODUCT SUPPORT STATEMENT

For product support, please contact Respironics Customer Satisfaction.

CAUTION

U.S. federal law restricts this device to sale by or onthe order of a physician.

U.S.A. and CanadaPhone:1-800-345-6443Fax: 1-800-886-0245

InternationalPhone: 1-724-387-4000

Fax: 1-724-387-5012

PAGE 1-2 1066229, VER. 05

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PAGE 2-11066229, VER. 05

CHAPTER 2: WARNINGS, CAUTIONS, & NOTES

Warnings, cautions, and notes are used throughout this manual to identify possible safety hazards, conditionsthat may result in equipment or property damage, and important information that must be considered whenperforming service and testing procedures on the device. Please read this section carefully before servicingthe device.

WARNING

Warnings indicate the possibility of injury to people.

CAUTION

Cautions indicate the possibility of damage to equipment.

NOTE

Notes are used to emphasize a characteristic orimportant consideration.

PAGE 2-2 1066229, VER. 05

2.0 WARNINGS

WARNINGS

• To avoid electrical shock, disconnect the electrical supply before servicing this device.

• Do not service this device in the presence of flammable mixtures, gases, anesthetics,or liquids.

• Electronic components used in this device are subject to damage from static electricity.Repairs made to this device must be performed only in an anti-static, ElectrostaticDischarge (ESD) protected environment.

• To assure the safety of the service technician and the specified performance of thedevice, Respironics recommends that only technicians having prior training orexperience servicing NIV devices perform any repairs or adjustments to the device.

• Do not immerse this device in water, solvents, or cleaning solutions.

• This device is not intended for life support.

• Do not use extension cords with this device.

• Do not service the device near a source of toxic or harmful vapors.

• Do not service this device if the room temperature is warmer than 35° C (95° F). If thedevice is used at room temperatures warmer than 35° C (95° F), the temperature ofthe airflow may exceed 41° C (106° F). This could cause irritation or injury to thepatient’s airway.

• Repairs and adjustments must be performed by authorized service personnel only.Unauthorized service could cause injury, invalidate the warranty, or result in costlydamage.

• Inspect electrical cords and cables for damage or signs of wear. Replace if damaged.

• Pins of connectors identified with the ESD warning symbol should not be touched.Connections should not be made to these connectors unless ESD precautionaryprocedures are used. Precautionary procedures include methods to prevent build-upof electrostatic discharge (e.g., air conditioning, humidification, conductive floorcoverings, non-synthetic clothing), discharging one’s body to the frame of theequipment or system or to earth or a large metal object, and bonding oneself by meansof a wrist strap to the equipment or system or to earth.

PAGE 2-31066229, VER. 05

2.1 CAUTIONS

2.2 NOTES

CAUTIONS

• Perform the Performance Verification at regular intervals.Refer to the Testing section of this manual for additionalinformation.

• The device may only be operated at temperatures between5° C (41° F) and 35° C (95° F).

• Do not place liquids on or near the device.

• If this device has been exposed to either very hot or very coldtemperatures, allow it to adjust to room temperature beforeusing or servicing it.

• A properly installed, undamaged reusable foam inlet filter isrequired for proper operation.

NOTE

Refer to the device’s User Manual for additionalWarnings, Cautions, Notes, and Operating Instructions.

PAGE 2-4 1066229, VER. 05

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PAGE 3-11066229, VER. 05

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS

This chapter includes specifications and EMC compliance for the Philips Respironics BiPAP A30 / BiPAP A40devices.

3.0 THERAPY DEVICE SPECIFICATIONS

Environmental

Operating Temperature: 5° to 35° C (41° to 95° F)

Storage Temperature: -20° to 60° C (-4° F to 140° F)

Relative Humidity (operating & storage): 15 to 95% (non-condensing)

Atmospheric Pressure: 101 to 77 kPa (0 - 2286 m / 0 - 7500 ft)

Physical

Dimensions: 22W x 18L x 11H cm (8.75” x 7.25” x 4.25”)

Weight (Device with power supply): Approximately 2 Kg (4.4 lbs)

Standards Compliance

This device is designed to conform to the following standards:

• IEC 60601-1: Medical electrical equipment - Part 1: General requirements for safety

• IEC 60601-1-2: General requirements for safety - Collateral standard: Electromagnetic compatibil-ity - Requirements and tests

• ISO 10651-6: Lung ventilators for medical use -- Particular requirements for basic safety and essential performance -- Part 6: Home care ventilatory support devices

• ISO 10993-1 Biological evaluation of medical devices - Part 1: Evaluation and testing (Biocompat-ibility)

• RTCA/DO-160F section 21, category M; Emission of Radio Frequency Energy

Electrical

AC Voltage Source: 90-264 VAC, 47-63 Hz, 1.2 A

DC Power Consumption:

• 12 VDC, 5.0 A (External Battery)

• 24 VDC, 4.2 A (Power Supply)

Maximum power consumption of 100 WATT continuous.

Type of Protection Against Electric Shock: Class II/Internally Powered Equipment

Degree of Protection Against Electric Shock: Type BF Applied Part

Degree of Protection against Ingress of Water (Device and AC power supply): Drip Proof, IP22

Mode of Operation: Continuous

SD Card and SD Card Reader

Use only SD cards and SD card readers available from Philips Respironics, including the following:

• SanDisk Card Reader/Writer - SanDisk ImageMate - REF SDDR-99-A15

PAGE 3-2 1066229, VER. 05

Control Accuracy

Displayed Parameter Accuracy

Noise

Minimum alarm sound level: 60 dB(A)

Parameter Range Accuracy

BiPAP SOH IPAP 4.0 to 35.0 cm H2O ± 2.5 cm H2O*

A30 IPAP 4.0 to 30.0 cm H2O ± 2.5 cm H2O*

A40 IPAP 4.0 to 40.0 cm H2O ± 2.5 cm H2O*

EPAP 4.0 to 25.0 cm H2O ± 2.5 cm H2O*

CPAP 4.0 to 20.0 cm H2O ± 2.5 cm H2O*

Breath Rate 0 to 40 BPM Greater of ± 1 BPM or ± 10% of setting

Inspiration Time 0.5 to 3.0 seconds ± (10% of setting + 0.1 second)

Specifications listed are based on using a standard patient circuit (Philips Respironics 15or 22 mm tubing; Whisper Swivel II).

*Pressure measured at the patient connection port with or without the Humidifier (nopatient flow, with Whisper Swivel II)

Parameter Range Resolution Range

Estimated Leak Rate N/A 0.1 LPM 0 to 175 LPM

Exhaled Tidal Volume Greater of ± 20 ml or ± 20% of reading

1 ml 0 to 2000 ml

Respiratory Rate Greater of ±1 BPM or ±10% of reading

1 BPM 0 to 60 BPM

Exhaled Minute Ventilation Calculation based on Exhaled Tidal Volume and Respiratory Rate

0.1 LPM 0 to 25 LPM

Estimated Patient Pressure ± 2.5 cm H2O 0.1 cm H2O 0 to 40 cm H2O

I:E Ratio Calculation based on Inspiratory time and Expiratory time

0.1 9.9:1 to 1:9.9

Notes: -Displayed parameter accuracies are based on ambient bench top conditions at an altitude of nominally 380 meters. All flow based parameters are expressed in volumetric flow.-Pressure measured at the patient connection port with or without the integrated heated humidifier (no patient flow).

PAGE 3-31066229, VER. 05

A30 Spontaneous Breathing During Power Failure Conditions

A40 Spontaneous Breathing During Power Failure Conditions

Disposal

Separate collection for electrical and electronic equipment per EC Directive 2002/96/EC. Dispose of this devicein accordance with local regulations.

Patient Flow (LPM) Expiratory Resistance*(cm H2O)

Inspiratory Resistance*(cm H2O)

30 <2.1 <2.3

60 <5.3 <5.4

* Includes Humidifier

Patient Flow (LPM) Expiratory Resistance*(cm H2O)

Inspiratory Resistance*(cm H2O)

30 <1.5 <1.5

60 <3.7 <4.1

* Includes Humidifier

PAGE 3-4 1066229, VER. 05

3.1 ELECTROMAGNETIC EMISSIONS

This device is intended for use in the electromagnetic environment specified below. Use, service, and testing ofthe device should be performed in such an environment.

GUIDANCE & MANUFACTURER’S DECLARATION - ELECTROMAGNETIC EMISSIONS

EMISSIONS TEST COMPLIANCEELECTROMAGNETIC ENVIRONMENT

GUIDANCE

RF emissionsCISPR 11

Group 1 The device uses RF energy only for its internalfunction. Therefore, its RF emissions are very lowand are not likely to cause any interference innearby electronic equipment.

RF emissionsCISPR 11

Class B The device is suitable for use in all establishments,including domestic establishments and thosedirectly connected to the public low-voltage powersupply network that supplies building used fordomestic purpose.

Harmonic emissions IEC 61000-3-2

Class A

Voltage fluctuations/flicker emissions IEC 61000-3-3

Complies

PAGE 3-51066229, VER. 05

3.2 ELECTROMAGNETIC IMMUNITY

This device is intended for use in the electromagnetic environment specified below. Use, service, and testing ofthe device should be performed in such an environment.

GUIDANCE & MANUFACTURER’S DECLARATION - ELECTROMAGNETIC IMMUNITY

IMMUNITY TESTIEC 60601 TEST

LEVELCOMPLIANCE LEVEL

ELECTROMAGNETIC

ENVIRONMENT- GUIDANCE

ElectrostaticDischarge (ESD)

IEC 61000-4-2

±6 kV contact±8 kV air

±6 kV contact±8 kV air

Floors should be wood,concrete, or ceramic tile. Iffloors are covered withsynthetic material, therelative humidity should beat least 30%.

Electrical fast Transient/burst

IEC 61000-4-4

±2 kV for power supply lines±1 kV for I/O lines

±2 kV for supply mains

±1 kV for I/O lines

Mains power quality should be that of a typical home or hospital environment.

Surge

IEC 61000-4-5

±1 kV Differential Mode±2 kV Common Mode

±1 kV differential mode±2 kV common mode

Mains power quality should be that of a typical home or hospital environment.

Voltage dips, short interruptions, and voltage variations on power supply input lines

IEC 61000-4-11

<5% UT (>95% dip in UT) for 0.5 cycle 40% UT (60% dip in UT) for 5 cycles70% UT (30% dip in UT) for 25 cycles<5% UT (>95% dip in UT) for 5 sec

<5% UT

(>95% dip in UT) for 0.5 cycle 40% UT

(60% dip in UT) for 5 cycles70% UT (30% dip in UT) for 25 cycles<5% UT (>95% dip in UT) for 5 sec

Mains power quality should be that of a typical home or hospital environment. If the user of the device requires continued operation during power mains interruptions, it is recommended that the device be powered from an uninterruptible power supply or a battery.

Power frequency (50/60 Hz) magnetic field IEC 61000-4-8

3 A/m 3 A/m Power frequency magnetic fields should be at levels characteristic of a typical home or hospital environment.

NOTE: UT is the AC mains voltage prior to application of the test level.

PAGE 3-6 1066229, VER. 05

GUIDANCE & MANUFACTURER’S DECLARATION - ELECTROMAGNETIC IMMUNITY

IMMUNITY TESTIEC 60601 TEST LEVEL

COMPLIANCE EMC ENVIRONMENT GUIDANCE

Conducted RF IEC 61000-4-6

Radiated RFIEC 61000-4-3

3Vrms150 kHz to 80 MHz outside

ISM bondsa

3 V/m80 MHz to 2.5 GHz

3 Vrms

10V/m26 MHZ to 2.5 GHz

Portable and mobile RF communicationsequipment should be used no closer to any part ofthe device, including cables, than therecommended separation distance calculated fromthe equation applicable to the frequency of thetransmitter. Recommended separation distance:

P = maximum output power rating of thetransmitter in watts (W) according to thetransmitter manufacturer and d = therecommended separation distance in meters (m).

Field strengths from fixed RF transmitters, as

determined by an electromagnetic site survey,a

should be less than the compliance level in each

frequency range.b

Interference may occur in the vicinity of equipmentmarked with the following symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection fromstructures, objects, and people.a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateurradio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagneticenvironment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in thelocation in which the device is used exceeds the applicable RF compliance level above, the device should be observed to verify normaloperation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the device.b Over the frequency range 150 kHz to 80 MHz, the field strengths should be less than 3 V/m.

d 1.2 P=

d 1.2 P=

d 2.3 P=

80 MHz to 800 MHz

800 MHz to 2.5 GHz

150 kHz to 80 MHz

PAGE 3-71066229, VER. 05

3.3 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICATIONS AND THIS DEVICE

This device is intended for use in an electromagnetic environment in which radiated RF disturbances arecontrolled. Electromagnetic interference may be prevented by maintaining a minimum distance betweenportable and mobile RF communications equipment (transmitters) and this device as recommended in thetable below, according to the maximum output power of the communications equipment.

RATED MAXIMUM POWER

OUTPUT OF TRANSMITTER

(WATTS)

SEPARATION DISTANCE ACCORDING TO FREQUENCY OF TRANSMITTER

(m)

150 kHz to 80 MHz outside ISM Bands

150 kHz to 80 MHz in ISM Bands

80 MHz to 800 MHz 800 MHz to 2.5GHz

0.01 0.12 0.12 0.12 0.23

0.1 0.38 0.38 0.38 0.73

1 1.2 1.2 1.2 2.3

10 3.8 3.8 3.8 7.3

100 12 12 12 23

For transmitters rated at a maximum output power not listed above, the recommended separation distance din meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P isthe maximum output power of the transmitter manufacturer.Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.Note 2: The ISM (industrial, scientific and medical) bands between 150 kHz and 80 MHz are 6.765 MHz to6.795 MHz; 13.553 MHz to 13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz to 40.70 MHz.Note 3: An additional factor of 10/3 is used in calculating the recommended separation distance fortransmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range of 80MHz and 2.5 GHz to decrease the likelihood that mobile/portable communications equipment could causeinterference if it is inadvertently brought into patient areas.Note 4: These guidelines may not apply in all situations. Electromagnetic propagation is affected byabsorption and reflection from structures, objects and people.

d 1.2 P= d 1.2 P=d 1.2 P= d 2.3 P=

PAGE 3-8 1066229, VER. 05

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PAGE 4-11066229, VER. 05

CHAPTER 4: SETUP

This chapter provides an overview of the system setup including introductory information on the User andProvider modes and menus. Please refer to the device’s User Manual for further information.

4.0 SUPPLYING POWER TO THE DEVICE

The device can operate on either AC or DC power.

4.0.1 USING AC POWER

An AC power cord and power supply is included with the device.

1. Plug the socket end of the power cord into the power supply.

2. Plug the pronged end of the power cord into an electrical outlet that is not controlled by a wall switch.

3. Plug the power supply cord’s connector into the power inlet on the back of the ventilator.

4. Ensure that all connections are secure.

WARNING

• Inspect the power cord often for any signs of damage.Replace a damaged power cord immediately.

• Do not use extension cords with this device.

• Be sure to route the power cord to the outlet in a way thatwill prevent the cord from being tripped over or interferedwith by chairs or other furniture.

• This device is activated when the power cord is connected.

CAUTION

If the device has been exposed to either very hot or very coldtemperatures, allow it to adjust to room temperature(approximately two hours) before beginning setup.

NOTE

• Please refer to the User Manual for additional information.

• If you are servicing the device with a Heated Humidifier, refer to theinstructions included with the humidifier for details on how to supplypower to the device and humidifier.

PAGE 4-2 1066229, VER. 05

5. An accessory clip can be used to secure the power cord to prevent accidental disconnection. Route the cord through the clip and secure the clip to the enclosure of the device using the sup-plied screw, as shown in Figure 4-1.

FIGURE 4-1: CONNECTING THE AC POWER SUPPLY TO THE DEVICE

4.0.2 USING DC POWER

You can operate the ventilator using an external battery or Detachable Battery Pack (BiPAP A40 Only).

EXTERNAL BATTERY

The ventilator can operate from a 12 VDC lead acid battery using the Philips Respironics External BatteryCable. This cable is pre-wired and properly terminated to ensure safe connection of an external battery to theventilator. Battery operating time depends on the characteristics of the battery and usage of the device.

Due to a variety of factors, including battery chemistry, age, and use profile, the capacity of the external batteryas shown on the device display is only an estimate of the actual remaining capacity.

Refer to the instructions supplied with the External Battery Cable for detailed information on how to operate thedevice using an external battery.

DETACHABLE BATTERY (BIPAP A40 ONLY)

Philips Respironics offers a detachable Lithium-Ion battery pack. You can connect the detachable battery to thedevice and recharge the battery using the Philips Respironics Detachable Battery Module. Refer to theinstructions included with your Detachable Battery Pack and Detachable Battery Module for more information.

NOTE

The devices have a locking-type power connector. To avoid damage to theconnector, when disconnecting the power cord, pull the connector at its base,not the cord, to disengage the lock.

NOTE

The detachable battery pack will automatically recharge whenever it isconnected to the therapy device and the device is running on AC Power.

PAGE 4-31066229, VER. 05

4.1 DEVICE POWER SOURCE INDICATORS

There are two power source indicators on the device and the display screen. These indicators are described indetail below.

4.1.1 AC POWER INDICATORS

When AC power is applied to the device and the airflow is off, the green AC LED indicator on the Start/Stopbutton lights. When AC power is applied and the airflow is on, the white AC LED indicator on the Start/Stopbutton lights.

4.1.2 DC POWER INDICATORS

When DC power is applied to the device, battery symbols will appear on-screen to indicate the battery status.The shading in the battery icon indicates the power remaining in the battery. Refer to the Display Symbols tablein Chapter 5 for information on each battery symbol.

BATTERY SYMBOL DEVICE

External Battery A30/A40

Detachable Battery A40

PAGE 4-4 1066229, VER. 05

4.2 STARTING THE DEVICE

FIGURE 4-2: DISPLAY AND CONTROL PANEL

1. After supplying power to the device, press the Start/Stop button. The Startup screen appears momentarily, displaying the device name and software version.

2. The Standby screen then appears, shown in Figure 4-3. It displays the date and time, therapy mode, a patient accessory panel (if a patient accessory is attached), a status panel, and the soft key panel.

FIGURE 4-3: STANDBY SCREEN

3. You can perform the following actions from the Standby screen:

a. If a humidifier is connected, you can activate the humidifier preheat function by pressing the Left (Preheat) key.

PAGE 4-51066229, VER. 05

b. If an accessory module is attached, you can monitor the connection to any attached patient accessory.

c. Access the menu by selecting the Up (Menu) key.

d. Initiate therapy by selecting the Right (Therapy) key. Selecting this key starts the airflow and displays the Monitoring screen.

4.3 NAVIGATING THE MENU SCREENS

When the device is in Limited Menu Access mode, use the following key sequence to enter Full Menu Accessmode:

1. From the Standby or Monitor screen, press the Down button and the Alarm Indicator/Audio Pause button simultaneously for several seconds. This temporarily places the device in Full Menu Access mode.

2. If you perform this key sequence from the Monitor screen, the Main Menu appears. If you perform it from the Standby screen, the Setup screen appears.

3. An audible indicator sounds indicating you are now in Full Menu Access mode.

4. You can access the Options menu and permanently change the Menu Access setting to Full. Oth-erwise, the device will return to Limited mode once you exit the menu screens or if one minute passes without pressing any device buttons.

To navigate through all of the menu screens and settings:

• Use the Up/Down button to scroll through the menu.

• Use the Left and Right buttons to perform the actions specified on the on-screen buttons.

4.4 ACCESSING THE SETUP SCREEN

1. There are two ways to access the Setup screen:

• Select Menu from the Standby screen.

• Perform the Provider Menu Access Key Sequence from the Standby screen.

WARNING

There are two types of Menu Access - Full and Limited. FullMenu Access allows home care providers to alter all availablesettings. Accessing the Full Menu should not be revealed topatients.

PAGE 4-6 1066229, VER. 05

2. You can access the device and therapy settings from this screen. The menu options vary based on your device setup. A sample screen is shown in Figure 4-4.

FIGURE 4-4: ACCESSING THE SETUP SCREEN

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4.5 ACCESSING THE MONITOR SCREEN

The Monitor screen appears after you press the Therapy key on the Standby screen. There are two versions ofthis screen: Simple View and Detailed View. Samples of both screens are shown in Figure 4-5.

FIGURE 4-5: MONITOR SCREEN

The Monitor screen is divided into several panels, the Monitor panel, Date and Time panel, Patient Accessorypanel (if attached), and the Status panel.

In Simple View, the Monitor screen displays the following:

1. Monitor Panel

a. Therapy mode

b. Flex or AVAPS (if enabled), display next to the therapy mode, along with the value setting

PAGE 4-8 1066229, VER. 05

c. Patient breath indicator displays below the therapy mode

d. Peak pressure symbol appears on the graph according to the maximum Patient Pressure reached during each breath

e. A bar graph displays the current pressure level

f. If enabled, alarm status indicators for Audio Pause, Apnea, and Circuit Disconnect display in the upper right corner

2. The Date/Time panel shows the current date and time.

3. The Patient Accessory panel displays when an accessory is connected to the device. See the Accessories chapter for more information.

4. The Status panel displays certain symbols that indicate features being used, such as Ramp, as well as battery status.

In Detailed View, the same information is shown, except instead of displaying the Date and Time panel, thescreen displays the following measured parameters:

• Patient Pressure

• Exhaled Tidal Volume

• Leak

• Minute Ventilation

• Respiratory Rate

• I:E Ratio

4.6 CHANGING DEVICE SETTINGS AND ALARMS

1. From the Main Menu screen, use the Up/Down key to highlight the Settings and Alarms item.

2. Press the Right key to select Settings and Alarms.

4.6.1 BIPAP A30 DEVICE SETTINGS

The BiPAP A30 device settings are listed below, along with the therapy modes in which they are available.

THERAPY MODES

THERAPY SETTING CPAP S S/T T PCAVAPS

-AE

Mode X X X X X

AVAPS3 X3 X X X

AVAPS Rate1 X1 X1 X1 X1

Flex Lock4 X4

Flex4 X4

Tidal Volume1 X1 X1 X1 X1

IPAP X X X X

IPAP Max Pressure1 X1 X1 X1 X1

PAGE 4-91066229, VER. 05

IPAP Min Pressure1 X1 X1 X1 X1

EPAP X X X X

CPAP X

Breath Rate X X X

Inspiratory Time X X X

Maximum Pressure X

Pressure Support Max X

Pressure Support Min X

EPAP Max Pressure X

EPAP Min Pressure X

Rise Time Lock2 X X X X2

Rise Time2 3 X3 X X X2

Ramp Length X X X X X

Ramp Start Pressure X X X X X

System One Humidification X X X X X

Humidifier X X X X X

Tubing Type Lock X X X X X

Tubing Type X X X X X

System One ResistanceLock

X X X X X

System One Resistance X X X X X

Circuit Disconnect Alarm X X X X X

Apnea Alarm X X X X X

Low Tidal Volume Alarm1 X1 X1 X1 X1

Low Minute VentilationAlarm

X X X X X

High Respiratory Rate Alarm X X X X X

THERAPY MODES

THERAPY SETTING CPAP S S/T T PCAVAPS

-AE

PAGE 4-10 1066229, VER. 05

4.6.2 BIPAP A40 DEVICE SETTINGS

1. Only available when AVAPS is enabled.

2. Not available when AVAPS is enabled.

3. Not available when Flex is enabled.

4. Flex is not available when AVAPS is enabled.

NOTE

For additional information about the device’s alarms, refer to the device’s User Manual.

THERAPY MODES

THERAPY SETTING CPAP S S/T T PC AVAPS-AE

Trigger Type X X X X X

Auto-Trak X X X X X

Auto-Trak (Sensitive) X X X X X

Flow Trigger X X X X X

Flow Trigger Sensitivity X X X X X

Flow Cycle Sensitivity X X X X

CPAP X

Flex Lock X3

Flex X3

AVAPS X2 X X X

AVAPS Rate X1 X1 X1 X1 X

Tidal Volume X1 X1 X1 X1 X

IPAP Max Pressure X1 X1 X1 X1

IPAP Min Pressure X1 X1 X1 X1

IPAP X X X X

THERAPY MODES

THERAPY SETTING CPAP S S/T T PCAVAPS

-AE

PAGE 4-111066229, VER. 05

EPAP X X X X

Breath Rate X X X X

Inspiratory Time X X X X4

Maximum Pressure X

Pressure Support Max X

Pressure Support Min X

EPAP Max Pressure X

EPAP Min Pressure X

Rise Time Lock X X X X X

Rise Time X2 X X X X

Ramp Start Pressure X X X X X

Low Tidal Volume X1 X1 X1 X1 X

1. Only available when AVAPS is enabled.

2. AVAPS and Rise Time are not available when FLEX is enabled.

3. Flex is not available when AVAPS is enabled.

4. Inspiratory time is only available in AVAPS-AE when the breath rate is set between 1 and 40 BPM.

NOTE

For additional information about the device’s alarms, refer to the device’s User Manual.

THERAPY MODES

THERAPY SETTING CPAP S S/T T PC AVAPS-AE

PAGE 4-12 1066229, VER. 05

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PAGE 5-11066229, VER. 05

CHAPTER 5: TROUBLESHOOTING AND ERROR CODES

5.0 INTRODUCTION

This section provides instructions for viewing the devices’ error log as well as a description of the error codes.

Install the ANIV Toolbox first to the default location. If you choose not to install to the default location, recordthe location of the installation directory. You will need the installation directory in the second part of ANIVToolbox installation (LogDogg installation).

5.1 INSTALLING THE ANIV TOOLBOX SOFTWARE

The ANIV Toolbox will provide you with the necessary tools to view the device’s error/event log. To downloadthe software you must log onto my.respironics.com

FIGURE 5-1: MY.RESPIRONICS.COM

Once you have opened the Service and Software Documentation page, click on the BiPAP A30/A40 OriginalSeries or BiPAP A30/A40 Silver Series (depending on the device) link on the left side of the page. Click on theDownload button adjacent to the software you wish to install and follow the on-screen prompts to install thesoftware.

Login Here

http://my.respironics.com

Service Software and Documentation Link

PAGE 5-2 1066229, VER. 05

FIGURE 5-2: BIPAP A30/A40 SERVICE SOFTWARE LINK

5.1.1 ANIV TOOLBOX INSTALLATION PROCESS

1. Click on the Download button adjacent to the ANIV Toolbox.

2. Save the ANIV Toolbox Installer to your PC (default directory is recommended).

FIGURE 5-3: INSTALLATION LOCATION

FIGURE 5-4: LICENSE AGREEMENT (TWO LICENSE AGREEMENT WINDOWS WILL APPEAR)

PAGE 5-31066229, VER. 05

FIGURE 5-5: START INSTALLATION

FIGURE 5-6: INSTALLATION COMPLETE

PAGE 5-4 1066229, VER. 05

3. After you have installed the ANIV Toolbox, the LogDogg installer will begin automatically. Select the same directory that you installed the ANIV Toolbox when the following appears:

FIGURE 5-7: LOGDOGG INSTALL

If you selected the default location during ANIV Toolbox software installation, the LogDogg installation locationshould be as follows:

• For 32 Bit OS - C:\Program Files\ANIV Toolbox

• For 64 Bit OS - C:\Program Files (x86)\ANIV Toolbox

Once you have installed the ANIV Toolbox, you will be prompted to restart the PC. Restart the PC prior to usingthe ANIV Toolbox.

NOTE

To determine whether you have a 32 bit or 64 bitsystem, refer to section 32 Bit vs. 64 Bit OSVerification

NOTE

If installed on a Windows 7 OS, go to section Section8.5.3 prior to using the ANIV Toolbox. If theapplication is not installed on a PC using Windows 7OS, disregard this note.

PAGE 5-51066229, VER. 05

5.2 READING THE DEVICE’S EVENT (ERROR) LOG

1. Install a blank SD Card in the device.

2. Press the Start/Stop button once.

FIGURE 5-8: CONTROL PANEL

3. Simultaneously press and hold the Down, Right, and Alarm Indicator/Audio Pause buttons to access all settings.

4. Use the Down button to scroll to Write Event Log to SD Card.

5. Click on the Right User Button below Select on the LCD.

6. Wait for the Writing Successful message on the LCD.

7. Click on the User button below “OK”.

8. Scroll to the “Safely Remove SD Card” option then select “OK”.

9. Remove the SD card from the device and insert it into the PC.

PAGE 5-6 1066229, VER. 05

10. Select Read Event Log from the ANIV Toolbox Software.

FIGURE 5-9: ANIV TOOLBOX

11. When the following screen appears, click on the Browse button.

FIGURE 5-10: READ EVENT LOG

Tool Box Icon on the PC Desktop

PAGE 5-71066229, VER. 05

12. Navigate to the SD Card drive and select the BiPAP-A folder.

FIGURE 5-11: READ EVENT LOG

13. Select the folder that corresponds with the serial number of the device. Only the first eight (8) numbers that follow the letter prefix will be present.

14. Select the .N17 file.

15. Click on the log file as shown in the following illustration, then click on the “OK” button.

FIGURE 5-12: READ EVENT LOG

NOTE

If more than one.N17 file is present, you did not insert a blank SDcard in step 1 of this procedure. Insert a blank SD card into thedevice and repeat steps 2 through 12.

PAGE 5-8 1066229, VER. 05

16. The Event Log will be displayed as follows:

FIGURE 5-13: EVENT LOG

17. Analyze the extracted error log file for events that caused device issues.

PAGE 5-91066229, VER. 05

5.3 BIPAP A40 INITIAL BASE UNIT, BATTERY MODULE, OR DETACHABLE BAT-TERY DIAGNOSIS

This section describes the steps to take to determine if a suspected fault resides within the Base Unit, BatteryModule, or Detachable Battery.

DEVICE ACTION POSSIBLE CAUSE CORRECTIVE ACTION

No Display Audible Alarm Sounding

1. Did battery deplete? Were there any low battery alarms before the device stopped working ?

2. Was battery removed from the battery module?

3. Was battery module disconnected from the ven-tilator?

4. It’s possible that the battery stopped discharging due to battery overheating.1.Connect AC and if “Batt Discharge Stopped – Temp” info alarm is displayed, then allow battery to cool before using it.

5. It’s possible that the battery failed.

6. Connect AC. If battery icon is displayed, and unit does not operate on battery when AC is dis-connected and there are no messages dis-played, then replace battery. If battery was replaced, and unit still does not operate on bat-tery, then replace battery module. If battery and battery module was replaced, and unit still does not operate on battery, then replace unit.

7. Connect AC. If no battery icon is displayed, then proceed to next device action.

1. Connect AC and recharge battery

2. Reconnect Battery.

3. Reconnect Battery Module.

4. Connect AC and if “Batt Discharge Stopped – Temp” info alarm is dis-played, then allow bat-tery to cool before using it.

5. Connect AC and if “Replace Detachable Battery” medium prior-ity (yellow) alarm is dis-played, then replace battery.

6. Device requires service.

7. Proceed to next device action row.

Device running on AC Power and no Battery

Icon on the display

1. Is “Det Batt is connected” information message displayed?

2. Is battery module connected and battery installed in battery module?

1. Reconnect battery mod-ule and/or reconnect bat-tery

2. a) No - connect battery module and install bat-tery. b) Yes - Replace battery. If battery icon still not displayed, then replace battery module. If battery icon still not displayed, then replace unit. c) If no messages, then replace battery. If bat-tery icon still not dis-played, then replace battery module. If battery icon still not displayed, then replace unit.

PAGE 5-10 1066229, VER. 05

Device running on AC Power and the

Detachable battery icon is red empty

1. Is charge icon displayed 1. a) Yes - normal opera-tion so allow battery to charge b) No - if “Replace Detachable Battery” medium priority (yellow) alarm displayed, then replace Detachable bat-tery. If “Replace Detach-able Battery” is still displayed, then replace battery module. If “Replace Detachable Battery” is still displayed, then replace unit.

DEVICE ACTION POSSIBLE CAUSE CORRECTIVE ACTION

PAGE 5-111066229, VER. 05

Battery icon does not have 5 green bars

and there is no charging icon

1. Is AC Connected?

2. Is the “Battery Not Charging - Temp” message displayed?

3. Is the “Detach Battery Not Charging” message displayed?

1. No - connect AC.

2. a) The battery won’t charge because it is too hot, so allow the battery to cool. b) If battery is cool and still not charging then replace the battery. If battery is still not charging, then replace the battery module. If the battery is still not charging, then return device for service.

3. a) If the humidifier is connected, then it’s pos-sible that the humidifier is hearing up and not allowing the battery to charge. After the humid-ifier has reached operat-ing temperature, then the battery should start charging. If the battery is still not charging, then disconnect the humidi-fier and check if the bat-tery is charging. If the battery is still not charging then replace the battery. If battery is still not charging, then replace the battery mod-ule. If the battery is still not charging, then return the device for ser-vice. b) Disconnect and reconnect the bat-tery and battery mod-ule. If the battery is still not charging then replace the battery. If the battery is still not charging, then replace the battery module. If the battery is still not charging, then return the device for service.

DEVICE ACTION POSSIBLE CAUSE CORRECTIVE ACTION

PAGE 5-12 1066229, VER. 05

“Replace Detachable Battery” information

on the screen

1. Is the battery a Philips/Respironics Battery?

2. It’s possible that the battery is past its life cycle. Check the last line of the information menu. Is the “Detach Battery Cycles” is greater than or qual to 500?

3. It’s possible that the battery is past its useful life or there is a problem with the battery, battery module, or unit.

1. No - Replace the bat-tery.

2. Yes - Replace the bat-tery.

3. Replace the battery and if “Replace Detachable Battery” is still displayed then replace the battery module. If ‘Replace Detachable Battery” is still displayed then return the device for service.

Battery Icon has had the lightning bolt for a long time but the

number of green bars is not increasing

No messages are displayed. Replace the Battery

Low Battery alarm sounds quicker than

expected

Operating time can decrease as the battery ages. Replace the Battery

Depleted Battery Alarm sounds quicker than

expected

Operating time can decrease as the battery ages. Replace the Battery

Device shuts down while running on

battery a lot quicker than expected

Operating time can decrease as the battery ages. Replace the Battery

DEVICE ACTION POSSIBLE CAUSE CORRECTIVE ACTION

PAGE 5-131066229, VER. 05

5.4 DEVICE FIRMWARE ERROR CODES

The following table lists the error codes for the Philips Respironics A Series devices.

NOTE

With the exception of error code #65535, error codes greater than 10,000 areparameter change event codes and are for informational purposes only. These codesare not included in the error code table below.Unless noted in the CODE column, all error codes are universal between A30/A40Original Series and Silver Series.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

E-0 Program execution error None (Log Only) N/A

E-1 Program execution error System Reboots N/A

E-2 Corrupt software in flash System Reboots • Reinstall software

• Replace PCA

E-3 Defective RAM chip System Reboots Replace PCA

E-4 Defective internal CPU SRAM System Reboots Replace PCA

E-5 Program Execution Error System Reboots N/A

E-6 IRQ stack is 75% filled None (Log Only) N/A

E-7 Program Execution Error System Reboots N/A

E-8 Thread stack is 75% filled None (Log Only) N/A

E-9 Program Execution Error System Reboots • Reinstall software

• Replace PCA

E-10 Program Execution Error System Reboots • Reinstall software

• Replace PCA

E-11 Program Execution Error System Reboots • Reinstall software

• Replace PCA

E-12 Program Execution Error System Reboots • Reinstall software

• Replace PCA

E-13 Program Execution Error System Reboots • Reinstall software

• Replace PCA

E-14 Program Execution Error System Reboots • Reinstall software

• Replace PCA

PAGE 5-14 1066229, VER. 05

E-15 • Parameter Settings corrupted

• EEPROM Memory on PCA was just replaced

VentilatorInoperative

Replace PCA

E-16 SD Card was inserted into the unit. None (Log Only) None – recorded for informational purposes to indicate that the SD card was placed into unit.

E-17 • Parameter Settings corrupted.

• EEPROM on PCA was just replaced.

VentilatorInoperative

Replace PCA

E-18 SD Card was removed from the unit. None (Log Only) None – recorded for informational purposes to indicate that the SD card was removed from the unit.

E-19 Program Execution Error System Reboots N/A

E-20(OriginalSeries)

Defective EEPROM.

(For released software 2.3 and below)

VentilatorInoperative

Replace PCA

E-20(OriginalSeries)

Defective EEPROM.

(For released software 2.6 and Above)

None (Log Only) Replace PCA

E-20(SilverSeries)

Defective EEPROM. VentilatorInoperative

Replace PCA

E-21 • Defective EEPROM.

• Program Execution Error.

VentilatorInoperative

Replace PCA

E-22 Unable to read a valid time from the RTCchip

None (Log Only) Replace PCA

E-23 The time read from the RTC does not matchtime on Host CPU

None (Log Only) Replace PCA

E-24 Faulty SD card “Card Error” Informational Alarm

Use a different SD Card

E-25 Program Execution Error – BIST threadtaking too long to execute

System Reboots N/A

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-151066229, VER. 05

E-26 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-27 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-28 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-29 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-30 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-31 • Foreign object inserted in card slot

• Unformatted card

• Card prematurely removed

“Card Error” Informational Alarm

• Use correct MMC/SD card

• Reformat MMC/SD card

• Re-insert card

• Replace PCA

E-32 Queue for Debug Log is full System Reboots N/A

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-16 1066229, VER. 05

E-33 Key is providing reading that it has beenheld down for 2 minutes

“Keypad Stuck” LowPriority Alarm

• Check the keypad for stuck keys

• Replace PCA

E-34 Write failure for the Debug Log None (Log Only) Replace PCA

E-35 Program Execution Error None (Log Only) • Reinstall software

• Replace PCA

E-36 Watchdog test failed to reset the board. VentilatorInoperative

Replace PCA

E-37 • Unit is not reaching the requestedpressure setting; The Patient Pressuredelivered is less than the targetpressure – 5cm.

• Low pressure sensor reading

• Large amount of drift

• Pinched/blocked tubing

“Pressure Regulation” High

Priority Alarm

• Check Device and Circuit setup if patient circuit is available.

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-38 • The measured Breath Rate is greaterthan or equal to the alarm setting.

• False triggering

• Alarm/setting mismatch

• Spontaneous breathing above the alarm

“High Respiratory Rate” High Priority

Alarm

• Check Device and Circuit setup.

• Check the circuit tubing for pinched or blocked tubes if patient circuit available.

• Check the circuit for leaks if patient circuit is available.

• Check the alarm settings against the therapy settings.

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-171066229, VER. 05

E-39 • The measured Minute Ventilation is lessthan or equal to the alarm setting.

• Alarm/setting mismatch

• High leak

• High breath rate

• Low exhaled tidal volume (flow sensorproblem)

“Low Minute Ventilation” High

Priority Alarm

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-40 A recoverable MMC/SD card error. None (Log Only) None – recorded for informational purposes that a recoverable card error occurred.

E-41 • The leak in the system is too small.

• Wrong circuit

• Blocked tubes

• Sensor problems

“Low Circuit Leak” High Priority Alarm

• Check the circuit tubing for pinched or blocked tubes if patient circuit available.

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-42 • Spontaneous breathing has not beendetected within the alarm time.

• High leak

“Apnea” High PriorityAlarm

• Check the circuit tubing for pinched or blocked tubes if patient circuit available.

• Check the circuit for leaks if patient circuit is available.

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-18 1066229, VER. 05

E-43 • High flow condition has been detected.

• High leak

• Flow sensor problem

“Circuit Disconnect” High Priority Alarm

• Check the circuit tubing for pinched or blocked tubes if patient circuit available.

• Check the circuit for leaks if patient circuit is available.

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-44 SW rebooted since it was initiated by theuser

System Reboots None – recorded for informational purposes to indicate that a reboot occurred.

E-45 3 reboots occurred within 24 hours. VentilatorInoperative

• Short term - press the Start/Stop key followed by the Right key to reset the machine.

• Examine error log for reasons for reboots. Proceed accordingly

E-46 CPU cannot communicate with the flowsensor using I2C bus.

VentilatorInoperative

Replace PCA

E-47 CPU cannot communicate with the pressuresensor using SPI bus.

VentilatorInoperative

Replace PCA

E-48 CPU cannot communicate with the barometric pressure sensor using I2C bus

None (Log Only) Replace PCA

E-49 CPU cannot communicate with the humidityand temperature sensor using I2C bus

None (Log Only) Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-191066229, VER. 05

E-50 The difference between the blower pressuresensor reading and the outlet pressuresensor reading is 10 cmH2O or greater for 5seconds.

VentilatorInoperative

• Check for disconnected tube between blower pressure sensor and blower outlet.

• Check pressure readings and replace either blower pressure or outlet pressure

E-51 Host CPU rebooted None (Log Only) None – recorded for informational purposes to indicate that a reboot occurred.

E-52 Host CPU rebooted using external reset pin None (Log Only) None – recorded for informational purposes to indicate that a reboot occurred.

E-53 Host CPU rebooted using software command

None (Log Only) None – recorded for informational purposes to indicate that a reboot occurred.

E-54 The Host CPU generated a Reset whencommanded to enter the CPU Standbymode or CPU Stop mode.

None (Log Only) Replace PCA

E-55 • Unit is exceeding the requestedpressure settings; The Patient Pressuredelivered is greater than the targetpressure + 5cm.

• High pressure sensor reading

• Large amount of drift

• Pinched/blocked tubing

“Pressure Regulation” High

Priority Alarm

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-56 • Unit is exceeding the requestedpressure settings for 10 seconds.

• High pressure sensor reading

• Large amount of drift

• Pinched/blocked tubing

VentilatorInoperative

• Check the tubing (inside and outside the device) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-20 1066229, VER. 05

E-57 • AC was disconnected,

• PCA fault,

• Faulty AC-DC input connector,

• AC Power Supply fault,

• Power Cord fault,

• A/D channel fault

“AC Power Disconnected” Medium Priority

Alarm

• Verify AC connected

• Replace AC power Supply

• Replace PCA

E-58 • Lead Acid was disconnected,

• DC Power Cable fault,

• Faulty DC input connector,

• DC Power Cable fuse is open,

• PCA fault,

• A/D channel fault

External Batt Disconnected”

Informational Alarm

• Connect Lead Acid Battery

• Verify DC Power Cable

• Replace DC Power Cable fuse

• Replace PCA

E-59 Low battery - Lead Acid has <= 20 Minutesrun time remaining and it is last availablepower source.

“Low External Battery” Medium

Priority Alarm

• Charge Lead Acid Battery

• Replace Lead Acid Battery

E-60 Depleted battery - Lead Acid has <= 10Minutes run time remaining and it is lastavailable power source.

“Low External Battery” High Priority

Alarm

• Charge Lead Acid Battery

• Replace Lead Acid Battery

E-61 Unable to open the new software file on thecard

Upgrade Failed Screen

• Reformat card and replace new software file on the card.

• Re-insert card; retry upgrade

E-62 • Unable to read the new software file onthe card

• The new software file on the card iscorrupt.

Upgrade Failed Screen

• Reformat card and replace new software file on the card.

• Re-insert card; retry upgrade

E-63 The user tried to upgrade to an older versionof software.

Upgrade Failed Screen

• Reformat card and replace new software file on the card.

• Re-insert card; retry upgrade

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-211066229, VER. 05

E-64 The user tried to upgrade to version ofsoftware that is not intended for the BiPAPA30/BiPAP A40.

Upgrade Failed Screen

• Reformat card and replace new software file on the card.

• Re-insert card; retry upgrade

E-65 The new software file on the card is corrupt. Upgrade Failed Screen

• Reformat card and replace new software file on the card.

• Re-insert card; retry upgrade

E-66 User initiated the exit from the Vent Inopscreen.

System Reboots None – recorded for informational purposes to indicate that the User exited the Ventilator Inoperative screen.

E-67 • Last battery depleted

• Battery is not connected AND

• 1 volt <= AC-DC Power supply <= 11volts

Software stops Blower and Loss of

All Power alarm sounds.

• Replace or charge the battery

• Replace AC-DC Power Supply

• Replace PCA

E-68 AC connected None (Log Only) None – recorded for informational purposes to indicate that AC power was applied to the device.

E-69 Lead Acid connected None (Beep Only) None – recorded for informational purposes to indicate that an external battery was attached to the device.

E-70 Program Execution Error – pointer notinitialized properly

System Reboots N/A

E-71 External Battery Depleted “External Battery Depleted” Informational Alarm

None - recorded for informational purposes to indicate that External Battery is depleted.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-22 1066229, VER. 05

E-72 Power source switched to AC power None (Beep only) None – recorded for informational purposes to indicate that AC power is in use on power up or power switched from a battery source to AC power.

E-73 Power source switched to External Battery None (Beep only) None – recorded for informational purposes to indicate that External Battery is in use on power up.

E-74 When the SD Card does not have enoughmemory available to write EDF Files.

“Card Error” Informational Alarm

None - recorded for informational purposes that logging data could not be written to the SD card because it was too small.

E-75 When the Card is detected as a writeprotected SD Card.

“Card Error” Informational Alarm“

• Check write protect switch on card.

• Use new card.

• Replace PCA.

E-76 Error in creating files/directories on the SDCard.

“Card Error” Informational Alarm“

• Use new card.

• Replace PCA.

E-77 • The desired tidal volume cannot bedelivered within the limits of the IPAPMin and Max settings.

• High leak

• Flow sensor problem

“Low Vte” High Priority Alarm

• Check the tubing (inside and outside the unit) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate.

E-78 A pulse oximeter was connected to thedevice with no SD Card inserted.

“Insert SD Card” Low Priority Alarm

• Reinsert MMC/SD Card

• Reformat or Replace MMC/SD Card

E-79 Recorded to show that the VentilatorInoperative screen was displayed to theUser.

None (Log Only) None – recorded for informational purposes to indicate that the Ventilator Inoperative Screen was displayed to the User.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-231066229, VER. 05

E-80 Error while accessing MMC/SD card None (Log Only) • Reinsert MMC/SD Card

• Reformat or Replace MMC/SD Card

E-81 Unit was turned on with Start/Stop key andpower source was battery

“Start On Battery” Informational

Message

None – recorded for informational purposes to indicate the unit was turned on with Start/Stop key with battery power.

E-82 Unit recovered from software power losscondition after power was applied.

None (Log Only) None – recorded for informational purposes to indicate that power was applied to the unit after a software power loss and the unit recovered OR the Audio Pause key was pressed.

E-83 Generic informational debug message. None (Log Only) None – recorded for informational purposes for general debugging

E-84 The power fail voltage is outside its validrange of 4.775 to 5.675 for at least 10seconds

VentilatorInoperative

Replace PCA

E-85 Failure of the blower pressure sensor. VentilatorInoperative

Replace PCA

E-86 Failure of the outlet pressure sensor. VentilatorInoperative

Replace PCA

E-87 The Unit entered low-power Sleep Mode. None (Log Only) None – recorded for informational purposes to indicate that the Unit entered Sleep Mode.

E-88 This error indicates that the device cannotbe operated after three restarts

VentilatorInoperative

Replace motor or PCA

E-89 Motor bus voltage dropped under 16V. None (Log Only) Replace motor or PCA

E-90 Motor bus voltage rose above 38V. None (Log Only) Replace motor or PCA

E-91 Motor couldn’t reach its speed setpoint onstartup

None (Log Only) Replace motor or PCA

E-92 State observer detected error in resolvingrotor position

None (Log Only) Replace motor or PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-24 1066229, VER. 05

E-93 State observer detected error in resolvingmotor speed

None (Log only) Replace motor or PCA

E-94 Program Execution Error System Reboots N/A

E-95 Program Execution Error System Reboots N/A

E-96 Unable to write to Event Log None (Log only) Replace PCA

E-97 Start/Stop key pressed to turn off the unit. None (Log only) None – recorded for informational purposes to indicate that the Start/Stop key was pressed by the User.

E-98 Start/Stop key was pressed None (Log only) None – recorded for informational purposes to indicate the Start/Stop key was pressed by the User while the unit was off.

E-99 “Yes” key pressed in response to the PowerOff screen, to turn off the unit.

None (Log only) None – recorded for informational purposes to indicate that the Yes key was pressed by the User, causing the unit to stop providing therapy.

E-100 “No” key pressed in response to the PowerOff screen, to turn off the unit.

None (Log only) None – recorded for informational purposes to indicate that the No key was pressed by the User, causing the unit to continue providing therapy.

E-101 Reset key was pressed None (Log only) None – recorded for informational purposes to indicate that the Reset Key was pressed by the User.

E-102 Modify key was pressed None (Log Only) None – recorded for informational purposes to indicate that the Modify Key was pressed by the User.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-251066229, VER. 05

E-103 Audio Pause key was pressed None (Log Only) None – recorded for informational purposes to indicate that the Audio Pause Key was pressed by the User.

E-104 Bypass User Mode key sequence pressed None (Log Only) None – recorded for informational purposes to indicate that the Bypass User Mode Key sequence was pressed by the User.

E-105 Info Alarm:

• 11 volt < AC-DC Power supply < 22volts for 5 +/- 1 seconds, with or withoutbattery connected.

Software Power Fail:

• 1.0 volts < AC voltage <= 11.0 volts for15 +/- 1 seconds, without batteryconnected.

• PCA fault:

• AC Power Supply fault

• A/D channel fault

“Check AC Power Supply”

Informational Message

ORSoftware Power Fail

• Replace AC-DC Power Supply

• Replace PCA

E-106 • AC-DC Power Supply > 28 volt

• PCA fault

• AC Power Supply fault

• A/D channel fault

VentilatorInoperative

Replace AC-DC PowerSupply and replace PCA(possible damage toPCA components)

E-107 Program Execution Error VentilatorInoperative

N/A

E-108 RTOS queue is 90% full None (Log Only) None – recorded forinformational purposes.

E-109 During run time motor speed dropped below2200 RPM

None (Log Only) • Replace Blower

• Replace PCA

E-110 Error while accessing MMC/SD card None (Log Only) • Reinsert MMC/SDCard

• Reformat or ReplaceMMC/SD Card

E-111 Blower pressure sensor supply voltage isoutside of its valid range of4.75V to 5.25V

VentilatorInoperative

Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-26 1066229, VER. 05

E-112 Coin cell voltage is outside of its valid rangeof 1.65 to 3.6V.

None (Log Only) Replace PCA

E-113 Software detected that RTC registersresetted or got corrupted

None (Log Only) Replace PCA

E-114 Software couldn’t initialize LCD controllerchip U24 SSD1963

None (Log Only) Replace PCA

E-115 The software detected motor over-currentcondition on its break pin

None (Log Only) • If error occurred while running on DC input, verify source, cabling and connections

• Replace Blower

• Replace PCA

E-116 The software detected that barometricsensor reading is outside its valid window of24.5inHg to 35inHg three consecutive times

None (Log Only) Replace PCA

E-117 The software detected that raw flow sensorreading is below 14928 counts for 10seconds using up-down counter

VentilatorInoperative

Replace PCA

E-118 The software detected that raw pressuresensor reading is outside its valid window of225 to 16274 counts for 10 seconds usingup-down counter

VentilatorInoperative

Replace PCA

E-119 The software detected that raw blowerpressure sensor reading is outside its validwindow of 833 to 64640 counts for 10seconds using up-down counter

VentilatorInoperative

Replace PCA

E-120 The software detected that raw humiditysensor reading is outside its valid window of2622 to 60820 counts for 10 seconds usingup-down counter

None (Log Only) Replace PCA

E-121 The software detected that raw humiditysensor temperature reading is outside itsvalid window of 6284 to 54470 counts for 10seconds using up-down counter

None (Log Only) Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-271066229, VER. 05

E-122(OriginalSeries)

• Unit is not reaching the requestedpressure support, i.e. the differencebetween the requested pressuresupport and the measured patientpressure support is greater than half ofthe of the requested pressure support.

• Low pressure sensor reading

• Large amount of drift

• Pinched/blocked tubing

“Pressure Regulation” High

Priority Alarm

• Check Device and Circuit setup if patient circuit is available.

• Check the tubing (inside and outside the unit) for leaks, kinks, or blockages.

• Replace the PCA and recalibrate

E-122(SilverSeries)

N/A N/A N/A

E-123 • Software does not support newer/olderrevision of HW

• Board revision resistors on PCA aresetup incorrect

VentilatorInoperative

• Reinstall software

• Replace PCA

E-124 Motor state observer failed to converge andresolve the motor speed

None (Log Only) • Replace Blower

• Replace PCA

E-125 Product ID stored in Device CalibrationTable is not recognized by software. Theunrecognized Product ID is recorded as theoptional text for reference.

VentilatorInoperative

• Recalibrate

• Replace PCA

E-126 • Unit not calibrated

• Calibration Table corrupted

None (Log Only) • Recalibrate

• Replace PCA

E-127 • Unit not calibrated

• Calibration Table corrupted

VentilatorInoperative

• Recalibrate

• Replace PCA

E-128 • Unit not calibrated

• Calibration Table corrupted

None (Log Only) • Recalibrate

• Replace PCA

E-129 Engineering Use None (Log Only) None – recorded for informational purposes to indicate that the unit was calibrated.

E-130 Software error:

• Bad table written by Production

• Field Service Calibration Station

None (Log Only) • Recalibrate

• Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-28 1066229, VER. 05

E-131 Calibration was performed None (Log Only) None – recorded for informational purposes to indicate that a calibration was performed on this unit by either the Production or Field Service calibration station.

E-132 Queue for messages to the RASPcommand parser is full

System Reboots This error should not occur. No service action is required. If the error is seen repeatedly, replace the PCA.

E-133 Queue for Event Log is full System Reboots This error should not occur. No service action is required. If the error is seen repeatedly, replace the PCA.

E-134 Queue for messages to the User Interface isfull

None (Log Only) This error should not occur. No service action is required. If the error is seen repeatedly, replace the PCA.

E-135 Queue for messages to the User Interface iswithin 10% of being full

None (Log Only) This error should not occur. No service action is required. If the error is seen repeatedly, replace the PCA.

E-136(OriginalSeries)

The software detected persistentovercurrent condition on break input

None (Log Only) Replace PCA

E-136(SilverSeries)

N/A N/A N/A

E-137 Software upgrade process started None (Log Only) None

E-138 Error in communication between humiditysensor and CPU.

None (Log Only) None. Recorded fordebug purpose.

E-139 N/A Not Used N/A

E-140 Unexpected high level of high-priority (e.g.interrupt) activity

System Reboots None. Recorded fordebug purposes.

E-141 Humidifier thermistor is shorted to ground None (Log Only) Replace humidifier

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-291066229, VER. 05

E-142 Humidifier is disconnected while it wasturned on or shorted to the power supply

None (Log Only) • Replace humidifier

• Replace PCA

E-143 Humidifier plate reached 95C which is closeto blowing TCO

None (Log Only) Replace PCA

E-144 Error in accessing files/directories on the SDCard.

None (Log Only) Replace PCA

E-145 Error in creating files/directories on the SDCard.

None (Log Only) Replace PCA

E-146 Error in verifying the flash drive format ondevice start up.

None (Log Only) Replace PCA

E-147 LOG queue is full None (Log Only) This error should not occur. No service action is required. If the error is seen repeatedly, replace the PCA.

E-148 Error in creating the Encore directorystructure on the SD Card.

“Card Error”InformationalMessage

• Use new card.

• Replace PCA

E-149 Error in accessing files/directories on the SDCard.

“Card Error”InformationalMessage

• Use new card.

• Replace PCA

E-150 Program Execution Error None (Log Only) This error should notoccur. No service actionis required. If the error isseen repeatedly, replacethe PCA.

E-151 N/A Not Used N/A

E-152 • Incorrect wattage Power Supplyconnected,

• Faulty AC-DC input connector,

• AC Power Supply fault,

• PCA fault,

• A/D channel fault

“Check AC PowerSupply”InformationalMessage

• Connect correct wattage Power Supply

• Replace AC power Supply

• Replace PCA

E-153 If usable Rx found on the SD Card for thedevice.

None (Log Only) None – recorded for informational purposes to indicate that a valid prescription file was found on the SD card.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-30 1066229, VER. 05

E-154 Rx from the SD Card is ready for userreview.

Prescription reviewscreen displayed attime of Rx Update

None – recorded for informational purposes that the prescription was read successfully from the SD card.

E-155 Failure to update the Rx due to the errors inthe Rx Settings.

“Prescription Change Failed” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the prescription had bad settings.

E-156 Rx update is complete. “Prescription Change Complete” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the prescription update was completed successfully.

E-157 Rx update is canceled by the user by eitherUI option or by pulling out of the card beforeRx Update is complete.

“Prescription Change Canceled” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the prescription update was not completed.

E-158 Failure to update the Rx due to the error inthe file format or errors in reading the file.

“Prescription Change Failed” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the prescription data on the card could not be read.

E-159 Rx version incorrect for the device. “Prescription Change Failed” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the version of the prescription data on the SD card was bad.

E-160 Rx file checksum is incorrect. “Prescription Change Failed” dialogue box presented to user at time of Rx Update

None – recorded for informational purposes to indicate that the prescription on the SD card had a bad checksum.

E-161 When the device encounters errors while ithas started to apply the Rx Setting from theSD Card, the device stops the Rx updateand tries to restore back the old setting onthe device. During the restoration of theseold settings of the device, if there is an errorthen this gets generated.

VentilatorInoperative

Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-311066229, VER. 05

E-162 Motor temperature reached 120C. None (Log Only) Replace Blower

E-163 When the device encounters errors while itis copying data from Serial Flash to the SDCard.

“Serial Flash to SD Card Error”

Informational Message

• Use new card.

• Replace PCA.

E-164 Error in opening files/directories on the SDCard.

“Card Error” Informational

Message

• Use new card

• Replace PCA

E-165 Error in write to files/directories on the SDCard.

“Card Error” Informational

Message

• Use new card

• Replace PCA

E-166 Generic informational debug message None (Log only) None – recorded forinformational purposesto track the progress ofcopying data from SerialFlash to the SD Card.

E-167 Debug message indicating that RTC failedto enter initialization mode

None (Log only) None

E-168 Debug message indicating that RTC failedto synchronize date and time register

None (Log only) None

E-169 Debug message indicating that LCDbecame inactive probably due to the ESDevent

None (Log only) None

E-170 When a request to “Write Event Log to SDCard” occurs

None (Log only) None – recorded forinformational purposesto indicate that a requestto write the Event Log tothe SD Card hasoccurred.

E-171 When a request to “Write Event Log to SDCard” fails

None (Log only) None – recorded forinformational purposesto indicate that a requestto write the Event Log tothe SD Card has failed.

E-172 When a request to “Write Event Log to SDCard” completes

None (Log only) None – recorded forinformational purposesto indicate that a requestto write the Event Log tothe SD Card hascompleted.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-32 1066229, VER. 05

E-173 When the SD Card is quickly inserted andejected and sometimes when the SD Card isejected with select “Safely Remove SDCard”.

None (Log only) None – recorded forinformational purposesto record SD Cardprocessing states

E-174 Humidifier circuitry has open TCO. Failureof Power FET Q12

None (Log only) • Replace Humidifier.

• Replace PCA ifHumidifier is ok.

E-175 Motor didn’t startup for 30 seconds System Reboots • Replace Blower

• Replace PCA ifproblem persists

E-176 Program execution error, possible internalRAM or Flash failure

Vent Inop Replace PCA

E-177 • Detachable Li Ion was disconnected

• Li Lion battery connector fault

“Detach Batt Disconnected”

Informational Alarm

• Verify Detachable Li Ion battery and battery module is properly connected

• Verify Detachable Li Ion cable in unit and properly connected

• Replace Li Ion battery

• Replace Detachable battery module

E-178 Battery is not charging due to the humidifiercontrol or battery failure or Batter modulefailure

Informational Alarm • Replace Detachable Li Ion battery

• Replace Detachable battery module

E-179 Battery is too hot to charge “Battery Not Charging - Temp.”

Informational Alarm

• Replace Li Ion Battery

• Replace Detachable Battery module

E-180 • Detachable Li Ion Battery Not Authentic

• Fake battery

• Detachable Li Ion fault

“Replace Detachable Battery” Informational Alarm

• Verify Detachable Li Ion cable in unit

• Replace Detachable Li Ion battery

• Replace Detachable battery module

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-331066229, VER. 05

E-181 Corruption of battery gas gauge “Replace Detachable Battery” Informational Alarm

Replace Detachable LiIon battery

E-182 Depleted battery-Detachable Li Ion has <=10 minutes run time remaining and it is lastavailable power source.

“Low Detachable Battery” High Priority

Alarm

Charge DetachableBattery

E-183 Detachable Li Ion was disconnected None (Beep Only) NA

E- 184 • Detachable Li Ion cycle count >=500 cycles

• Detachable Li Ion end of life

“Replace Detachable Battery” Informational Alarm

Replace Detachable LiIon battery

E-185 • Detachable Li Ion state of health <=50%

• Full charge capacity (FCC) is <=50% of the design capacity

• Detachable Li Ion FCC error

• Detachable Li Ion fault

• Detachable Li Ion end of life

“Replace Detachable Battery” Informational Alarm

Replace Detachable LiIon battery

E-186 • Detachable Li-Ion Battery Permanent Failure.

• Caused by: Voltage and Current conditions for shutdown are met AND another permanent failure occurred

• Open Thermistor permanent failure

• Discharge Safety Overcurrent permanent failure

• Charge Safety-Overcurrent permanent failure

• Periodic AFE Communications permanent failure

• Permanent AFE Communications failure

• Data flash Fault permanent failure

• Discharge-FET-Failure permanent failure

• Charge-FET-Failure permanent failure

• Cell-Imbalance permanent failure

• Discharge Safety Over temperature permanent failure

“Replace Detachable Battery”

Medium Priority Alarm

Replace Detachable LiIon battery

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-34 1066229, VER. 05

E-187 Detachable Battery reported an OverCurrent Discharge or Short CircuitDischarge fault

“Replace Detachable Battery” Informational Alarm

• Check/Replace Detachable Li Ion cable in unit

• Replace Detachable Li Ion battery

• Replace Detachable Battery Module

• Replace PCA

E-188 • Detachable Li Ion cell voltage less than 2.5 volts for greater than 2 sec.

• Battery discharge FET is turned off.

• Battery discharged too low. Battery recovers if cell voltage is greater than 3 volts.

Log Only • Charge Detachable Li Ion battery.

E-189 • Detachable Li Ion cell voltage less than 10 volts for greater than 6 sec.

• Battery discharge FET is turned off.

• Battery discharged too low. Battery recovers if cell voltage is greater than 12 volts.

Log Only • Charge Detachable Li Ion battery

E-190 Battery temperature is >= 60? duringdischarge. Battery recovers if temperatureis less than 55? C.

“Batt Discharge Stopped-Temp”

Informational Alarm

• Allow battery to cool to less than 55? and test that the battery will discharge

• Replace battery if no discharge

E-191 • Detachable Li Ion cell voltage greater than 4.3 volts for greater than 2 sec.

• Battery charge FET is turned off.

• Battery charged too high. Battery recovers if cell voltage is less than 4.1 volts.

Log Only • Replace Detachable Li Ion Battery

• Replace Detachable Battery Module

E-192 • Detachable Li Ion battery Remaining Capacity is 1000 mAh greater than the Full Charge Capacity during charging.

• Battery charged too high.

• Battery recovers if discharged so that Capacity < 95%.

Log Only • Replace Detachable Li Ion Battery

• Replace Detachable Battery Module

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-351066229, VER. 05

E-193 • Detachable Li Ion pack charge current greater than 4 Amps for greater than 2 sec.

• Battery charge FET is turned off.

• Battery charge current too high.

• Battery recovers if charge current is less than 200 mA.

Log Only • None – recorded for informational purposes only.

E-194 • Detachable Li Ion battery charge voltage exceeded 16.7 volts for greater than 2 sec.

• Battery charge voltage too high.

• Battery recovers if charge voltage is less than 16.4 volts.

Log Only • None – recorded for informational purposes only.

E-195 • Detachable Li Ion pack voltage greater than 17.2 volts for greater than 5 sec.

• Battery charge FET is turned off.

• Battery charged too high.

• Battery recovers if pack voltage is less than 16 volts.

Log Only • None – recorded for informational purposes only.

E-196 • Detachable Li Ion battery charge current exceeded 20 Amps for greater than 366 used.

• Battery charge current too high.

• Battery recovers if charge current is less than 100 mA.

Log Only • None – recorded for informational purposes only.

E-197 • Can’t communicate with Charger chip

• Detachable Li Ion fault

“Replace Detachable Battery”

Medium Priority Alarm

• Replace Detachable Battery Module

• Replace Detachable Battery

E-198 • Can’t communicate with Detachable Li-Ion Battery and Charger is not trying to wake-up charge the battery. Could take up to 210 seconds for alarm to be reported because the Charger is trying to wake-up charge the Detachable Li Ion.

• Detachable Li Ion battery fault

“Replace Detachable Battery”

Medium Priority Alarm

• Replace Detachable Li Ion cable in unit

• Replace Detachable Li Ion Battery

• Replace Detachable Battery Module

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-36 1066229, VER. 05

E-199 • Environmental conditions

• Motor temperature exceeded 125° C or battery temperature reached 55° C

High Priority Alarm • Verify noenvironmentalconditions exist thatcaused High Tempissue

• Replace Blower

• Allow battery to coolto less than 55° Cand test that thebattery willdischarge. Replacebattery if nodischarge

E-200 Low battery - Detachable Li Ion has <= 20Minutes run time remaining and it is lastavailable power source.

“Low Detachable Battery” Medium

Priority Alarm

• Charge DetachableLi Ion battery

E-201 Clear Patient Data is Requested Info Alarm None

E-202 Clear Patient Data failed due to bad SDCard or PCA

Info Alarm • Replace SD Card

• Replace PCA

E-203 Clear patient data is completed Info Alarm None

E-204 This is debug error code for MMC SD driverthat records general SD card information(e.g. Manufacture, capacity, etc.) as well asnumber of failed write/read retries.

Log Only None

E-205 The charger has failed in trying to wake-upcharge the battery after ~210 seconds.

“Replace Detachable Battery” Medium Priority Alarm

Test Battery Module byusing another battery. Iferror still reported thenreplace the batterymodule; if error notreported then replaceDetachable Li Ion Battery

E-206 PIC processor or associated circuitry failure Vent Inop Replace PCA

E-207(OriginalSeries)

Outlet Pressure Sensor is reading less than0.75cm for 3 seconds NOTE- this error processing is not active inCal Mode

“Pressure Regulation” High Priority Alarm

• Check the tubing(inside and outsidethe unit) for leaks.

• Check the manifoldbetween the Sensorson PCA and Flowsensor Assy

• Replace the PCAand recalibrate.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-371066229, VER. 05

E-207(SilverSeries)

N/A N/A N/A

E-208(OriginalSeries)

Firmware Version 2.3 and before - Programexecution errorFirmware Version greater than 2.3 - N/A

System Reboot

N/A

None

E-208(SilverSeries)

This alarm is generated if the BlowerPressure is >= cmH2O for >= 3 sec.

VENT_INOP Replace PCA

E-209(OriginalSeries)

N/A N/A N/A

E-209(SilverSeries)

Ventilator did not enter sleep state within ten seconds after sleep command was executed

None (Log Only) None

E-210(OriginalSeries)

N/A N/A N/A

E-210(SilverSeries)

Power management thread called before the first call to measure

None (Log Only) None

E-211(OriginalSeries)

N/A N/A N/A

E-211(SilverSeries)

Heated Tube Thermistor is shorted. None (Log Only) Replace PCA

E-212(OriginalSeries)

N/A N/A N/A

E-212(SilverSeries)

Heated Tube Thermistor is open None (Log Only) Replace PCA

E-213(OriginalSeries)

N/A N/A N/A

E-213(SilverSeries)

Li Ion Battery Fuse Open Medium Priority Alarm

Replace Li Ion Battery

E214 Defective EEPROM System Reboots Replace PCA

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-38 1066229, VER. 05

5.5 FSA TEST STATION ERROR CODES

This section contains the common errors associated with the various FSA Test Station processes.

ERROR CODES 5100 TO 5999 SYSTEM DEFINED ERRORS

ERROR CODES 6000 TO 6999 RASP/COMMUNICATION ERRORS

E-999(OriginalSeries)

Program Execution Error None (Log Only) None

999(SilverSeries)

A write to the Event Log did not completesuccessfully

System Reboot None

E-65535 A write to the Event Log did not completesuccessfully.

None (Log Only) None

CODE PROBABLE CAUSE CORRECTIVE ACTION

5103 Pressure unstable Check all connections with equipmentand unit and RETEST Unit

5104 Flow unstable. Check all connections with equipmentand unit and RETEST Unit

5105 Pressure Reading Failure. Check all connections with equipmentand unit and RETEST Unit

CODE PROBABLE CAUSE CORRECTIVE ACTION

6001 No reply received. Communicationprotocol violation

Check all connections with equipmentand unit and RETEST Unit

6002 Message not accepted or interface notsupported.

Check all connections with equipmentand unit and RETEST Unit

6003 Timeout: no message available orincomplete message.

Check serial cable and power to the unit.

CODE PROBABLE CAUSEVISUAL

INDICATIONACTION

PAGE 5-391066229, VER. 05

ERROR CODES 7103 TO 7110 TSI COMMUNICATION ERRORS

ERROR CODES 9001 TO 9050 FSA TEST STATION ERRORS

CODE PROBABLE CAUSE CORRECTIVE ACTION

7104 TSI 4000 Series: could not complete Read operation

Reboot PC and power cycle the TSI 4000

7105 TSI 4000 Series: Init command must be run before using others driver's commands.

Reboot PC and power cycle the TSI 4000

7106 TSI 4000 Series: there is no commandacknowledge returned

Reboot PC and power cycle the TSI 4000

7107 TSI 4000 Series: device returned aninternal error

Reboot PC and power cycle the TSI 4000

7108 TSI 4000 Series: device returned invalidmeasurements

Reboot PC and power cycle the TSI 4000

CODE PROBABLE CAUSE CORRECTIVE ACTION

9001 Zero reference flow is out of theallowable limits.

Make sure that all of the hoses areconnected/disconnected as instructed

9002 Unknown A30/40 Cal table ID. Verify unit SN/MN Label to the UUT.

9003 The RASP device ID was found to beinvalid when creating the Device table.

Verify unit SN/MN Label to the UUT.

9004 Time out occurred because the flowsetpoint was not achieved in the allowedtime frame during flow calibration or flowverification.

Check the tubing connections and verifythat there are no air leaks

9005 Time out occurred because the pressuresetpoint was not achieved in the allowedtime frame during pressure calibration,pressure verification or max pressuretest.

Check the tubing connections and verifythat there are no air leaks

9006 UUT pressure or flow is not stable Check the tubing connections and verifythat there are no air leaks

9007 Time out occurred because the RPMsetpoint was not achieved in the allowedtime frame.

Check the tubing connections and verifythat there are no air leaks

9008 UUT blower failed to start withinexpected time.

Check the tubing connections and verifythat there are no air leaks

9009 Minimum flow required for this test wasnot achieved.

Check the tubing connections and verifythat there are no air leaks

PAGE 5-40 1066229, VER. 05

9010 The S/N prefix is invalid for this DeviceID.

Verify unit SN/MN Label to the UUT.

9011 The S/N CRC does not match thecalculated one.

Verify unit SN/MN Label to the UUT.

9012 The S/N length is invalid. Verify unit SN/MN Label to the UUT.

9013 An unknown or no power source wasdetected.

Verify all applicable Power Sources andthe Serial interface are properlyconnected to the UUT & test setup

9014 The model number from barcode wasnot found in the models lookup table.

Verify unit SN/MN Label to the UUT.

CODE PROBABLE CAUSE CORRECTIVE ACTION

PAGE 6-11066229, VER. 05

CHAPTER 6: REPAIR & REPLACEMENT

This Chapter illustrates the names and locations of the replaceable components in the BiPAP A30 & BiPAPA40 devices. If repair or replacement procedures are performed, the device must be run-in for a minimum ofone (1) hour, and tested to verify its proper operation. Refer to Chapter 8 for Testing Procedures.

6.1 REPLACEMENT PART (RP) KITS

The following Repair Part Kits are for use with the Original Series A30/A40 device.

WARNING

To prevent electrical shock, disconnect theelectrical supply before attempting to make anyrepairs to these devices.

CAUTION

Components used in this device are subject to damage from static electricity.Repairs made to this device must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.

Description Kit Number

Blower Assembly 1094694

Flow Path Cover 1093957

Base Cable (6-pin) 1093953

Inlet Foam (includes all three pieces of Foam)

1093959

Main PCA 1115581

PCA Support (Blower Standoffs) with Screws, qty. 3

1093955

Power Cable Assembly 1093952

Top Cover 1094688 (BiPAP A30)1094689 (BiPAP A30-S)1106951 (BiPAP A40)

Valve Assembly 1094692

Valve Tubing 1093954

Right Side Panel Assembly 1093949

PAGE 6-2 1066229, VER. 05

The following Repair Part Kits are for use with the Original and Silver Series A30/A40 devices.

Description Kit Number

Accessory Port Cover, A Series 1099059

Blower Box Bottom (includes Blower Box Seal) 1093956

Blower Box Top Assembly 1094695

Blower Box Mount 1099044

Bottom Enclosure 1093960

Flow Manifold 1064751

Keypad 1093948

BiPAP A30 Left Side Panel 1093951

BiPAP A40 Left Side Panel 1101899

Power Connector Bracket 1093958

Power Supply 1081167

Pressure Tubing 1093965

BiPAP A30/40 Right Side Beauty Cover 1093950

BiPAP A40 Left Side Beauty Cover 1101900

Warning Label 1093962

BiPAP A40 Battery Module Cover 1106952

PAGE 6-31066229, VER. 05

The following Repair Part Kits are for use with the Silver Series A30/A40 device.

Description Kit Number

Six Pin Harness 1114063

Main PCA 1114064

Blower Kit 1114065

A40 Top Cover 1114066

A30 Top Cover 1114067

A30-S Top Cover 1114068

BiPAP SOH Top Cover 1117844

PCA Support 1114070

Outlet Flow Path 1114071

Heated Hose, Right Side Assy 1114072

Flow Path Cover 1114073

Power Cable Harness 1114074

Inlet Foam Kit 1114075

Blower Box Seal 1114076

BiPAP SOH Keypad 1119924

BiPAP SOH UI Panel 1116473

A30 UI Panel 1117841

A40 UI Panel 1117842

A30-S UI Panel 1117843

PAGE 6-4 1066229, VER. 05

6.2 BASE UNIT PRELIMINARY CHECKOUT

Prior to performing repair and replacement procedures on the device:

1. Visually inspect the outside of the device for physical damage and broken or missing parts.

2. Apply power to the device and verify the buttons are properly back-lit and the LCD is working.

3. Install a 1/4” Test orifice on the device’s outlet port.

4. Turn on the device and verify proper operation. Listen to the device for noisy operation or loose components.

5. View the device’s error/event/alarm log. Refer to Chapter 5.

6. Perform repairs to the device as necessary.

PAGE 6-51066229, VER. 05

6.3 REPLACEMENT INSTRUCTIONS

6.3.1 REPLACING THE ACCESSORY PORT COVER, A SERIES

FIGURE 6-1: ACCESSORY PORT COVER LOCATION

TO REMOVE THE ACCESSORY PORT COVER, A SERIES:

• Use a flat screwdriver and gently pry the Accessory Port Cover away from the device.

TO INSTALL THE ACCESSORY PORT COVER, A SERIES:

• Snap the SD Card Slot Cover into place on the back of the device.

Included in Kit Tools Required Part Number(s)

Accessory Port Cover, A Series Small flat blade screwdriver 1099059

PAGE 6-6 1066229, VER. 05

6.3.2 REPLACING THE RIGHT SIDE COVER

TO REMOVE THE RIGHT SIDE COVER

1. Push the locking tab on the end of the Right Side Cover towards the device’s Outlet Port.

2. Lift the Cover away from the device.

FIGURE 6-2: RIGHT SIDE COVER LOCKING TAB

TO REMOVE THE RIGHT SIDE COVER

1. Insert the Right Side Cover, support tabs at the front of the device first, into it’s mounting location.

2. Press the Right Side Cover fully into place. Verify that the locking tab snaps and secures the cover.

Included in Kit Tools Required Part Number(s)

Right Side Cover None 1093949

1114072

NOTE

The Right Side Cover is used when there is noHumidifier present.

PAGE 6-71066229, VER. 05

6.3.3 REPLACING THE USER INTERFACE PANEL

TO REMOVE THE USER INTERFACE PANEL

1. Gently peel back the User Interface Panel from the Top Cover

2. Remove any residual adhesive from the Top Cover.

Included in Kit Tools Required Part Number(s)

User Interface Panel N/A 1116473 / 1117841

1117842 / 1117843

PAGE 6-8 1066229, VER. 05

TO INSTALL THE USER INTERFACE PANEL

1. Remove the protective backing from the new User Interface Panel

2. Install the User Interface Panel to the Top Cover ensuring the Panel fits within the recessed area.

FIGURE 6-3 GOOD UI PANEL INSTALL

FIGURE 6-4 BAD UI PANEL INSTALL

GOOD

BAD

PAGE 6-91066229, VER. 05

6.3.4 REPLACING THE TOP COVER

FIGURE 6-5: TOP COVER

TO REMOVE THE TOP COVER

1. Place the device on a protected work surface and carefully turn it over to expose its bottom.

2. Remove the SD Card if one is installed.

3. Using a Torx T15 screwdriver, remove the four (4) screws that secure the Top Cover to the Bottom Enclosure. Refer to Figure 6-6.

4. While securely holding the device together, carefully return it to its upright position.

5. Lift the Top Cover away from the Bottom Enclosure. The SD Card Slot Cover is loosely installed in the Top Cover.

6. The Keypad has a tendency to remain in the Top Cover. If necessary, remove the Keypad from the Top Cover and maintain it for installation in the replacement Top Cover.

Included in Kit Tools Required Part Number(s)

Top Cover T15 Torx screwdriver 1094688 / 1094689

1106951 / 1114066

1114067 / 1114070

PAGE 6-10 1066229, VER. 05

FIGURE 6-6: SCREW LOCATION

To install the Top Cover:

1. Place the Top Cover onto the Bottom Enclosure.

2. Hold the device together and turn it over to expose its bottom.

3. Secure the Top Cover to the Bottom Enclosure using the four (4) #6-19 X 9/16” screws. Torque screws to 13 in-lbs.

4. Assemble the remainder of the device as instructed in previous sections.

NOTE

The Accessory Module Port Cover is loosely installed inthe Top Cover. Use care when removing the Top Cover soas not to lose the Accessory Module Port Cover.

PAGE 6-111066229, VER. 05

6.3.5 REPLACING THE KEYPAD

FIGURE 6-7: KEYPAD

To remove the Keypad:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Keypad from the Top Cover.

To install the Keypad:

1. Place the Keypad in the Top Cover.

2. Assemble the remainder of the device as instructed in previous sections.

Included in Kit Tools Required Part Number(s)

Keypad T15 Torx screwdriver 1093948

1119924

CAUTION

Damage to the PCA may occur if the Keypad is not properly aligned and installed.

Be sure to properly orient the Keypad during installation.

The vertical line on the On/Off button should be parallel with

the side of the device.

PAGE 6-12 1066229, VER. 05

6.3.6 REPLACING THE LEFT SIDE PANEL

FIGURE 6-8: OUTSIDE COVER REMOVAL

To remove the Left Side Panel:

1. Remove the Top Cover. Refer to Replacing the Top Cover. For BiPAP A30 devices proceed to step 3.

Included in Kit Tools Required Part Number(s)

End Panel T15 Torx screwdriver 1093951

1101899

PAGE 6-131066229, VER. 05

2. For BiPAP A40 devices remove the 6 pin connector from location P2 on the Main PCA.

3. Slide the Left Side Panel out of the Bottom Enclosure.

To Install the Left Side Panel:

1. Slide the Outside Cover into the Bottom Enclosure. For BiPAP A30 devices proceed to step three.

2. For BiPAP A40 devices, connect the six pin connector to location P2 on the Main PCA.

3. Assemble the remainder of the device as instructed in previous sections.

PAGE 6-14 1066229, VER. 05

6.3.7 REPLACING THE MAIN PCA

FIGURE 6-9: MAIN PCA

To remove the Main PCA:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Disconnect the wiring harnesses from the Main PCA. The wiring harnesses are indicated by the arrows in Figure 6-9. The Black Arrows represent connection for both the BiPAP A30 and BiPAP A40 devices and the white arrow showing an additional connection on the BiPAP A40 devices.

Included in Kit Tools Required Part Number(s)

Main PCA T15 Torx screwdriver 1115581

1114064

CAUTION

A piece of Tubing is connected to the PCA. Tilt the PCA to access theconnection of the Tubing before fully lifting the PCA out of the BottomEnclosure.

BiPAP A40 Connection Only

PAGE 6-151066229, VER. 05

3. Disconnect the Tubing from the underside of the PCA. Refer to Figure 6-9.

4. Lift the PCA out of the Bottom Enclosure.

To Install the Main PCA:

1. Place the PCA in the Bottom Enclosure. Be sure that the Flow and Pressure Sensors properly align with the Flow Manifold.

FIGURE 6-10: ALIGN SENSOR PORTS ON PCA WITH MANIFOLD

2. Connect the blue Pressure Tubing to the Main PCA.

3. Connect the wiring harnesses to the PCA.

4. Assemble the remainder of the device as instructed in previous sections.

CAUTION

The PCA’s Flow and Pressure Sensors must be in proper alignment withthe Flow Manifold. Otherwise, the device will not operate properly.

CAUTION

When seating the PCA, be sure the ferrite on the Blower Wiring Harnessis seated against the device’s Right Side Panel.

CAUTION

During installation of internal components, be sure all tubing connectionsare secure, not pinched, folded under, etc. to ensure proper operation ofthe device.

PAGE 6-16 1066229, VER. 05

NOTE

Once you have removed the PCA, the components referred to inReplacing the Blower, Blower Box, and/or PCA Supports throughReplacing the Right Panel Assembly can be removed in any order.

PAGE 6-171066229, VER. 05

6.3.8 REPLACING THE BLOWER, BLOWER BOX, AND/OR PCA SUPPORTS

FIGURE 6-11: BLOWER REMOVAL

Included in Blower Kit Tools Required Part Number(s)

Blower

Blower Mount (x3)

T10 Torx screwdriver

T15 Torx screwdriver

1114065

1094694

Included in the two (2) Blower Box Kits Tools Required

Blower Box Top includes:

• Blower Box Top

• Blower Cap Bumper

• #4-40 x 1/2” screws (x6)Blower Box Bottom includes:

• Blower Box Bottom

• Blower Box Seal

T10 Torx screwdriver

T15 Torx screwdriver

PAGE 6-18 1066229, VER. 05

To remove the Blower Box

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Using a T15 Torx screwdriver, remove the three screws that secure the PCA Supports to the Bot-tom Enclosure.

4. Disconnect the Valve Inlet Elbow from the Blower Outlet. (Original Series ONLY)

5. Using caution so as not to damage the Blower Box Mount (see caution box below), lift the Blower Box out of the Bottom Enclosure. Note that the Blower Box Seal is located between the Blower Inlet (located on the Bottom of the Blower Box) and the Foam Inlet Cover.

FIGURE 6-12: BLOWER BOX SEAL

CAUTION

Three grommets protrude from inside the Blower Box (zinc casting) and are located in the PCA Support cutouts. Use caution when lifting the Blower Box (with Blower) out of the Bottom Enclosure so as not to cause damage. These grommets are part of the Blower Box Mount, as shown here (RP Kit #1099044).

PAGE 6-191066229, VER. 05

6. Using a T10 Torx screwdriver, remove the six (6) screws that secure the Blower Box Top to the Blower Box Bottom.

FIGURE 6-13: BLOWER BOX SCREW LOCATION

7. Lift the Blower Assembly out of the Blower Box.

FIGURE 6-14: BLOWER IN BLOWER BOX BOTTOM

Three (3) Blower Mounts are included in The

Blower Assembly RP Kit.

PAGE 6-20 1066229, VER. 05

To install the Blower Assembly:

1. Place the Blower Assembly with Blower Mounts into the Blower Box Bottom as shown previously in Figure 6-14.Verify that the Blower Mounts and Blower Box Mounts are correctly seated in the Blower Box Bottom.

2. Route the Blower Wiring Harness through the cutout in the Blower Box Top and situate the grom-met appropriately.

FIGURE 6-15: PROPER SEATING OF GROMMET

3. Secure the Blower Box Top to the Blower Box Bottom using the six (6) #4-40 x 1/2” screws. Torque screws to 7 in.-lbs.

4. Verify that the Blower Box Seal is installed in the Bottom Enclosure as shown previous in Figure 6-12.

5. Align the Blower Box Bottom Inlet Port with the Blower Box Seal and place the Blower Box w/Blower Assembly into the Bottom Enclosure.

6. Verify that the Blower Box Mount protruding grommets are aligned with the standoffs in the Bottom Enclosure as shown in

FIGURE 6-16: BLOWER BOX MOUNTING LOCATION

7. Secure the Blower Box w/Blower Assembly to the Bottom Enclosure using the three PCA Sup-ports. Torque the PCA Support Screws to 9 in.-lbs.

8. Assemble the remainder of the device as instructed in previous sections.

Correct Incorrect

PAGE 6-211066229, VER. 05

6.3.9 REPLACING THE VALVE ASSEMBLY

This procedure applies only to the Original Series device Model Numbers:

FIGURE 6-17: VALVE ASSEMBLY

To remove the Valve Assembly:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Remove the three (3) screws that secure the Valve Assembly to the Bottom Enclosure.

4. Lift the Valve Assembly out of the Bottom Enclosure.

Included in Kit Tools Required Part Number(s)

• Valve Assembly

• 6-19 x 3/8# screws ((x3)

• Flat Washers (x3)

• Grommets (x3)

• T15 Torx screwdriver 1094694

PAGE 6-22 1066229, VER. 05

To install the Valve Assembly:

1. Places the Valve Assembly grommets into the Valve Assembly slots.

2. Secure the Valve to the Foam Path Cover (installed in the Bottom Enclosure) as shown in Figure 6-18. Torque the screws to 5 in.-lbs.

FIGURE 6-18: VALVE INSTALLATION

3. Assemble the remainder of the device as instructed in previous sections.

CAUTION

When installing the Valve Assembly, use a blunt, non-conductive probingtool to prod the silicone pieces and ensure good connections.

CAUTION

Be sure all tubing connections are secure, not pinched, folded under, etc.to ensure proper operation of the device.

PAGE 6-231066229, VER. 05

6.3.10 REPLACING THE OUTLET FLOW PATH

FIGURE 6-19 OUTLET FLOW PATH

To remove the Outlet Flow Path:

1. Remove the Top Cover. Refer to Section 6.2.3.

2. Remove the Main PCA. Refer to Section 6.2.6.

3. Remove the two (2) screws that secure the Outlet Flow Path to the Bottom Enclosure.

4. Lift the Outlet Flow Path out of the Bottom Enclosure.

To install the Outlet Flow Path:

1. Place the Outlet Flow Path on the Valveless Flow Path Cover.

2. Secure the Outlet Flow Path to the Valveless Flow Path Cover (installed in the Bottom Enclosure).

3. Assemble the remainder of the device as instructed in previous sections

Included in Kit Tools Required Part Number(s)

• Flow Path Outlet

• 6-19 x 3/8# screws (x2)

• Flat Washers (x3)3

• T15 Torx screwdriver 1114071

PAGE 6-24 1066229, VER. 05

6.3.11 REPLACING THE FLOW MANIFOLD

To remove the Flow Manifold:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Lift the Flow Manifold off of the Right Side Assembly.

FIGURE 6-20: FLOW MANIFOLD (INSTALLED)

To install the Flow Manifold:

1. Place the Flow Manifold onto the Right Side Assembly as shown in Figure 6-20. Be sure that the manifold is properly aligned with the ports on the Right Panel Assembly.

2. Assemble the remainder of the device as instructed in previous sections.

Included in Kit Tools Required Part Number(s)

• Flow Manifold • T15 Torx screwdriver 1064751

PAGE 6-251066229, VER. 05

6.3.12 REPLACING THE RIGHT PANEL ASSEMBLY

FIGURE 6-21: RIGHT PANEL ASSEMBLY

To remove the Right Panel Assembly:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Remove the Flow Manifold. Refer to Replacing the Valve Assembly.

4. Lift the Right Panel Assembly out of the Bottom Enclosure.

To install the Right Panel Assembly:

1. Slide the Right Panel Assembly into the Bottom Enclosure.

2. Place the Flow Manifold onto the Right Panel Assembly as shown previously.

3. Assemble the remainder of the device as instructed in previous sections.

Included in Kit Tools Required Part Number(s)

• Right Side Assembly • T8 Torx screwdriver

• T15 Torx screwdriver

1114072

1093949

PAGE 6-26 1066229, VER. 05

6.3.13 REPLACING THE BASE CABLE (6 PIN)

FIGURE 6-22: BASE CABLE (6 PIN)

To remove the Base Cable (6 pin):

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.

To install the Base Cable (6 pin):

1. Place the Base Cable (6 pin) into the Bottom Enclosure. Be sure the Base Cable (6 pin) is properly seated in its mounting location.

2. Assemble the remainder of the device as instructed in previous sections.

Included in Kit Tools Required Part Number(s)

• Base Cable (6 pin) • T8 Torx screwdriver

• T15 Torx screwdriver

1114063

1093953

Verify slot is facing upwards during

installation.

PAGE 6-271066229, VER. 05

6.3.14 REPLACING THE POWER CABLE ASSEMBLY AND/OR POWER CONNECTOR BRACKET

FIGURE 6-23: POWER CABLE ASSEMBLY AND POWER CONNECTOR BRACKET

To remove the Power Cable Assembly:

1. Remove the Top Cover. Refer to Replacing the Top Cover.

2. Remove the Main PCA. Refer to Replacing the Main PCA.

3. Slide the DC Power Connector upwards and out of the Bottom Enclosure.

4. Squeeze the upper clips on the Power Connector Bracket to free the AC Connector from the Bot-tom Enclosure and remove the Power Cable Assembly.

5. Remove the Power Connector from the Power Cable Assembly.

Included in Kit Tools Required Part Number(s)

• Power Cable Assembly• T15 Torx screwdriver 1114074

1093952

Included in Kit Tools Required Part Number(s)

• Power Connector Bracket • T15 Torx screwdriver 1093958

NOTE

If necessary, remove other components as necessary (e.g., Valve Assembly)to gain better access to the Power Cable Assembly

Power Connector Bracket is not included in Power Cable

Assembly RP Kit

DC Power Connector

AC Power Connector

PAGE 6-28 1066229, VER. 05

To install the Power Cable Assembly:

1. Install the Power Connector Bracket onto the AC Connector portion of the Power Cable Assembly.

2. Place the AC Power Connector into its mounting location in the Bottom Enclosure. Be sure that it snaps into place.

3. Slide the DC Power Connector into its mounting location in the Bottom Enclosure.

4. Assemble the remainder of the device as instructed in previous sections.

CAUTION

The Power Cable Assembly wires are shipped unbent. It is necessary toproperly bend the wires so the wires so that the Assembly is properlyseated and the device is assembled properly. Do Not overly bend or twistthe wires so as to cause damage to the wires.

PAGE 6-291066229, VER. 05

6.3.15 REPLACING THE FLOW PATH COVER AND/OR AIR PATH FOAM

This procedure applies only to the following Silver Series device Model Numbers:

FIGURE 6-24: FLOW PATH COVER

TO REMOVE THE FLOW PATH COVER:1. Remove the Top Cover, Main PCA, Blower Assembly in Blower Box, and Valve Assembly as per

previous sections.

2. Remove any additional components impeding access to the Flow Path Cover (e.g., Grommets, Seals, Wiring Harnesses, etc.

3. Remove the nine (9) screws that secure the Flow Path Cover and lift it out of the Bottom Enclo-sure.

Included in Kit Tools Required Part Number(s)

• Flow Path Cover

• 6-19 x 9/16 Screws (x9)

• T8 Torx screwdriver

• T15 Torx screwdriver

1093957 / 1114073

1093959 / 1114075

PAGE 6-30 1066229, VER. 05

4. Lift the Flow Path Cover out of the Bottom Enclosure.

FIGURE 6-25: AIR FOAM PLACEMENT

TO INSTALL THE FLOW PATH COVER:1. Place the Foam in the Bottom Enclosure as shown in Figure 6-24.

2. Assemble the remainder of the device as instructed in previous sections.

NOTE

Observe the placement of the Sound AbatementFoam in the Bottom Enclosure.

PAGE 6-311066229, VER. 05

6.3.16 REPLACING THE BOTTOM ENCLOSURE

FIGURE 6-26: BOTTOM ENCLOSURE

Included in Kit Tools Required Part Number(s)

• Bottom Enclosure

• Warning Label

• T8 Torx screwdriver

• T15 Torx screwdriver

1093960

PAGE 6-32 1066229, VER. 05

This page intentionally blank.

PAGE 7-11066229, VER. 05

CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT

This section illustrates the names and locations of the replaceable components in the System One Humidifier.

7.0 HUMIDIFIER REPLACEMENT PART (RP) KITS

WARNING

To prevent electrical shock, disconnect the Humidifier from theNIV device before attempting to make any repairs.

CAUTION

Components used in this device are subject to damage from static electricity.Repairs made to this device must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.

RP KIT NAMEORIGINAL SERIES

PART NUMBER

SILVER SERIES NON-HEATED TUBE

PART NUMBER

SILVER SERIES HEATED TUBE PART NUMBER

Dry Box Assembly 1064803 1064803 1064803

Dry Box Seal (included w/Inlet Seal)

1064804 1064804 1064804

Flip Lid Assembly 1093865 1093865 1114892

Heater Plate 1093867 1093867 1099585

Heater Plate Spring 1064807 1064807 1064807

Humidifier Bottom Housing 1093866 1114891 1114891

Humidifier Lower Base 1094687 1094687 1114890

Humidifier Top Housing 1093966 1093966 1121288

Outside Cover 1064808 1064808 1064808

Slider Docking Latch 1064797 1064797 1064797

Warning Label Int’l 1093964 1093964 1093964

Warning Label Dom U.S. 1093963 1093963 1093963

Water Chamber (Dom.U.S.)

1063785 1063785 1063785

Torx Screwdriver Kit 1040889 1040889 1040889

PAGE 7-2 1066229, VER. 05

7.1 HUMIDIFIER PRELIMINARY CHECKOUT

Prior to performing repair and replacement procedures on the device:

1. Visually inspect the outside of the device for physical damage and broken or missing parts.

2. Connect the Humidifier to the NIV device and verify that the Heater Plate works (i.e., does it get warm?)

3. Perform repairs to the device as necessary.

PAGE 7-31066229, VER. 05

7.2 REPLACEMENT INSTRUCTIONS

Refer to the following sections for information on repairing the BiPAP A30/BiPAP A40 Humidifier.

7.2.1 REPLACING THE WATER CHAMBER ASSEMBLY

FIGURE 7-1: WATER CHAMBER ASSEMBLY

To remove the Water Chamber Assembly:

1. Gently squeeze the latch on the Flip Lid Assembly to release it and lift the Flip Lid Assembly.

2. Pull the Water Chamber Assembly out of the Humidifier.

To Install the Water Chamber Assembly:

1. With the Flip Lid Assembly in the up position, push the Water Chamber Assembly into the Humidi-fier.

2. Be sure the Water Chamber assembly is fully seated with the Dry Box Seal.

3. Close the Flip Lid Assembly.

Included in Kit Tools Required Part Number(s)

• Tank Assembly None • 1063785

• 1066737

Rear View

PAGE 7-4 1066229, VER. 05

7.2.2 REPLACING THE TANK TOP SEAL

FIGURE 7-2: TANK TOP SEAL

TO REMOVE THE TANK TOP SEAL:

1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.

2. Remove the Tank Top Seal from the Flip Lid Assembly.

TO INSTALL THE TANK TOP SEAL:1. Lift the Flip Lid Assembly.

2. Press the Tank Top Seal onto the Patient Outlet Swivel Clip.

Included in Kit Tools Required Part Number(s)

• Tank Top Seal None • 1064798

PAGE 7-51066229, VER. 05

7.2.3 REPLACING THE DRY BOX SEAL

FIGURE 7-3: DRY BOX SEAL

TO REMOVE THE DRY BOX SEAL:

1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.

2. Remove the Dry Box Seal.

TO INSTALL THE DRY BOX SEAL:

1. Insert the narrow side of the Dry Box Seal into the Dry Box Assembly.

2. Verify that the Dry Box Seal is fully Seated in the Dry Box Assembly.

Included in Kit Tools Required Part Number(s)

• Dry Box Seal

• Inlet Seal

None • 1064803

This side of the Seal faces outward when

installed.

PAGE 7-6 1066229, VER. 05

7.2.4 REPLACING THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL

FIGURE 7-4: BLOWER CAP

TO REMOVE THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Insert a flat blade screwdriver into the hole located on the back of the Humidifier and lightly press inward to release the Dry Box Assembly. Refer to Figure 7-5.

3. Remove the Dry Box Assembly with Inlet Seal.

Included in Kit Tools Required Part Number(s)

• Dry Box Assembly

• Inlet Seal

• Dry Box Seal

Flathead Screwdriver • 1064804

CAUTION

Do not press firmly on the screwdriver as damage tothe Humidifier may occur.

Dry Box Assembly

Inlet Seal

PAGE 7-71066229, VER. 05

4. Remove the Inlet Seal from the Dry Box Assembly.

FIGURE 7-5: DRY BOX SEAL REMOVAL

TO INSTALL THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:

1. Install The Inlet Seal onto the Dry Box Assembly if necessary.

2. Slide the Dry Box Assembly with Inlet Seal into its mounting location in the Humidifier Bottom Housing. Verify that the Dry Box Assembly with Inlet Seal are secured and do not fall out of the Housing.

Do not press firmly on the screwdriver handle. Very light

pressure is needed to release the Dry Box Assembly.

PAGE 7-8 1066229, VER. 05

7.2.5 REPLACING THE FLIP LID ASSEMBLY NON-HEATED TUBE

FIGURE 7-6: FLIP LID ASSEMBLY

TO REMOVE THE FLIP LID ASSEMBLY:

1. Remove the Water Chamber Assembly. Refer to Replacing the Water Chamber Assembly.

2. Using a screwdriver or similar probing tool, push in on the latches that secure the Flip Lid Assem-bly to the Humidifier Top Housing. Refer to Figure 7-7.

FIGURE 7-7: FLIP LID ASSEMBLY REMOVAL

3. Continue to bend the Flip Lid Assembly completely backwards until it is completely removed.

Included in Kit Tools Required Part Number(s)

• Flip Lid Assembly

• Tank Top Seal

None • 1093865

PAGE 7-91066229, VER. 05

TO INSTALL THE FLIP LID ASSEMBLY:

1. Install the Flip Lid Assembly Heated Tube guides into the base.

2. Continue to hinge forward until the latches are secured.

7.2.6 REPLACING THE FLIP LID ASSEMBLY HEATED TUBE

TO REMOVE THE FLIP LID ASSEMBLY HEATED TUBE:

1. Remove the Water Chamber Assembly. Refer to Replacing the Water Chamber Assembly.

2. Using a screwdriver or similar probing tool, push in on the latches that secure the Flip Lid Assem-bly to the Humidifier Top Housing. Refer to Figure 7-7.

3. Continue to bend the Flip Lid Assembly completely backwards until it is completely removed.

4. Remove the wire harness from the base. Refer to Figure 7-8.

FIGURE 7-8 FLIP LID ASSEMBLY WIRE HARNESS REMOVAL

TO INSTALL THE FLIP LID ASSEMBLY HEATED TUBE:

1. Connect the Flip Lid Assembly Heated Tube wire harness to the base. Refer to Figure 7-8.

2. Install the Flip Lid Assembly Heated Tube guides into the base.

3. Continue to hinge forward until the latches are secured.

Included in Kit Tools Required Part Number(s)

• Flip Lid Assembly

• Tank Top Seal

None • 1114892

PAGE 7-10 1066229, VER. 05

7.2.7 REPLACING THE HUMIDIFIER TOP HOUSING

FIGURE 7-9: HUMIDIFIER TOP HOUSING

TO REMOVE THE HUMIDIFIER TOP HOUSING:

1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Using a T8 Torx screwdriver, remove the four #4 x 1/2” screws that secure the Top Housing to the Humidifier Bottom Housing.

3. Lift the Top Housing off of the Bottom Housing.

TO INSTALL THE HUMIDIFIER TOP HOUSING:

1. Place the Top Housing onto the Bottom Housing.

2. Secure the Top Housing to the Bottom Housing using the four #4 x 1/2” screws.

Included in Kit Tools Required Part Number(s)

• Top Housing

• #4 X 1/2” screw (x4)

T8 Torx Screwdriver • 1093966

PAGE 7-111066229, VER. 05

7.2.8 REPLACING THE HUMIDIFIER OUTSIDE COVER

FIGURE 7-10: OUTSIDE COVER

TO REMOVE THE HUMIDIFIER TOP HOUSING:1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly Non-Heated Tube.

3. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.

4. Slide the Outside Cover out of the Bottom Housing.

TO INSTALL THE OUTSIDE COVER:

• Slide the Outside Cover into the Bottom Housing.

Included in Kit Tools Required Part Number(s)

• Outside Cover T8 Torx Screwdriver • 1064808

PAGE 7-12 1066229, VER. 05

7.2.9 REPLACING THE HUMIDIFIER BOTTOM HOUSING

FIGURE 7-11: HUMIDIFIER BOTTOM HOUSING (HEATER PLATE SHOWN HERE, BUT IS NOT INCLUDED IN KIT)

TO REMOVE THE HUMIDIFIER BOTTOM HOUSING:1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly Non-Heated Tube.

3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-fier Inlet Seal.

4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.

5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.

6. Remove the Left Side Panel.

7. Using a T15 Torx screwdriver, remove the four #6 x 1/4” screws that secure the Bottom Housing to the Lower Base Assembly.

TO INSTALL THE HUMIDIFIER BOTTOM HOUSING:

1. Place the Bottom Housing onto the Lower Base Assembly.

Included in Kit Tools Required Part Number(s)

• Bottom Housing • T8 Torx Screwdriver

• T15 Torx Screwdriver

• 1064808

CAUTION

Route the Heater Plate wiring harness so as not to causedamage during installation of the Humidifier Bottom Housing.

PAGE 7-131066229, VER. 05

2. Verify that the Heater Plate Wiring Harness is properly routed in the Lower Base Assembly and not at risk of being pinched or damaged.

3. Using the four #6 x 1/4” screws, secure the Bottom Housing to the Lower Base Assembly. Torque screws to 5 in.-lbs.

PAGE 7-14 1066229, VER. 05

7.2.10 REPLACING THE HEATER PLATE ASSEMBLY

FIGURE 7-12: HEATER PLATE ASSEMBLY

To remove the Heater Plate Assembly:

1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly Non-Heated Tube.

3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-fier Inlet Seal.

4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.

5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.

6. Remove the Humidifier Bottom Housing. Refer to Replacing the Humidifier Bottom Housing.

7. Remove the Heater Plate Assembly.

To install the Heater Plate Assembly:

1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-13. Be sure that the Heater Plate Spring is properly seated under the Heater Plate.

Included in Kit Tools Required Part Number(s)

• Bottom Housing (with Left Side Panel)

• #6 X 1/4” screw (x4)

• T8 Torx Screwdriver

• T15 Torx Screwdriver

• 1093867

PAGE 7-151066229, VER. 05

FIGURE 7-13: HEATER PLATE INSTALLATION

2. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the remainder of the device as necessary.

The Heater Plate Assembly is secured by three tabs.

PAGE 7-16 1066229, VER. 05

7.2.11 REPLACING THE SLIDER DOCKING LATCH

FIGURE 7-14: HEATER PLATE ASSEMBLY

To remove the Slider Docking Latch:

1. Remove the Water Chamber Assembly. Refer to Section 7.2.1.

2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly Non-Heated Tube.

3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-fier Inlet Seal.

4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.

5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.

6. Remove the Humidifier Bottom Housing. Refer to Replacing the Humidifier Bottom Housing.

7. Remove the Heater Plate Assembly.

To install the Slider Docking Latch:

1. Slide the Slider Docking Latch into slot in through the top of the Humidifier Base Housing as shown in Figure 7-15.

Included in Kit Tools Required Part Number(s)

• Bottom Housing (with Left Side Panel)

• #6 X 1/4” screw (x4)

• T8 Torx Screwdriver

• T15 Torx Screwdriver

• 1093866

PAGE 7-171066229, VER. 05

FIGURE 7-15: SLIDER DOCKING LATCH INSTALLATION

2. Assemble the remainder of the Humidifier as necessary.

PAGE 7-18 1066229, VER. 05

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PAGE 8-11066229, VER. 05

CHAPTER 8: TESTING & CALIBRATION

8.0 SECTION OVERVIEW

This section provides the necessary performance testing and final testing procedure for the BiPAP A30 &BiPAP A40 devices. Final Testing is necessary when a repair has been made to the device. However, this testmay be conducted to determine that the device is functioning properly between patient usage or wheneverdesired.

8.1 PREVENTIVE MAINTENANCE

There is no Preventive Maintenance required for this device.

8.2 CLEANING

1. Unplug the device, and wipe the outside of it with a cloth slightly dampened with water and a mild detergent. Let the device dry completely before plugging in the power cord.

2. Inspect the device and all circuit parts for damage after cleaning. Replace any damaged parts.

3. Allow the device to dry completely before plugging in the power cord.

8.2.1 CLEANING AND DISINFECTION FOR MULTIPLE USERS

When using the device on multiple users, complete the following steps to clean and disinfect the device beforeeach new user.

1. Unplug the device before disinfecting.

2. Disinfect the outside of the device only. Use a cloth with one of the following cleaning agents to clean the exterior of the device:

• Hydrogen Peroxide, 3%

• 91% Isopropyl Alcohol

• Vinegar, 5% acidity

WARNING

To avoid electrical shock, always unplug the powercord from the wall outlet before cleaning the device.

CAUTION

Do not immerse the device in liquid or allow any liquidto enter the enclosure, inlet filter, or any opening.

WARNING

If you are using the device on multiple users, discard the bacteria filter each time the device isused on a different person.

PAGE 8-2 1066229, VER. 05

• Water

• Chlorine bleach, household, 5.25% sodium hypochlorite, 1 to 5 part reduction with water.

3. Allow the device to dry completely before plugging in the power cord.

8.2.2 CLEANING AND REPLACING THE FILTERS

Under normal usage, you should clean the gray foam filter at least once every two weeks and replace it with anew one every six months. The white ultra-fine filter is disposable and should be replaced after 30 nights of useor sooner if it appears dirty. DO NOT clean the ultra-fine filter.

1. Disconnect the device from the power source.

2. Remove the filter(s) from the enclosure by gently squeezing the filter in the center and pulling it away from the device.

3. Examine the filter(s) for cleanliness and integrity.

4. Wash the gray foam filter in warm water with a mild detergent. Rinse thoroughly to remove all detergent residue. Allow the filter to air dry completely before reinstalling it. If the foam filter is torn, replace it. Only Respironics-supplied filters should be used as replacement filters.

5. If the white ultra-fine filter is dirty or torn, replace it.

6. Reinstall the filters, inserting the white ultra-fine filter first if applicable.

8.2.3 CLEANING THE REUSABLE TUBING

Disconnect the flexible tubing from the device. Gently wash the tubing in a solution of warm water and a milddetergent. Rinse thoroughly and allow the tubing to air dry. The patient tubing should be cleaned daily.

CAUTION

Operating the device with a dirty filter may keep the systemfrom working properly and may damage the device.

CAUTION

Dirty inlet filters may cause high operating temperatures that may affect deviceperformance. Regularly examine the inlet filters as needed for integrity and cleanliness.

CAUTION

Never install a wet filter into the device. You mustensure sufficient drying time for the cleaned filter.

PAGE 8-31066229, VER. 05

8.2.4 CLEANING THE HUMIDIFIER TANK

1. Turn the therapy device off and allow approximately 15 minutes for the heater plate and water to cool.

2. Disconnect the Patient Tubing from the device.

3. Remove the Humidifier Tank Assembly. Empty any remaining water.

4. Separate the Humidifier Tank Lid from the Humidifier Tank Base. Refer to Figure 8-1.

FIGURE 8-1: SEPARATING THE HUMIDIFIER TANK LID FROM THE TANK BASE

5. Wash the Humidifier Tank Lid and Tank Base by hand in a solution of warm water and mild dish-washing soap.

6. Inspect all parts for damage prior to reassembly.

7. Reassemble the Humidifier Tank.

8. Fill the Humidifier Tank to the fill line. Inspect the Humidifier Tank for any leaks or damage. Replace the entire Humidifier Tank Assembly if damaged.

NOTE

Hand washing The Humidifier Tank can be performed daily.

WARNING

• Empty and clean the Humidifier Tank daily to prevent mold and bacteria growth.

• Allow the water in the Humidifier Tank to cool to room temperature beforeremoving the chamber from the humidifier.

Middle Seal

Hinge s

Tab

Water ChamberBase

Water ChamberLid

Hinge s

PAGE 8-4 1066229, VER. 05

8.3 SYSTEM CHECKOUT PROCEDURE

This test procedure may be performed prior to connecting the device to a patient or in between patient usage.The tests should be performed as described in order to verify proper operation of the device.

8.3.1 CLEARING PATIENT DATA

To eliminate patient confidentiality concerns and to remove previous patient therapy settings, the Clear PatientData function removes all patient-stored data.

Clear Patient Data

This option appears on the Setup screen when the airflow is off and the device is in Standby.

It allows you to clear all patient data and visual alarms stored in the device memory and the device SD Card, ifinserted. It also clears the Modem SD Card data.

Clear Alarm Log

This option appears on the alarm log screen, when the airflow is off and the device is in Standby. It allows youto clear all displayed alarms and the device SD Card, if inserted. It also clears the Modem SD Card data. Pressthe button associated with the Clear function, and confirm the action by selecting “Yes.”

PAGE 8-51066229, VER. 05

8.3.2 GATHER DEVICE INFORMATION

1. If applicable, note or copy the patient’s therapy settings before testing begins.

2. If applicable, connect the device to a humidifier. Ensure that a clean or new gray foam filter is installed in the device.

3. Record the serial number and model number on the data sheet.

4. Record the model name on the data sheet.

5. Connect AC power.

6. Power ON the device and record the firmware version on the data sheet.

7. Record the blower hours of the device on the data sheet.

NOTE

Clearing the alarm logs will not clear the device internal event log.

NOTE

When testing is complete and before patient use, an authorized individual should adjust the device tothe patient’s therapy settings.

PAGE 8-6 1066229, VER. 05

8.3.3 SYSTEM VERIFICATION EQUIPMENT REQUIRED

Use the following instructions to ensure that the device is functioning properly. The following equipment isrequired to verify the pressure:

• Philips Respironics recommended:

• Philips Respironics Whisper Swivel II (P/N 332113)

• Philips Respironics O2 Enrichment Final Assembly (P/N 312710)

• 0.25 inch orifice (P/N 332353)

• End cap, stopper, or equivalent (source locally)

• Philips Respironics flexible tubing (P/N 622038)

• Pressure tubing as needed

• Foam filter (P/N 1035443 – single pack)

• Philips Respironics Digital Manometer (P/N 302227) or equivalent

• Minimum Specifications

• 0 - 30 cm H2O (or higher)

• ±0.3 cm H2O accuracy (or better)

• ±0.1 cm H2O resolution (or better)

8.3.4 HEATED HUMIDIFIER PERFORMANCE CONFIRMATION

Humidifier preheat mode can be used to determine if the System One Heated Humidifier is working properly.The following steps should be followed to confirm the performance of the System One Heated Humidifier.

WARNING

If the device fails to perform within the stated specifications, have the system serviced by anauthorized Philips Respironics service facility.

NOTE

The device automatically compensates for pressure drops associated with a 6-foot (1.83 m) smoothbore tube. Additional pressure drops will occur when restrictive elements such as a bacteria filter orPass-over humidifier are added to the patient circuit. Always use a manometer to verify patient maskpressure.

WARNING

It is important to follow the exact steps below when performing this test in order to avoid injury. Readall steps first, before performing this test.

PAGE 8-71066229, VER. 05

1. While the ventilator and humidifier are not running, place your hand above the heater plate (with-out touching it) to assess the temperature of the heater plate when the humidifier is off for later comparison.

2. Disconnect the patient tubing (if attached) and remove the water chamber.

3. Verify that the humidification is enabled and set to 1.

4. In order to activate the preheat mode, the blower must be “off” and a humidifier must be attached. From the device’s Standby screen, press the Select button under the Preheat setting. The device will now be in preheat mode and the humidifier icon will illuminate during this time with the setting number 1.

5. Allow the device to run in preheat mode for 30 seconds.

6. Place your hand above the heater plate (without touching it) to confirm an increase in heater plate temperature.

7. Press the “Therapy” button to enter therapy and end preheat mode.

8. Press the power button and select Standby to end therapy.

9. Record the results on the data sheet.

WARNING

Do not place your hand directly on the heater plate at any time as it could result in an injury.

WARNING

Do not place your hand directly on the heater plate at any time as it could result in an injury.

PAGE 8-8 1066229, VER. 05

8.3.5 SYSTEM VERIFICATION TEST

1. Connect the patient tubing to the Base Unit /Humidifier outlet port. Refer to Figure 8-2.

FIGURE 8-2

2. Connect the Whisper Swivel II to the end of the patient tubing. Refer to Figure 8-3.

3. Place the O2 Enrichment Attachment on the end of the Whisper Swivel II. Refer to Figure 8-3.

4. Place the end cap on the end of the O2 Enrichment attachment. Refer to Figure 8-3.

FIGURE 8-3

5. Connect a Digital Manometer to the pressure pick-off on the O2 Enrichment attachment.

6. Enter the device’s Settings and Alarms section. (Refer to user manual Chapter 5, “Viewing and Changing Settings” (Setup), if necessary.)

7. Set the device to CPAP Mode and the pressure value to 4 cm H2O.

• For BIPAP SOH, set the device to:

• AVAPS-AE Mode

• AVAPS Rate to 0.5

• Tidal Volume to 200 ml

PAGE 8-91066229, VER. 05

• Maximum Pressure to 6 cm H2O

• Pressure Support Max to 2 cmH2O

• Pressure Support Min to 2 cm H2O

• EPAP Max Pressure to 4 cm H2O

• EPAP Min Pressure to 4 cm H2O

• BPM to 0

• Rise Time to 1

a. Exit the Setup menu, activate CPAP Mode (BiPAP SOH is AVAPS-AE), and then apply ther-apy.

b. Record the manometer reading on the test data sheet.

8. Enter the device’s Settings and Alarm Menu and set the CPAP pressure value to 20 cm H2O (BiPAP SOH, set the IPAP and EPAP AVAPS AE pressure to 20 cm H2O). Record the manometer value on the test data sheet.

9. Set the device to S mode and set the IPAP pressure to 10 cm H2O and EPAP pressure to 5 cm H2O. (BiPAP SOH, set to AVAPS AE mode. Set the IPAP pressure to 10 cm H2O and EPAP pres-sure to 5 cm H2O. Lower BPM (Breath Per Minute) to Very Low (4)(No Trigger))

a. Remove the end cap.

b. Fit 0.25 inch orifice, (P/N 332353)

c. Exit setup and activate S mode. (BiPAP SOH to AVAPS AE mode)

d. Enter therapy.

10. Occlude and then open the outlet repeatedly to verify that the device triggers and cycles between IPAP and EPAP modes on the display screen and the manometer. Record the results on the test data sheet.

11. Set the device to S/T mode (BiPAP SOH see bulleted items below) and set the IPAP pressure to 10 cm H2O, the EPAP pressure to 5 cm H2O, BPM to 10, Inspiration time (Ti) to 2.0, and Rise Time to 2. Exit setup, activate S/T mode, and apply therapy.

• BiPAP SOH set the device to:

• AVAPS AE mode

• AVAPS Rate to 0.5

• Tidal Volume to 300 ml

• Maximum Pressure to 10 cm H2O

• Pressure Support Max to 5 cm H2O

• Pressure Support Min to 5 cm H2O

• EPAP Max Pressure to 5 cm H2O

• EPAP Min Pressure to 5 cm H2O

• BPM to 40

• Rise Time to 1

12. Visually verify that the device switches between IPAP and EPAP modes on the display screen and record the results on the test data sheet.

Apnea Alarm Test

13. Set the Apnea Alarm setting = 10 seconds.

14. Exit to the Monitoring screen.

PAGE 8-10 1066229, VER. 05

15. Simulate breathing by alternately occluding and opening the outlet port; then occlude the outlet port.

16. Verify that the Apnea alarm occurs in approximately 10 seconds.

17. Press the “Reset” button to clear the alarm.

18. Set the Apnea Alarm setting to 0 (Off).

19. Record the Apnea alarm test result on the data sheet.

Circuit Disconnect Alarm Test

20. Set the Circuit Disconnect Alarm = 15 seconds.

21. Exit to the Monitoring screen.

22. Connect a standard circuit with Whisper Swivel II and an end cap.

23. Simulate breathing by alternately occluding and opening the outlet port.

24. Remove the end cap.

25. Verify that the Circuit Disconnect Alarm occurs in approximately 15 seconds.

26. Press the “Reset” button to clear the alarm.

27. Set the Circuit Disconnect Alarm to Off.

28. Record the Circuit Disconnect Alarm test result on the data sheet.

Low Minute Ventilation Alarm Test

29. Simulate 6 breaths by alternately occluding and opening the outlet port for 2 seconds each.

30. Set the Low Minute Ventilation Alarm setting = 10.0 LPM.

31. Simulate 1 or 2 breaths by occluding and opening the outlet port.

32. Verify that the Low Minute Ventilation alarm occurs.

33. Set the Low Minute Ventilation Alarm setting to 0.0 (Off).

34. Record the Low Minute Ventilation alarm test result on the data sheet.

Loss of Input Power Alarm Test on AC Power (Base and Humidifier ONLY)

35. While the device is still operating, disconnect the power cord from the device.

36. Verify that a Loss of Input Power alarm sounds.

37. Record the Loss of Input Power Alarm test result on the data sheet.

Loss of Input Power Alarm Test - BiPAP A40 (with Detachable Battery)

38. Secure the Detachable Battery Module to the device. Ensure an adequately charged battery is used.

39. Power on the device and select any therapy mode. Disconnect the power cord from the device.

40. The device will switch over to battery operation. The display shows “AC Power Disconnected” and a tone sounds. Select Reset. A black box will appear around the battery indicator to show the ven-tilator is running on battery power. Record the test results on the data sheet.

41. Power the device off. Testing is complete.

PAGE 8-111066229, VER. 05

BiPAP A Series System Checkout Data Sheet

Tested by: ___________________________________ Date: ____________________________

Signature: ___________________________________

SECTION 8.3.2 DEVICE INFORMATION

Notification # (if applicable)

Step 3 Model # / Serial #

Step 4 Model name

Step 6 Device firmware revision

Step 7 Blower hours

SECTION 8.3.4 HUMIDIFIER RESULT (CIRCLE)

Step 9 Humidification test: Heater plate operation Pass / Fail

SECTION 8.3.5SYSTEM

VERIFICATION RESULT TOLERANCE RESULT (CIRCLE)

Step 7b CPAP @ 4 cmH2OBiPAP SOH AVAPS AE @ 4 cmH2O

[ ] ± 1 cmH2O[ ] ± 1 cmH2O

Pass / Fail

Step 8 CPAP @ 20 cmH2OBIPAP SOH AVAPS AE @ 20 cmH2O

[ ] ± 2 cmH2O[ ] ± 2 cmH2O

Pass / Fail

Step 10 S Mode trigger performance Pass / Fail

Step 12 S/T Mode – machine delivered breath Pass / Fail

Step 19 Apnea Pass / Fail

Step 28 Circuit or disconnect Pass / Fail

Step 34 Low minute ventilation Pass / Fail

Step 37 Loss of input power on AC Power Pass / Fail

Step 40 Loss of Input power Alarm Test - BiPAP A40 Battery Test Pass / Fail

NOTE

If the device does not pass all tests, then perform all necessary repairs and re-test per the service manualrequirement.

PAGE 8-12 1066229, VER. 05

Calibration and testing requires the use of custom software. Before proceeding, log on to http://my.respironics.com.

FIGURE 8-1: SOFTWARE LOCATION ON MY.RESPIRONICS.COM

8.4 REQUIRED EQUIPMENT

• Windows-compatible PC running Windows XP or 7 Operating System with:

• CD-ROM Drive,

• at least two (2) RS-232 serial/com ports, and

NOTE

UUT = Unit Under Test (i.e., the device you aretesting).

PAGE 8-131066229, VER. 05

• at least one (1) USB port.

• Digital Manometer (part #302227, or equivalent) with Pressure Tubing

• One (1) O2 Enrichment Attachment (part #312710)

• One (1) 1/4” Test Adapter (part #332353)

FIGURE 8-2: ENRICHMENT ATTACHMENT AND 1/4” ADAPTER

• End Cap (not available from Respironics), or similar part (i.e., CapLugs EC-14).

NOTE

• If you have less than two serial com ports, you must use a 4-port USB to RS-232 switch

• (PRI Part Number 1113089).

• Be sure to install the drivers for the 4-port USB to RS-232 switch.

Enrichment Attachment

1/4” Adapter

PAGE 8-14 1066229, VER. 05

• Two(2) in-line Bacterial Filters (part #1046860)

FIGURE 8-3: IN-LINE BACTERIA FILTER

• Reusable Flexible Tubing, Grey 22mm - 6FT (part #622038)

• Reusable Flexible Tubing 22mm-18IN (part # 1008198)

• Service Flow Valve (part # 1037985)

• TSI Mass Flowmeter model 4040 (available through Philips Respironics [part #1071679] - Includes a power adapter and a communication cable).

FIGURE 8-4: FLOW METER

• Custom software (download from: http://my.respironics.com)

• Two (2) PR System One SleepLink Module Kits (part #1074113) - Kit includes a DB9F-DB9M Cable and adapter.

FIGURE 8-5: SLEEPLINK MODULE (DB9F-DB9M CABLE NOT SHOWN)

PAGE 8-151066229, VER. 05

• *KeySpan Adapter (part #1022895)

FIGURE 8-6: KEYSPAN ADAPTER WITH CABLE

• Digital multi-meter

• Nurse Call cable (part #1080249)

FIGURE 8-7; DIGITAL MULTIMETER WITH NURSE CALL CABLE

• A30/A40- (Original or Silver Series) Humidifier compatible with the device being tested

• part #1076544 for Original Series

• part #1111552 for Silver Series

• Barcode Scanner with 2D scanning capabilities (optional)

• Printer

• One of the following therapy devices for negative flow

• BiPAP A30 (Original or Silver Series)

• BiPAP A40 (Original or Silver Series)

PAGE 8-16 1066229, VER. 05

• PR System One REMstar Plus C-Flex

• PR System One REMstar Pro C-Flex+

• PR System One REMstar Auto A-Flex

• PR System One BiPAP Pro Bi-Flex

• PR System One BiPAP Auto Bi-Flex

• BiPAP S/T (System One platform)

• BiPAP AVAPS (System One platform)

* If you have two serial/com ports on your PC, you can use the KeySpan USB to Serial adapter as the 3rdserial/com port. Otherwise, you will need a USB to RS-232 four (4) port switch (National Instruments USB-232/4 recommended [PRI P/N 1113089). If using a 4-port switch, the KeySpan adapter is not necessary.

8.5 DOWNLOADING AND INSTALLING THE TEST SOFTWARE

8.5.1 32 BIT VS. 64 BIT OS VERIFICATION

Do the following to determine your Operating System (32 Bit or 64 Bit). Refer to Figure 8-8.

1. Click on the Windows Start button.

2. Right-click on My Computer.

3. Click on Properties.

4. Go to the General tab.

PAGE 8-171066229, VER. 05

FIGURE 8-8: DETERMINING OPERATING SYSTEM BIT CONFIGURATION

If 64 bit is not specified your computer is 32 bit

(Windows XP)

1

2

3

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If 64 bit is not specified your computer is 32 bit

(Windows 7)

PAGE 8-18 1066229, VER. 05

8.5.2 DOWNLOADING THE PHILIPS TS ENGINE AND FIELD SERVICE APPLICATION (FSA)

Philips TS Engine Installation

1. Log onto http://my.respironics.com and locate the software.

2. Based on the OS bit configuration determined in Section 8.2.1, click on the Download button adja-cent to the appropriate Philips TS Engine installer (32 bit or 64 bit) for your PC.

FIGURE 8-9: PHILIPS TS ENGINE DOWNLOAD

3. Choose Run or Save based on whether or not you are installing on one PC or multiple PCs.

4. Follow the prompts to complete the installation.

5. When Philips TS Engine installation is complete, you will be prompted to restart the PC. Restart the PC prior to beginning the FSA software installation.

FSA Software Installation (Field Service Application [FSA])

1. Log onto http://my.respironics.com and locate the software.

FIGURE 8-10: FSA DOWNLOAD

2. Based on the OS bit configuration determined in Section 8.2.1, click on the Download button adja-cent to the appropriate FSA installer (32 bit or 64 bit) for your PC.

3. Choose Run or Save based on whether or not you are installing on one PC or multiple PCs.

4. Follow the prompts to complete the installation.

5. If installed on a Windows 7 OS, proceed to section Section 8.5.3. If not using Windows 7 OS, pro-ceed to Section 8.6.

Version Number May Be Different than Shown

Version Number May Be Different than Shown

PAGE 8-191066229, VER. 05

8.5.3 COMPATIBILITY SETTINGS FOR WINDOWS 7 USERS

If you have installed the FSA software and Toolbox onto a PC that is running Windows 7 OS, you must run theapplications as an administrator. To set the applications with administrator privileges, perform the following.

1. Right-click on the application’s desktop icon.

2. Select Properties.

FIGURE 8-11: APPLICATION PROPERTIES

3. Click on the Compatibility tab. Refer to Figure 8-12.

4. Click on the Change Settings for all users button. A new window will appear. Refer to Figure 8-12.

5. Check the box next to Run this program as an administrator option. Refer to Figure 8-12.

6. Click on the Apply button. Refer to Figure 8-12.

7. Click on the OK button to close the window. Refer to Figure 8-12.

FIGURE 8-12: COMPATIBILITY TAB

3

4

5

7

6

PAGE 8-20 1066229, VER. 05

8.6 HARDWARE SETUP

Set up your equipment according the diagram below and proceed to the Qualification Procedure (Section 8.7).

FIGURE 8-13: HARDWARE SETUP

Throughout the test, you will be prompted to occlude, connect negative flow source, etc. at this side of the TSI

Mass Flowmeter 4040

6 Foot Smooth Bore Tube

PAGE 8-211066229, VER. 05

FIGURE 8-14: TESTING SETUP AND CONFIGURATIONS

8.6.1 COM PORT CONFIGURATION

COM port setup must be performed as follows (refer to Figure 8-15):

1. Connect the device being tested to the physical port 1 on your PC or switch.

2. Connect the TSI Mass Flowmeter 4040 to the physical port 2 on your PC or switch.

3. Connect the negative flow device to the physical port 3 on your PC (USB adapter) or switch.

4. Using Windows device manager, configure the ports as follows Refer to Figure 8-15:

• Configure Port 1 to COM17 (device being tested)

• Configure Port 2 to COM18 (TSI Mass Flowmeter 4040)

• Configure Port 3 to COM19 (negative flow device)

Connect to Physical Port 1 (Virtual Port 17) Connect to Physical

Port 2 (Virtual Port 18)

Connect to Physical Port 3 (Virtual Port 19)

6 FOOT SMOOTH BORE

TUBE

PAGE 8-22 1066229, VER. 05

FIGURE 8-15: PORT CONFIGURATION

From the Start menu, Right click on “My Computer”, then click on “Manage”

Click on “Device Manager”

Select the Port, then Right click to access

“Properties”

Click on the “Port Settings” tab, then click on the “Advanced” Button

Select the correct COM number (17, 18, and 19)

2

3

1

4

5

PAGE 8-231066229, VER. 05

8.7 QUALIFICATION PROCEDURE

This qualification procedure must be completed prior to testing repaired devices. The FSA test equipment mustpass the qualification procedure on a “known good” unit before being used for testing. The qualificationprocedure will determine if the test station hardware has been setup correctly and is functioning properly. Thequalification procedure must be performed upon initial setup of the test station or whenever any test equipmenthas been replaced (e.g., hardware components, PC, etc.) To conduct the qualification procedure, perform thefollowing:

1. Verify that all of the necessary equipment specified in Equipment list has been obtained (refer to Section 8.4).

2. Connect all the equipment as per the post station block diagram Refer to Figure 8-13.

3. On the test PC, assign the correct COM port numbers for each port. Refer to Section 8.6

a. Device being tested-COM17

b. TSI Flow meter-COM18

c. Negative Flow Source-COM19

4. Click on the ANIV Post Test icon located on the PC’s desktop to launch the FSA software.

FIGURE 8-16: FSA DESKTOP ICON

5. Log in as a Technician.

FIGURE 8-17: LOGIN WINDOW

6. Run the following individual tests (refer to Section 8.9 for running individual tests).

• Verify UUT Neg. Flow

• Verify Pressure

7. Print the report and verify that the overall test status is a PASS.

Only the successful completion of ALL of the Qualification Procedure’s steps will result in an overall PASSstatus for the Qualification Procedure. After the qualification procedure test passes, you may begin testingrepaired devices.

PAGE 8-24 1066229, VER. 05

8.8 TESTING A DEVICE

You must run-in the device after performing repairs and prior to testing. The first three steps below explain howto run-in the device:

1. Connect a 1/4” test adapter to the Outlet Coupler of the device.

2. Enter the Provider Setup Mode and set the device to operate in S/T Mode.

3. Disable alarms.

4. Set the device’s IPAP to 12 cm H2O and the EPAP to 4 cm H2O.

5. Turn on the device’s Blower and allow it to run-in for a minimum of one (1) hour.

6. After the device has been run-in, click on the ANIV Post Test icon located on the PC’s desktop to launch the FSA.

FIGURE 8-18: FSA DESKTOP ICON

7. Select Operator from the User Name drop-down menu, then click the OK button.

FIGURE 8-19: LOGIN WINDOW

8. Click on the Test UUTs button located at the bottom of the screen.

FIGURE 8-20: TEST UUTS BUTTON

PAGE 8-251066229, VER. 05

9. When prompted, enter or scan the device’s model number and serial number into the appropriate fields. The serial number and model number label appears on the bottom of the device.

FIGURE 8-21: ENTER SERIAL NUMBER AND MODEL NUMBER

10. The FSA will guide you through the entire testing process. Follow the on-screen prompts to com-plete the testing.

11. When prompted to adjust pressure settings to specific values, use the buttons on the left of the dis-play window to increase or decrease the pressure by 1.0 cm H2O (rough tune) and the buttons on

NOTE

Scanning the 2D bar code will automatically populate theserial and model number fields. Refer to Figure 8-21

Serial Number-Enter all characters with

no spaces.

Scan this 2D bar code if using a

scanner.

Model Number

PAGE 8-26 1066229, VER. 05

the right to increase or decrease the pressure by 0.1 cm H2O (fine tune). Refer to the following illustration for additional information.

FIGURE 8-22: SETTING ADJUSTMENT WINDOW

12. Once you have completed the test, a status banner will display either Pass, Fail, or Error.

13. If the device fails, check all connections, equipment, and configurations and re-test the device.

14. If the device fails again, perform necessary repairs and retest.

15. Once testing is complete, a report will be printed. You can maintain the printout for your records. If you are running individual tests in Troubleshooting mode, you will be asked if you would like a printout of the test results.

8.9 RUNNING INDIVIDUAL TESTS

To run individual test, perform the following:

1. Click on the ANIV Post Test icon located on the PC’s desktop to launch the FSA software.

FIGURE 8-23: FSA DESKTOP ICON

Click on these buttons to rough tune.

Click on these buttons to fine tune.

PAGE 8-271066229, VER. 05

2. Log in as a Technician. No password is required

FIGURE 8-24: LOGIN WINDOW

3. When the FSA main window appears, select the test(s) you desire to run by holding down the CTRL key on the test PC keyboard and clicking them as shown.

4. Right-click on the highlighted item. If you have selected more than one, right-click on any of them.

5. Point your mouse to Run Selected Steps Using, then click on Single Pass. Refer to Figure 8-25.

FIGURE 8-25: SELECTING INDIVIDUAL TESTS

NOTE

Individual tests can only be performed when you are logged in as a Technician.

NOTE

Individual tests can not be run by clicking on the Single Pass buttonlocated at the bottom of the FSA application window. Clicking on thisbutton will invoke the entire testing process one time.

3

5

4

PAGE 8-28 1066229, VER. 05

8.10 USING THE TOOLBOX APPLICATION

The Toolbox application allows you to:

• Read Error Log,

• Read Serial Number and Model Number,

• Calibrate the Real-time Clock,

• Set Machine Hours, and

• Set session ID.

The following sections provide a description of the tools.

8.10.1 READ ERROR LOG

Refer to Chapter 5 for information on reading the device’s error log.

8.10.2 READ SERIAL NUMBER AND MODEL NUMBER

When you execute the Read Serial Number and Model Number tool, the device’s serial number and modelnumber will be displayed as shown in the following illustration.

FIGURE 8-26: READ SERIAL NUMBER MODEL NUMBER TOOL

PAGE 8-291066229, VER. 05

8.10.3 CALIBRATE THE REAL-TIME CLOCK

To verify the device’s current real-time clock is within acceptable limits, click on the VERIFY RT CLOCK button.If the real-time clock verification fails, click on the SET RT CLOCK button to reset the device’s Real-time Clock.

FIGURE 8-27: REAL-TIME CLOCK TOOL

PAGE 8-30 1066229, VER. 05

8.10.4 SET MACHINE HOURS

It is recommended that when a new PCA is installed in the device, the machine hours be set to the number ofhours stored in the device when it was received for service.

FIGURE 8-28: SET MACHINE HOURS

8.10.5 SET SESSION ID

It is recommended that when a new PCA is installed in the device, the Session ID be set. Using the SetSession ID helps to prevent overwriting existing patient data. When you execute the Set Session ID tool, youwill be prompted to enter the manufacturing date of the device. The manufacturing date is located on the SerialNumber label on the bottom of the device.

FIGURE 8-29: MANUFACTURING DATE ON THE BOTTOM OF THE DEVICE

Enter the number of hours the machine had

on it when it was received for service.

Mfg. Date

PAGE 9-11066229, VER. 05

CHAPTER 9: DEVICE SOFTWARE UPGRADING

9.0 SECTION OVERVIEW

This section provides instructions for upgrading the device’s Operating Software and Boot Monitor Software.

FIGURE 9-1: SOFTWARE LOCATION ON MY.RESPIRONICS.COM

9.1 REQUIRED EQUIPMENT

• Windows-compatible personal computer running Windows XP or 7 with:

• CD-ROM Drive,

• One (1) RS-232 serial/com ports, and

• at least one (1) USB port

NOTE

UUT = Unit Under Test (i.e., the device you aretesting).

PAGE 9-2 1066229, VER. 05

• SD Card drive or adapter that connects to a PC

• One (1) PR System One SleepLink Module Kits (part #1074113) - Kit includes a DB9F-DB9M Cable and adapter.

FIGURE 9-2: SLEEPLINK MODULE (DB9F-DB9M CABLE NOT SHOWN)

• KeySpan Adapter (part #1022895)

FIGURE 9-3: KEYSPAN ADAPTER WITH CABLE

PAGE 9-31066229, VER. 05

9.2 UPGRADING THE SOFTWARE AND DEVICE BOOT MONITOR

9.2.1 UPGRADING THE DEVICE’S SOFTWARE

Log onto http://my.respironics.com and download the latest version of software. Navigate to the BiPAP A30/BiPAP A40 page, then click on the Download button adjacent to the software you wish to download.

FIGURE 9-4: DEVICE SOFTWARE ON MY.RESPIRONICS.COM

The software can be installed onto the device by connecting the device to a PC via the Link Module and Cable(PR part #1074113) or via an SD Card.

To upgrade the device via an SD Card:

1. Click on the Download button next to the Software Upgrade Version X.X via SD card (where X.X is the latest version available; 1.2 at the time of release of this service manual).

2. Follow the prompts on the PC to complete the download.

3. Install the SD card into the device.

4. The device will ask you to confirm the software upgrade.

5. Follow the prompts on the device’s LCD to complete the upgrade.

To upgrade the device via a serial cable and Accessory Module:

1. Connect the Accessory Module with Cable between the device and a PC that has internet access.

2. Click on the Download button next to the Software Upgrade Version X.X via Serial Cable (where X.X is the latest version available; 1.2 at the time of release of this service manual).

3. Follow the prompts on the PC to complete the download.

4. The upgrade wizard will walk you through the upgrade process. Follow the prompts on the PC to complete the upgrade.

9.2.2 UPGRADING THE DEVICE’S BOOT MONITOR

It is recommended that the Boot Monitor upgrade be performed when you have a device that experiencesissues upon device startup (e.g., continuous audible alarming, etc.) When executing the Upgrade Device BootSoftware Version, be sure not to interrupt the upgrade process as damage to the device will occur.

Downloading the ANIV Boot Monitor Upgrade Tool

9.2.3 ANIV BOOT MONITOR UPGRADE INSTALLATION PROCESS

1. Log into my.respironics.com and click on the Download button adjacent to the ANIV Boot Monitor Upgrade.

PAGE 9-4 1066229, VER. 05

FIGURE 9-5: BOOT MONITOR UPGRADE TOOL ON MY.RESPIRONICS.COM

2. Save the ANIV Boot Monitor Upgrade Tool installer to your PC (default location is recommended).

3. Locate the BiPAPA30_Boot_Monitor_Upgrade_Tool.exe on your computer and double click on it to begin the installation.

FIGURE 9-6: BOOT MONITOR UPGRADE TOOL IN EXPLORER

4. When you double-click on the BiPAPA30_Boot_Monitor_Upgrade_Tool.exe, a new window will open. Click on the Unzip button to unzip the files

5. The self extractor will begin to unzip the necessary files.

FIGURE 9-7: BOOT MONITOR UPGRADE TOOL SELF EXTRACTOR

6. Once you have extracted the files, click on the license agreements (there are two of them).

PAGE 9-51066229, VER. 05

7. Click on the Next button when the following window appears. The installation will then begin.

FIGURE 9-8: BOOT MONITOR UPGRADE TOOL INSTALLATION

8. Click on the Finish button when the installation is complete. Once you have installed the Boot Mon-itor Upgrade tool, you will be prompted to restart the PC. Restart the PC prior to using the Boot Monitor Upgrade tool.

9. Configure, if necessary, the PC’s COM port that will be used by the Boot Monitor Upgrade tool to COM1. Refer to Section 8.6.1 for instructions on configuring COM ports.

10. Connect the SleepLink Module with cable (PR part #1074113) to the back of the device

11. Click on the desktop icon to invoke the Boot Monitor Upgrade tool.

NOTE

If installed on a Windows 7 OS, go to section Section 8.5.3 prior tousing the Boot Monitor Upgrade Tool. If the application is notinstalled on a PC using Windows 7 OS, disregard this note.

CAUTIONS

• The Boot Monitor Upgrade Tool must be connected to a nativeCOM Port or the KeySpan adapter (PR #1022895). Do not use amultiple-port USB to RS-232 switch for this tool.

• The use of inappropriate hardware could result in the interruption ofthe upgrade process, which in turn will render the deviceinoperable.

PAGE 9-6 1066229, VER. 05

FIGURE 9-9: BOOT MONITOR DESKTOP ICON

12. If you wish to proceed with upgrading the device’s boot monitor, click on the UPGRADE BOOT MONITOR SOFTWARE button as shown in Figure 9-10.

FIGURE 9-10: BOOT MONITOR UPGRADE TOOL

CAUTION

Once you confirm the selection to upgrade, avoid interrupting the bootmonitor version upgrade process. If the upgrade process is interrupted,the device will become inoperable.

Please remember to avoid interrupting the

upgrade process.

PAGE 9-71066229, VER. 05

13. After you click on the UPGRADE BOOT MONITOR SOFTWARE button, you will be asked to con-firm, as shown in Figure 9-11. Click on the UPGRADE button to upgrade the device’s boot monitor software.

FIGURE 9-11: CONFIRM BOOT MONITOR UPGRADE

14. If the upgrade was successful, you will get a Success message with the new version of the boot monitor software. If the device already has the latest boot monitor version, you will get a message saying you already have the latest software. If the upgrade fails, you will receive an unsuccessful upgrade message, at which point you may re-try the upgrade, or exit the tool.

PAGE 9-8 1066229, VER. 05

This page intentionally blank.

PAGE 10-11066229, VER. 05

CHAPTER 10: SCHEMATICS

10.0PROPRIETARY STATEMENT

Schematics are supplied in direct support of the sale and purchase of this product.

The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third partiesbeyond the purpose for which they are intended.

The schematics are intended to satisfy administrative requirements only. They are not intended to be used forcomponent level testing and repair. Any changes of components could effect the reliability of the device,prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only atthe complete board level.

The schematics are of the revision level in effect at the time this manual was last revised. New revisions may ormay not be distributed in the future.

NOTE

The following schematics begin with page 2 of 13.Page 1 is not published because it does not includeany service-related information. Page 1 is reservedfor internal engineering revision history and trackingnotes.

PAGE 10-2 1066229, VER. 05

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C1

1uF

C1

1uF

PP

16P

P16

R26

249K

R26

249K

R40

1

100K

R40

1

100K

+ C24

947

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249

47uF

7 68

Q34

BS

C08

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NS

3E 7 68

Q34

BS

C08

4P03

NS

3E 5

4

123

CR

56M

MS

Z524

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V

CR

56M

MS

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V

R27

24.9

KR

2724

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TP1

TP1

PP

17P

P17

R41

824

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R41

824

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R40

9

499K

R40

9

499K

Q32

BC

847C

LT1G

Q32

BC

847C

LT1G

1

3 2

PP

9P

P9

CR

1

MB

RX

140

CR

1

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RX

140

PP

5P

P5

R41

524

9KR

415

249K

7 68

Q27

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C08

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NS

3E

7 68

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BS

C08

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3E

5

4

123

R4

24.9

K

R4

24.9

K

PP

1P

P1

CR

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R60

R39

7

100K

R39

7

100K

CR48ESD5Z5.0T1G

CR48ESD5Z5.0T1G

R432

4.99K

R432

4.99K

CR

59C

R59

C5

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5.0

33uF

C27

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PP

28P

P28

PP

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P3

Q28

BC

847C

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BC

847C

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1

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Q46

BC

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Q46

BC

847C

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1

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R15 4.99

R15 4.99

CR

11

MB

RX

140

CR

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MB

RX

140

C28

1000

pFC

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CR

55S

MA

J30C

A30

V

CR

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MA

J30C

A30

V

7 68

Q49

BS

C08

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NS

3E

7 68

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3E

5

4

123

PP

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P8

C13

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R42

0R

420

R41

924

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R41

924

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R39

610

KR

396

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C12

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R30

100

R30

100

R44

1

100K

R44

1

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C28

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C28

947

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R43

815

KR

438

15K

R42

910

KR

429

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P1

CO

NN

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M 5

PIN

RA

3.9

6mm

P1

CO

NN

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M 5

PIN

RA

3.9

6mm

1 2 3 4 5

Q41

BC

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Q41

BC

847C

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1

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R2 24.9

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R2 24.9

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R40

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249K

R44

0

100K

R44

0

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R29

100

R29

100

R43

7

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R43

7

100K

C24

1000

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CR

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OH

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@ 1

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Hz

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R39

510

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395

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3E

7 68

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5

4

123

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R3

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6

5

1

2

3

E1

1000 OHMS @ 100 MHZ

E1

1000 OHMS @ 100 MHZ

R41

4

100K

R41

4

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R431

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210

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R16 4.99

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PP

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9

499K

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010

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400

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7

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7

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E3

1000 OHMS @ 100 MHZ

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1000 OHMS @ 100 MHZ

C28

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847

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CO

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PIN

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6mm

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CO

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4.99K

R41

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124

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R12

249K

R12

249K

C26

1000

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2610

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R43

3R

433

E2

1000 OHMS @ 100 MHZ

E2

1000 OHMS @ 100 MHZ

R41

3

100K

R41

3

100K

R40

44.

99K

R40

44.

99K

R40

510

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405

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Q30

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Q30

BC

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1

3 2

C25

.1uFC25

.1uF

PAGE 10-31066229, VER. 05

VO

= 1

.25V

+/-

5%IO

= 1

00m

A(m

ax)

Hea

t Sin

k>

0.50

sq in

Hea

t Sin

k>

0.50

sq in

VO

= 5

V +

/- 5%

IO =

100

mA

(max

)

VO

= 3

.3V

+/-

5%IO

= 7

5mA

(max

)

Hea

t Sin

kN

ot r

equi

red

VO

= 3

.0V

+/-

.2%

IO =

15m

A(m

ax)

T

VO

= 9

V +

/- 5%

I_O

UT

= 50

0mA

F_S

W =

170

kHz

V_O

UT=

22V

+/-

2.5%

I_O

UT

= 3A

(max

)F_

SW

= 1

25kH

z

T

T

VO

= 3

.3V

+/-

5%I_

OU

T =

500m

AF_

SW

= 2

30kH

z

Sin

gle

pin

nets

Use

for

Hea

tSin

king

Sin

gle

pin

nets

Use

for

Hea

tSin

king

V_O

UT

= -9

.0 +

/- 5%

I_O

UT

= 10

mA

(max

)F_

SW

= 7

Khz

*

*

HE

AT

SIN

K1

HE

AT

SIN

K2

HE

AT

SIN

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HE

AT

SIN

K4

+1.2

5VD

+5V

+9V

+3.3

VA

+5V

+9V

+3V

_RE

F

+3.3

VD

V_B

US

V_B

OO

ST +9

V

+3.3

VD

V_B

US

-9V

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V_B

OO

ST

V_B

OO

ST

nSLE

EP

WK

UP

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UP

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R

AC

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ES

EN

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nSLE

EP

Size

Sca

le

DWG

NO

Rev

She

etof

Par

t No.

Title

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L IN

FORM

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Title

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BUTI

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cess

:

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BY

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4

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FC

256

1uF

C9

4.7u

FC

94.

7uF

U5

TL3

17C

PW

U5

TL3

17C

PW

INP

UT

1O

UT

PU

T1

2

AD

JUS

T4

NC

15

OU

TP

UT

23

OU

TP

UT

36

OU

TP

UT

47

NC

28

Q45

BS

S12

3Q45

BS

S12

3

3

1

2

C26

327

pFC

263

27pF

C21

1uF

C21

1uF

PP

69P

P69

R8 1KR8 1K

C26

1

1000

pF

C26

1

1000

pF

R35

420

KR

354

20K

R36

610

KR

366

10K

CR

4M

BR

X14

0C

R4

MB

RX

140

R36

72.

67K

R36

72.

67K

C11

.1uF

C11

.1uF

C28

5C

285

C18

210

00pF

C18

210

00pF

PP

125

PP

125

R7

0.00

51WR

70.

005

1W

C25

5.0

1uF

C25

5.0

1uF

R293

150

R293

150

C28

4

1000

pF

C28

4

1000

pF

C26

910

uFC

269

10uF

R33

9

ZE

RO

R33

9

ZE

RO

C26

710

uFC

267

10uF

C27

84.

7uF

C27

84.

7uF

+C

291

100u

F+

C29

110

0uF

+C

259

+C

259

R11

4.99

R11

4.99

C25

2

1000

pF

C25

2

1000

pF

PP

68P

P68

R33

649

9KR

336

499K

C15

1uF

C15

1uF

C18

510

0pF

C18

510

0pF

C26

51u

FC

265

1uF

R35

910

KR

359

10K

C26

610

00pF

C26

610

00pF

C19

1000

pFC

1910

00pF

R35

710

0KR

357

100K

R36

241

.2K

R36

241

.2K

R43

610

0KR

436

100K

U4

TL3

17C

PW

U4

TL3

17C

PW

INP

UT

1O

UT

PU

T1

2

AD

JUS

T4

NC

15

OU

TP

UT

23

OU

TP

UT

36

OU

TP

UT

47

NC

28

R23

249K

R23

249K

PP

22P

P22

+C

647

uF+

C6

47uF

PAGE 10-4 1066229, VER. 05

MOTOR

* * *

MOTOR TEMP

VO

S =

1.5

V +

/- 1

0%G

AIN

= 0

.150

V/A

RA

NG

E =

+/-

10A

(pk)

Fc

= 3

.18M

Hz

Fc

= 3

.18M

Hz

Fc

= 3

.18M

Hz

VO

S =

1.5

V +

/- 1

0%G

AIN

= 0

.150

V/A

RA

NG

E =

+/-

10A

(pk)

VO

S =

1.5

V +

/- 1

0%G

AIN

= 0

.150

V/A

RA

NG

E =

+/-

10A

(pk)

GA

IN =

0.1

67V

/AR

AN

GE

= 0

-18A

(pea

k)A

ccur

acy

= 5

%F

c =

160

kHz

Mot

or C

urre

nt T

hres

hold

= 1

0.0A

+/-

15%

(P

eak)

*

IB_

H

IA_

H

IC_

H

PH

AS

E_

A

PH

AS

E_

C

PH

AS

E_

B

IA_

L

IB_

L

IC_

L

PH

AS

E_

A

PH

AS

E_

B

PH

AS

E_

C

IA_

H

IB_

H

IC_

H

CU

RR

EN

T_

MO

TO

R

V_

MO

TO

R

+3

.3V

A

V_

MO

TO

R

+3

.3V

A

V_

MO

TO

R

+3

.3V

A

+3

.3V

A

+3

.3V

A

+9

V

+9

V

+9

V

V_

BO

OS

TV

_M

OT

OR

+3

.3V

D

+9

V PW

M_

AH

PW

M_A

L

CU

RR

EN

T_

A

PW

M_B

H

PW

M_B

L

CU

RR

EN

T_

B

PW

M_

CH

PW

M_

CL

CU

RR

EN

T_

C

MO

TO

R_

TE

MP

nM

OT

OR

_F

AU

LT

VS

EN

SE

_M

OT

OR

nM

OT

OR

_O

VE

R_

CU

RR

EN

T

Siz

e

Sca

le

DW

G N

OR

ev

She

etof

Par

t No.

Titl

e:A

LL IN

FOR

MA

TIO

N C

ON

TAIN

ED

IN O

R D

ISC

LOS

ED

BY

THIS

DO

CU

ME

NT

IS C

ON

SID

ER

ED

TO

BE

CO

NFI

DE

NTI

AL

AN

DP

RO

PR

IETA

RY

BY

RE

SP

IRO

NIC

S. A

LL D

ES

IGN

,M

AN

UFA

CTU

RIN

G, U

SE

AN

D R

EP

RO

DU

CTI

ON

RIG

HTS

RE

LATE

D T

O T

HIS

INFO

RM

ATI

ON

, AN

D A

LL S

ALE

SR

IGH

TSA

SS

OC

IATE

D T

HE

RE

WIT

H, A

RE

EX

PR

ES

SLY

RE

SE

RV

ED

BY

AN

D T

O R

ES

PIR

ON

ICS

. US

E, R

EP

RO

DU

CTI

ON

OR

DIS

TIR

BU

TIO

N O

F TH

IS IN

FOR

MA

TIO

N, O

RC

OM

MU

NIC

ATI

ON

OF

THIS

INFO

RM

ATI

ON

TO

OTH

ER

S, I

SP

RO

HIB

ITE

D W

ITH

OU

T TH

E P

RIO

R W

RIT

TEN

CO

NS

EN

TO

F R

ES

PIR

ON

ICS

.

CO

NF

IDE

NT

IAL

AN

DP

rodu

ct L

ine:

Pro

cess

:

SC

HE

MA

TIC

DR

N B

Y:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

Cu

sto

m

MA

IN B

OA

RD

MO

TO

RJK

ED

MS

AU

TO

NIV

ED

MS

ED

MS

08/3

1/10

ED

MS

NA

S1

07

53

84

10

75

38

44

138

Siz

e

Sca

le

DW

G N

OR

ev

She

etof

Par

t No.

Titl

e:A

LL IN

FOR

MA

TIO

N C

ON

TAIN

ED

IN O

R D

ISC

LOS

ED

BY

THIS

DO

CU

ME

NT

IS C

ON

SID

ER

ED

TO

BE

CO

NFI

DE

NTI

AL

AN

DP

RO

PR

IETA

RY

BY

RE

SP

IRO

NIC

S. A

LL D

ES

IGN

,M

AN

UFA

CTU

RIN

G, U

SE

AN

D R

EP

RO

DU

CTI

ON

RIG

HTS

RE

LATE

D T

O T

HIS

INFO

RM

ATI

ON

, AN

D A

LL S

ALE

SR

IGH

TSA

SS

OC

IATE

D T

HE

RE

WIT

H, A

RE

EX

PR

ES

SLY

RE

SE

RV

ED

BY

AN

D T

O R

ES

PIR

ON

ICS

. US

E, R

EP

RO

DU

CTI

ON

OR

DIS

TIR

BU

TIO

N O

F TH

IS IN

FOR

MA

TIO

N, O

RC

OM

MU

NIC

ATI

ON

OF

THIS

INFO

RM

ATI

ON

TO

OTH

ER

S, I

SP

RO

HIB

ITE

D W

ITH

OU

T TH

E P

RIO

R W

RIT

TEN

CO

NS

EN

TO

F R

ES

PIR

ON

ICS

.

CO

NF

IDE

NT

IAL

AN

DP

rodu

ct L

ine:

Pro

cess

:

SC

HE

MA

TIC

DR

N B

Y:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

Cu

sto

m

MA

IN B

OA

RD

MO

TO

RJK

ED

MS

AU

TO

NIV

ED

MS

ED

MS

08/3

1/10

ED

MS

NA

S1

07

53

84

10

75

38

44

138

Siz

e

Sca

le

DW

G N

OR

ev

She

etof

Par

t No.

Titl

e:A

LL IN

FOR

MA

TIO

N C

ON

TAIN

ED

IN O

R D

ISC

LOS

ED

BY

THIS

DO

CU

ME

NT

IS C

ON

SID

ER

ED

TO

BE

CO

NFI

DE

NTI

AL

AN

DP

RO

PR

IETA

RY

BY

RE

SP

IRO

NIC

S. A

LL D

ES

IGN

,M

AN

UFA

CTU

RIN

G, U

SE

AN

D R

EP

RO

DU

CTI

ON

RIG

HTS

RE

LATE

D T

O T

HIS

INFO

RM

ATI

ON

, AN

D A

LL S

ALE

SR

IGH

TSA

SS

OC

IATE

D T

HE

RE

WIT

H, A

RE

EX

PR

ES

SLY

RE

SE

RV

ED

BY

AN

D T

O R

ES

PIR

ON

ICS

. US

E, R

EP

RO

DU

CTI

ON

OR

DIS

TIR

BU

TIO

N O

F TH

IS IN

FOR

MA

TIO

N, O

RC

OM

MU

NIC

ATI

ON

OF

THIS

INFO

RM

ATI

ON

TO

OTH

ER

S, I

SP

RO

HIB

ITE

D W

ITH

OU

T TH

E P

RIO

R W

RIT

TEN

CO

NS

EN

TO

F R

ES

PIR

ON

ICS

.

CO

NF

IDE

NT

IAL

AN

DP

rodu

ct L

ine:

Pro

cess

:

SC

HE

MA

TIC

DR

N B

Y:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

Cu

sto

m

MA

IN B

OA

RD

MO

TO

RJK

ED

MS

AU

TO

NIV

ED

MS

ED

MS

08/3

1/10

ED

MS

NA

S1

07

53

84

10

75

38

44

138

CR

8S

MC

J28

A2

8V

CR

8S

MC

J28

A2

8V

678

Q5

BS

Z1

05

N0

4N

SG

678

Q5

BS

Z1

05

N0

4N

SG

5

4

123

CR

61

MB

RX

14

0

CR

61

MB

RX

14

0

C1

44

.1u

FC

14

4.1

uF

PP

55

PP

55

678

Q8

BS

Z1

05

N0

4N

SG

678

Q8

BS

Z1

05

N0

4N

SG

5

4

123

R2

73

10

KR

27

31

0K

R5

7

1K

R5

7

1K

PP

50

PP

50

PP

37

PP

37

R6

0

82

5

R6

0

82

5

R5

0

82

5

R5

0

82

5

PP

42

PP

42

R3

43

10

KR

34

31

0K

R2

71

10

KR

27

11

0K

-+U

12

AT

SV

99

4IP

T

-+U

12

AT

SV

99

4IP

T3 2

1

CR

62

MB

RX

14

0

CR

62

MB

RX

14

0

C5

1C

51

678

Q4

BS

Z1

05

N0

4N

SG

678

Q4

BS

Z1

05

N0

4N

SG

5

4

123

PP

60

PP

60

R6

8

10

K

R6

8

10

K

PP

39

PP

39

R3

88

1K

R3

88

1K

C4

9.1

uF

C4

9.1

uF

CR

63

MB

RX

14

0

CR

63

MB

RX

14

0

C3

11

uF

C3

11

uF

E66

50

OH

MS

@ 1

00

MH

z

E66

50

OH

MS

@ 1

00

MH

z

R4

6

4.9

9

R4

6

4.9

9

PP

13

2P

P1

32

R3

90

1K

R3

90

1K

C4

2.0

1u

FC

42

.01

uF

PP

46

PP

46

R4

3

4.9

9

R4

3

4.9

9

678

Q6

BS

Z1

05

N0

4N

SG

678

Q6

BS

Z1

05

N0

4N

SG

5

4

123

R3

4

10

0

R3

4

10

0

R3

41

1K

R3

41

1K

PP

33

PP

33

CR

5E

SD

5Z

12

T1

GC

R5

ES

D5

Z1

2T

1G

C5

4

10

0p

F

C5

4

10

0p

F

PP

57

PP

57

R3

1

10

0

R3

1

10

0

R4

20

.05

03

W

R4

20

.05

03

W

R3

93

1K

R3

93

1K

C3

8.1

uF

C3

8.1

uF

V+

V-

U1

2E

TS

V9

94

IPT

V+

V-

U1

2E

TS

V9

94

IPT

4 11

PP

32

PP

32

R5

8

4.9

9K

R5

8

4.9

9K

Q4

0B

SS

123

Q4

0B

SS

123

3

1

2

PP

41

PP

41

PP

51

PP

51

C3

7

.1u

F

C3

7

.1u

F

+C

40

47

uF

+C

40

47

uF

R6

2

1K

R6

2

1K

C3

4.1

uF

C3

4.1

uF

PP

29

PP

29

C3

5

.1u

F

C3

5

.1u

F

PP

34

PP

34

678

Q9

BS

Z1

05

N0

4N

SG

678

Q9

BS

Z1

05

N0

4N

SG

5

4

123

PP

40

PP

40

P3

CO

NN

M 3

PIN

RA

2-5

4m

m

P3

CO

NN

M 3

PIN

RA

2-5

4m

m

1 2 3

PP

45

PP

45

R4

5

4.9

9

R4

5

4.9

9

R3

2

10

0

R3

2

10

0

R2

75

10

KR

27

51

0K

PP

64

PP

64

R4

8

4.9

9

R4

8

4.9

9

PP

61

PP

61

R3

44

10

KR

34

41

0K

R4

00

.05

03

W

R4

00

.05

03

W

R3

40

1K

R3

40

1K

CR

80

ST

PS

5L

60

S

CR

80

ST

PS

5L

60

S

R6

6

2.4

9K

R6

6

2.4

9K

R6

4

2.4

9K

R6

4

2.4

9K

E64

10

00

OH

MS

@ 1

00

MH

Z

E64

10

00

OH

MS

@ 1

00

MH

Z

7 68

Q1

5B

SC

08

4P

03

NS

3E

7 68

Q1

5B

SC

08

4P

03

NS

3E 5

4

123

+ -U

12

BT

SV

99

4IP

T+ -

U1

2B

TS

V9

94

IPT

5 67

R6

7

1K

R6

7

1K

C3

9.1

uF

C3

9.1

uF

PP

63

PP

63

C3

6.1

uF

C3

6.1

uF

678

Q7

BS

Z1

05

N0

4N

SG

678

Q7

BS

Z1

05

N0

4N

SG

5

4

123

PP

48

PP

48

R2

43

10

0K

R2

43

10

0K

P1

7

CO

NN

M 2

PIN

RA

2-5

4m

m

P1

7

CO

NN

M 2

PIN

RA

2-5

4m

m

1 2

PP

13

3P

P1

33

Q3

9B

C8

47

CL

T1

GQ

39

BC

84

7C

LT

1G

1

3 2

E68

50

OH

MS

@ 1

00

MH

z

E68

50

OH

MS

@ 1

00

MH

z

U9

LM

51

09

AS

D

U9

LM

51

09

AS

D

VD

D1

HB

8

HO

7

HS

6

HI

2

LI

3

VS

S4

LO

5

TP

AD

9

CR

77

MB

RX

14

0

CR

77

MB

RX

14

0

R2

42

6.4

9K

R2

42

6.4

9K

E63

10

00

OH

MS

@ 1

00

MH

Z

E63

10

00

OH

MS

@ 1

00

MH

Z

PP

58

PP

58

R2

72

10

KR

27

21

0K

R6

3

4.9

9K

R6

3

4.9

9K

PP

62

PP

62

PP

38

PP

38

+C

45

47

uF

+C

45

47

uF

PP

47

PP

47

C1

74

.1u

FC

17

4.1

uF

C2

74

10

uF

C2

74

10

uF

R4

9

5.4

9K

R4

9

5.4

9K

R4

7

4.9

9

R4

7

4.9

9

+ -U

12

DT

SV

99

4IP

T+ -

U1

2D

TS

V9

94

IPT

12

13

14

C1

73

.1u

FC

17

3.1

uF

R5

6

1K

R5

6

1K

PP

43

PP

43

PP

30

PP

30

R5

4

5.4

9K

R5

4

5.4

9K

R5

2

1K

R5

2

1K

R3

7

10

0

R3

7

10

0

R2

70

10

KR

27

01

0K

PP

31

PP

31

R5

3

4.9

9K

R5

3

4.9

9K

R3

51

15

0K

R3

51

15

0K

R3

47

1M

R3

47

1M

R3

89

1K

R3

89

1K

R3

91

1K

R3

91

1K

C5

5.1

uF

C5

5.1

uF

R5

5

82

5

R5

5

82

5

PP

13

1P

P1

31

C41

C41

R3

49

24

9K

R3

49

24

9K

R3

92

1K

R3

92

1K

R3

5

10

0

R3

5

10

0

PP

35

PP

35

R3

6

10

0

R3

6

10

0

E67

50

OH

MS

@ 1

00

MH

z

E67

50

OH

MS

@ 1

00

MH

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PP

44

PP

44

PAGE 10-51066229, VER. 05

MPLABIN CIRCUIT DEBUGGER

NO

PLA

NE

V_P

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V_O

UT

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Title

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Title

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L IN

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PAGE 10-6 1066229, VER. 05

BLO

WE

R

PR

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t No.

Title

:AL

L IN

FORM

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NTAI

NED

IN O

R DI

SCLO

SED

BYTH

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S

AU

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EDM

S

08/3

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SN

A

S10

7538

4

1075

384

6138

Size

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le

DWG

NO

Rev

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etof

Par

t No.

Title

:AL

L IN

FORM

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NTAI

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7538

4

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384

6138

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NO

Rev

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etof

Par

t No.

Title

:AL

L IN

FORM

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PAGE 10-71066229, VER. 05

SY

STE

M G

RO

UN

D

P

LAN

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SYSTEM GROUND PLANE

NO PLANE

POWER GROUND PLANE

NO

PLA

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CR21ESD5Z5.0T1G

CR21ESD5Z5.0T1G

PAGE 10-8 1066229, VER. 05

>=4m

m C

reep

age

>=2.

5mm

Cle

aran

ce

US

B G

RO

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Size

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Rev

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etof

Par

t No.

Title

:AL

L IN

FORM

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NTAI

NED

IN O

R DI

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SED

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Rev

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etof

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t No.

Title

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Title

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R154 R154

PAGE 10-91066229, VER. 05

SYSTEM GROUND PLANE

POWER GROUND PLANE

NO PLANE

HUMIDIFIER AND HEATED HOSE

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PAGE 10-10 1066229, VER. 05

VC

AP

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Title

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OR

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10138

Size

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le

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NO

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She

etof

Par

t No.

Title

:AL

L IN

FORM

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NTAI

NED

IN O

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SED

BYTH

ISDO

CUM

ENT

IS C

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NDPR

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N,M

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AND

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S IN

FORM

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N, A

ND A

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AN

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Pro

cess

:

SC

HE

MA

TIC

DRN

BY:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TAR

Y IN

FOR

MA

TIO

N

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tom

MA

IN B

OA

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NTR

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JK

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AU

TO N

IV

EDM

S

EDM

S

08/3

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EDM

SN

A

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7538

4

1075

384

10138

C16

210

00pF

C16

210

00pF

PP

107

PP

107

C14

54.

7uF

C14

54.

7uF

B1

CR-1632/G1AN

B1

CR-1632/G1AN

C15

9.1

uFC

159

.1uF

R22

6

100K

R22

6

100K

R20

910

0KR

209

100K

R21

7

1KR21

7

1K

C15

8.1

uFC

158

.1uF

R20

8R

208

C15

4.1

uFC

154

.1uF

R412

1K

R412

1K

PP

104

PP

104

PP

119

PP

119

C13

7.1

uFC

137

.1uF

C13

9.1

uFC

139

.1uF

C19

510

00pF

C19

510

00pF

P16

CO

NN

-TH

M 4

PIN

2.5

4mm

P16

CO

NN

-TH

M 4

PIN

2.5

4mm

2 4

1 3

C15

6.1

uFC

156

.1uF

R20

6R

206

PP

101

PP

101

C20

210

00pF

C20

210

00pF

R18

3

10K

R18

3

10K

C13

4.1

uFC

134

.1uF

C17

14.

7uF

C17

14.

7uF

PP

102

PP

102

PP

105

PP

105

C19

210

00pF

C19

210

00pF

C17

2.1

uFC

172

.1uF

C10

4.1

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104

.1uF

C14

2.1

uFC

142

.1uF

C15

0

27pF

C15

0

27pF

R21

1

750

R21

1

750

R22

2

10K

R22

2

10K

PP

100

PP

100

C12

9.1

uFC

129

.1uF

C12

6.1

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126

.1uF

C12

5.1

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125

.1uF

R23

615

0R

236

150

C16

8.1

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168

.1uF

R22

3

10K

R22

3

10K

C12

7.1

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127

.1uF

R21

9

1KR21

9

1K

C19

410

00pF

C19

410

00pF

C20

010

00pF

C20

010

00pF

C16

010

00pF

C16

010

00pF

PP

99P

P99

C13

5.1

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135

.1uF

U21

B

ST

M32

F20

3IG

T6

U21

B

ST

M32

F20

3IG

T6

VS

S_1

314

VD

D_1

315

VS

SA

37

VR

EF

+38

VD

DA

39

VS

S_5

22

VD

D_5

23

VD

D_1

82

VC

AP

_181

VD

D_7

72

VS

S_7

71

VD

D_6

62

VS

S_6

61V

DD

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VS

S_4

48V

DD

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7V

SS

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6

VC

AP

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5

VD

D_9

114

VS

S_9

113

VD

D_8

103

VS

S_8

102

VD

D_1

491

VS

S_1

490

VS

S_1

513

5

VD

D_1

513

6

VS

S_1

014

8

VD

D_1

014

9V

SS

_11

158

VD

D_1

115

9

VD

D_S

A17

1

VD

D_3

172

TP

AD

177

VD

D_1

236

Y2

32.7

68kH

z

Y2

32.7

68kH

z

C16

5.1

uFC

165

.1uF

C20

110

00pF

C20

110

00pF

R21

0

10K

R21

0

10K

C16

4.1

uFC

164

.1uF

PP

106

PP

106

PP

117

PP

117

PP

114

PP

114

C19

110

00pF

C19

110

00pF

R24

0

100K

R24

0

100K

C14

86.

8pF

C14

86.

8pF

R22

4

10K

R22

4

10K

C15

21u

FC

152

1uF

C15

7.1

uFC

157

.1uF

C14

9

27pF

C14

9

27pF

C14

11u

FC

141

1uF

C20

510

00pF

C20

510

00pF

C15

5.1

uFC

155

.1uF

R20

710

0KR

207

100K

R21

349

.9R

213

49.9

R71

ZE

RO

R71

ZE

RO

C16

6.1

uFC

166

.1uF

R23

749

9R

237

499 CR45

AMBER

CR45

AMBER

P15

CO

NN

-TH

M 4

PIN

2.5

4mm

P15

CO

NN

-TH

M 4

PIN

2.5

4mm

2 4 6 8

1 53 7

C19

810

00pF

C19

810

00pF

C12

44.

7uF

C12

44.

7uF

R23

510

0R

235

100

R21

610

KR

216

10K

PP

115

PP

115

C16

34.

7uF

C16

34.

7uF CR44

GREEN

CR44

GREEN

R22

5

10K

R22

5

10K

C13

8.1

uFC

138

.1uF

PP

108

PP

108

C13

0.1

uFC

130

.1uF

C13

6.1

uFC

136

.1uF

R21

249

.9R

212

49.9

C19

910

00pF

C19

910

00pF

U21

AS

TM

32F

203I

GT

6U

21A

ST

M32

F20

3IG

T6

PH344PH243

PA0/WKUP40

PC3/ADC123_IN1335PC2/ADC123_IN1234PC1/ADC123_IN1133PC0/ADC123_IN1032nRST31

PF9/ADC3_IN727

PH1-OSC_OUT30

PF8/ADC3_IN626

PH0-OSC_IN29

PF7/ADC3_IN525

PF10/ADC3_IN828

PF6/ADC3_IN424

PI1113

PC13-TAMPER1-RTC8

VBAT6

PF5/FSMC_A521

PI911

PF1/FSMC_A117

PF4/FSMC_A420

PF0/FSMC_A016

PF3/FSMC_A319

PI1012

PC14-OSC32_IN9

PI8-TAMPER2-RTC7

PE65

PF2/FSMC_A218

PE43

PE54

PC15-OSC32_OUT10

PE32PE21

PA1/ADC123_IN141

PA2/ADC123_IN242

PH

4/I2

C2_

SC

L45

PH

5/I2

C2_

SD

A46

PA

3/IA

DC

123_

IN3

47

PA

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SP

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PC

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56P

B1/

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C12

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957

PB

2/B

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T1

58P

F11

59P

F12

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MC

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60

PF

13/F

SM

C_A

763

PF

14/F

SM

C_A

864

PF

15/F

SM

C_A

965

PG

0/F

SM

C_A

1066

PG

1/F

SM

C_A

1167

PE

7/F

SM

C_D

468

PE

8/F

SM

C_D

569

PE

9/F

SM

C_D

670

PE

10/F

SM

C_D

773

PE

11/F

SM

C_D

874

PE

12/F

SM

C_D

975

PE

13/F

SM

C_D

1076

PE

14/F

SM

C_D

1177

PE

15/F

SM

C_D

1278

PB

10/U

SA

RT

03_T

X79

PB

11/U

SA

RT

03_R

X80

PH

683

PH

7/I2

C3_

SC

L84

PH

8/I2

C3_

SD

A85

PH

986

PH

1087

PH

1188

PH1289

PB12/SPI2_NSS92 PB13/SPI2_SCK93 PB14/SPI2_MISO94 PB15/SPI2_MOSI95 PD8/FSMC_D1396 PD9/FSMC_D1497 PD10/FSMC_D1598 PC11/FSMC_A1699 PD12/FSMC_A17100 PD13/FSMC_A18101

PD14/FSMC_D0104 PD15/FSMC_D1105 PG2/FSMC_A12106 PG3/FSMC_A13107 PG4/FSMC_A14108 PG5/FSMC_A15109 PG6110 PG7111 PG8112

PC6/TIM3_CH1115 PC7116 PC8/SDIO_D0117 PC9/SDIO_D1118 PA8/TIM1_CH1119 PA9/USART1_TX120 PA10/USART1_RX121 PA11/OTG_FS_DM122 PA12/OTG_FS_DP123 PA13/JTMS-SWDIO124

PH13/TIM8_CH1n128 PH14/TIM8_CH2n129 PH15/TIM8_CH3n130 PI0131 PI1132

PI2

133

PI3

134

PA

14/J

TC

K13

7

PA

15/J

TD

I13

8

PC

10/S

DIO

_D2

139

PC

11/S

DIO

_D3

140

PC

12/S

DIO

_CK

141

PD

0/F

SM

C_D

214

2

PD

1/F

SM

C_D

314

3

PD

2/S

DIO

_CM

D14

4

PD

314

5

PD

4/F

SM

C_n

OE

146

PD

5/F

SM

C_n

WE

147

PD

615

0

PD

7/F

SM

C_n

E1

151

PG

9/F

SM

C_n

E2

152

PG

1015

3

PG

1115

4

PG

1215

5

PG

1315

6

PG

1415

7

PG

1516

0

PB

3/JT

DO

161

PB

4/nJ

TR

ST

162

PB

516

3

PB

6/T

IM4_

CH

116

4

PB

716

5

BO

OT

016

6

PB

8/I2

C1_

SC

L16

7

PB

9/I2

C_S

DA

168

PE

0/F

SM

C_n

BL0

169

PE

1/F

SM

C_n

BL1

170

PI4

/TIM

8_B

KIN

173

PI5

/TIM

8_C

H1

174

PI6

/TIM

8_C

H2

175

PI7

/TIM

8_C

H3

176

C13

3.1

uFC

133

.1uF

C14

6

.1uF

C14

6

.1uF

PP

103

PP

103

C16

9.1

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169

.1uF

PP

109

PP

109

GND

Y1

8.00

0MH

z

GND

Y1

8.00

0MH

z

1 3

42

CR43

RED

CR43

RED

C15

1.1

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151

.1uF

PP

116

PP

116

C13

2.1

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132

.1uF

C19

310

00pF

C19

310

00pF

C12

8.1

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128

.1uF

C20

310

00pF

C20

310

00pF

C14

3.1

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143

.1uF

C12

34.

7uF

C12

34.

7uF

C15

3.1

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153

.1uF

C16

7.1

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167

.1uF

R25

R25

C14

76.

8pF

C14

76.

8pF

C20

410

00pF

C20

410

00pF

R21

449

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214

49.9

C19

610

00pF

C19

610

00pF

PP

113

PP

113

C19

710

00pF

C19

710

00pF

C13

1.1

uFC

131

.1uF

PP

118

PP

118

C16

110

00pF

C16

110

00pF

PAGE 10-111066229, VER. 05

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FORM

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OR

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MUN

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TO

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Pro

cess

:

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MA

TIC

DRN

BY:

CH

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Y:

AP

PR

BY

:

PR

OP

RIE

TAR

Y IN

FOR

MA

TIO

N

Cus

tom

MA

IN B

OA

RD

SW

ITC

HE

S &

LE

Ds

JK

EDM

S

AU

TO N

IV

EDM

S

EDM

S

08/3

1/10

EDM

SN

A

S10

7538

4

1075

384

11138

Size

Sca

le

DWG

NO

Rev

She

etof

Par

t No.

Title

:AL

L IN

FORM

ATIO

N CO

NTAI

NED

IN O

R DI

SCLO

SED

BYTH

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CUM

ENT

IS C

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RING

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AND

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SRE

LATE

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S IN

FORM

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N, A

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ALES

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HTS

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CIAT

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D TO

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OF

THIS

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RMAT

ION,

OR

COM

MUN

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SW3CCOND RUBBER MON SPST-NO

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PAGE 10-12 1066229, VER. 05

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00

pF

C2

06

1uF

C2

06

1uF

R2

52

100K

R2

52

100K

R428

2K

R428

2K

R423

2K

R423

2K

C2

09

1uF

C2

09

1uF

C2

29

.1uF

C2

29

.1uF

C113

.1uF

C113

.1uF

R3

72

2K

R3

72

2K

R322

100K

R322

100K

C2

36

.1uF

C2

36

.1uF

C1

40

.1u

FC

14

0.1

uF

C2

38

.1uF

C2

38

.1uF

R3

84

2K

R3

84

2K

C2

14

1uF

C2

14

1uF

R3

23

10

0K

R3

23

10

0K

C2

08

1uF

C2

08

1uF

C2

24

.1uF

C2

24

.1uF

R3

34

100K

R3

34

100K

C2

21

1uF

C2

21

1uF

R3

79

2K

R3

79

2K

U2

4A

SS

D1

96

3Q

L9

U2

4A

SS

D1

96

3Q

L9

LLIN

E44

GP

IO3

39

GP

IO0

36

LD

AT

A17

35

LD

AT

A20

31

LD

AT

A21

30

LD

AT

A22

29

LD

AT

A23

28

D1

8

D4

11

D2

9

D0

7

D3

10

GP

IO1

37

GP

IO2

38

LS

HIF

T45

TE

50

PW

M51

GA

MA

S0

52

GA

MA

S1

53

LD

AT

A16

59

LD

AT

A15

60

LD

AT

A12

63

LD

AT

A11

67

LD

AT

A10

68

LD

AT

A9

69

LD

AT

A8

70

LD

AT

A5

76

LD

AT

A4

77

LD

AT

A3

78

LD

AT

A2

79

LD

AT

A1

80

LD

AT

A19

85

LD

AT

A18

86

D19

87

D18

88

D20

92

D17

98

D16

99

D14

104

D13

105

D12

106

D11

107

D10

111

D9

112

D6

115

D5

116

R/W

(WR

)120

E(R

D)

121

D/C

122

CS

123

CO

NF

128

RE

SE

T127

CLK

15

XT

AL_IN

22

XT

AL_O

UT

24

LF

RA

ME

43

LD

EN

49

LD

AT

A14

61

LD

AT

A13

62

LD

AT

A7

71

LD

AT

A6

72

LD

AT

A0

81

D23

89

D22

90

D21

91

D1

5103

D8

113

D7

114

R3

35

100K

R3

35

100K

R320

100K

R320

100K

C241

1uF

C241

1uF

R424

2K

R424

2K

C2

18

1uF

C2

18

1uF

J13

CO

NN

F 3

3 P

IN 0

.5m

m F

PC

J13

CO

NN

F 3

3 P

IN 0

.5m

m F

PC

1 2 3 4 5 6 7 8 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

9

PP

90

PP

90

C2

07

1uF

C2

07

1uF

C121

1uF

C121

1uF

R3

74

2K

R3

74

2K

R426

2K

R426

2K

R369

2K

R369

2K

C2

37

.1uF

C2

37

.1uF

R321

100K

R321

100K

R3

81

2K

R3

81

2K

PP

91

PP

91

U2

4B

SS

D1

96

3Q

L9

U2

4B

SS

D1

96

3Q

L9

VD

DD

1V

SS

2

VD

DD

6

VD

DIO

4

VS

S3

VD

DD

14

VD

DD

21

VD

DD

32

VD

DD

40

VD

DD

46

VD

DD

82

VD

DD

64

VD

DD

56

VD

DD

102

VD

DD

93

VD

DD

73

VD

DD

110

VD

DD

119

VD

DD

126

VS

S13

VS

S5

VS

S20

VS

S23

VS

S26

VS

S17

VS

S83

VS

S47

VS

S94

VS

S55

VS

S57

VS

S41

VS

S74

VS

S65

VS

S96

VS

S125

VS

S101

VS

S109

VS

S118

VD

DIO

12

VD

DIO

16

VD

DIO

95

VD

DIO

117

VD

DIO

97

VD

DIO

100

VD

DIO

108

VD

DIO

124

VD

DLC

D42

VD

DLC

D58

VD

DLC

D66

VD

DLC

D34

VD

DLC

D75

VD

DP

LL

18

VD

DLC

D48

VD

DLC

D27

VS

SP

LL

19

VD

DLC

D84

VD

DD

25

VS

S33

VD

DLC

D54

R2

51

1K

R2

51

1K

Q25

BC

84

7C

LT

1G

Q25

BC

84

7C

LT

1G

1

3 2

R319

100K

R319

100K

C2

22

1uF

C2

22

1uF

C2

23

.1uF

C2

23

.1uF

R3

76

2K

R3

76

2K

R3

18

15

R3

18

15

R2

03

10

KR

20

31

0K

C2

13

1uF

C2

13

1uF

R3

71

2K

R3

71

2K

PP

92

PP

92

R3

83

2K

R3

83

2K

C119

1uF

C119

1uF

C2

44

.1u

FC

24

4.1

uF

CR

7E

SD

5Z

3.3

T1

GC

R7

ES

D5

Z3

.3T

1G

R2

01

10

KR

20

11

0K

C2

35

.1uF

C2

35

.1uF

C2

32

.1uF

C2

32

.1uF

C2

10

1uF

C2

10

1uF

R3

78

2K

R3

78

2K

R3

24

10

0K

R3

24

10

0K

C2

12

1uF

C2

12

1uF

C2

28

.1uF

C2

28

.1uF

C118

.1uF

C118

.1uF

R3

73

2K

R3

73

2K

C2

34

.1uF

C2

34

.1uF

C2

27

.1uF

C2

27

.1uF

C2

30

.1uF

C2

30

.1uF

R422

2K

R422

2K

R3

85

2K

R3

85

2K

C122

.1uF

C122

.1uF

C2

25

.1uF

C2

25

.1uF

R368

2K

R368

2K

CR

6E

SD

5Z

3.3

T1G

CR

6E

SD

5Z

3.3

T1G

C2

11

1uF

C2

11

1uF

NCU27

NC

7S

14M

5X

NCU27

NC

7S

14M

5X

24

351

R3

80

2K

R3

80

2K

R2

28

10

0K

R2

28

10

0K

C2

33

.1uF

C2

33

.1uF

PAGE 10-131066229, VER. 05

VALVE

512K

BY

TES

*

SR

AM*

Ser

ial F

lash

-16M

bit

Ser

ial F

lash

-2M

bit

EE

PR

OM

8K

BY

TES

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

PID

_Kp

PID

_Ki

PID

_Kd

PID

_Kp

PID

_Ki

PID

_Kd

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+3.3

VD

+9V

-9V

+3.3

VD

+3.3

VD

nWE

SR

AM

_nC

EnO

E

nUB

nLB

SP

I_S

CK

_FLA

SH

SP

I_M

OS

I_F

LAS

HS

PI_

MIS

O_F

LAS

H

VA

LVE

_CT

RL

SP

I_nC

S_F

LAS

H

nVA

LVE

_EN

AB

LE

nVA

LVE

_ER

RO

R

VA

LVE

_CT

RL

D[0

:15]

A[0

:17]

A18

DIT

HE

R

I2C

_SD

A_B

AR

OM

ET

ER

/EE

PR

OM

I2C

_SC

L_B

AR

OM

ET

ER

/EE

PR

OM

Size

Sca

le

DWG

NO

Rev

She

etof

Par

t No.

Title

:AL

L IN

FORM

ATIO

N CO

NTAI

NED

IN O

R DI

SCLO

SED

BYTH

ISDO

CUM

ENT

IS C

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IDER

ED T

O B

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NFID

ENTI

AL A

NDPR

OPR

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RY B

Y RE

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CS. A

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N,M

ANUF

ACTU

RING

, USE

AND

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FORM

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Pro

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:

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BY:

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AP

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PR

OP

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TAR

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IN B

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& V

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EDM

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TO N

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EDM

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EDM

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08/3

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EDM

SN

A

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7538

4

1075

384

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Size

Sca

le

DWG

NO

Rev

She

etof

Par

t No.

Title

:AL

L IN

FORM

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NED

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BYTH

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AND

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LATE

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FORM

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N, A

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RIG

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CIAT

ED T

HERE

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XPRE

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D TO

RES

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NICS

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, REP

RODU

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RDI

STIR

BUTI

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OF

THIS

INFO

RMAT

ION,

OR

COM

MUN

ICAT

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OF

THIS

INFO

RMAT

ION

TO O

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S, IS

PRO

HIBI

TED

WIT

HOUT

THE

PRI

OR

WRI

TTEN

CO

NSEN

TO

F RE

SPIR

ONI

CS.

CO

NFI

DE

NTI

AL

AN

DP

rodu

ct L

ine:

Pro

cess

:

SC

HE

MA

TIC

DRN

BY:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TAR

Y IN

FOR

MA

TIO

N

Cus

tom

MA

IN B

OA

RD

ME

MO

RY

& V

ALV

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ER

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EDM

S

AU

TO N

IV

EDM

S

EDM

S

08/3

1/10

EDM

SN

A

S10

7538

4

1075

384

13138

Size

Sca

le

DWG

NO

Rev

She

etof

Par

t No.

Title

:AL

L IN

FORM

ATIO

N CO

NTAI

NED

IN O

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BYTH

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ENTI

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NDPR

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ACTU

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, USE

AND

REP

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GHT

SRE

LATE

D TO

THI

S IN

FORM

ATIO

N, A

ND A

LL S

ALES

RIG

HTS

ASSO

CIAT

ED T

HERE

WIT

H, A

RE E

XPRE

SSLY

RES

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DBY AN

D TO

RES

PIRO

NICS

. USE

, REP

RODU

CTIO

N O

RDI

STIR

BUTI

ON

OF

THIS

INFO

RMAT

ION,

OR

COM

MUN

ICAT

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OF

THIS

INFO

RMAT

ION

TO O

THER

S, IS

PRO

HIBI

TED

WIT

HOUT

THE

PRI

OR

WRI

TTEN

CO

NSEN

TO

F RE

SPIR

ONI

CS.

CO

NFI

DE

NTI

AL

AN

DP

rodu

ct L

ine:

Pro

cess

:

SC

HE

MA

TIC

DRN

BY:

CH

K B

Y:

AP

PR

BY

:

PR

OP

RIE

TAR

Y IN

FOR

MA

TIO

N

Cus

tom

MA

IN B

OA

RD

ME

MO

RY

& V

ALV

E D

RIV

ER

JK

EDM

S

AU

TO N

IV

EDM

S

EDM

S

08/3

1/10

EDM

SN

A

S10

7538

4

1075

384

13138

PP

111

PP

111

PP

121

PP

121

U29

AT

45D

B16

1D-S

U

U29

AT

45D

B16

1D-S

U

VC

C6

SC

K2

GN

D7

SI

1

CS

4

RE

SE

T3

WP

5S

O8

C11

410

00pF

C11

410

00pF

R30

3

100K

R30

3

100K

R30

6

7.5K

R30

6

7.5K

C11

5

1uF

C11

5

1uF

CR

74M

BR

X14

0C

R74

MB

RX

140

R30

5

49.9

K

R30

5

49.9

K

C11

1

.1uF

C11

1

.1uF

R42

7R

427

PP

112

PP

112

R29

8

4.99

K

R29

8

4.99

K

R30

4

3.32

K

R30

4

3.32

K

C11

6

1uF

C11

6

1uF

PP

122

PP

122

C11

2

.1uF

C11

2

.1uF

R30

0

100K

R30

0

100K

R30

2

100K

R30

2

100K

R24

510

KR

245

10K

+- U23

CLM

324P

WR

+- U23

CLM

324P

WR

1098

+- U23

BLM

324P

WR

+- U23

BLM

324P

WR

567

R26

010

KR

260

10K

C17

5

.1uF

C17

5

.1uF

PP

110

PP

110

C97

10uF

C97

10uF

- + U23

ALM

324P

WR

- + U23

ALM

324P

WR

321

R19

910

KR

199

10K

R295

499

R295

499

C18

8

.1uF

C18

8

.1uF

V+

V-

U23

ELM

324P

WR

V+

V-

U23

ELM

324P

WR

4 11

C11

7

.1uF

C11

7

.1uF

R29

9

100K

R29

9

100K

U19

LM48

71M

U19

LM48

71M

SH

UT

DO

WN

1B

YP

AS

S2

-IN

4

+IN

3

VO

15

VD

D6

GN

D7

VO

28

R19

710

KR

197

10K

R30

1

2K

R30

1

2K

R294

499

R294

499

R19

8

10K

R19

8

10K

U20

U20

VC

C6

SC

K2

GN

D7

SI

1

CS

4

RE

SE

T3

WP

5S

O8

CR

72M

BR

X14

0C

R72

MB

RX

140

R24

4

100K

R24

4

100K

R32

6

10K

R32

6

10K

C18

7.1

uFC

187

.1uF

R30

7

10K

R30

7

10K

P12

CO

NN

F 2

PIN

P12

CO

NN

F 2

PIN

12

R32

5

100

R32

5

100

R25

910

KR

259

10K

C19

0.1

uFC

190

.1uF

C18

9

.1uF

C18

9

.1uF

R22

910

0KR

229

100K

U31

M24

C64

-WM

N6

U31

M24

C64

-WM

N6

E0

1

E1

2

VC

C8

WC

7

VS

S4

SC

L6

E2

3

SD

A5

PP

120

PP

120

U17

IS61

WV

2561

6BLL

-10T

L

U17

IS61

WV

2561

6BLL

-10T

L

I/O1

8

VD

D33

I/O0

7

GN

D12

I/O2

9

I/O3

10

I/O4

13

I/O5

14

I/O6

15

I/O7

16

A10

23A

922

A8

21A

720

A5

18A

45

A3

4A

23

A1

2A

01

A6

19

A12

25A

1124

UB

40

NC

28

CE

6

OE

41

WE

17

A13

26

A14

27

A15

42

A16

43

A17

44

I/O8

29

I/O9

30

I/O10

31

I/O11

32

I/O12

35

I/O13

36

I/O14

37

I/O15

38

LB39

VD

D11

GN

D34

R30

8

4.99

K

R30

8

4.99

K

R29

6

15K

R29

6

15K

+- U23

DLM

324P

WR

+- U23

DLM

324P

WR

121314

C24

3

.1uF

C24

3

.1uF

PP

123

PP

123

R29

7

10K

R29

7

10K

PAGE 10-14 1066229, VER. 05

This page intentionally blank.

Respironics Inc.1001 Murry Ridge LaneMurrysville, PA 15668 USA

Respironics DeutschlandGewerbestrasse 1782211 Herrsching, Germany

REORDER NO. 1066229, VER. 05SJW 07/14/2015


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